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416, 426, 436 & Series II Backhoe Loaders SENR3162-08

5PC1-Up, 7BC1-Up, 5KF1-Up Contents for


Service Manual SENR3160

Section Title Form No.


Binder SENR2300
Binder Label SENR3161
Safety SENR7733
Service Manual Contents SENR3162
Torque Specifications SENR3130
Engine Index Tab SENR2870
4.236 Diesel Engine SENR3114
Disassembly & Assembly Backhoe Loader Engine SENR3129
Power Train Index Tab SENR2871
Specifications Transmission System SENR3131
Systems Operation, Testing & Adjusting Transmission System SENR3132
Backhoe Loader 4-Wheel Drive SENR3163
Disassembly & Assembly Power Train SENR3133
Systems Index Tab SENR2872
Specifications Differential, Rear Axle & Brakes SENR3156
Systems Operation, Testing & Adjusting Differential Rear Axle & Brakes SENR3157
Specifications Steering System & Front Axle SENR3158
(5PC1-11999, 7BC1-3000, 5KF1-999)
Systems Operation, Testing & Adjusting Steering System & Front Axle SENR3159
(5PC1-11999, 7BC1-3999, 5KF1-999)
Specifications Steering System & Front Axle SENR4738
(5PC12000-Up, 7BC4000-Up, 5KF1000-Up
Systems Operation, Testing & Adjusting Steering System & Front Axle SENR4739
(5PC1200-Up, 7BC4000-Up, 5KF1000-Up)
Specifications Hydraulic System SENR3194
Systems Operation, Testing & Adjusting Hydraulic System SENR3195
Schematic 416 Hydraulic System SENR3196
Schematic 426 Hydraulic System SENR3401
Schematic 436 Hydraulic System SENR3674
Disassembly & Assembly Backhoe Loader Systems SENR3164
Electrical System & Operators Station Index Tab SENR2996
Schematic Electrical System (5PC1-11999, SENR3165
7BC1-3999, 5KF1-999)
Schematic Electrical System (5PC1200-15428, SENR4783
7BC4000-5258, 5KF1000-1552)
Schematic Electrical System (5PC15429-Up, SENR5811
7BC5259-Up, 5KF1553-Up)
Schematic Electrical System with European Cab SENR5818
(5PC15429-Up, 7BC5259-Up, 5KF1553-Up)
Operators Station & Electrical System SENR3197
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU6232
Operation & Maintenance SEBU6338

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

1
416B, 426B, 428B, 436B, 438B Backhoe Loaders SENR5801-08
8SG1-Up, 5YJ1-Up, 6MJ1-Up, 7EJ1-Up, 3KK1-Up, Contents for
8ZK1-Up, 6KL1-Up, 7FL1-Up Service Manual SENR5800

Section Title Form No.


Binder SENR2300
Binder Label SENR5802
Safety SENR7733
Service Manual Contents SENR5801
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3054 Engine SENR5815
Systems Operation, Testing & Adjusting 3054 Engine SENR5816
Disassembly & Assembly 3054 Engine SENR5817
Power Train Index Tab SENR2871
Specifications Transmission SENR5804
Systems Operation, Testing & Adjusting Transmission SENR5806
Disassembly & Assembly Power Train SENR5803
Systems Index Tab SENR2872
Differential, Rear Axle & Brakes SENR5805
Steering System & Front Axle SENR5807
438 All Wheel Steer Attachment SENR5826
Specifications Hydraulic System SENR5825
Systems Operation, Testing & Adjusting Hydraulic System SENR5808
Schematic Hydraulic System SENR5810
Disassembly & Assembly Machine System SENR5812
Disassembly & Assembly 438 All Wheel Steer Attachment SENR5820
Electrical System & Operators Station Index Tab SENR2996
K1/N1 Series Alternators SENR3685
Reduction Starting Motors SENR3828
Schematic Electrical System SENR5814
Schematic Electrical System with European Cab SENR5813
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU6414

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

2
416C, 426C, 436C, 428C & 438C Backhoe Loaders SENR1202-05
4ZN1-UP, 5YN1-UP, 6XN1-UP, 7WN1-UP, 8RN1-UP, 8TN1-UP,
Contents for
9JN1-UP, 9KN1-UP, 1CR1-UP, 1ER1-UP, 1FR1-UP, 1GR1-UP,
Service Manual SENR1200
1HR1-UP, 1JR1-UP, 1MR1-UP, 1NR1-UP, 1PR1-UP, 1RR1-UP,
1SR1-UP, 1TR1-UP, 1WR1-UP, 1XR1-UP, 1YR1-UP, 1ZR1-UP,
2AR1-UP, 2BR1-UP, 2CR1-UP, 2DR1-UP

Section Title Form No.

