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2-Pin DT Connector

SENR1026-02 Electrical Schematic Symbols And Definitions


9-Pin HD10 Receptacle
2 1
February 2008
D
Symbols
E
C

A B
3E-3365 Wedge 155-2261Wedge
Component Identifiers (CID) 3E-3364 Receptacle As. 155-2269 Plug As.
F
J T

Module Identifier (MID) 102-8802 Receptacle Kit 155-2270 Plug Kit


G H
Pressure Temperature Level Flow Circuit Breaker
Engine Control Module Symbol Symbol Symbol Symbol Symbol
(MID No. 036) Wire Gauge Pin # Socket #
8T-8736 Receptacle
CID Component
14 9W-0852 9W-0844
1 Injector Cylinder 1 Wire Gauge Pin # Socket # Symbols And Definitions
16 - 18 8T-8729 8T-8730 14 9W-0852 9W-0844
2 Injector Cylinder 2 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
3 Injector Cylinder 3 16 - 18 8T-8729 8T-8730 through it.
4 Injector Cylinder 4
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
5 Injector Cylinder 5 circle indicates that the component has screw terminals and a wire can be disconnected from it.
6 Injector Cylinder 6
7 Injector Cylinder 7 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
8 Injector Cylinder 8
No circle indicates that the wire cannot be disconnected from the component.
9 Injector Cylinder 9
Ground (Wired): This indicates that the component is connected to a grounded wire. The
10 Injector Cylinder 10 40-Pin Deutsch Connector grounded wire is fastened to the machine.
10 Injector Cylinder 10 3-Pin DT Connector
6 5 4 3 2 1
11 Injector Cylinder 11 12 7
12 Injector Cylinder 12 18 13 Ground (Case): This indicates that the component does not have a wire connected to ground.
110-6844 Seal 22 19 It is grounded by being fastened to the machine.
42 Injector Actuation Valve 28 23
34 29
91 Throttle Switch
40 39 38 37 36 35
100 Engine Oil Pressure Sensor Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

3408E and 3412E Engines


110 Engine Coolant Temperature Sensor 3E-3371 Wedge 110-6848 Plug As. - P2
155-2276 Wedge or
164 Injector Actuation Pressure Control Valve 3E-3370 Receptacle As. 169-8670 Plug As.
168 System Voltage High
6 5 4 3 2 1 Sender: A component that is used with a temperature or pressure gauge. The sender
102-8803 Receptacle Kit

Electrical System
155-2260 Plug Kit 12 7 measures the temperature or pressure. Its resistance changes to give an indication to
172 Intake Manifold Air Temp Sensor 18 13 T
the gauge of the temperature or pressure.
1110-6848 Plug As. 22 19
174 Fuel Temperature Sensor or 28 23
Wire Gauge Pin # Socket # 110-6847 Plug As. 34 29
175 Engine Oil Temperature Sensor Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
14 9W-0852 9W-0844 (Service Replacement) 40 39 38 37 36 35
190 Engine Speed Sensor It has a coil that makes an electromagnet when current flows through it. The
248 Cat Data Link
16 - 18 8T-8729 8T-8730 110-6847 Plug As. - P1 99C1-UP electromagnet can open or close the switch part of the relay.
Wire Gauge Socket #
253 Personality Module
80M1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
254 Electronic Control Module 14 8T-8730
coil that makes an electromagnet when current flows through it. The electromagnet
261 Engine Timing Calibration 16 - 18 8T-8730 can open or close a valve or move a piece of metal that can do work.
262 5 Volt Sensor Dc Power
263 Digital Sensor Supply MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
264 Decel Throttle Position activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
266 Crank Without Injection Input that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
268 Programmed Parameter Fault 40-Pin DRC Connector
273 Manifold Pressure Sensor
3E-8557 Bolt
274 Atmospheric Pressure Sensor
Harness And Wire Symbols

40

40

10

10
20
30
40
39
275 Right Turbo Inlet Pressure Sensor

38
277 Timing Calibration Sensor 4-Pin DT Connector Wire, Cable, or Harness Component

37
Assembly Identification Part Number

36

6
36
291 Engine Cooling Fan Solenoid

16
26
36
6
Pin Socket Wire Color Fuse
342 Secondary Engine Speed Sensor A AA
DRC16-40S
DEUTSCH IPD
105-9344

