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Technical

Manual

PAT DS 350 M

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

Important instructions for using this manual!!

This manual describes the configuration and functions of the
PAT DS 350 Modular ( M ).

The manual is a training document that is designed as an accompaniment to a
training course carried out by the training department.

In spite of the detailed description of the system and its components,
this manual is not suitable to be used as a document for
independent study!!!

Furthermore, this manual assumes that the reader has a basic knowledge of
and experience in the use of the instruments and components described as well
as an understanding of the general function of load limit devices (LLDs).

Wolfram A. Kerth
Technical Training
8. Juli 2005

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 2 / 81 Version 2.0
08.07.2005

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

Table of Contents

Chapter 1: PAT DS 350 M - Introduction
1.1: General information
1.2: Definition of terms
1.3: List of figures

Chapter 2: PAT DS 350 M - Hardware
2.1: Overview of the DS 350 M - hardware using the AC 50 –1 as an example

2.2: Overview of the DS 350 M – hardware using the AC 80 – 2 as an example

Chapter 3: PAT DS 350 M - Components and their Structure
3.1: DS 350 M Basic component – central unit
3.1.1: DS 350 M Basic component – explanation of the components
3.1.2: DS 350 M CPU – module – explanation of the components
3.1.3: DS 350 M Data – module – explanation of the components
3.1.4: DS 350 M Analog – input – module – explanation of the components
3.1.5: DS 350 M Digital – output – module – explanation of the components

3.2: DS 350 M Operating and display console
3.2.1: DS 350 M Explanation of operating buttons
3.2.2: DS 350 M Explanation of the components
3.2.3: DS 350 M Connection / interface board

3.3: DS 350 M Operating and display console (new version)
3.3.1: DS 350 M Explanation of operating buttons
3.3.2: DS 350 M Explanation of the components
3.3.3: DS 350 M Connection / interface board

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 3 / 81 Version 2.0
08.07.2005

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

Chapter 4: PAT DS 350 M – Inspection of the Hardware
4.1: DS 350 M Inspection of the central unit

Measuring points on the central unit

4.2: DS 350 M Inspection of the CPU - module

Measuring points on the CPU - module

4.3: DS 350 M Inspection of the analog – input - module

Measuring points on the analog – input - module

4.4: DS 350 M Inspection of the digital – output - module

Measuring points on the digital - output - module

4.5: DS 350 M Inspection of the operating and display console

Measuring points on the fitted power supply board

4.6: DS 350 M Inspection of the length transducer B 702

Measuring points on the board of the length transducer

4.7: DS 350 M Inspection of the length transducer B 705

Measuring points on the board of the length transducer B 705

4.8: DS 350 M Inspection of the length transducer B 706

Measuring points on the board of the length transducer

4.9: DS 350 M Inspection of the angle transducer AT 702

Measuring points of the angle transducer

4.10: DS 350 M Inspection of the slewing angle sensor B 712

Measuring points of the slewing angle sensor

4.11: DS 350 M Inspection of the pressure sensor B 701.1

Measuring points of the pressure sensor

4.12: DS 350 M Inspection of the hoist limit switch S 1 & S 2
Measuring points of the hoist limit switch

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 4 / 81 Version 2.0
08.07.2005

4: Chassis AC 80 .2 superstructures – connection description Chapter 7: PAT DS 350 M – Internal Wiring Diagrams 7.1: AC 50 .2 9.1 9.07.2005 . Software.1 connection description 7.2: Chassis AC 50 .1: AC 80 .2 TECHNICAL TRAINING PAT DS 350 M Wolfram A.1: AC 50 –1 superstructure – connection description Chapter 6: PAT DS 350 M .1: Fault code table PAT DS 350 M – AC 50 –1 8.1: Superstructure AC 50 . Kerth Page 5 / 81 Version 2.Connection Description of the Components 6.2: AC 80 .3: Superstructure AC 80 .0 PAT DS 350 M Chapter 5: PAT DS 350 M – Connection description of the Components 5.2: Fault code table PAT DS 350 M – AC 80 – 2 Chapter 9: Electronic Wiring Diagrams in Connection with the Hardware & Software 9.2 connection description Chapter 8: PAT DS 350 M – Fault Code Tables 8.0 08. Programming Version 2.1 9.Technical Manual Hardware.

Kerth Page 6 / 81 Version 2.0 08.Demag is continuously improving the product. Software. Programming Version 2.Hardware. it is not a guarantee for certain characteristics or operational success.Technical Manual Hardware.0 Instruction number: ANL – Demag – THB – 2 ©Copyright 2005 Technical Training Terex -Demag TECHNICAL TRAINING PAT DS 350 M Wolfram A. It is not permitted to duplicate this manual – either in its entirety or excerpts thereof – without previous written consent from Terex – Demag.0 PAT DS 350 M Note This manual contains a description of the product which is as exact as possible. As Terex . Title of document: Technical Manual .2005 . however. We reserve the right to make changes to the contents of this document at any time. they cannot make any guarantees that previous or subsequent releases of the product correspond to the product description in this manual. even without prior notification. Kerth Version: V 2. This document is protected by copyright. The software and hardware terms used in this document are usually also registered trademarks and are therefore subject to legal regulations.07. Software. Programming PAT DS 350 M Document finished on: Author: Wolfram A.

This indicates danger to life and limb (e. TECHNICAL TRAINING PAT DS 350 M Wolfram A.).g.g. Software. Programming Version 2.Technical Manual Hardware.0 08.2005 . faulty functions.0 PAT DS 350 M Warnings and Instructions Instructions and warnings in this manual are marked as follows: This signifies general information which should help you work with the product or manual. possible incorrect operation). You must comply with this information. Kerth Page 7 / 81 Version 2.07. material damage. This warns you of dangers which could lead to damage to the screen or system (e. etc. data losses.

After studying this manual and completing the accompanying course you will be able to rectify possible faults in the control software independently.0 PAT DS 350 M Chapter 1: Introduction 1.07.1: General information This manual describes the structure and function of the PAT DS 350 M with all its hardware components.Demag "Standard electrics" in superstructure and chassis.2005 . Programming Version 2. software and its programming. Kerth Page 8 / 81 Version 2. On the following pages you will find a brief description of the terms and specialist terms used in this manual. The aim of this manual is to give you the knowledge so that in future you will be able to make a fault diagnosis when problems occur and to rectify the relevant fault.Technical Manual Hardware.0 08. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Furthermore. Software. you will have a better understanding of the connections to the "PAT DS 350 M" contained in the wiring diagrams as well as of the links in the software. as well as the correlation between the Terex .

which contains all crane-specific data and benchmark figures. Southbrigh & North- brigh CPU Abbreviation of "Central Processing Unit". it contains the individual SPS program commands AP Application program. The computer finds information here on which hardware is installed. Software. also within the CPU. Kerth Page 9 / 81 Version 2.0 PAT DS 350 M 1. Data logger Special memory in the PAT DS 350 M central unit for storing all crane-specific LLD data.Technical Manual Hardware. TECHNICAL TRAINING PAT DS 350 M Wolfram A. software program STL Statement list.2005 . central component of the PAT DS 350 M central unit DAT Data – E-Prom Data – E-Prom. program in which the user describes his specific functions Baud Old. to which there is very quick access. named after the French telegraphic engineer Baudot. which the PC uses as a backup while booting up. but often used unit for the stepping rate. Display Display surface for the visual depiction of PC information. def. 1845 to 1903.07.: bit per second BIOS Abbreviation of "Basic Input Output System" Basic operating system of a PC. Programming Version 2. There is a differentiation between Level 1 Cache and Level 2 Cache Chip set Programmed memory chip. Cache Intermediate storage.g. which is responsible for organisation and function of the individual components on the motherboard (e.0 08.2: Definition of terms Application Application.

EE-PROM electric erasable programmable read only memory In principle an E-PROM.07. Flash Data memory. expansion module of control LD Ladder diagram LLD LoadLimitDevice PDC PAT – Dynamics . earth GNDA Analog ground. Software. Kerth Page 10 / 81 Version 2.0 PAT DS 350 M E-PROM electric programmable read only memory Memory chip which can be written electrically using suitable programming units and which can be read only in normal operation.0 08. analog earth Hexadecimal code Number system with 16 different figures ( 0 to 9 and A to F ) HF High frequency IA Analog input IAI Analog current input IAV Analog voltage input ID Digital input IPI Input current measurement I/O In/output expansion. This is why an EE-PROM does not have a window. An EE- PROM can be erased and programmed again using the dataman S 4. These chips must be erased by extensive UV radiation in order to be written again.Control TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware. it is not erased by UV rays but by electrical means.2005 . Programming Version 2. however. non-volatile FW Firmware GND Ground. This is therefore so-called non- volatile memory.

in accordance with DIN stored-program control system. input received data of the RS232 port TxD Transmitted data. Subroutine Subprogram SYS-E-prom System. Computer for processing switching signals and control of actuators. Tx-PDO Transmit-PDO TECHNICAL TRAINING PAT DS 350 M Wolfram A. read/write memory. memory for accidental access. Kerth Page 11 / 81 Version 2.0 08. Software.E-PROM This E-Prom contains the system data of the relevant crane.Technical Manual Hardware. output transmitted data of the RS232 port LC Load Curve – E-PROM E-PROM containing all load curves of the crane RAM Abbreviation of "Random Access Memory". Memory contents remain until overwritten.0 PAT DS 350 M QAI Analog current output QD Digital output RxD Received data.24 ) RS 485 Standard for serial interface SPS Control system in accordance with IEC programmable control system.07. Programming Version 2. static write / read memory. data memory. volatile ROM Abbreviation of "Read Only Memory" RS232 Standard for serial interface ( V.2005 . SRAM Abbreviation of "Static RAM".

