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UNIT PLANNED SHUT DOWN PROCEEDURE

1. LOAD can be reduce by 3 ways:-
a. Fully manual ( up to 5% load)
b. Load may be reduced up to 60% under CMC mode,
then change over to either Press Control Mode or
Manual Mode.
c. Load may be reduced up to 40% under Pressure
Control Mode, then change over to Manual Mode.
d. CMC (up to 60% load then either Press. Control mode
or Manual mode)

2. At 60% Load can be carried out Auto Turbine Test (ATT)
to test its availability.
3. Reduce load up to 40% Load
………………………………………………………………….
Procedure of Cutting out a coal mills:-
 Reduce coal feeder position to minimum
 Stop coal feeder
 Wait to stop mills, till its Amps drops to
minimum e.g. no load condition.
 Stop mill motor & Close all dampers.
…………………………………………………………………
4. Change over Pressure Control Mode to Manual Load
Control Mode
5. Cut off HP Heaters
6. Change Over DEA Pegging Steam source from
Extraction to CRH.

NRVs.8 kg/cm 2 oil pressure. 11 Put HPLP Bypass in service . Ensure turbine ESVs & IVs. 18 Shutdown Oil System at 80 0C to 90 0C . before ESVs & Extraction . Gen Field Breaker OPEN iv. 8. 10 FCS to Change Over from Hi range to Low range .8 kg/cm2 iii. 12 Reduce Fuel & Load. Control oil = 4. CRH NRVs. ………………………………………………………………. 13 Trip Turbine at 5% load (Gen Protection can be Tested). 15 HP casing. ii. Trip Oil= Zero. after CRH NRVs. If required Cut in Oil support to avoid Flame failure Protection. Extraction NRVs &Block Valve Closed.7. v. MONITOR Scanners. AOP start auto < 2950 rpm or < 4. before / after IV valve NRVs 16 Stop turbine barring if casing / shaft temp < 1200 C . JOP start auto < 510 rpm vi.. . Barring Gear valve open < 210 rpm ……………………………………………………………… 14 Ensure opening of the following drains:- . 17 Stop CEP at CASING TEMP OF 1000 C . . Reduce coal feeding further & reduce Load accordingly up to 20-25%. i. Cut out LPHs. Change Over UAT to Station Bus and DEA Pegging Steam from CRH to APRDS. Seal Steam Hdr. 9.

Generator Side Shutdown Operations 1. 8.. 6. ISOLATE hydrogen coolers after 15 to 20 minutes of Gen tripping. REDUCE Exciter controller to minimum. 5. CHANGEOVER to station supply from UAT at 20% Load 3. STOP stator water pump ( If Stator Cooling System is in service ) 7. OPEN line isolators. PURGE H2 by filling CO2 & purge the CO2 by filling dry compressed Air . Open Generator Breaker at 5% load. 4. REDUCE MVAR with load 2.