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MANAR ALOMRAN

FORMWORK & SCAFFOLDING

MANAR TABLES & PROPS


Slab Systems

w w w . m a n a r . c o m . s a
OUR VISION
We aim to be renowned for delivering first class
& working at height solutions which maintain
the highest level of Health & Safety, whilst still
providing a quality service.
The service we shall provide will aim to be the
safest and most efficient solution to our clients
without compromising quality or time. We promote
leadership and support proactive initiatives at all
levels. We treat each other with trust and mutual
respect. Health, safety and quality are our core
values.
MANAR ALOMRAN
FORMWORK & SCAFFOLDING

MANAR TABLES AND PROPS


Slab Systems
CONTENTS

MANAR PROPS.............................................................
Manar Props EN 1056, the right choice for construction applications. It includes
the components, characteristics of the props and the setting ups the props.

INTRODUCTION........................................................................................4
PROPS COMPONENTS .............................................................................5
CHARACTERISTICS...................................................................................6
ASSEMBLY AND USE...............................................................................7

MANAR SLAB FLEX TABLE.........................................


Full information about the Manar slab Flex table. It includes the components, the
assembly process and all technical information of all the components including
their weights.

INTRODUCTION....................................................................................... 8
STRUCTURE SKETCH............................................................................... 9
COMPONENTS........................................................................................ 10
PRIMARY AND SECONDARY BEAMS.................................................... 11
ASSEMBLY PROCESS............................................................................. 12
DESIGN SLAB.......................................................................................... 14
TECHNICAL INFORMATION.................................................................... 15
TABLE FORM SYSTEM ................................................
Full technical information of Table formwork, including the system components,
setting up the system and each part of the system with their technical information.

INTRODUCTION.................................................................................... 14
COMPONENTS...................................................................................... 16
SYSTEM DIMENSIONS......................................................................... 17
ASSEMBLY PROCESS........................................................................... 18
HORIZONTAL REPOSITIONING............................................................. 22
VERTICAL REPOSITIONING................................................................... 22
TABLE FORM ARRANGEMENT............................................................. 27
TECHNICAL INFORMATION.................................................................. 23
MANAR FS PROPS

MANAR FS PROPS The right choice for construction applications

PROP CLASS D55


5500 mm

PROP CLASS D40


4000 mm

PROP CLASS D35


3500 mm

MANAR EN 1065
INTRODUCTION
Manar Steel Props are one of the most units and various traditional support terms of proficiency. With Manar Light
important items in the construction. requirements. and Heavy Duty Props, one can reduce
We have emerged as one of the most Basically seen at construction sites the cost incurred as these props
profound manufacturers of normal and for supporting building and large are reusable to support formwork
Heavy Duty Props. structures. shuttering. Props have no loose parts.
Our props are suited to all kinds of Fabricated from the best quality steel,
building construction, repair, precast our stock of props is highly durable in

4 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
BUILD WITH US

COMPONENTS According to EN 1065 Standard (Class D)

Manar Steel Prop is an adjustable telescopic steel construction


prop that conforms to EN 1065. It is intended to be used as a
vertical prop for temporary structures.

End Plate

Inner Tube

Attached Pin Collar Nut

Threaded Tube Handle

Outer Tube

Props are
economical
PERMISSIBLE and popular
instruments
PROP LOAD used to support
20 kN concrete
elements.
They provide the
best temporary
supports for all
purposes.

PRACTICAL NOTES:
1. Props should always be outer tubes are straight, free from 6. To improve load bearing capacity,
erected vertically and loaded creases and telescope freely. Bent lace props with tubes and fittings.
concentrically. props should not be used. Wherever suitable, tie the lacing
into the permanent structure.
2. Props should always have the 4. Ensure that both head and base
correct high tensile pin fitting. plates are flat and perpendicular 7. Props should never be placed
Failure of props can result if to the tubes. on top of one another to support
reinforcing rods, tie rods or high slabs.
5. Ensure the soffit formwork is
materials which may be inferior in
adequately restrained from 8. Never throw the props down
quality or smaller in diameter are
horizontal movement, either from to the ground from any height.
used instead of high tensile pin.
containment by the permanent Always handle them carefully.
3. Ensure that the props inner and structure or by diagonal bracing.

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 5
MANAR FS PROPS

CHARACTERISTICS

LENGTH
3070 mm to 5500 mm

LENGTH
2230 mm to 4007 mm

LENGTH
2046 mm to 3557 mm

All props can be


manufactured in any
size on demand, and
the rocking top and
bottom plate are also
available in any size.