Kerth Page 12 / 81 Version 2.components Page 17 Figure 006: CPU – module – photograph Page 17 Figure 007: Data – module .connection / interface board Page 28 Figure 015: Measuring points on the central unit Page 29 Figure 016: Measuring points on the CPU .module Page 30 Figure 017: Measuring points on the CPU – module Page 30 Figure 018: Measuring points on the analog – input . example AC 50-1 Page 12 Figure 002: Overview of the PAT DS 350 M hardware.3: List of figures Figure 001: Overview of the PAT DS 350 M hardware.components Page 20 Figure 009: Analog – input – module .components Page 18 Figure 008: Analog – input – module .module Page 32 Figure 020: Measuring points on the boards of the operating console Page 33 Figure 021: LAT B 702 Page 35 Figure 022: LT B 705 Page 39 Figure 023: LT B 706 Page 40 Figure 024: Angle transducer AT 143/4 Page 41 Figure 025: Slewing angle sensor SS 712 Page 42 Figure 026: Pressure sensor PS 314 Page 43 Figure 027: Hoist limit switch HLS Page 46 Figure 028: Hoist limit switch HLS Page 47 TECHNICAL TRAINING PAT DS 350 M Wolfram A.photograph Page 14 Figure 004: Basic component .photograph Page 22 Figure 012 Operating console photograph – front view Page 24 Figure 013: Operating console – boards – explanation of components Page 26 Figure 014: Operating console .0 PAT DS 350 M 1. example AC 80 -2 Page 13 Figure 003: Basic component .2005 .Technical Manual Hardware. Software.module Page 31 Figure 019: Measuring points on the digital – output .photograph Page 20 Figure 010: Digital – output – module – components Page 22 Figure 011: Digital – output – module .0 08.components Page 15 Figure 005: CPU – module .07. Programming Version 2.

07.1: Overview of the PAT DS 350 M hardware. Kerth Page 13 / 81 Version 2.Technical Manual Hardware. Programming Version 2.2005 .-/ Angle transducer 1 Main boom A 700 PAT DS 350 M Basic component / central unit B 712 Slewing angle sensor B 701.1 Pressure sensor Luffing cyl.0 08. bottom Figure 001 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Software. example AC 50 –1 S2 Hoist limit switch Auxiliary boom S1 Hoist limit switch Main boom B 705 P 700 Length transducer 2 Operating and display console Tele 1 B 702 Length transducer 1 Entire length.0 PAT DS 350 M Chapter 2: PAT DS 350 M – Hardware 2.

example AC 80 –2 S2 Hoist limit switch Auxiliary boom S1 Hoist limit switch Main boom B 706 Length transducer 3 Tele 2 P 700 B 705 Operating and display console Length transducer 2 Tele 1 B 702 Length transducer 1 Entire length.0 PAT DS 350 M 2.2: Figure of the PAT DS 350 M hardware.Technical Manual Hardware.07.1 sensor Pressure sensor Luffing cyl.2005 . bottom Figure 002 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2.-/ Angle transducer 1 Main boom A 700 PAT DS 350 M Basic component / central unit B 712 Slewing angle B 701.0 08. Software. Kerth Page 14 / 81 Version 2.

Technical Manual Hardware.0 08.07. * The listed numbers are internal PAT product numbers.1: PAT DS 350 M Basic component / central unit Digital output Basic component module DS 350 M *24 352 30 0040 *24 352 35 0001 Analog input module *24 352 30 0020 CPU module *Data module *24 351 30 0007 *24 351 30 0011 missing in figure Figure: 003 The photograph above shows the complete PAT DS 350 M – basic component with its accompanying expansion boards. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2. but not with the carrier drawer for the DAT E-PROM and the LC E-PROM. Software.0 PAT DS 350 M Chapter 3: PAT DS 350 M – Components and their Structure 3. Kerth Page 15 / 81 Version 2.2005 .

1: PAT DS 350 M Basic component / central unit – Schematic depiction without expansion boards. Technical Manual Hardware. – LED flashes Load – overload – Data transmission faulty – LED is switch-off constantly illuminated.6 Volts Lithium ions Battery for maintaining data in RAM memory 1 x LED ( green ) H9 A2B – hoist limit switch 1 x LED ( red ) TxD H 12 Terminal strip X 11 Indicator lamp for data transmission to RS 232 for connection of the operating console.0 08.2005 . Figure: 004 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2. 1 x LED ( green ) Interface for CPU modules H8 remote control Data transmission o. Kerth Page 16 / 81 Version 2.07. Software.24 Volts digital output modules Terminal strip X Fuse F2 = 10 A 14 for connection of IOUT / DE additional modules Relay K 10 switch-off LLD/HLS 6 x LEDs ( yellow ) H1–H6 Indicator lamps for the 1 x LED ( green ) digital inputs DI1 – DI6 H10 main ON/OFF Relays K8 Terminal strip X 16 & X 17 load – switch-off for connection of analog input modules Relay K 9 A2B hoist limit switch 3.1. "Explanation of components" 1 x LED ( green ) H 11 Connection Terminal strip X 13 power supply voltsage Indictor lamp – Fuse F1 = 4 A power o.k.0 PAT DS 350 M 3.k for connection of +/.

2005 . module TECHNICAL TRAINING PAT DS 350 M Wolfram A. Kerth Page 17 / 81 Version 2.0 08.retracted Bit 0 Tele 1 to 4 retracted 02 Byte 1 / Bit 1 Tele 2 – retracted Bit 1 Tele 2 retracted 03 Byte 1 / Bit 2 Superstructure pinned to the rear Bit 2 Superstructure pinned to the rear 04 Byte 1 / Bit 3 Not assigned 05 Byte 1 / Bit 4 Telescope extended unused 06 Byte 1 / Bit 5 Tele 3 retracted Bit 5 Tele 3 retracted 07 Byte 2 / Bit 1 Operating platform large CWT Bit 6 Operating platform large CWT 08 Byte 2 / Bit 2 Operating platform small CWT Bit 7 Operating platform small CWT 09 Byte 2 / Bit 3 Enable slew right D 13 on auxil.Technical Manual Hardware. Software.0 PAT DS 350 M PAT DS 350 M Basic module / central unit – Schematic display without expansion boards. module 10 Byte 2 / Bit 4 Enable slew left D 14 on auxil. "Explanation of the digital inputs" Digital Bit Bit input LLD Meaning OM Meaning for OM selection selection 01 Byte 1 / Bit 0 Tele 1 to 4 . Programming Version 2.07.

Technical Manual Hardware. CPU – 80C537-16-N module EPROM Plug-in jumpers for selection of the data module Figure 005 & 006 TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 PAT DS 350 M 3.1. "CPU module – explanation of the components" Plug-in jumpers for selection of the data module Socket for Socket for the data Socket for the system .07. Kerth Page 18 / 81 Version 2.2: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards.0 08. Programming Version 2.2005 . Software.

Kerth Page 19 / 81 Version 2.0 PAT DS 350 M 3.Technical Manual Hardware. "Data module – explanation of the components" TLK – EPROM Load EPROM Bridges – BR 1 – BR 4 System EPROM Jumper J 1 Serial data EPROM Jumper J 2 Jumper J 6 Jumper J 3 Jumper J 5 Figure: 007 "Data module – explanation of the bridges" Meaning of the bridges on the data Bridge 1 Bridge 2 Bridge 3 Bridge 4 module England version unused Horn for early Horn with early warning warning Language German Open Open Language English Plugged in Open 3rd language Open Plugged in 4th language Plugged in Plugged in "Data module – explanation of the jumpers" TECHNICAL TRAINING PAT DS 350 M Wolfram A.07.3: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards. Programming Version 2.1.2005 .0 08. Software.

2005 .0 PAT DS 350 M Meaning of the jumpers on the Jumper 1 Jumper 2 Jumper 3 Jumper 5 Jumper 6 data module TLK .EPROM 27 C 256 Not used here 27C 512 Not used here 27C 010 Not used here 28 C 256 Not used here 28 C 512 Not used here 28 C 010 Not used here TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2.0 08. Kerth Page 20 / 81 Version 2. Software.07.EPROM 27 C 256 Not used Not used Not used Not used here here here here 27 C 512 Not used Not used Not used Not used here here here here 27 C 010 Not used Not used Not used Not used here here here here 27 C 1001 Not used Not used Not used Not used here here here here System .Technical Manual Hardware.

Kerth Page 21 / 81 Version 2.0 08. Software.2005 .4: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards.1.Technical Manual Hardware.07. "Analog input module – explanation of the components" Potentiometer 8 – calibration Potentiometer 1 . Programming Version 2.0 PAT DS 350 M 3.7 – calibration of the zero points of the reference voltsage Figure: 008 Figure: 009 TECHNICAL TRAINING PAT DS 350 M Wolfram A.