15
25
35
1 4

5
35

35
544 Engine Cooling Fan Speed Sensor

5
2 3
325-PK-14 1
34

545 Ether Injection Control Relay


33

3E-4367 Ring 3E-3376 Receptacle As. 3E-3377 Wedge 155-2262 Wedge 155-2272 Plug As. Receptacle
32

21
31
11
596 Implement Control

1
31

1
31

Single Wire Circuit Number Wire Gauge


799 Service Tool 102-8804 Receptacle Kit 155-2271 Plug Kit Connector Identification
1599 Engine Fan Blade Position Pull Solenoid 9X-3132 Seals
8T-9834 Connector As. Wire Gauge Pin # Socket # Plug
1600 Engine Fan Blade Position Push Solenoid 2 200-BK-14
Wire Gauge Pin # Socket # 14 9W-0852 9W-0844
The CID is a diagnostic code that indicates which circuit is faulty. 9X-1343 Receptacle As.
14 9W-0852 9W-0844 16 - 18 8T-8729 8T-8730 Ground Connection
The MID is a diagnostic code that indicates which electronic control module Pin or Socket Number
diagnosed the fault. 16 - 18 8T-8729 8T-8730
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.

CONNECTORS CONNECTORS all pins.

3408E And 3412E Engines For Caterpiller Built Machines


2008 Caterpillar Printed in U.S.A.
All Rights Reserved

Atmospheric
Pressure Sensor

Failure Mode Identifiers (FMI)


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
TOP VIEW

20Page, B&W, (Dimensions: 39 inches x 24 inches)


4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit. Caterpillar Supplied
7 Mechanical system not responding properly. Engine Service
Tool Connector Machine Interface
8 Abnormal frequency, pulse width, or period. J60 Connector
9 Abnormal update. J3

10 Abnormal rate of change.


11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
Injectors Timing Calibration
14 Parameter failures. 10 & 12 (TC) Probe
15 Parameter failures. P58 Connector
J26/P26

SENR1026-02
16 Parameter not available.
Intake Manifold
17 Module not responding.
Pressure Sensor
18 Sensor supply fault.
Injectors Injectors
19 Condition not met. 9 & 11
6&8
20 Parameter failures. P57 P54
The FMI is a diagnostic code that indicates what type of failure has occurred. Injectors Secondary
Primary Fuel Speed/Timing Sensor Injection Actuation ECM
Timing Calibration 5&7 Speed/Timing Sensor Temperature Sensor Pressure Sensor Connector
ECM
(TC) Probe P53 J2/P2
Connector
Connector J1/P1
Event Codes J26/P26
Electronics
Engine Control ECM
Ground
Electronic
Stud
Event Code Condition Connector Control
J2/P2 Module
E017 High Engine Coolant Temperature Warning
E025 High Inlet Air Temperature Derate ECM
Connector Machine Interface Caterpillar Supplied
E027 High Inlet Air Temperature Warning J1/P1 Connector Engine Service
J3 Tool Connector
E100 Low Engine Oil Pressure Warning J60
E164 High Injector Actuation Pressure Electronic Injection Actuation Electronics
Control Pressure Control Ground
E190 Engine Overspeed Warning
Module Valve Connector Stud
E265 User Defined Shutdown J46/P46
E272 Inlet Air Restriction Warning
Injectors
Primary Engine 1&3
Speed/Timing P52
Sensor Connector Timing Calibration
J20/P20 (TC) Probe

Injectors
2&4 Atmospheric
Related Electrical Service Manuals P56 Pressure
Title Form Number Sensor

Engine Control: SENR2945-05

Injection Actuation Intake Manifold


Pressure Sensor Pressure Sensor
Connector J45/P45 Connector J23/P23
Engine Coolant
Temperature Atmospheric
Sensor Pressure Sensor
Connector J27/P27 Engine Coolant
Temperature
Sensor

Injection Actuation
Pressure Control Valve

Engine Oil
Pressure Sensor Engine Oil
Temperature Sensor
3412E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY
CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD
SOL 6 SOL 4 SOL 2
SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 12 SOL 10 SOL 8
3408E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

J52 P52
A701-GY 1
F726-YL 2 CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD
A703-BR 3 SOL 1 SOL 3 SOL 5 SOL 7 SOL 8 SOL 6 SOL 4 SOL 2
F726-YL 4