Binder SENR2301
Binder Label SENR1201
Safety SENR7733
Contents Page SENR1202
Torque Specifications SENR3130
Engine (Index Tab) SENR2870
Specifications 3054 Engine SENR5815
Systems Operations, Testing & Adjusting 3054 Engine SENR5816
Disassembly & Assembly 3054 Engine SENR6241
Disassembly & Assembly 3054 Engine Supplement SENR1203
Power Train (Index Tab) SENR2871
Specifications, Systems Operation, Transmission SENR1204
Testing & Adjusting
Specifications, Systems Operation, Power Shift Transmission SENR1273
Testing & Adjusting
Specifications Axles, Differential & Brakes SENR1205
Systems Operation, Testing & Adjusting Axles, Differential & Brakes SENR1259
Disassembly & Assembly Power Train SENR1206
Systems (Index Tab) SENR2872
Specifications Hydraulic & Steering Systems SENR1207
Systems Operation Hydraulic System SENR1208
Testing & Adjusting Hydraulic & Steering Systems SENR1272
Schematic Hydraulic Systems SENR1213
(416C, 426C, 436C)
Schematic Hydraulic Systems (428C,428C) SENR1210
Disassembly & Assembly Machine Systems SENR1209
Electrical System & Operators Station (Index Tab) SENR2996
Schematic 4ZN1-5634, 1WR1-2946, 6XN1-1244, 1CR1-363, SENR1212
1MR1-455, 1YR1-516, 8TN1-390, 1FR1-415, 1PR1-
597, 2AR1-603
Schematic 4ZN5635-16043, 1WR2947-8115, 6XN1245-3615, SENR1276
1CR364-863, 1MR456-955, 1YR517-1516, 8TN391-
924, 1FR416-1415, 1PR598-1598, 2AR604-1603
Schematic 4ZN16044-Up, 1WR8116-Up, 6XN3616-Up, RENR2855
1CR864-Up, 1MR956-Up, 1YR1517-Up, 8TN925-
Up, 1FR1416-Up, 1PR1599-Up, 2AR1604-Up

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416C, 426C, 436C, 428C & 438C Backhoe Loaders, continued SENR1202-05
4ZN1-UP, 5YN1-UP, 6XN1-UP, 7WN1-UP, 8RN1-UP, 8TN1-UP,
Contents for
9JN1-UP, 9KN1-UP, 1CR1-UP, 1ER1-UP, 1FR1-UP, 1GR1-UP, Service Manual SENR1200
1HR1-UP, 1JR1-UP, 1MR1-UP, 1NR1-UP, 1PR1-UP, 1RR1-UP,
1SR1-UP, 1TR1-UP, 1WR1-UP, 1XR1-UP, 1YR1-UP, 1ZR1-UP,
2AR1-UP, 2BR1-UP, 2CR1-UP, 2DR1-UP

Section Title Form No.