500 Volts 0. Kerth Page 22 / 81 Version 2.07.600 Volts E 2A P 5 – MB angle 0.600 Volts E 25 P 6 .450 Volts E 11 4.500 Volts 0.500 Volts 0.000 0.0 PAT DS 350 M "Analog input module – explanation of the potentiometers and their functions Analog input .450 Volts E 12 4.450 Volts E 1A 4.000 / P 8 – Voltage monitor 0.500 Volts 0.500 Volts 0.450 Volts E 15 4.Length 2 (Tele 1) 0.500 Volts 0.600 Volts E 22 P 3 .Technical Manual Hardware. Zero point Lower limit Error code Upper limit Error code potentiometers value lower limit value upper limit P1–P8 value value P 1 – main boom length 0. Software.600 Volts E 27 P 4 – Slewing angle 0.000 / 0.450 Volts E 16 4.0 08.2005 .450 Volts E 17 4. Programming Version 2.600 Volts E 29 TECHNICAL TRAINING PAT DS 350 M Wolfram A.600 Volts E 26 2) P 7 – Not assigned 0.600 Volts E 21 P 2 – bottom pressure 0.Length 3 (Tele 1 + 0.500 Volts 0.450 Volts E 19 4.

0 PAT DS 350 M 3.2005 .0 08. Software.5: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards. Kerth Page 23 / 81 Version 2.Technical Manual Hardware. Programming Version 2.1. "Digital Output Module – Explanation of the components" Connecting strips for digital outputs Fuse F3 10 amp 6 x LED’s ( yellow ) as indicator lights for digital outputs Figure: 010 & 011 TECHNICAL TRAINING PAT DS 350 M Wolfram A.07.

2005 . Software.0 PAT DS 350 M “Digital Output Module – Explanation of the digital outputs" Digital outputs on Bit Meaning the digital output LLD module Digital output 01 Bit 0 Enable tele 1 Digital output 02 Bit 1 Enable tele 2 Digital output 03 Bit 2 Enable tele 3 Digital output 04 Bit 3 Enable telescope in Digital output 05 Bit 4 Enable raise luffing gear Digital output 06 Bit 5 Enable lower luffing gear TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware.0 08. Programming Version 2. Kerth Page 24 / 81 Version 2.07.

The console houses the display as well as all necessary switches and indicator lamps for the LLD. The software for the crane controls. Kerth Page 25 / 81 Version 2. 5 Figure: 012 TECHNICAL TRAINING PAT DS 350 M Wolfram A.07.0 PAT DS 350 M 3.2: PAT DS 350 M Operating and display console This 'small' console is fitted in the AC 50 – 1 and in the AC 80 – 2 in connection with the PAT DS 350 Modular. Software. control and operation of the crane.0 08. originates from PAT. as for the load limit device.2005 .Technical Manual Hardware. Programming Version 2.

2005 .2.1: PAT DS 350 M Operating and display console "Explanation of the operating buttons" 3 indicator lights for overload early warning and hoist limit switch 6 membrane keys for switching off the acoustic signal Tare LIM = Operating range limit SEL = Switch to the selection function on the LCD i = Display the currently set crane configuration CTRL = for setting the LCD contrast 4 function keys for selecting the function displayed in the LCD 2 key switches for bridging the hoist limit switch and the load limit device Display TECHNICAL TRAINING PAT DS 350 M Wolfram A.07.0 PAT DS 350 M 3. Software. Kerth Page 26 / 81 Version 2.0 08. Programming Version 2.Technical Manual Hardware.

Software.07.2005 .0 PAT DS 350 M 3. Technical Manual Hardware.2.2: PAT DS 350 M Operating and display console "Boards of the operating console – explanation of the components" Keyboard/graphics board with fitted power supply board Board for connecting the Fitted power supply motherboard board Not visible on this photo as it is covered by the power supply board. Programming Version 2. Potentiometer R 40 Relay K 02 Relay K 01 Connecting strip for the interface board Connecting strip X 5 for connecting an external display Key switch – Key switch LLD hoist limit switch bridging Figure: 013 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Kerth Page 27 / 81 Version 2.0 08. Motherboard with the control keyboard and the LCD graphic display LED "red" Lights up in 1 second pulse if there is no errors in the data transfer.

Programming Version 2.000 V MP 1 Volts + 24 V MP 2 Volts + 7 .27 mV TECHNICAL TRAINING PAT DS 350 M Wolfram A.000 V MP 7 Volts 22.07.0 V MP 6 Volts 0.0 V MP 3 Volts .24 V MP 4 Volts . Software.2005 .0 PAT DS 350 M PAT DS 350 M Operating & display console "Boards of the operating console – measuring points" Measuring Definition Voltage value points MP 0 – MP 7 MP 0 GND 0.24 V MP 5 Volts + 5.0 08. Kerth Page 28 / 81 Version 2.Technical Manual Hardware.

2.0 PAT DS 350 M 3.Technical Manual Hardware.3: PAT DS 350 M Operating and display console "Boards of the operating console – connection / interface board This board is secured on the housing cover Fuse F1 2 amps time-lag LED – "red" Flashes 10x per sec.07. Kerth Page 29 / 81 Version 2.0 08.2005 . Software. if the data transfer is error free Connection UB +24 Serial interface Connecting cable for console Figure: 014 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2.

Kerth Page 30 / 81 Version 2. originates from PAT. control and operation of the crane. Figure: 015 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Software. Programming Version 2.0 08. as for the load limit device.Technical Manual Hardware.0 PAT DS 350 M 3.3: PAT DS 350 M . The console houses the display as well as all necessary switches and indicator lamps for the LLD.Operating and display console (new version) This new modern console is fitted now in the AC 50-2 and AC 80 – 2 in connection with the PAT DS 350 Modular.2005 ... The software for the crane controls.07.

2005 .3.0 PAT DS 350 M 3.Operating and Display Console (new version) „Explanation of the operating buttons“ Figure: 016 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2.0 08.Technical Manual Hardware.07. Software. Kerth Page 31 / 81 Version 2.1: PAT DS 350 M .

0 08. Kerth Page 32 / 81 Version 2.2005 .key – for setting the monitor contrast 15 Display = shows all necessary information including the lenght display of the telescopic sections 51 Sensor ambient brightness TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware. Key assignment depending on the monitor display 1A Input keypad. Key assignment depending on the monitor display 1B Input keypad. Key assignment depending on the monitor display 1C Input keypad.07. Key assignment depending on the monitor display 1D Input keypad. Key assignment depending on the monitor display 2 Key switch Bridging load limit device / Hoist limit device 3A Control lights „Bridging HES“ 3B Control lights „ Bridging LLD“ 4 Overload (red) 5 Advanced warning ( yellow) 6 HES – Control lights hoist limit device 7 HES bridging – is illuminated when HES is bridged 8 LLD bridging – is illuminated when the LLd is bridged 9 Alarm stop 10 Tare button 11 Limiting switch – menu for geometry limits 12 Selection switch – for changing to the crane configuration mode 13 Info key – indicates the current crane configurationn Taster (CTLR) = Quittierungstaster 14A/14B +/. Programming Version 2.0 PAT DS 350 M “ Explanation of the operating buttons“ Buttons Function /Control lights 1 Input keypad. Software. Key assignment depending on the monitor display 1E Input keypad.

console Fuse F1 = 2Ampere Overload Buzzer coll Connection X 17 & X 2 Checkpoint Mp 6 = +10Volt Checkpoint Connection for MP 10 = AGND extended Memory card Checkpoint MP 1 = GND Checkpoint Connection Key board MP 5 = -24V Figure: 017 TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 PAT DS 350 M 3.2005 . HES.3. Technical Manual Hardware.LLD.0 08. Kerth Page 33 / 81 Version 2. Programming Version 2.Operating and Display Console (new version) “ Boards of the operating console – explanation of the components “ Keyboard/graphics board with fitted power supply board Programming socket for the Connection strip for the interface programming from the board . Software.07.2: PAT DS 350 M .

Kerth Page 34 / 81 Version 2. Software.2005 .3: PAT DS 350 M .07.3. Programming Version 2.0 PAT DS 350 M 3.Operating and Display Console (new version) “ Boards of the operating console – connection / interface board “ This board is secured on the housing cover Connection to the Canon plug Cut off relais – LLD K1 Cut off relais – HES K2 Fuse F1 = 2 Ampere Buzzer for Overload Jumper J 3 = J3 close Speaker high level Figure: 018 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Technical Manual Hardware.0 08.

1.0 V. Measuring pt.: PAT DS 350 M Checking the central unit Schematic display without expansion boards “Measuring points on the central unit" MP 41 MP 40 MP 01 MP 25 MP 26 MP 04 MP 09 MP 08 MP 42 MP 24 MP 29 MP 23 Figure: 015 Measuring pt.0V.0 V. TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 V. Software.0 V. Measuring pt. Measuring pt.6 V. Measuring pt.2005 . Measuring pt. Measuring pt. 42 + 5. 23 VBAT. 04 + 5. Measuring pt. Measuring pt. 01 KGND.07. Measuring pt. Technical Manual Hardware.0 PAT DS 350 M Chapter 4: PAT DS 350 M – Checking the hardware 4. 24 + 3. Kerth Page 35 / 81 Version 2.0 08. Measuring pt.0 V. 40 + 24 V. 41 +/. 26 GND. 25 + 24 V. 09 + 6. Measuring pt. 29 + 5. 08 + 9. Programming Version 2.

Kerth Page 36 / 81 Version 2.EPROM CPU – 80 C 537-16- data module N Plug-in jumpers for selection of the data module Measuring point MP 6 = Measuring point Measuring point MP 2 = Figure 016 & 017 TECHNICAL TRAINING PAT DS 350 M Wolfram A.07. Technical Manual Hardware. “Measuring points on the CPU module" Plug-in jumpers for selection of the data module Measuring point MP 6 = Measuring point MP 5 = Measuring point MP 2 = Socket Socket Socket for system for for . Software.0 PAT DS 350 M 4. Programming Version 2.2: PAT DS 350 M Checking the CPU module Schematic layout of the expansion boards.0 08.2005 .