J53 P53
A705-BU 1
F728-BR 2 J52 P52
A707-PU 3 A701-GY 1
F728-BR 4 F726-YL 2
A703-BR 3
INJECTOR SOL 1 16 A701-GY F726-YL 4
J54 P54 INJECTOR SOL 2 40 A702-PU
INJECTOR SOL 3 26 A703-BR A701-GY J53 P53
A709-OR 1
INJECTOR SOL 4 34 A704-GN A702-PU A705-BU 1
F730-GY 2
INJECTOR SOL 5 32 A705-BU A703-BR F728-BR 2
A711-PU 3
INJECTOR SOL 6 28 A706-GY A704-GN A707-PU 3
F730-GY 4
INJECTOR SOL 7 38 A707-PU A705-BU F728-BR 4
INJECTOR SOL 8 22 A708-BR A706-GY
37 L1 A707-PU
J58 P58
18 A708-BR J57 P57
P2 F731-OR 4 L3
31 F726-YL F729-GN 4
A712-BR 3
INJECTOR SOL 1 16 A701-GY A701-GY 12 F727-BU A708-BR 3
F731-OR 2
INJECTOR SOL 2 40 A702-PU A702-PU INJECTOR COMMON 1 & 3 5 F726-YL F728-BR F729-GN 2
A710-GY 1 INJECTOR COMMON 2 & 4 11 F727-BU
INJECTOR SOL 3 26 A703-BR A703-BR F729-GN A706-GY 1
INJECTOR SOL 4 34 A704-GN A704-GN INJECTOR COMMON 5 & 7 17 F728-BR
INJECTOR SOL 5 32 A705-BU INJECTOR COMMON 6 & 8 21 F729-GN
A705-BU J57 P57
INJECTOR SOL 6 28 A706-GY A706-GY 4 27 J56 P56
F729-GN
INJECTOR SOL 7 38 A707-PU A707-PU A708-BR 3 33 F727-BU 4
INJECTOR SOL 8 22 A708-BR A708-BR F729-GN 2 A704-GN 3
INJECTOR SOL 9 37 A709-OR L3 A706-GY F727-BU 2
A709-OR 1
INJECTOR SOL 10 18 A710-GY A710-GY A702-PU 1
INJECTOR SOL 11 31 A711-PU A711-PU
INJECTOR SOL 12 12 A712-BR A712-BR J56 P56
INJECTOR COMMON 1 & 3 5 F726-YL F726-YL 4
INJECTOR COMMON 2 & 4 11 F727-BU F727-BU
F727-BU A704-GN 3
INJECTOR COMMON 5 & 7 17 F728-BR F728-BR 2
F727-BU
INJECTOR COMMON 6 & 8 21 F729-GN F729-GN A702-PU 1
INJECTOR COMMON 9 & 11 27 F730-GY F730-GY
INJECTOR COMMON 10 & 12 33 F731-OR L1
F731-OR
IAPCV RETURN 35 E798-PK
IAPCV 29 E797-WH E798-PK P46 IAPCV
COOLANT TEMPERTURE 9 995-BU E797-WH E798-PK 2 REF: 100-5632
FUEL TEMPERTURE 15 A751-YL 995-BU E797-WH 1 (REF: 9X-8200 FOR
ATMOSPHERIC PRESSURE 20 A747-GY A751-YL CONNECTOR)
MANIFOLD PRESSURE 23 A746-PK A747-GY P47
994-GY + BATTERY 1
ENGINE OIL PRESSURE 8 A746-PK 412-BU 1 1 COOLANT FLOW SWITCH
412-BU - BATTERY 2
2 F714-PK 994-GY L4 998-BR 2
L4 998-BR 2 BK BK US/METRIC 3 Note B
14 F713-OR 412-BU
E799-BR E795-YL SCROLL 4
DRIVER SOLENOID RETURN 7
13 F701-BR 996-GN J45/P45 CAT DATA LINK + 5
PROPORTIONAL VALVE 19 F700-BU E796-GN CAT DATA LINK - 6
(IF EQUIPED)
997-OR A +5V MONITOR AUX TEMP/PRESSURE 7
THROTTLE POSITION 24 F702-GN 999-WH
(IF EQUIPED) FAN SPEED F732-PK E796-GN C Signal Injection Actuation Pressure Sensor WARNING LAMP 8
25 F703-GY
1 F704-OR 998-BR 993-BR B Ground 6V-2485 WARNING ALARM 9
3 F737-YL 997-OR LAMP POWER/DIMMER 10
J20/P20
4 412-BU 993-BR 11
998-BR 996-GN A +12V 12
6
10 997-OR 998-BR B Ground Primary Speed/Timing Sensor
L2 F714-PK 999-WH C Signal
30 3E-6410
993-BR F713-OR
36 E799-BR J44/P44
39
F701-BR L5 998-BR B Ground
F700-BU Secondary Speed/Timing Sensor
996-GN A +12V
COOLANT FLOW 26 412-BU F702-GN Signal 3E-6410
F732-PK C
OIL TEMPERTURE 31 E795-YL F703-GY
F704-OR P21/J21
+12V ENGINE SPD/TMG 32 996-GN 412-BU
IAPCV PREESURE 37 E796-GN 998-BR 997-OR A +5V
PRIMARY SPEED/TIMING 38 999-WH 997-OR 995-BU C Coolant Temperature Sensor
Signal
SECONDARY SPD/TMG 39 F732-PK B 102-2240
993-BR 993-BR Ground TO + BATTERY (SWITCHED)
DIGITAL SENSOR RETURN 29 998-BR
20 Page, Color 2 (Dimensions: 39 inches x 24 inches)