Prop Class D35 (3500 mm) Prop Class D40 (4000 mm) Prop Class 55 (5500 mm)
Maximum Length 3557 mm 4007 mm 5500 mm
Minimum Length 2046 mm 2230 mm 3070 mm
Extended Length 1511 mm 1777 mm 2430 mm
Outer Tube Diameter 76.1 mm 76.1 mm 88.9 mm
Inner Tube Diameter 63.5 mm 63.5 mm 76.1 mm
Maximum Load 20 kN 20 kN 20 kN

6 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
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ASSEMBLY AND USE

SETTING UP WITH TRIPOD

Roughly adjust the height of the floor prop,


using the fastening clamp.
Put up each removable folding tripod.

Put the floor prop into the tripod and fix it


in place with the clamping lever.
Before stepping onto the formwork, check
again to make sure that the props have
been correctly fixed in the tripods.

With the prop upright, use the adjusting


nut for precision adjustment.

SETTING UP WITHOUT TRIPOD


To prevent toppling, use retaining head H20 DF to secure intermediate
props for floor formwork.
When using props as temporary reshoring, press them sufficiently tightly
to the underside of the floor slab so that they cannot topple.

Manar Prop with Tripod


Our stock of props is highly durable in terms of proficiency

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 7
MANAR SLAB FLEX TABLE

MANAR SLAB FLEX TABLE

INTRODUCTION
Manar Flex is a slab formwork which is are saving material, efforts and costs. various geometries. The system can
not restricted by modular dimensions Solidity of the construction, stability and be dismantled easily by lowering the
and therefore doesnt dictate to any robustness, as well as versatility and steel prop, tilting and pulling out the
rules of a modular system. Due to the easy assembly characterise the Manar aluminum or timber beams. Manar Flex
versatility of the Manar Flex system, Flex system. The girder slab formwork Table is a system with few numbers
all geometric constructions can be also impresses by its favourable of different components, flexible to
realized easily and without difficulties. material costs and is therefore an adjust to every layout with optimum
Maximum variability and adaptability economical solution wherever the use of material. The low weight of the
makes the Manar Flex profitable. wage level is low. The system can be components is an extra advantage of
You are working demand oriented and used for different slab thicknesses with the system.

8 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
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STRUCTURE SKETCH

The H20, and


aluminum girders
can be used as
a secondary and
primary girders.
Although, it is
possible to use
only one type of
these girders as
a secondary and
primary at the
same time, i.e.
same parts can
be used in both
directions.

Flex Table with H20 Beams The ability of


overlapping
aluminum
girders results in
flexibility nature
of the system to
adapt for various
different room
sizes.
Overlapping in
any direction is
possible in either
direction. The
fork head at the
joint of the main
girders prevents
the aluminum
girders from
tilting.

Flex Table with Aluminum Beams

FAST, ECONOMICAL AND TIDY


ADVANTAGES
System adaptable to any type of Independent beams provide great Moldable to irregular geometries
slab and height. flexibility.
Simple and easy to assemble.
It is optimized for the construction Very versatile for different slabs
Small numbers of items.
of all types of buildings with irregular and heights based on the beams
surfaces, cantilevers, etc. grid and shoring used.

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 9
MANAR SLAB FLEX TABLE

COMPONENTS
Safety Handrail

Plywood Sheet

H20 Beam

Prop

Tripod

B F

Stop Head Fork Head


Easy to mount to the MANAR Prop. Stabilize the primary beams so
For fixing intermediate props to that they cannot tip over on their
D
the primary beam. sides.

A Timber H20 Secondary beams (2.65 m)


B Timber H20 Primary beams (3.90 m)
C Fork Head
E D MANAR Prop
E Tripod
F Stop Head

10 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
BUILD WITH US

PRIMARY AND SECONDARY BEAMS

Slab
Plywood

H20 beam

Transverse Section
MANAR Flex Table with H20 beams

Slab
Plywood

Aluminum beam

Transverse Section
MANAR Flex Table with aluminum beams

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 11
MANAR SLAB FLEX TABLE

ASSEMBLY PROCESS

STAGE 1
Roughly adjust the height of the floor props, using
the fastening clamp.
The prop holes are all numbered, which makes it
easier to adjust the props to the same size.

STAGE 2
Insert the Fork head into each prop and support by
tripod.

STAGE 3
Add another set of props then insert the primary
beams using double fork head. Adjust the primary
beams to the correct floor slab height.

12 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
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STAGE 4
Add props to support each primary beams based on
the distance between props and design requirements.

STAGE 5
Place the secondary beams on the primary beams.
Support handrail to the secondary beams then add
tubes.

STAGE 6
Finally support the plywoods and cover all area.