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

4.3: PAT DS 350 M Checking the analog – input - module
Schematic layout of the expansion boards.

“Measuring points on the analog input module"

Potentiometer 8 calibration
Potentiometer 1 - 7 – calibration of the zero points of the reference voltage

MP = 8

MP = 0

MP 1 - 7

Figure: 018

"Analog input module – explanation of the measuring points and their functions

Measuring points Definition Initial value Zero End value Sensor
value
MP 0 – MP 8

MP 0 - AGND Volts 0.000 0.000 0.000 /

MP 1 – main boom length Volts / m 0.500 Volts 0.000 4.50 V / xx.x m B 702 / LT 1

MP 2 – bottom pressure Volts / bar 0.500 Volts 0.000 4.50 V / 300 bar B 701.1

MP 3 - length 2 (tele 1) Volts / m 0.500 Volts 0.000 4.50 V / 10.90 m B 705 / LT 2

MP 4 – slew angle Volts / ° 0.500 Volts 0.000 4.50 V / 360 ° B 712

MP 5 – MB angle Volts / ° 0.500 Volts 0.000 4.50 V / 90 ° B 702 / AT

MP 6 - length 3 (Tele 1+2) Volts / m 0.500 Volts 0.000 4.50 V / 22.75 m B 706 7 LT 3

MP 7 – not assigned / / / / /

MP 8 – voltage monitor Volts / Volts 0.500 Volts 0.000 Volts 4.600 Volts /

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 37 / 81 Version 2.0
08.07.2005

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

4.4: PAT DS 350 M Checking the digital output module
Schematic layout of the expansion boards.

“Measuring points on the digital output module"

Measuring point
MP 1

Fuse
F3
10 amps‘

6 x LED’s ( yellow )
Measuring point as indicator lamps
MP 0 for
digital outputs

Figure: 019

Measuring Definition Voltage value
points

MP 0 – MP 7

MP 0 GND 0.000 V

MP 1 Volts + 24 V

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 38 / 81 Version 2.0
08.07.2005

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

4.5: PAT DS 350 M Checking the operating and display console

"Measuring points on the boards of the operating console"

Keyboard/graphics board with fitted
power supply board

Measuring
Measuring
point
point
MP 2
MP 5
Measuring point Measuring
MP 0 point
MP 3

Measuring
LED "red" point
Lights up in MP 4
1 second pulse
if there is no error
in the data transfer.

Measuring
point
MP 6
Measuring point
MP 1

Measuring
point
MP 7

Figure: 020

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 39 / 81 Version 2.0
08.07.2005

Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M

PAT DS 350 M Operating and display console

"Measuring points on the boards of the operating console"

Measuring Definition Voltage value
points

MP 0 – MP 7

MP 0 GND 0.000 V

MP 1 Volts + 24 V

MP 2 Volts + 7 .0 V

MP 3 Volts - 24 V

MP 4 Volts - 24 V

MP 5 Volts + 5.0 V

MP 6 Volts 0.000 V

MP 7 Volts 22.27 mV

TECHNICAL TRAINING PAT DS 350 M
Wolfram A. Kerth Page 40 / 81 Version 2.0
08.07.2005

07.0 PAT DS 350 M 4. Suppression of HF interference by built-in HF filter. Kerth Page 41 / 81 Version 2. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Technical Manual Hardware. Transfer of the hoist limit switch signal via the length transducer cable and sliprings on the inside of the housing. Recording of the angle to the plummet with potentiometric. Recording of the telescopic length by spring-driven cable drums with cables to the boom head.2005 . Potentiometer with gears and slip coupling. Programming Version 2. oil-dampened swing angle transducer. – Angle transducer Filter for B 702 for recording connecting the MB angle additional LTs Slipring for transferring hoist limit switch signals Signal conversion board for converting the voltage signal into a power signal ( 4 – 20 mA ) Figure: 021 Transducer for recording the boom length and boom angle for a telescopic crane. Software.6: PAT DS 350 M Checking the length transducer B 702 / AC 50-1 & AC –80-2 "Length transducer B 702 – components and measuring points Length transducer Drive shaft of the length B702 transducer potentiometer covered by the drive gearwheel Interface board with HF.0 08.

2005 . Programming Version 2. with length transducer potentiometer and printed board with trimming resistors. Length transducer unit Length transducer unit comprising the assembly plate.0 PAT DS 350 M Application Use with telescopic cranes as a sensor for length and angle for limiting load moment DS 350.M Design The length angle transducer LAT contains: the housing. Spring drum with length transducer cable on back of housing. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Potentiometer driven by toothed wheels with slip coupling.Technical Manual Hardware.0 08. Kerth Page 42 / 81 Version 2.07. Software. Cable guidance through cable bolted connection on bottom of housing. comprising the lower casing with cable drum and spring package. housing cover and assembly components Length transducer unit Angle transducer Slipring unit HF filter Power output Housing Aluminium cast housing.

...............................................5 Cable connection ........... approx.........10 x 0............................................................(BxHxD) 494 x 400 x 302 mm Weight..07.............................. HF filter Printed board with HF filter components in the LAT housing. Anticlockwise (looking down on the hood) Housing LAT 321/03 – AC 80-2 Material.................. Software...24-pin clamping strip Diameter rope drum ...............................IP 65 Withdrawal..Technical Manual Hardware......union PG 13..... Technical data General Operating temperature................ Kerth Page 43 / 81 Version 2...20mA Length transducer cable Length....................42...................75:1 Sliprings 11 pin Power output 4...................................2005 ..... 5 turns Cable feed ...........0 08....-25 °C to +75 °C Protection class.... Power output LAT Electronic module to convert the signals for the boom length and boom angle from voltage (input end) to current (output end)...................... 51 m Telescoping length.......................Cast aluminium Dimensions.........356 mm Gear ratio .......................................... shielded TECHNICAL TRAINING PAT DS 350 M Wolfram A..........approx...............................00 m Cable design .......3............................... .......0 PAT DS 350 M Slipring unit Transfer of the hoist limit switch signal / and additional signals from the boom head via the length transducer cable and rope drum through the drum axis on sliprings on the inside of the LAT housing...................................... 30 kg Preliminary tension.... Programming Version 2................14 mm2..........................................

.........................................................Cast aluminium Dimensions......15% Temperature coefficient..........................................................................07.............3:1 Individual potentiometer........................................................................10 x 0............2005 ..............70 ppm/K Maximum slider current (pot) ....0 08... 30 kg Withdrawal... equals 3600° Linearity ..(BxHxD) 494 x 400 x 302 mm Weight......... 36...... Kerth Page 44 / 81 Version 2.......................0 PAT DS 350 M Housing LAT 320/03 – AC 50-1 Material.................approx.......356 mm Gear ratio ............... shielded TECHNICAL TRAINING PAT DS 350 M Wolfram A..........5 Cable connection .24-pin clamping strip Diameter rope drum ............................ . approx.........................................0..................14 mm2..........................00 m Cable design ..........32..Technical Manual Hardware............................................................................... 5 turns Cable feed ................ rotation of potentiometer ..union PG 13...........50 mA Life expectancy...5 m Telescoping length....................20mA Length transducer cable Length............. Anticlockwise (looking down on the hood) Preliminary tension.......................................................1*10 kW with trimming resistors Max................ Software.....1 x 106 turns Sliprings 11 pin Power output 4....... Programming Version 2......10 rotations...................................

0 PAT DS 350 M 4.07. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Kerth Page 45 / 81 Version 2. Programming Version 2. Technical Manual Hardware.7: PAT DS 350 M Checking the length transducer B 705 / AC 50-1 & AC –80-2 "Length transducer B 705 – Components and measuring points" Slipring assembly for transferring the sensor signal B 512 Length transducer potentiometer with V/I transformer board Figure: 022 Connecting strip with HF filter for connecting with the LAT B 702 Excerpt from the superstructure circuit diagram AC 50 – 1. Software.2005 . Note: The shielding of the connecting cable must have a direct connection with the housing.0 08.

.....................IP 65 Withdrawal..........union PG 13..........................5 m Cable design ....AC Individual potentiometer............................................Cast aluminium Preliminary tension.............................70 ppm/K Maximum slider current (pot) ....... shielded TECHNICAL TRAINING PAT DS 350 M Wolfram A....................................................... Software....... equals 3600° Linearity ................................14 mm2.................................10 x 0..........10 rotations.......24-pin clamping strip Gear ratio .....................................0.... Anticlockwise (looking down on the hood) Housing LT 152/52 – AC 50-1 Material.......... Programming Version 2.1 x 106 turns Sliprings none Power output 4.................................5 Cable connection .......................... rotation of potentiometer .....1*10 kW with trimming resistors Max.....-25 °C to +75 °C Protection class.....2005 ........................... ..........................................................................07....... 15 m Telescoping length.Technical Manual Hardware............15% Temperature coefficient.......0 08....... 5 turns Cable feed ........................... Kerth Page 46 / 81 Version 2............... ...approx.................... 8.........0 PAT DS 350 M Technical data General Operating temperature..........................50 mA Life expectancy...20mA Length transducer cable Length.................................