Schematic European Cab (5YN1-3799, 1XR1-683, 7WN1-438, SENR1211


1ER1-363, 1NR1-453, 1ZR1-425, 8RN1-1628, 1HR1-402,
1SR1-422, 2CR1-4427, 9JN1-383, 1GR1-415, 1RR1-497,
2BR1-410, 9KN1-560, 1JR1-606, 1TR1-782, 2DR1-1049)
Schematic European Cab (5YN3800-15147, 1XR684-2183, 7WN439- SENR1275
938, 1ER364-863, 1NR454-953, 1ZR426-925, 8RN1629-
4088, 1HR403-Up, 1SR423-Up, 2CR4428-16211, 9JN384-
883, 1GR416-915, 1RR498-997, 2BR411-910, 9KN561-
1060, 1JR607-1106, 1TR783-1283, 2DR1050-2716)
Schematic European Cab (5YN15148-16589, 1XR2184-2249, 7WN939- RENR2854
1099, 1ER864-899, 1NR954-1049, 1ZR926-999, 8RN4089-
4989, 2CR16212-19309, 9JN884-1049, 1GR916-949,
1RR998-1099, 2BR911-999, 9KN1061-1199, 1JR1107-1149,
1TR1284-1549, 2DR2717-3249)
Schematic European Cab (5YN16590-Up, 1XR-2250-Up, 7WN1100-Up, RENR3529
1ER900-Up, 1NR1050-Up, 1ZR1000-Up, 8RN4990-Up,
2CR19310-Up, 9JN1050-Up, 1GR950-Up, 1RR1100-Up,
2BR1000-Up, 9KN1200-Up, 1JR1150-Up, 1TR1550-Up,
2DR3250-Up)
Service Manual K1/N1 Series Alternator SENR3685
Service Manual Reduction Starting Motors SENR3828
Service Manual Power Shift Electronic Transmission SENR1274
Control System
Maintenance (Index Tab) SENR2874
Operation & Maintenance 4ZN1-Up, 5YN1-16589, 6XN1-Up, 7WN1-1099, 8RN1-4989, SEBU6873
8TN1-Up, 9JN1-1049, 9KN1-1399, 1AR1-Up, 1BR1-Up,
1CR1-UP, 1ER1-899, 1FR1-Up, 1GR1-949, 1HR1-Up, 1JR1-
1149, 1KR1-Up, 1LR1-Up, 1MR1-UP, 1NR1-1049, 1PR1-Up,
1RR1-1099, 1SR1-Up, 1TR1-1849, 1WR1-Up, 1XR1-2249,
1YR1-Up, 1ZR1-999, 2AR1-Up, 2BR1-999, 2CR1-19309,
2DR1-3449
Operation & Maintenance 5YN16590-Up, 7WN1100-Up, 8RN4990-Up, 9JN1050-Up, SEBU7267
9KN1400-Up, 1ER900-Up, 1GR950-Up, 1JR1150-Up,
1NR1050-Up, 1RR1100-Up, 1TR1850-Up, 1XR2250-Up,
1ZR1000-Up, 2BR1000-Up, 2CR19310-Up, 2DR1-3450

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

4
416D, 420D, 424D, 428D, 430D, 432D, 438D & 442D
Backhoe Loaders
RENR3572-05
Volume I
BNB1-Up, BKC1-Up, BMC1-Up, BLD1-Up, BPE1-Up, BKG1-Up,
Contents for Service
BRG1-Up, BGJ1-Up, BNK1-Up, BLL1-Up, BML1-Up, BLN1-Up,
Manual RENR3570
BPN1-Up, BFP1-Up, BGP1-Up, FDP1-Up, BKR1-Up, BNS1-Up,
BMT1-Up, BRY1-Up

Note: This manual does not contain any Disassembly and Assembly and Operation and Maintenance. Refer
to the 416D, 420D, 424D, 428D, 430D, 432D, 438D & 442D Backhoe Loaders Volume II Service Manual,
RENR3570.

Section Title Form No.

Binder SENR2301
Binder Label RENR3571
Safety SENR7733
Service Manual Contents RENR3572
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3054 Engine SENR5815
Specifications 3054B Engine SENR5009
Systems Operations, Testing & Adjusting 3054 Engine SENR5816
Systems Operations, Testing & Adjusting 3054B Engine SENR5010
Power Train Index Tab SENR2871
Specifications, Systems Operation, Testing & Power Shift Transmission RENR3575
Adjusting
Specifications, Systems Operation, Testing & Transmission RENR3574
Adjusting
Systems Index Tab SENR2872
Specifications Hydraulic and Steering System (416D) RENR3579
Systems Operation Hydraulic and Steering System (416D) RENR3580
Testing & Adjusting Hydraulic and Steering System (416D) RENR3581
Specifications Hydraulic and Steering System (420D, 424D, RENR3582
428D, 430D, 432D, 438D, 442D)
Systems Operation Hydraulic and Steering System (420D, 424D, RENR3583
428D, 430D, 432D, 438D, 442D)
Testing & Adjusting Hydraulic and Steering System (420D, 424D, RENR3584
428D, 430D, 432D, 438D, 442D)
Specifications Axles, Differential and Brakes RENR3576
Systems Operation Axles, Differential and Brakes RENR3577
Schematic Hydraulic System (416D & 424D) RENR3586
Schematic Hydraulic System (420D, 430D, 432D & RENR3569
442D)
Schematic Hydraulic System (428D & 438D) RENR3568