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 13
MANAR SLAB FLEX TABLE

DESIGN SLAB
The quantities of system components can be computed exactly, with reference to the thickness of slab. The beam and prop spacings are optimized
depending on the layout, and in accordance with the slab load.

OPTIMIZATION OF BEAM AND PROP SPACINGS


Max. permitted primary-beam
spacing b [m] Max. permitted spacing of props a [m]
Slab thickness Slab load for a secondary-beam spacing c for the selected primary-beam spacing b [m] of
[cm] [kN/m2] [m] of
0.500 0.625 0.667 0.750 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50
10 4.25 3.69 3.43 3.35 3.22 2.93 2.72 2.50 2.32 2.17 2.04 1.88 1.71 1.57 1.34
12 4.74 3.49 3.24 3.17 3.05 2.77 2.57 2.37 2.20 2.05 1.87 1.69 1.53 1.41
14 5.23 3.33 3.09 3.03 2.91 2.65 2.46 2.26 2.09 1.91 1.70 1.53 1.39 1.27
16 5.72 3.20 2.97 2.91 2.79 2.54 2.36 2.16 2.00 1.75 1.55 1.40 1.27 1.16
18 6.21 3.08 2.86 2.80 2.69 2.45 2.27 2.07 1.84 1.61 1.43 1.29 1.17 1.07
20 6.71 2.98 2.77 2.71 2.61 2.37 2.18 1.99 1.70 1.49 1.33 1.19 1.08
22 7.20 2.90 2.69 2.63 2.53 2.30 2.11 1.85 1.59 1.39 1.24 1.11 1.01
24 7.69 2.82 2.61 2.56 2.46 2.24 2.04 1.73 1.49 1.30 1.16 1.04 0.95
26 8.18 2.75 2.55 2.49 2.40 2.18 1.96 1.63 1.40 1.22 1.09 0.98 0.89
28 8.67 2.68 2.49 2.44 2.34 2.13 1.85 1.54 1.32 1.15 1.03 0.92
30 9.16 2.62 2.44 2.38 2.29 2.08 1.75 1.46 1.25 1.09 0.97 0.87
35 10.49 2.50 2.32 2.27 2.18 1.91 1.52 1.27 1.09 0.95 0.85 0.76
40 11.84 2.39 2.22 2.17 2.09 1.69 1.35 1.13 0.97 0.84 0.75
45 13.19 2.30 2.14 2.09 2.01 1.52 1.21 1.01 0.87 0.76 0.67
50 14.54 2.22 2.06 2.02 1.92 1.38 1.10 0.92 0.79 0.69

cc d

e
b
B A

b
C

a a
a ... Prop spacing (from table)
b ... Primary-beam spacing (from table)
c ... Secondary-beam spacing (from table)
d ... max. 50 cm or half the prop spacing
e ... max. 50 cm
f ... min. 30 cm
A Floor prop+ Lowering head H20 + Removable folding tripod
B Floor prop + Supporting head H20
C H20 top (secondary beam)
D H20 top (primary beam)

14 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
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Description Weight (KG) Description Weight (KG)


PROP FORK HEAD
Prop Class D35 25.63 4.77
Prop Class D40 28.54
Prop Class D55

STOP HEAD
0.73

CONNECTING PIN 25/L=200


0.72

HANDRAIL SAFETY
3.90
TRIPOD
10.50

H20 BEAM ALUMINUM BEAM HEAVY


L = 1900 mm 8.74 L = 1000 mm 4.25
L = 2450 mm 11.27 L = 2000 mm 8.50
L = 2900 mm 13.34 L = 3000 mm 12.75
L = 3900 mm 17.94 L = 4000 mm 17.00
L = 4900 mm 22.54 L = 5000 mm 21.25
L = 5900 mm 27.14

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 15
TABLE FORMWORK

TABLE FORM SYSTEM


SLAB FORMWORK

Table Form with H20


INTRODUCTION
Table formwork is a simple and efficient easily. The standard H20 timber girder Table form is quite suitable for
tool for slab. It is constructed of standard or the Aluminum graders can be used structures with open facades of
formwork elements that can be used for as decking elements for the table unit. repeatable application.
table formwork and for general forming
The system can be derived to the sited Large savings in time, effort and
and support applications.
as completely pre-assembled units or manpower resulted from the usage of
The system can be transported, they can be assembled easily at site the system. The application of table
assembled, used dismantled, and location. Assembly of the table form is formwork has proven reliability for
finally stored quickly and easily and quite simple. such kinds of buildings.