1*10 kW with trimming resistors Max....................................................50 mA Life expectancy...........15% Temperature coefficient......24-pin clamping strip Withdrawal........ ......... 8........07........1 x 106 turns Sliprings 3 pin Power output 4........... Software........approx...... Anticlockwise (looking down on the hood) Gear ratio .........10 x 0................................... Kerth Page 47 / 81 Version 2.....0 08...........................10 rotations............................70 ppm/K Maximum slider current (pot) .........................................Technical Manual Hardware....................................union PG 13...............20mA Length transducer cable Length.......5 Cable connection ......... 18 m Telescoping length........2005 .................................................14 mm2..............1:1 Individual potentiometer..5 m Cable design ....... shielded TECHNICAL TRAINING PAT DS 350 M Wolfram A................................. 5 turns Cable feed ............................................................0 PAT DS 350 M Housing LT 152/50 – AC 80-2 Material...equals 3600° Linearity ..................Cast aluminium Preliminary tension.................................0....... rotation of potentiometer ....... Programming Version 2........................

2005 .0 08. Software.0 PAT DS 350 M 4. Technical Manual Hardware. Kerth Page 48 / 81 Version 2. Note: The shielding of the connecting cable must have a direct connection with the housing. Programming Version 2. TECHNICAL TRAINING PAT DS 350 M Wolfram A.8: PAT DS 350 M Checking the length transducer B 706 B 706 / AC –80-2 "Length transducer B 706 – components and measuring points" Length transducer potentiometer B 706 with V/I – transformer board Slipring assembly for transferring the sensor signals Interface board with B 513 & B 512 HF filter for connecting the LTs 705 & 702 Figure: 023 Excerpt from the superstructure circuit diagram AC 80 – 2.07.

...................2005 .......................................................................................10 x 0........................14 mm2...........0 m Cable design ....... 36......................................... Programming Version 2.......70 ppm/K Maximum slider current (pot) ................ .......................1 A Transfer resistance ......68 000 30 0020 Supply voltage ........4 ...........................68 000 30 0005 Power output LT 0008 Article no.2:1 Individual potentiometer...........................................................................0 08.................5 m Telescoping length................1*10 kW with trimming resistors Max.................... Software....20 mW HF filter Article no......................Technical Manual Hardware.................................10 rotations......................................... current...07... Anticlockwise (looking down on the hood) Gear ratio ....15% Temperature coefficient..............20 mA Length transducer cable Length............ 32......................... rotation of potentiometer ......................equals 3600° Linearity ............3 Max...........0.......... shielded TECHNICAL TRAINING PAT DS 350 M Wolfram A..... Kerth Page 49 / 81 Version 2......................50 mA Life expectancy...........................1 x 106 turns Slipring unit Number of sliprings ...........................18-36 V / DC Power output ..........0 PAT DS 350 M Length transducer LGE 308/04 – AC 80-2 Withdrawal......................

– transformer board Attachment bolts for 0° alignment of the angle transducer Figure: 024 Excerpt from the superstructure circuit diagram AC 50 – 1.+90° filled with silicon oil Angle transducer AT 143/3 fitted in the length angle Angle transducer transducer interface board with V/I cable drum. Connection of the angle transducer on the AC 50 – 1 is absolutely identical to the connection in the AC 80 –2 Note: Shielding of the connection cable must have a direct connection with the housing. Technical Manual Hardware.9: PAT DS 350 M Checking the angle transducer AT 143/4 AT 143/4 / AC 50-1 & AC –80-2 "Angle transducer AT 143/4. Programming Version 2.2005 .components and measuring points" Angle transducer- operating range –5° . Kerth Page 50 / 81 Version 2. TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 08.0 PAT DS 350 M 4. Software.07.

....2 kg Dimensions....... Software............... Kerth Page 51 / 81 Version 2..............................2005 .... Trimming resistors on the printed board in the housing........Technical Manual Hardware..0 08...............................Plastic Protection class............................ Angle transducer AT 143 /4 Precision...................0 PAT DS 350 M Angle transducer Potentiometer with pendulum fitted directly on the axle on the assembly plate in the angle transducer – cast aluminium housing..0........................ Oil filled for vibration dampening.... Programming Version 2.................................50 mA Damping................................Stable temperature oil Weight................0......IP 67 TECHNICAL TRAINING PAT DS 350 M Wolfram A..........................15% Hysteresis....................................07................................................2 ppm/K Maximum slider current..............122 x 120 x 80 mm Housing .....5° Temperature coefficient............

Programming Version 2.10: PAT DS 350 M Checking the slewing angle transducer B 712 SAT / AC 50-1 & AC –80-2 "SAT – components and measuring points“ Excerpt from the superstructure circuit diagram AC 50 – 1. Connection of the slewing angle sensor to the AC 50 – 1 is absolutely identical to the connection in the AC 80 –2 Note: The shielding of the connecting cable must have a direct connection with the housing.07. Figure: 025 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Software.0 08. Kerth Page 52 / 81 Version 2.Technical Manual Hardware.2005 .0 PAT DS 350 M 4.

Connection of the pressure sensor on the AC 50 – 1 is absolutely identical with the connection in the AC 80 –2 Note: The shielding of the connecting cable must have a direct connection with the Cannon connector. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2.2005 .0 08. Software.0 PAT DS 350 M 4. Technical Manual Hardware. Kerth Page 53 / 81 Version 2.07.1 DAV 314 / AC 50-1 & AC –80-2 "Pressure sensor DAV 314 – components and measuring points“ Connecting cable – Pressure chamber filled board strain gauges Cannon connector with hydraulic oil 3-pin for 24 volts supply voltage Connection for & hydraulic line 4 –20 mA signal current Strain gauges for recording the expansion in the Interface board with amplifier pressure chamber unit and V/I transformer board Excerpt from the superstructure circuit diagram AC 50 – 1.11: PAT DS 350 M Checking the pressure sensor B 701.

resulting in a voltage which is converted into a current signal by the amplifier and output to the central unit. for example in the luffing cylinder – at the bottom and piston ends.0. in the depressurised condition the diagonal voltage equals zero.07. Programming Version 2. TECHNICAL TRAINING PAT DS 350 M Wolfram A. vibrations or shock the tube is filled with plastic. the resistance of the strain gauges changes. Software. A tubular steel body combines four strain gauges. the outrigger cylinders and / or the boom back stop cylinders. the encapsulated amplifier.0.1 DAV 314 / AC 50-1 & AC –80-2 The pressure sensor is used to record force. E. to protect against moisture.0 08.0. it measures the hydraulic pressure. These are connected to a full bridge circuit.5% Linearity deviation relating to characteristic value < +/. Temperature coefficient of the zero point signal per °C < +/. E.25°C to + 70°C Operating range 0 to 300 bar Overload limit 250 % Test pressure 450 bar Destruction >750 bar Life expectancy (at 0 to 100% nominal load) > 5 x 106 load variation Degree of protection IP 65 Precision Accuracy class rating 1 Characteristic tolerance < +/. Technical data – pressure sensor DAV 314 General Nominal pressure 300 bar Operating temperature .2005 . The pressure sensor may not be attached with a clamp when fitting and may only be attached loosely to the adapter fixing. as any applied force or pressure on the housing of the pressure sensor would lead to an incorrect reading. Kerth Page 54 / 81 Version 2.Technical Manual Hardware.5% v. E. The strain gauge bridge is supplied with + 24 volts. the equipment should always be replaced.03% v. As the pressure builds up in the measured hydraulic circuit. Following accidents in connection with the boom or the luffing cylinder.0. which is calibrated by the manufacturer.03% v. Temperature coefficient of the characteristic value per °C < +/.0 PAT DS 350 M PAT DS 350 M Checking the pressure sensor B 701. is also inserted in the tube.

5 Width across flats 27 mm (WAF 27) Installation location As required Weight 0. 500 Ω Socket Cannon MS 102R16 10P Compatible connector PAT no.0 PAT DS 350 M Technical data – pressure sensor DAV 314 Mechanical data Dimensions Ǿ 43 x 175 mm Pressure connection Outside thread M 16 x 1.Technical Manual Hardware. Programming Version 2. Software.2005 .380 kg Electrical data Supply voltage + 24 volts Power consumption 40 mA + Iout Output signal Iout = 4 – 20 mA Load rating max. 31 010 10 0271 Connection Pin A + UB = 10 – 30 Volts Pin B earth Pin C output TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 08. Kerth Page 55 / 81 Version 2.07.

12: PAT DS 350 M Checking the hoist limit switches S 1 & S 2 HLS / AC 50-1 & AC –80-2 "Hoist limit switches S 1 & S 2 – components and measuring points" Limit switches with positive opening operation for winches. hoist devices and cranes.2005 . Diecast housing made of corrosion-resistant light metal alloy.0 08.8 m long.Technical Manual Hardware. TECHNICAL TRAINING PAT DS 350 M Wolfram A. with guide bore 35 mm Ø and steel chain 0. 2 built-in area resistors for monitoring the line. Programming Version 2. Kerth Page 56 / 81 Version 2. Electric functional element completely encapsulated.0 PAT DS 350 M 4. test number A. Software.77 kg Degree of protection IP 67 Actuating force 37 N Switching path 7. Approved as emergency switches by the "Berufgenossenschaftliche Institut für Arbeitssicherheit" (BIA). Surface additionally treated and coated against damaging influences from the atmosphere. Stainless steel cable. tensile strength > 5 kN Technical data Dimensions 75 x 115 x 40 mm Weight 0. Trumpet-shaped funnelling of the actuating rope with low-friction surface allows angled movements of the controller.07.5 mm Contact load 6A Use with dividable actuating weight 6 kg.BIA 91119.