ANALOG POWER (+5V) 36 997-OR J23/P23 TO - BATTERY


F715-PU
ANALOG SENSOR RETURN 30 993-BR 997-OR +5V
F716-WH Note B A
33 A234-BK A746-PK C Signal Manifold Pressure Sensor
GND LVL SHUTDOWN (NO) SW 2 F715-PU F711-GN 993-BR B Ground 103-6091
GND LVL SHUTDOWN (NC) SW 8 F716-WH F712-GY
SAE J1939 SHIELD GND 15 A234-BK Note B F722-OR J27/P27
J1939 DATA + TX 10 F711-GN 113-OR 997-OR A +5V
J1939 DATA - RX 16 F712-GY F717-YL A747-GY C Signal Atmospheric Pressure Sensor
SWITCH OR DIGITAL SENSOR 13 F722-OR F718-BU
+ BAT (SWITCHED) KEYSWITCH 23 113-OR 993-BR B Ground 103-6093
F721-GY
SWITCH 4 14 F717-YL
F725-WH J22/P22
SWITCH 5 20 F718-BU F707-WH
SWITCH OR DIGITAL SENSOR 19 F721-GY 997-OR A +5V
F706-PU
ANALOG SENSOR 17 F725-WH L6 994-GY C Signal Oil Pressure Sensor
EMS ENG ON/CRUISE ON/OFF LAMP F707-WH F720-GN
Ground 103-6092
SENR1026-02