16 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
BUILD WITH US

PRACTICAL NOTES:
1. Table form system is very simple
and can be erected in the site
easily, while the transportation,
handling, and usage of the
transport spreader and the
shifting trolley can be applied be
persons who have an adequate
technical knowledge.
2. The system incorporates many
features that are applied for
various site requirements related
to loading and geometry.
3. The system must be positioned
on a solid and stable ground.
During moving and shifting
operation of the tables, no
persons, tools or materials are
allowed to be on the tables.
4. Special attention is required for
shifting and transport activities.
Instructions of our technical
Table Form with aluminum beams representative are necessary.
5. Damages parts have to be stored
out and replaced by new ones.
6. The load-bearing capacity of the
crane must be considered.
7. Low stacking height when
transported and stored.
8. Forming can continue seamlessly
into infill zones and closure gaps.
9. The technically perfected
individual components make a big
contribution to higher speeds.

VERSATILITY,
SIMPLICITY,
AND SAFETY
MANAR ALOMRAN
FORMWORK & SCAFFOLDING 17
TABLE FORMWORK

COMPONENTS

Plywood Sheet

H20 Beam
Table
U-Head

Prop

Table U-Head for H20

Table Form with H20 Beams

Plywood Sheet

Table Aluminum Beam


U-Head

Prop

Table U-Head for Aluminum beams

Table Form with Aluminum Beams

18 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
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SYSTEM DIMENSIONS

TABLE 21MM
Table Form is easy and practical to set up and can be Table 2.50x4.00m
shifted and adapted very quickly. 10.0 2x38.8 4x56.3 2x38.8 10.0 10.

This makes it a cost-effective and efficient way of carrying

7.5
out large-area slab projects.

47.5

47.5
4 standard formats with an underlying grid logic:
2 .50 x 4.00 m

150.0

150.0
230.0
2 .50 x 5.00 m
2 .00 x 4.00 m
2 .00 x 5.00 m

47.5

47.5
7.5
225.0

Table 2.50x4.00m Table2.50x5.00m


Table 2.00x4.00m
10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 10.0 2x38.8 Table 2.50x4.00m
2x45.0 4x56.3
6x 50.0 2x38.8 10.0 10.0
2x45.0 10.
10.0 2x38.8 4x56.3 2x38.8 10.0 10.

7.5
7.5 7.5
7.5

.050.0 145.047.5 25.0

25.1050.0 145.047.5 25.0


47.5

47.5

230.0 180.0
150.0

150.0

230.0
230.0

251

7.5
47.5

47.5

225.0
47.5

47.5
7.5
7.5

225.0 300.0

7.5
Table 2.50x4.00m Table 2.50x5.00m
225.0
Table 2.00x4.00m Table 2.00x5.00m
10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x45.0 6x 50.0 2x45.0 10.0
10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x45.0 Table 2.00x4.00m
6x50.0 2x45.0 10.0

7.57.5
7.57.5

10.0 2x38.8 4x56.3 2x38.8 10.0 10.


.5

2457.0.5
2457.0

7.5
25.0

25.0
.0.0

213800.0.0
115405..00

15405.0
3800

180.0
145.0

145.0
21
.55.0

472. 5.0
472

25.0

25.0
7.5 7.5

7.5 7.5

225.0 300.0
7.5

225.0 300.0
225.0

Table 2.00x4.00m Table 2.00x5.00m


10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x45.0 6x50.0 2x45.0 10.0
7.5

7.5
25.0

25.0
180.0

180.0
145.0

145.0
25.0

25.0
7.5

7.5

225.0 300.0

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 19
TABLE FORMWORK

ASSEMBLY PROCESS
ASSEMBLE THE TABLE STRUCTURE

STAGE 1
Assembly floor and mounting the Table U-Heads

Prepare a flat assembly floor (wooden floor).


Attach stop-bars for the Table U-Heads, primary
beams and secondary beams.
Insert the table U-heads between the prepared
stopbars.

STAGE 2
Mounting the primary beams

Place the primary beams into the table U-heads and


push them up against the stop-bar.

STAGE 3
Mounting the secondary beams

Place the secondary beams onto the primary beams.


Screw the secondary beams to the primary beams
diagonally.
Fixing other H20 beams using rafter plates.

20 MANAR ALOMRAN
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STAGE 4
Mounting the plywood sheets
Cover secondary H20 beams by using plywood
18mm thickness.
Nail the plywood sheets to the secondary beams.

STAGE 5
Lifting Table form

Lift the table Form using wires.

STAGE 6
Stacking and Transportation

Finally stack the tables on top of each others.


They are ready for transporting the site.

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 21
TABLE FORMWORK

ASSEMBLY PROCESS

STAGE 7
The Lifting

Lift the table Form on the shifting trolley.