Kerth Page 57 / 81 Version 2.2005 . Software. Connection of the hoist limit switch on the AC 80 – 2 is absolutely identical to the connection in the AC 50-1 Note: Shielding of the connecting cable must have a direct connection with the plug.0 08.07.Technical Manual Hardware. Programming Version 2.0 PAT DS 350 M PAT DS 350 M Checking the hoist limit switches S 1 & S 2 HLS / AC 50-1 & AC –80-2 "Hoist limit switches S 1 & S 2 – components and measuring points" Switching principle: Excerpt from the superstructure circuit diagram AC 50 – 1. Figure: 028 TECHNICAL TRAINING PAT DS 350 M Wolfram A.

6 DE 3 Slew gear right d A 700 / A 106 / X5.1: AC 50 –1 superstructure – description of connections to the A 700 central unit PAT DS 350 M – A 700 .4 DE 1 Hoist operating platform CWT variant 1 b A 700 / A 106 / X5.0 PAT DS 350 M Chapter 5: PAT DS 350 M – Description of the component connections 5.2 DOUT 2 Enable tele 2 K A 700 / A 104 /X2.14 + UBS + 24 Volts U A 700 / X1. Programming Version 2. Software.8 A2B -I Bridging A2B G A 700 / X1.e12 GND GND g A 700 / A 107 / X2.Central unit – Cannon connector 35 pin PIN – PIN – Status Page Function Cannon.2 0 Volts Earth connection central unit C A 700 / X1.a12 PV2 A Slew gear brake PV2 A f A 700 / A 107 / X2.1 DOUT 1 Enable tele 1 J A 700 /A 104 / X2.07. A 700 A A 700 / X 1.17 DE 2 Tele 2 retracted W A 700 / X1.5 DOUT 4 Not assigned N A 700 / A 104 /X2.e4 GND GND j A700 / X1.5 DE 2 Hoist operating platform CWT variant 2 c A 700 / A 106 / X5.66 De 5 Telescopic section extended Z A 700 / X1.0 08.9 LOAD-I Bridging load H A 700 / A 104 / X2.68 DE 6 Not assigned a A 700 / A 106 / X5.35 0 Volts 0 set slew angle potentiometer k free / free l free / free m free / free TECHNICAL TRAINING PAT DS 350 M Wolfram A.18 DE 3 Superstructure locked at rear X A 700 / X1.7 DOUT 5 Enable raise luffing gear R A 700 / A 104 /X2.Technical Manual Hardware.4 DOUT 3 Not assigned M A 700 / A 104 / X2.16 DE 1 Tele 1 retracted V A 700 / X1.3 GND GND L A700 / A 104 /X2.9 GND GND T A 700 / X1.2005 .a4 PV1 A Pilot control PV1 A h A 700 / A 107 / X2.1 + 24 Volts Voltage supply central unit B A 700 / X1.8 DOUT 6 Enable lower luffing gear S A 700 / A 104 /X2. Kerth Page 58 / 81 Version 2.13 +24 Volts Alarm system only for GB F A 700 / X1.11 + 24 Volts Voltage supply total shut down D A 700 / X1. 7 DE 4 Slew gear left e A 700 / A 107 / X 2.6 GND GND P A 700 / A 104 /X2.12 + 24 Volts Shut down LLD / HLS E A 700 / X1.19 DE 4 Not assigned Y A 700 / X1.

0 PAT DS 350 M AC 50 –1 Superstructure – description of connections on the A 700 central unit PAT DS 350 M – A 700 .30 Length signal LT 3 G A 700 / X 1.C N N.C N. Kerth Page 59 / 81 Version 2.31 HLS IN H A 700 / X1.C N.C J N.C K N.25 0 Volts 0 Volts D A 700 / X1.27 Length signal LT 1 E A 700 / X1. Software.Central unit – Cannon connector 6 pin PIN – PIN – Status Page Function Cannon.2005 .0 08.C N.24 LT 2 Length signal LT 2 C A 700 / X1.32 0 Volts I N.C N.C E N.C M N.C N.Technical Manual Hardware.C N.C N.C L N.C TECHNICAL TRAINING PAT DS 350 M Wolfram A.C F N.20 + 24 Volts Voltage supply DAV 1 / + 24 Volts B A 700 / X1. Programming Version 2. A 700 A A 700 / X 1.29 Angle transducer signal AT 1 F A 700 / X1.Central unit – Cannon connector 14 pin PIN – PIN – Status Page Function Cannon.22 0 Volts Voltage supply DAV 1 / O Volts D N.21 DAV 1 Signal DAV 1 – 4 mA _ 20 mA C A 700 / X1.07. A 700 A A 700 / X 1.C N.C N.C PAT DS 350 M – A 700 .23 + UBS Voltage supply length transducer + 24 Volts B A 700 / X1.

Kerth Page 60 / 81 Version 2.2005 .A2B .A2B .35 0 Volts Voltage supply DAV 1 / O Volts D A 700 / X1.5 RxD RxD C A 700 / X1. Programming Version 2.1 G A 700 / X1.36 DWG 2 N.1 TECHNICAL TRAINING PAT DS 350 M Wolfram A.8 A2B – 1 Bridging HLS .34 DWG 1 Signal DWG 1 – 4 mA . A 700 A A 700 / X 1.Central unit – Cannon connector 4 pin PIN – PIN – Status Page Function Cannon.Description of connections on the A 700 central unit PAT DS 350 M – A 700 .07.33 + 24 Volts Voltage supply slew angle transducer + 24 volts B A 700 / X1.9 LOAD .6 TxD TxD D A 700 / X1.Central unit – Cannon connector 7 pin PIN – PIN – Status Page Function Cannon.1 Bridging overload .7 A2B – O Bridging HLS . Software.LOAD .C PAT DS 350 M – A 700 .0 08.4 GND GND E A 700 / X1.20 mA C A 700 / X1.0 PAT DS 350 M AC 50 –1 OW .Technical Manual Hardware.0 F A 700 / X1.3 + 24 Volts Voltage supply slew angle sensor + 24 Volts B A 700 / X1. A 700 A A 700 / X 1.

1 + 24 Volts Voltage supply central unit B A 700 / X1. locked to rear X A 700 / X1.12 + 24 Volts Shut off LLD / HLS E A 700 / X1.9 GND GND T A 700 / X1.a4 PV1 A Pilot control PV1 A h A 700 / A 107 / X2.11 + 24 Volts Voltage supply total shut-off D A 700 / X1.4 DOUT 3 Enable tele 3 M A 700 / A 104 / X2.19 DE 4 Not assigned Y A 700 / X1.0 08.07.8 DOUT 6 Enable lower luffing gear S A 700 / A 104 /X2.17 DE 2 Tele 2 retracted W A 700 / X1.18 DE 3 Superstr.1: AC 80 –2 OW .Description of the connections on the A 700 central unit PAT DS 350 M – A 700 .6 DE 3 Slew gear right d A 700 / A 106 / X5.e12 GND GND g A 700 / A 107 / X2.7 DOUT 5 Enable raise luffing gear R A 700 / A 104 /X2.e4 GND GND j A700 / X1.5 DOUT 4 Not assigned N A 700 / A 104 /X2.13 +24 Volts Alarm system only GB F A 700 / X1.16 DE 1 Tele 1 retracted V A 700 / X1.3 GND GND L A700 / A 104 /X2.8 A2B -I Bridging A2B G A 700 / X1. 7 DE 4 Slew gear left e A 700 / A 107 / X2.66 De 5 Extend telescope Z A 700 / X1.6 GND GND P A 700 / A 104 /X2. Software.4 DE 1 Hoist operating platform CWT variant 1 b A 700 / A 106 / X5.0 PAT DS 350 M Chapter 6: PAT DS 350 M – Description of the connections for the components 6.14 + UBS + 24 Volts U A 700 / X1.Technical Manual Hardware.68 DE 6 Tele 3 retracted a A 700 / A 106 / X5.2005 .a12 PV2 A Slew gear brake PV2 A f A 700 / A 107 / X2.9 LOAD-I Bridging load H A 700 / A 104 / X2.2 DOUT 2 Enable tele 2 K A 700 / A 104 /X2.35 0 Volts 0 set slew angle potentiometer k free / free l free / free m free / free TECHNICAL TRAINING PAT DS 350 M Wolfram A.5 DE 2 Hoist operating platform CWT variant 2 c A 700 / A 106 / X5. Programming Version 2. Kerth Page 61 / 81 Version 2.Central unit – Cannon connector 35 pin PIN – PIN – Status Page Function Cannon. A 700 A A 700 / X 1.1 DOUT 1 Enable tele 1 J A 700 /A 104 / X2.2 0 Volts Earth connection central unit C A 700 / X1.

C K N.C N N.Central unit – Cannon connector 6 pin PIN – PIN – Status Page Function Cannon.C N.C E N.C J N.C TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 08.21 DAV 1 Signal DAV 1 – 4 mA _ 20 mA C A 700 / X1.30 Length signal LT 3 G A 700 / X 1.C N.29 Angle sensor signal AT 1 F A 700 / X1.2005 .Technical Manual Hardware.31 HLS IN H A 700 / X1.0 PAT DS 350 M AC 80 –2 OW .C N. A 700 A A 700 / X 1.C N.C N. Kerth Page 62 / 81 Version 2.C N. A 700 A A 700 / X 1.32 0 Volts I N.Central unit – Cannon connector 14 pin PIN – PIN – Status Page Function Cannon.23 + UBS Voltage supply length transducer + 24 Volts B A 700 / X1.C PAT DS 350 M – A 700 .C L N.07. Software.C N. Programming Version 2.25 0 Volts 0 Volts D A 700 / X1.C N.C M N.20 + 24 Volts Voltage supply DAV 1 / + 24 Volts B A 700 / X1.27 Length signal LT 1 E A 700 / X1.22 0 Volts Voltage supply DAV 1 / O Volts D N.Description of connections on the A 700 central unit PAT DS 350 M – A 700 .24 LT 2 Length signal LT 2 C A 700 / X1.C N.C F N.