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416D, 420D, 430D, 424D, 428D, 432D, 438D & 442D
Backhoe Loaders, continued RENR3572-05

BNB1-Up, BKC1-Up, BMC1-Up, BLD1-Up, BPE1-Up, BKG1-Up, Contents for Service Manual
BRG1-Up, BGJ1-Up, BNK1-Up, BLL1-Up, BML1-Up, BLN1-Up, RENR3570
BPN1-Up, BFP1-Up, BGP1-Up, FDP1-Up, BKR1-Up, BNS1-Up,
BMT1-Up, BRY1-Up

Section Title Form No.

Electrical System & Operators Station Index Tab SENR2996


Systems Operations, Troubleshooting, Testing Power Train Electronic Control System RENR2869
& Adjusting
Systems Operations, Troubleshooting, and Auxiliary Hydraulic Electronic Control RENR3588
Testing & Adjusting System
Schematic RENR3587

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

6
416D, 420D, 424D, 428D, 430D, 432D, 438D & 442DBackhoe
Loaders
RENR3589-00
Volume II
BNB1-Up, BKC1-Up, BMC1-Up, BLD1-Up, BPE1-Up, BKG1-Up,
Contents for Service
BRG1-Up, BGJ1-Up, BNK1-Up, BLL1-Up, BML1-Up, BLN1-Up,
Manual RENR3570
BPN1-Up, BFP1-Up, BGP1-Up, FDP1-Up, BKR1-Up, BNS1-Up,
BMT1-Up, BRY1-Up

Note: This manual does not contain any Schematics, Specifications, Systems Operation or Testing and
Adjusting. Refer to the 416D, 420D, 424D, 428D, 430D, 432D, 438D & 442D Backhoe Loaders Volume I Service
Manual, RENR3570.

Section Title Form No.

Binder SENR2301
Binder Label RENR3567
Safety SENR7733
Service Manual Contents RENR3589
Torque Specifications SENR3130
Engine Index Tab SENR2870
Disassembly & Assembly 3054 Engine SENR6241
Disassembly & Assembly 3054B Engine SENR5011
Disassembly & Assembly Supplement Lucas Fuel Systems SENR6525
Disassembly & Assembly 3054 Engine Supplement RENR3573
Power Train Index Tab SENR2871
Disassembly & Assembly Power Train RENR3578
Systems Index Tab SENR2872
Disassembly & Assembly Machine Systems RENR3585
Maintenance Index Tab SENR2874
Operation & Maintenance 416D SEBU7398
Operation & Maintenance 420D & 430D SEBU7399
Operation & Maintenance 424D, 428D & 438D SEBU7400
Operation & Maintenance 432D & 442D SEBU7401

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428, 438 and Series II Backhoe Loader SENR3477-05
6TC1-Up, 3DJ1-Up Contents for
Service Manual SENR3475

Section Title Form No.