22 F709-BU 993-BR B
EMS PRESSURE/TEMP WARMING LAMP 27 F706-PU A700-OR J3/P3 MACHINE
25 P51/J51 F703-GY
(IF EQUIPED) STARTING AID SW OVERRIDE F720-GN INTERFACE CONNECTOR
150-RD-14 F701-BR
RELAY/THROTTLE ON/OFF SWITCH LAMP 34 F709-BU F705-PK 997-OR A +5V
DIGITAL POWER +8V 35 A700-OR E795-YL F704-OR 150-RD-14 1 + BATTERY (UNSWITCHED)
F719-BR C Signal Oil Temperature Sensor TO + BATTERY
+ BATTERY (UNSWITCHED) 4 150-RD-14 Ground 106-0735 F713-OR 150-RD-14 2 + BATTERY (UNSWITCHED)
F708-YL 993-BR B
EMS PRESS/TEMP WARNING LAMP 21 F705-PK F714-PK F700-BU 3 PROPORTIONAL VALVE SOLENOID (IF EQUIPED)
F710-BR Note B
SWITCH OR DIGITAL SENSOR 24 F719-BR P43/J43 E799-BR Note B F701-BR 4 Note B
150-RD-14 E799-BR DRIVER SOLENOID RETURN
START AID RELAY/CHECK ENGINE LAMP 28 F708-YL F700-BU 5
E793-BU Note B
997-OR A +5V
START AID RELAY/CHECK ENGINE LAMP 40 F710-BR 412-BU 892-BR 6 CAT DATA LINK -
E794-YL A751-YL C Signal Fuel Temperature Sensor
TC PROBE + 18 F723-PK F702-GN 893-GR 7 CAT DATA LINK +
Note B
892-BR 993-BR B Ground 102-2240
TC PROBE - 12 F724-PU A700-OR L9 A700-OR 8 DIGITAL POWER +8V
893-GR DIGITAL SENSOR RETURN
+ BATTERY (UNSWITCHED) 6 150-RD-14 998-BR 998-BR 9
L5 L5 L5
ATA DATA LINK - 1 E793-BU 997-OR F702-GN 10 THROTTLE POSITION J42
993-BR F703-GY 11 FAN SPEED (IF EQUIPED) SERVICE TOOL
ATA DATA LINK + 7 E794-YL
Note B
F704-OR 12 USER DEFINED SHUTDOWN (IF EQUIPED) CONNECTOR
CAT DATA LINK - 3 892-BR
F715-PU F705-PK 13 EMS PRESS/TEMP WARNING LAMP
CAT DATA LINK + 9 893-GR 113-OR A + BATTERY
120-YL Note B F716-WH 997-OR 14 ANALOG POWER (+5V)
- BATTERY 5 229-BK-14 229-BK-14 B - BATTERY
E793-BU 113-OR 993-BR ANALOG SENSOR RETURN
- BATTERY 11 229-BK-14 L7
Note B 15 Note B
C
E794-YL L6 L6 L6 F717-YL A234-BK SAE J1939 SHIELD GND
16 893-BR D CAT DATA LINK +
P1
Note B 892-BR F718-BU F711-GN 17 J1939 (CAN) DATA + TX
Note B
892-GR E CAT DATA LINK -
893-GR F719-BR L9 F712-GY J1939 (CAN) DATA - RX
229-BK-14
18 F
A234-BK F713-OR 19 Note B
G
F711-GN F714-PK 20 MANIFOLD PRESSURE H
E793-BU ATA DATA LINK -
F712-GY F710-BR 21 START AID RELAY/CHECK ENGINE LAMP J
E794-YL ATA DATA LINK +
229-BK-14 E793-BU F709-BU 22 RELAY/THROTTLE ON/OFF SWITCH LAMP
E794-YL F708-YL 23 START AID RELAY/CHECK ENGINE LAMP
TIMING CAL CONNECTOR 892-BR F707-WH 24 EMS ENG ON/CRUISE ON/OFF LAMP
ENGINE 893-GR
(2 PIN DT PLUG) F706-PU 25 EMS PRESS/TEMP WARNING LAMP
CYLINDER HEAD 150-RD-14 113-OR 26 + BAT (SWITCHED) KEYSWITCH (+) BATTERY
GROUND STUD 1 150-RD-14
F723-PK F723-PK L8 F715-PU 27 GND LVL SHUTDOWN (NO) SW
F721-GY F716-WH 28 GND LVL SHUTDOWN (NC) SW
(+) BATTERY SWITCHED
F724-PU F724-PU F722-OR Note B F717-YL 29 SWITCH 4 Note B
P26 J26 F720-GN STARTING CIRCUIT
F718-BU 30 SWITCH 5
F706-PU E794-YL 31 ATA DATA LINK +
J60 F707-WH 32 (-) BATTERY / SENSOR RETURN
COMPONENT KEY SERVICE TOOL E793-BU ATA DATA LINK -
F705-PK F725-WH 33 ANALOG SENSOR
NOTE: For specific ECM pin functional descriptions, CONNECTOR F725-WH SENSOR / ACTUATOR SUPPLY
F723-PK 34 TC PROBE +
refer to the Troubleshooting Manual for your ATA: AMERICAN TRUCKING ASSOCIATION A700-OR
120-YL A + BATTERY F724-PU 35 TC PROBE -
application. 229-BK-14 B - BATTERY F708-YL F719-BR 36 SWITCH OR DIGITAL SENSOR
SIGNAL PLUS TO ECM
ECM: ELECTRONIC CONTROL MODULE Note B SIGNAL MINUS TO ECM
NOTE B: WIRE PAIRS 892-BR & 893-GN, E793-BU & E794-YL, C F709-BU 412-BU 37 EMS COOLANT FLOW IF EQUIPED
711-GN & 712-GY, MUST BE TWISTED AT LEAST 1 TURN PER 893-BR D CAT DATA LINK + F710-BR F720-GN 38 STARTING AID SW OVERRIDE IF EQUIPED
L7 L8 L8
CONTROL PLUS FROM ECM
25mm. 892-GR E CAT DATA LINK - F724-PU F721-GY 39 SWITCH OR DIGITAL SENSOR CONTROL MINUS FROM ECM
F F723-PK F722-OR 40 SWITCH OR DIGITAL SENSOR
Note B G
CAT DATA LINK
E793-BU H ATA DATA LINK - J1939 (CAN) DATA LINK
E794-YL J ATA DATA LINK + ATA DATA LINK