1 G A 700 / X1.A2B .A2B .Description of the connections on the A 700 central unit PAT DS 350 M – A 700 .7 A2B – O Bridging HLS .35 0 Volts Voltage supply DAV 1 / O Volts D A 700 / X1.36 SAT 2 N.Central unit – Cannon connector 7 pin PIN – PIN – Status Page Function Cannon.LOAD . Programming Version 2.3 + 24 Volts Voltage supply slew angle transducer + 24 Volts B A 700 / X1.0 08.1 Bridging overload .20 mA C A 700 / X1.8 A2B – 1 Bridging HLS . Software.34 SAT 1 Signal DWG 1 – 4 mA .6 TxD TxD D A 700 / X1.33 + 24 Volts Voltage supply slew angle sensor + 24 Volts B A 700 / X1.5 RxD RxD C A 700 / X1. Kerth Page 63 / 81 Version 2.0 PAT DS 350 M AC 80 –2 OW .2005 .07.Central unit – Cannon connector 4 pin PIN – PIN – Status Page Function Cannon. A 700 A A 700 / X 1.0 F A 700 / X1.4 GND GND E A 700 / X1.Technical Manual Hardware. A 700 A A 700 / X 1.1 TECHNICAL TRAINING PAT DS 350 M Wolfram A.9 LOAD .C PAT DS 350 M – A 700 .

07. Kerth Page 64 / 81 Version 2.0 08.0 PAT DS 350 M Chapter 7: PAT DS 350 M – Internal wiring 7.2005 . Programming Version 2.1: AC 50 –1 Description of connections – Original PAT A 700 page 1 TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware. Software.

0 08.1: AC 50 –1 Description of connections – Original PAT A 700 page 2 TECHNICAL TRAINING PAT DS 350 M Wolfram A. Software.0 PAT DS 350 M 7.07.2005 .Technical Manual Hardware. Kerth Page 65 / 81 Version 2. Programming Version 2.

07. Programming Version 2.2005 .0 08. Software.0 PAT DS 350 M 7. Kerth Page 66 / 81 Version 2.1: AC 50 –1 Description of connections – original PAT console TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware.

07. Programming Version 2.0 PAT DS 350 M 7.Technical Manual Hardware. Kerth Page 67 / 81 Version 2.2005 . Software.2: AC 80 –2 Description of connections – original PAT page 1 TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 08.

07.2005 . Programming Version 2.2: AC 80 –2 Description of connections – Original PAT page 2 TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware.0 PAT DS 350 M 7. Software. Kerth Page 68 / 81 Version 2.0 08.

0 08. Kerth Page 69 / 81 Version 2.2005 . Programming Version 2.2: AC 80 –2 Description of connections – Original PAT console TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 PAT DS 350 M 7. Software.07.Technical Manual Hardware.

blocked. TECHNICAL TRAINING PAT DS 350 M Wolfram A. E04 Operating mode not • Unavailable operating • Enter the operating confirmed or not mode selected.: 71 350 84 0381 Error code Error Cause Remedy O Overload • Shut down as a result of • Reduce load moment overload P Prewarning H Hoist limit switch • The hoist limit switch has • Lower hook block triggered E01 Radius area too small • As a result of excessive • Luff the boom to the or angle area too big luffing. Kerth Page 70 / 81 Version 2. the minimum radius radius or angle specified in the table has specified in the table not been reached or the maximum specified angle has been exceeded.08. has been exceeded or the minimum angle not reached. Programming Version 2. E02 Radius area • As a result of excessive • Luff the boom to the exceeded or angle luffing. 2002 System programs: CDMG V 1. mode correctly on available the keypad in accordance with the allocation for the operating condition.00) Parts list no. the maximum radius radius or angle range too small specified in the load table specified in the table.0 08.Technical Manual Hardware. • The selected operating • Check the mode is not contained in programming in the the data EPROM or is data EPROM.1 & AC 80 .2 Date: 24 Oct.07. Software.2005 .0 PAT DS 350 M Chapter 8: PAT DS 350 M – Error code table Error code table (DS 350 Modular) DEMAG AC 50 .0D (02.

• Replace length potentiometer. If voltage is not available or fails • Coupling between the under a load of length transducer approx. • The length transducer setting has changed. Kerth Page 71 / 81 Version 2. • Check cable and plug. • Telescope in the boom.07. module.g. e. Check the preliminary tension of the rope drum. Software.0 08. e. • Change the coupling assembly with the • Length potentiometer drive wheel and set defective. the length potentiometer. Open the length transducer and carefully use a screwdriver to turn the length • + 5 Volts – Supply voltage potentiometer failure for the analog part of anticlockwise up to the analog module the stop. TECHNICAL TRAINING PAT DS 350 M Wolfram A. 50 Ohm. Programming Version 2.2005 . boom length or in case of load curves for jibs for which the main boom has to be telescoped out to a specific length. potentiometer and drive replace the analog defective.0 PAT DS 350 M Error code Error Cause Remedy E05 Prohibited length • Boom has been telescoped • Telescope the boom range out too far or not far out to the correct enough. • Check + 5 volts voltage.Technical Manual Hardware. rope has jumped from the length transducer drum.g. only be carried out up to a specific max. if work can length. ( rope must be tensioned). • Cable from the central unit to the length transducer defective or loose. change as required.

Kerth Page 72 / 81 Version 2. E11 Lower limit value in • Cable from the central unit • Check cable and the measuring to the length transducer plug. or the 2nd contact is registered as switched on. transducer. 2nd contact is. fly hydr. "length telescopic the plug of the length angle boom" exceeded.0 08. • Replace processor Relay should be module. overload relay on the interface module. transducer potentiometer.2005 . triggered. exceeded or the minimum angle not reached E07 Faulty return • Overload relay defective or • Replace LLD message from the interface module defective. • Processor module defective.Technical Manual Hardware. • Electronic component in the measuring channel • Replace analog defective module or processor module TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 PAT DS 350 M Error code Error Cause Remedy E06 For operation with • Hydr. Software. registered as switched off. • Length potentiometer • Change length defective. Water in required. fly jib radius down too far resulting in the jib to a radius or area exceeded or maximum radius specified angle specified in the angle range too small in the load table being load table. E08 No feedback from • As per E 07 • As per E 07 hoist limit switch relay. while the relay should have released. however. fly jib has been luffed • Luff up the hydr.07. module. change as channel defective or loose. Programming Version 2.

• Angle transducer • Replace angle potentiometer defective. Water in low plug of the angle transducer. E14 Reading in the • Cable from the central unit • Replace LLD measuring channel to the length transducer assembly. • Replace pressure sensor • Electronic component in measuring channel is • Replace analog defective module or processor module. TECHNICAL TRAINING PAT DS 350 M Wolfram A.07. Kerth Page 73 / 81 Version 2. transducer. Water in the plug of the length angle transducer.Technical Manual Hardware. Software. module E15 Reading in measuring • Cable from the central unit • Check cable and channel "angle main to the length angle plug. transducer • Electronic component in • Replace analog measuring channel module or processor defective. E13 Reading in the • As per E 12 • As per E 12 measuring channel "top pressure" too low.0 08. Programming Version 2. • Electronic component in the • Replace analog measuring channel is module or processor defective module.2005 . loose.0 PAT DS 350 M Error code Error Cause Remedy E12 Reading in the • Cable from the central unit • Check cable and measuring channel to the pressure sensor is plug. • Angle potentiometer • Change angle defective. replace as "bottom pressure“ is defective or water is in the required too low plugs • Pressure sensor defective. “angle hydr. replace as boom" is too low. transducer is defective or required. MBE” too defective or loose.

defective or loose. Water in necessary. (AGND – MP0. transducer. replace if necessary. module. replace if telescope 1“ too low. Kerth Page 74 / 81 Version 2.0 08.). LAT). • Replace processor • A/D transformer defective. transducer.Technical Manual Hardware. E19 Reference and/or • Supply voltage is corrupted • Check voltages on supply voltage by the sensor (DAV. Programming Version 2. plug and cable. to the length transducer plug and replace if MBE or length tele 1 + defective or loose. E21 Reading in measuring • As per E 11 • As per E 11 channel "length tele- boom“ too high. Software. the plug of the length transducer. • Length transducer • Replace length potentiometer defective. module. E17 Reading in measuring • Cable from the central unit • Check cable and channel "length to the length transducer plug. • Length transducer • Replace length potentiometer defective. TECHNICAL TRAINING PAT DS 350 M Wolfram A.07.2005 . module. • Electronic component in • Replace analog measuring channel module or processor defective. • Electronic component in • Replace analog measuring channel module or processor defective module. Water in necessary 2" too low the plug of the length transducer. the analog module defective.0 PAT DS 350 M Error Cause Remedy E16 Reading in measuring • Cable from the central unit • Check cable and channel "length hydr. Check transducer. • Electronic component • Replace analog defective.