Binder SENR2300
Binder Label SENR3476
Safety SENR7733
Service Manual Contents SENR3477
Torque Specifications SENR3130
Engine Index Tab SENR2870
4.236 Diesel Engine SENR3114
Disassembly & Assembly Backhoe Loader Engine SENR3129
Power Train Index Tab SENR2871
Specifications Transmission System SENR3131
Systems Operation, Testing & Adjusting Transmission System SENR3132
Backhoe Loader 4-Wheel Drive SENR3163
Disassembly & Assembly Power Train SENR3133
Systems Index Tab SENR2872
Specifications Differential, Rear Axle & Brakes SENR3156
Systems Operation, Testing & Adjusting Differential, Rear Axle & Brakes SENR3157
Specifications Steering System & Front Axle SENR3158
Systems Operation, Testing & Adjusting Steering System & Front Axle SENR3159
(6TC1-7999, 3DJ1-999)
Specifications Steering System & Front Axle SENR4738
(6TC8000-Up, 3DJ1000-Up)
Systems Operation, Testing & Adjusting Steering System & Front Axle SENR4739
(6TC8000-Up, 3DJ1000-Up)
Specifications 428 & 438 Hydraulic System SENR3471
Systems Operation, Testing & Adjusting 428 & 438 Hydraulic System SENR3472
Schematic 428 Hydraulic System SENR3459
Schematic 438 Hydraulic System SENR3921
Disassembly & Assembly Backhoe Loader Systems SENR3164
Electrical System & Operators Station Index Tab SENR2996
Schematic Electrical System (6TC1-7999, 3DJ1-999) SENR3924
Schematic Electrical System (6TC8000-10380, 3DJ1000- SENR4798
2160)
Schematic Electrical System (6TC10381-Up, 3DJ2161- SENR5811
Up)
Schematic Electrical System with European Cab SENR5818
(6TC10381-Up, 3DJ2161-Up)
Operators Station & Electrical System SENR3197
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU6232
Operation & Maintenance Series II SEBU6338

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

8
446 & 446B Backhoe Loaders SENR3967-11
6XF1-Up, 5BL1-Up Contents for
Service Manual SENR3965

Section Title Form No.

Binder SENR2301
Binder Label SENR3966
Safety SENR7733
Service Manual Contents SENR3967
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3114, 3116 & 3126 Engine SENR3582
Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engine SENR3583
Supplement 3114, 3116 Engine SENR4615
Disassembly & Assembly 3114, 3116 & 3126 Engine SENR3611
Disassembly & Assembly Supplement SENR4785
Power Train Index Tab SENR2871
Specifications Transmission (5BL1-2499, 6XF1-Up) SENR3968
Systems Operation, Testing & Adjusting Transmission (5BL1-2499, 6XF1-Up) SENR3969
Specifications, Systems Operation, Testing & Transmission (5BL2500-Up) RENR3566
Adjusting
Service Manual Electronic Shift System (5BL727-Up) SENR5856
Disassembly & Assembly SENR3970
Systems Index Tab SENR2872
Specifications Differential, Rear Axle & Brakes SENR3971
Systems Operation, Testing & Adjusting Differential, Rear Axle & Brakes SENR3972
Specifications Steering System, Front Axle & Front SENR3973
Differential
Systems Operation, Testing & Adjusting Steering System, Front Axle & Front SENR3974
Differential
Specifications 446 Hydraulic System SENR3975
Systems Operation, Testing & Adjusting 446 Hydraulic System SENR3976
Specifications 446B Hydraulic System SENR5822
Systems Operation, Testing & Adjusting 446B Hydraulic System SENR5823
Schematic 446 Hydraulic System SENR3977
Schematic 446B Hydraulic System SENR5824
Disassembly & Assembly Machine Systems SENR3978
Electrical System & Operators Station Index Tab SENR2996
Systems Operations, Troubleshooting, and Power Train Electronic Control System RENR2869
Testing & Adjusting (5BL2500-Up)
Service Manual 9W2949 & 8T9700 Alternators REG01454
Service Manual K1/N1 Series Alternators SENR3685
Reduction Starting Motors SENR3828
Schematic 446 Electrical System SENR3979
Schematic 446B Electrical Schematic (5BL1-726) SENR5821
Schematic 446B Electrical System (5BL727-1499) SENR1243
Schematic 446B Electrical System (5BL1500-2499) SENR5852
Schematic 446B Electrical System (5BL2500-Up) RENR2870

9
446 & 446B Backhoe Loaders, cont. SENR3967-11
6XF1-Up, 5BL1-Up Contents for
Service Manual SENR3965
Maintenance Index Tab SENR2874
Operation & Maintenance 446 Backhoe Loader SEBU6262
Operation & Maintenance 446B Backhoe Loader SEBU6652
Operation & Maintenance Supplement 446B Backhoe Loader SEBU7356

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

10