Report No : 002/I/QC-DWP/MDK/2015

Revision :0
DETAIL WELDING MAP Date : January 19, 2015
PT Zug Industry Indonesia Page : 1 of
Job No. : P 14.030 Drawing :
Project : PG. Madukismo
Customer : PT. Madubaru
Drawing No. : P.14.030-SD-1600V-0 Rev : 0
WD 05 LF (5-6)-A
LF (5-6)-B
Element : Vertical Steam Drum WD 07 SP -1A
WD 01 CS 5 WD 01 CS 4 WD 01 CS 3 SP -1B WD 05 LF (1-4)-A
Note : -+ WD 01 CS 2
LF (1-4)-B
WD 02 LS 3 WD 02 LS 2
1. This Report Shown The Information About List Joint in Weld Map.
2. Weld Metal & Base MetalThickness Shown Actual Size For Weld Not The Range of
WD 03 N2-A
N2-B
Qualification WPS.
3. All Parameters According The Approved WPS.

WD 02 LS 1 WD 01 CS 1
WD 06 MH 1 (1-2) WD 02 LS 1
WD 04 N3-A
N3-B WD 04 N1-A
N1-B
N1-C

Base Metal, Weld Metal

Part/Weld Base Metal Joint Welding Welding Filler Metal Preheat, C
No. Unit Material Specification WPS No. Thk, mm Thickness, mm PWHT Remark
Indentification Process Detail
P-No P-No 1 2 Groove Fillet SFA AWS F-No. Min Max
Head & Shell
A/SA 516 Gr. 70 to A/SA F7A0-
1 CS1 - 1 1 016/WPS/A/SAW R.0 A/SAW 26 25 25 - 1 5.17 6 95 300 Yes Head 1 to Shell 1
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
2 CS2 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 1 5.17 6 95 300 Yes Shell 1 to Shell 2
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
3 CS3 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 1 5.17 6 95 300 Yes Shell 2 to Shell 3
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
4 CS4 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 1 5.17 6 95 300 Yes Shell 3 to Shell 4
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
5 CS5 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 26 25 - 1 5.17 6 95 300 Yes Shell 4 to Head 2
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
6 LS1 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 1
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
7 LS2 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 2
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
8 LS3 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 3
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
9 LS4 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 4
516 Gr. 70 EM12k
 Report No : 002/I/QC-DWP/MDK/2015
Revision :0
DETAIL WELDING MAP Date : January 19, 2015
PT Zug Industry Indonesia Page : 1 of
Nozzle N1
A/SA 106 Gr. B to A/SA
10 N1-A - 1 1 014/WPS/GTAW R.0 GTAW 8.56 - - 7 4 5.18 ER 70S-6 6 95 300 Yes External Part
105
A/SA 106 Gr. B to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
11 N1-B - 1 1 8.56 25 25 7 4 5.18 & 5.1 6&4 95 300 Yes Pipe to Shell
516 Gr. 70 SMAW R.0 SMAW E 7018
A/SA 106 Gr. B to A/SA
12 N1-C - 1 1 014/WPS/GTAW R.0 GTAW 8.56 - - 7 4 5.18 ER 70S-6 6 95 300 Yes Internal Part
105
Nozzle N2
A/SA 106 Gr. B to A/SA
13 N2-A - 1 1 014/WPS/GTAW R.0 GTAW 5.08 - - 7 4 5.18 ER 70S-6 6 95 300 Yes External Part
105
A/SA 106 Gr. B to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
14 N2-B - 1 1 5.08 25 25 7 4 5.18 & 5.1 6&4 95 300 Yes Pipe to Head 1
516 Gr. 70 SMAW R.0 SMAW E 7018
Nozzle N3
A/SA 106 Gr. B to A/SA
15 N3-A - 1 1 014/WPS/GTAW R.0 GTAW 5.08 - - 5 3 5.18 ER 70S-6 6 95 300 Yes Up Side
105
A/SA 106 Gr. B to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
16 N3-B - 1 1 5.08 25 25 5 3 5.18 & 5.1 6&4 95 300 Yes Pipe to Head 2
516 Gr. 70 SMAW R.0 SMAW E 7018
Lifting Lug

17 LF 1 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.

18 LF 1 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

19 LF 2 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.

20 LF 2 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

21 LF 3 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.

22 LF 3 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

23 LF 4 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.

24 LF 4 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

25 LF 5- A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 7 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.

26 LF 5 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 26 - 20 7 5.1 E 7018 4 95 300 Yes Pad to Head
70

27 LF 6 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 7 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad
 Report No : 002/I/QC-DWP/MDK/2015
Revision :0
DETAIL WELDING MAP Date : January 19, 2015
PT Zug Industry Indonesia Page : 1 of
Manhole
A/SA 516 Gr. 70 to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
29 MH - 1-1 - 1 1 25 26 26 20 6 5.18 & 5.1 6&4 95 300 Yes Manhole to Head 2
516 Gr.70 SMAW R.0 SMAW E 7018
A/SA 516 Gr. 70 to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
30 MH - 1-2 - 1 1 25 26 26 20 6 5.18 & 5.1 6&4 95 300 Yes Manhole to Head 2
516 Gr.70 SMAW R.0 SMAW E 7018
Support

27 SP - 1A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 15 7 5.1 E 7018 4 95 300 Yes Plate to Plate

A/SA 36 to A/SA 516 Gr. 013/WPS/ GTAW & GTAW & ER 70S-6 &
28 SP - 1B - 1 1 25 26 25 15 7 5.18 & 5.1 4 95 300 Yes Plate to Head 1
70 SMAW R.0 SMAW E 7018

Welding Detail :

Welding Detail 1 Welding Detail 2 Welding Detail 3 Welding Detail 4 Welding Detail 5

20

10

20

Welding Detail 6 Welding Detail 7 Welding Detail 8 Welding Detail 9 Welding Detail 10

15

- - -
15
1-2

15
15

26
20
45

4 5

20

Prepared by : Review by : Approved by : Review by : Note :