E37 Error in logical • The system program • Replace system program sequence PROM is defective. no. Kerth Page 75 / 81 Version 2. 0). 1). defective. 0. TECHNICAL TRAINING PAT DS 350 M Wolfram A.07. 2). MBE“ too high E25 Reading in measuring • As per E 15 • As per E 15 channel "angle main boom" too high E26 Reading in measuring • As per E 16 • As per E 16 channel "length hydr. E38 System program and • The system program in the • Replace system data EPROM are not LLD is incompatible with program PROM or compatible.Technical Manual Hardware. program PROM (PROM no. E39 System program and • The system program in the • Replace system TLK EPROM are LLD is incompatible with program PROM or incompatible the programming in the TLK-EPROM (PROM TLK EPROM. the programming in the data EPROM (PROM data EPROM.0 08. PROM is defective. module 80C537. MBE“ or "length tele 1+2“ exceeded E27 Reading in measuring • As per E 17 • As per E 17 channel "length tele 1“ too high E29 Reference and/or • As per E 19 • As per E 19 supply voltage defective E31 Error in system • The system program • Replace system program. no. Software. • Computer module 80C537 • Replace computer is defective. program PROM no.2005 . Programming Version 2. • Replace processor • Processor module module.0 PAT DS 350 M Error code Error Cause Remedy E22 Reading in measuring • As per E12 • As per E12 channel "bottom pressure" too high E23 Reading in measuring • As per E12 • As per E12 channel "top pressure" too high E24 Reading in measuring • As per E14 • As per E14 channel "angle hydr.

module.2005 .Technical Manual Hardware. module 80C537. module.RAM) or processor unit with CPU (RAM) unit defective module E43 Error in external read.0 PAT DS 350 M Error code Error Cause Remedy E41 Error in internal read. Programming Version 2. memory destroyed. • Processor module defective. of the computer module 80C537 • Replace CPU • CPU module defective. • Replace processor • Processor module module with CPU defective.• Read-write memory • Replace processor write memory 1st part (CMOS. Kerth Page 76 / 81 Version 2. monitored read-write memory is incorrect. • Replace processor unit TECHNICAL TRAINING PAT DS 350 M Wolfram A. E42 Error in external read. Software.• As per E 42 • As per E 42 write memory 2nd part (RAM).07.0 08. E45 Redundancy error in The A/D transformer on the Replace processor unit the A/D transformer processor module and the redundant A/D transformer in the CPU 80C537 supply different results E46 Error in A/D • No feedback from the A/D • Replace processor transformer uPD 7004 transformer uPD 7004 unit E47 Monitored read-write • The CRC test sign of the • Restart LLD. The CRC check of the monitored read-write • The back-up battery is memory provides an discharged ( < 2V at 1kΩ ) • Replace back-up incorrect result battery on the processor unit. • Computer module 80C537 • Replace computer write memory (RAM) defective.

TECHNICAL TRAINING PAT DS 350 M Wolfram A. • Memory module defective. read-write memory (RAM) • Replace CPU of the computer • CPU module defective. module in accordance with memory type. data EEPROM with data ( with test program or online function). E52 Error in load curve • Memory module incorrectly • Bridge memory PROM bridged.0 08. • Replace memory module. accordance with memory type E57 Error in serial crane • Serial crane data EEPROM • Write serial crane data EEPROM has no valid data. Software. module 80C537. • Load curve EPROM defective. then restart LLD. E51 Error in crane data • Crane data EEPROM has • Load crane data EPROM or EEPROM no valid data. E56 Error in crane data • Crane data EEPROM • Replace crane data EEPROM defective. Kerth Page 77 / 81 Version 2. EEPROM • Bridge memory • Memory module incorrectly module in bridged. Programming Version 2. • Computer module 80C537 • Replace computer error in the internal defective. • Replace processor • Processor unit defective. unit with CPU module. • Replace crane data EPROM. EEPROM with valid data • Memory module incorrectly • Bridge memory bridged.0 PAT DS 350 M Error code Error Cause Remedy E48 Cyclical RAM test. module.07. module 80C537. • Replace load curve EPROM.Technical Manual Hardware.2005 . module in accordance with memory type. • Crane data EPROM defective.

• Replace analog module. Software. TECHNICAL TRAINING PAT DS 350 M Wolfram A. Programming Version 2. module. • Analog module defective.07. contained in the load table or does not agree with the digital inputs. Kerth Page 78 / 81 Version 2. then restart LLD. The relay should have tripped.0 PAT DS 350 M Error code Error Cause Remedy E58 Error in serial analog • Serial analog modules • Use test program to modules EEPROM EEPROM has no valid data write serial analog modules EEPROM with data. 2nd contact is • Processor module • Replace processor however registered as defective.Technical Manual Hardware. interface module.2005 . or 2nd contact is registered as switched on. E60 Error DS 350 M • Module 24 352 30 0062 • Install module 24 352 control module defective or no longer 30 0062 or replace available E71 Faulty feedback of the • Relay K1 defective or • Replace interface relay K 1 on the interface module defective.0 08. while the relay should have released E72 Faulty feedback of the • As per E 71 • As per E 71 relay K 2 on the interface module ( central unit ) E73 Faulty feedback of the • As per E 71 • As per E 71 relay K 3 on the interface module (central unit) E74 Faulty feedback of the • As per E 71 • As per E 71 relay K 4 on the interface module (central unit) E83 Faulty tele • The selected tele • Select another tele combination combination is not combination. module switched off.

Software.2005 .0 PAT DS 350 M Error code Error Cause Remedy E84 Faulty configuration • The selected configuration • Select another is not contained in the data configuration. EPROM. retract the telescopic section • Length measurement tele 1 & 2 defective. combination does not The error is reset agree with the length when the measured measurement. • If incorrect measurement. Kerth Page 79 / 81 Version 2. percentages are displayed: telescope The calculated tele in all tele sections. 1 & 2 (see E 27 ) • Check the measurement of the • Measurement of the total total length (see E length defective. • Check the length measurement for tele 1 • Measurement total length (see E 17) defective. E86 Faulty percentage for • Telescope has a • Read off the min. Programming Version 2. console. If the telescopic section has been extended too far. • Check the length • Length measurement tele 1 measurement for tele & 2 defective. in the data EPROM.2% or percentage on the > 106 %. 21) TECHNICAL TRAINING PAT DS 350 M Wolfram A.Technical Manual Hardware. • Replace backplane board E87 Error in the length • Length memory destroyed.0 08. tele length corresponds to the length of the basic case.07. • Check the programming of the data EPROM E85 Error in the radius • The calculated radius is too • Check programming reading small (negative bending). 1 telescope percentage of l < .

when module.07.Technical Manual Hardware. central unit.0 PAT DS 350 M Error code Error Cause Remedy E91 No data transfer from • + 24 volt supply of the • Check + 24 volts on the console to the console interrupted. TECHNICAL TRAINING PAT DS 350 M Wolfram A. terminal X1 of the central unit console electronics. Programming Version 2.reception console electronics). • Remedy cause of fault by suppressor diodes or varistors. EPROM. unit.g. the transmission module in the console electronics is probably damaged. E92 Error in the data • Loose contact on the line – • Check connection transfer from the console electronics – console electronics – console to the central central unit.0 08. • Transmission/reception module defective. • Replace console • Electromagnetic electronics and basic interference (e. module defective. unit. E95 Error in console • Console EPROM defective. switching the relays or solenoid valves).2005 . E93 Error in data transfer • As per E 92 • As per E 92 from the console to the central unit. If a short circuit to ground is determined. Kerth Page 80 / 81 Version 2. module defective • Replace the console electronics and central unit - (replace basic module). • Check the • Interruption or short circuit connection between to ground on the line – the console console electronics– central electronics – central unit. • Replace console electronics and basic module. • Replace console EPROM. The console electronics should therefore be • Transmission/reception replaced. E94 No data transfer from • Interruption or short circuit • Check line from to the central unit to the to ground on the line the console (in case console central unit – console of short circuit to ground also replace • Transmission. Software.

Programming Version 2. Kerth Page 81 / 81 Version 2.Technical Manual Hardware. Software. Note: If an error message is displayed that is not contained in the above list. limit switch switch.2005 .0 PAT DS 350 M Error code Error Cause Remedy EAB Short circuit in hoist • Short circuit in the hoist • Replace hoist limit limit switch circuit. • Short circuit in the cable to • Replace cable to the hoist limit switch. hoist limit switch.0 08. TECHNICAL TRAINING PAT DS 350 M Wolfram A.07. please contact us.

2002) TECHNICAL TRAINING PAT DS 350 M Wolfram A.0 PAT DS 350 M Chapter 9: Electric circuit diagrams in connection with the hard.07.Technical Manual Hardware. Programming Version 2. Software.2005 .0 08.1: Superstructure – electric circuit diagrams AC 50 –1 (date 29.& software 9. Kerth Page 82 / 81 Version 2.10.

0 PAT DS 350 M 9.0 08.10. Software.2: Chassis electric circuit diagrams AC 50 –1 (date 29. Kerth Page 83 / 81 Version 2. Programming Version 2.Technical Manual Hardware.07.2002) TECHNICAL TRAINING PAT DS 350 M Wolfram A.2005 .

0 08.3: Superstructure electric circuit diagrams AC 80 – 2 (date 29.Technical Manual Hardware.2002) TECHNICAL TRAINING PAT DS 350 M Wolfram A. Kerth Page 84 / 81 Version 2. Software.2005 . Programming Version 2.0 PAT DS 350 M 9.07.10.

2002) TECHNICAL TRAINING PAT DS 350 M Wolfram A.4: Chassis electric circuit diagrams AC 80 – 2 (date 29. Programming Version 2. Software.0 08.2005 .Technical Manual Hardware. Kerth Page 85 / 81 Version 2.10.0 PAT DS 350 M 9.07.