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TFF Skid Datasheet

Introduction Instrument Air Pressure High Pressure/ Low Pressure
The system has been engineered to provide automated Torque Pressure Switch High Pressure/ Low Pressure
Low air pressure High Pressure/ Low Pressure
process control, flexible process sequence development,
UV Lamp fail OFF/ ON
data acquisition, historical trending and batch reporting.

The process is controlled by the programmable control Operator Interface
logic processor (PLC). Process data is acquired from the The Process Overview screen is the root screen and
PLC via Enterprise software and stored in the SQL database displays on operator Login. It displays the status of the
on the HMI/PC. Real time and historical data trending and skid process including valve and pump status, flow rates,
batch reporting functionality enable the operator with a line pressures etc. This screen also provides operators the
viewing window into the acquired data. ability to gain control of field devices by switching their
mode to Manual and manipulating their values. The root
System Specifications screen design also includes buttons which enable
Process Instrumentation operators to navigate to standard screens such as Alarm,
Trend screen display, Loop tuning etc. The buttons also
Standard Additional
provide Batch Management functions such as the starting
options of Recipes and transitioning them to HOLD, RESUME,
Pumps 3 Pumps are Single Pumps is ABORT states etc.
standard. available as option.
Control Valves Single control valve 2 control valves are
is standard. available as option.
Valves 17 Valves are 12 Valves are
standard. available as option.
E-Stop Integrated Safety Circuit for pumps, valves
and control valves

Control Unit
Integrated Control Built to GAMP5 standards/ 21 CFR Part 11
Panel Compliant
Operator Factory-Talk View Site Edition Version
Interface 7.00.00
Data Historian Factory-Talk View Site Edition data logging
Control Strategies
Flexible closed loop control of critical process parameters
Batch Rockwell Batch Recipe Management
Development Software support improved yields:
Reporting Microsoft Reporting Software  Temperature Control
Programming Rockwell PLC based on RS-Logix 5000  Agitator Control
SCADA Screen Touch Screen (1920x1080)  Retentate Flow Control
Resolution  Feed Flow Control
 Tank Level/Weight
Process Instrumentation Specifications  TMP
 Retentate Pressure
Ranges/ EGU are all configurable
Pressure 0-Max psig or bar
 Air Integrity Pressure
Conductivity 0-Max mS/cm or µS/cm  Permeate Flow

Temperature 0-Max oC or oF
Comprehensive, Real-Time Data Capture,
Flow 0-25 lpm or slpm Reporting and Trending
pH 0-14  The real-time data historian captures all process
UV Absorbance 0-2 AU parameters and times, and offers accessible
Concentration 0-Max % look-up.
Level 0-Max L or mL
 Export of data to other master data repository
Weight 0- Max kg or g or mg
Recirc. Pressure Switch Low pressure/ High Pressure
systems is supported with built-in functionality.
Feed Pressure Switch Low pressure/ High Pressure

© Copyright Aztec Consulting 2015. All rights reserved.
Aztec Consulting 101, C, Khanamet, Madhapur, Hyderabad - 500 081, Phone: +91-40- 40638200, Email:
Aztec Technologies 132 Central Street, Suite 213, Foxboro, MA 02035, Phone: (508) 203 – 4220, Email:
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com Aztec Technologies 132 Central Street.  Validation of data acquisition using Microsoft SQL Server. Validation  A Rockwell SoftLogix PLC emulator is used for all pre-FAT skid validation. batch). C.  All operator events are logged to database. alarms. FactoryTalk View SE. Hyderabad . Equipment Modules.  All alarms are logged to database. Phone: +91-40. TFF Skid Datasheet  Use version control software  Real time alarming protects process integrity and helps avoid lost Visit us on: www. Email: indiasales@aztec-consult. All rights reserved.  IO verification and PIDE loop tuning performed on skid.  Testing on an identical copy of the system image. Suite 213. Email: sales@aztec-consult. Khanamet. Foxboro.  Validation of the skid pre-configured recipes and parameters. Aztec Consulting 101.40638200. Control Modules and HMI functionality (navigation.aztec-consult.  Validation of all functionality of the Aztec TFF Skid Equipment Phases. Phone: (508) 203 – 4220. 21 CFR Part11 Compliant Software  Validation will be performed using Validation The following are configured to technically satisfy the SOPs as guideline documents for generating and requirements of the FDA 21 CFR Part 11 regulation in execution of the test protocols. Madhapur.  Limit physical access to computer hardware  Use NTFS or other secure file system Documentation  Operating system security and domains List of documents developed for chromatography skid  Configure FactoryTalk View SE user accounts to along with P& ID and Electrical Schematic are: use Microsoft Windows security  System Functional Specification (SFS)  Remove FactoryTalk View SE runtime security  Validation Master Plan (VMP) codes for all user accounts  Module Design Specification (MDS)  Use a password-protected screen saver  Software Design Specification (SDS)  Configure FactoryTalk View SE clients to  Recipe Design Specification (RDS) automatically log out  Software User Manual (SUM)  Prohibit access to FactoryTalk® View Studio and  Traceability Matrix (TRM) other software programs  Validation Plan Report (VPR)  Use Windows account password aging and  Module Test Protocol (MTP) management  Commissioning Test Protocol (CTP)  Set up the DeskLock feature  Recipe Test Protocol (RTP)  Do not allow operator access to Help  Secure FactoryTalk View SE Client stations  Log all FactoryTalk View SE activity and alarms to a central ODBC/SQL database  Set up re-verification of operator identity.500 . MA 02035. or supervisor signoff © Copyright Aztec Consulting 2015.