STAGE 8
Mounting the Props

The props is quickly and secrely fixed onto the


U-head table.
Pull back the wedge of the u-Head table and insert
the prop.

STAGE 9
Fixing the Props
Tighten the wedge to fix the prop.

22 MANAR ALOMRAN
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STAGE 10
The Shifting horizontally

Shifting the Table Form using the shiting trolley.

STAGE 11
The slab
Placing the tables for making the slab.

STAGE 12
The shifting vertically

Lifting fork is used to lift the table formworks up and


down of from one floor to another.

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 23
TABLE FORMWORK

HORIZONTAL REPOSITIONING

SHIFTING TROLLEY
It is used to transport table formwork in horizontal direction.
Depending on the size of the table and the situation on the
site, the Shifting trolley is pushed under the table either from
one end or one side of the table.
First align all the swivel casters in the direction in which you
will want to wheel the trolley out, and only then lift the table.

Min height: 1750 cm Weight: 516.31 Kg


Max height: 3250 cm Bearing Load: 15 ~20 KN

Lining and leveling


With the Shifting trolley tables can be exactly positioned, and
lined-and-leveled.
The positioning lever - supplied along with the trolley - is
used for exactly aligning the heavy-duty swivel casters in the
from 1750 to 3250 mm

desired direction of travel.


Insert the positioning lever into the basic frame as far as
it will go.
Push down the positioning lever.
This lifts the wheel slightly off the ground, making it easy
to align the wheel in the desired direction of travel.
Repeat this procedure on all 4 wheels.
Then wheel the table exactly into position.
Lift the tables up to the desired height and fine-adjust the
floor props accordingly.

1804 mm

24 MANAR ALOMRAN
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VERTICAL REPOSITIONING

LIFTING FORK
it is used to lift the table formworks up and
down or from one floor to another.

Length: 500 cm
Width: 98 cm H

Height: 646 cm
Weight: 803.68 Kg
Bearing Load: 10 KN

REPOSITIONING OPERATION
1 2

Set the table down (the table can now be Manoeuvre the lifting fork under the table.
prepared for repositioning). Pick up the table with the transport fork.

3 4

Lift the table out, and up to the next storey. Set the table down at its new location.

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 25
TABLE FORMWORK

TABLE FORM ARRANGEMENT

L
a b a
B
C

L 300 350 400 450 500 600


Slab Thickness (cm)
a 62.5 75 87.5 100 100 -
B C b 175 200 225 250 300 -
250 150 65 55 50 45 35 -
300 175 55 45 40 35 30 -
350 210 45 40 35 30 26 -
400 240 40 35 30 26 22 -

L
a b b a
B
C

L 300 350 400 450 500 600


Slab Thickness (cm)
a 50 50 60 75 75 90
B C b 100 125 140 150 175 210
250 150 95 80 75 65 60 50
300 175 80 65 60 55 50 40
350 210 65 55 55 45 40 35
400 240 60 50 45 40 35 30

L
a b b b a
B
C

L 300 350 400 450 500 600


Slab Thickness (cm)
a - - 50 52.5 55 60
B C b - - 100 115 130 160
250 150 - - 95 90 80 60
300 175 - - 80 75 65 50
350 210 - - 65 65 55 45
400 240 - - 60 55 50 40

26 MANAR ALOMRAN
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Description Weight (KG) Description Weight (KG)


PROP TABLE U-HEAD FOR H20
Prop Class D35 25.63 15.50
Prop Class D40 28.54
Prop Class D55

FRAME HEAD
3.00

NARROW CONNECTION UNITE


0.76

TABLE U-HEAD FOR ALUMINUM


0.76

H20 BEAM ALUMINUM BEAM HEAVY


L = 1900 mm 8.74 L = 1000 mm 4.25
L = 2450 mm 11.27 L = 2000 mm 8.50
L = 2900 mm 13.34 L = 3000 mm 12.75
L = 3900 mm 17.94 L = 4000 mm 17.00
L = 4900 mm 22.54 L = 5000 mm 21.25
L = 5900 mm 27.14

MANAR ALOMRAN
FORMWORK & SCAFFOLDING 27
TABLE FORMWORK

Description Weight (KG) Description Weight (KG)


SHIFTING TROLLEY RAFTER PLATE
516.31 0.09

HANDRAIL SAFETY
3.90

LIFTING FORK
803.68

28 MANAR ALOMRAN
FORMWORK & SCAFFOLDING
MANAR ALOMRAN
FORMWORK & SCAFFOLDING

w w w . m a n a r . c o m . s a