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HEATSINK

SC 2 TO EARTH SC 3

1000W SMPS C7
22uf X50v
L1
1mH
GROUND
R1 2 X 100R 5W
+15v
Aux supply FUSE 6A

PWM BOARD C12 /13


22uf C10 /11
22uf
C8
100nf C6
470uf X35v
+ 320VDC
100nf D2 MUR460 CS 1 1nf
100nf
C9 SC 6
22uf X50v R5 10R R3 22K

C20 /21 D6 UF4007 13 - 0V RS 1


22uf 12 + 15V BR1 25A 600V RELAY 8A
47R
100nf 11 TR1
10 IRFP460
9 D4 1N4148 C4 2.5uf AC INPUT 230V
VARISTOR
R8 10K 8 SD X 400V
275VAC
FROM EMI FILTER
1 16 8 7
5 SD R* 10K
R9 10K 2 15 9 6 4
3 14 10 5 3 HO
2 C

IR2110
4 13 11 4 1 LO C2 C3
SG3525

C14 /15 680uf X


5 12 12 3 10uf 400V
6 11 13 2 100nf CS 2
1nf R4 22K
7 10 14 IC 2 1
D3 MUR460
8 IC3 9 DI 1N4002
VR1 R7 470K
20K R6 10R SOFT START
C18 C16 RS 2 1 8
VR2 FREQ
22Uf C17 68nf 47R DELAY
500R C19 2 7
DT 1nf 10nf

NE555
TR2 C5 2.5uf 3 6
IRFP460 X 400V
- 320VDC 4 5
D5 1N4148 R2 IC1
R* 10K CI
4.7uf 100K
HIGH VOLT GND C35 C36
2.2nf 2KV HIGH VOLT GND 2.2nf 2KV
LOW
SC 2 VOLTAGE
EARTH GROUND SC 1 GROUND
TO CHASSIS FAN SOCKET

To +15v R19 10R

OVER CURRENT PROTECTION Aux supply IC 7


7815
R18 4.7R
C33 C31
100nf 100Uf
C29
R11 1K 220Uf BR 2
4 X UF4007

R13 10K R14 10K


C34 C32 C30
100nf 100Uf 220Uf
R10 33R*
PAD 3
1 8 1 8 R16 IC 8 PAD 10 CT
TO CURRENT 2 7 2 7 220R 7915
IC 6 PAD 2
PAD 4
LM393

R11 22R
NE555

TRANSFORMER 3 6 3 6 7805 R17 4.7R


SECONDARY LED

BR4
4X
4 5
R15
4 5
AUX OUTPUT PAD 5 ETD 49
220R PAD 11
1N4148 R12 1K IC 4 IC 5
L2
LED 20uH
PAD 7
VR3
500R PAD 1
SC 7 PAD 6
R10 TO BE TRIMMED IN C 22/23 C24 C25/26 C27/28
CONJUNCTION WITH R11 330pf 22nf 22uf 22uf C37 4X
C39
FOR ACTUAL OVERLOAD 100nf 100nf LED 1000Uf PAD 8
100nf
CURRENT CUT OFF X 100V
HIGH VOLT GND PAD 9
4.7K C 41
10nf 250V
5uH 18mH
10AMPS 10AMPS FARADAY
4.7K
C40 BR 3 SCREEN TO
100nf C38 4X 4 X RURP820C HIGH
1000Uf SC 4
4.7nf SC 5 LED VOLTAGE
X 100V
2KV GROUND
AC OUTPUT 230V 0.47uF 0.47uF AC INPUT 230V

L3
20uH

EMI FILTER MAIN OUTPUT


25.5cm
14.5cm

REVERSED MAIN PCB


25.5cm
LED 22nf NE555
LM393
R2 1K 1K 330pf
2.2nf R1 1N4148
10R 1000 WATT SWITCHING POWER SUPPLY
220R
470uf
22uf
10K 220R SILVIO LABS 2016
500R 7805
CT 1mH
1mH 100nf 2.2nf
22uf 100uf LED ELEVATED CPU HEAT SINK 10mm HIGH
12V SW SUPPLY 100uf 100nf 100nf
MUR460

PWM BOARD 4 X RURP820


2.5uf 400v 1N4148 30uH
S
2.5uf 400v
D
10R
10K G IRFP460

MUR460
22K 3W
S
ETD49 N87
1N4148 D
14.3cm

10R 30uH
G IRFP460
10K
680uf 400v 680uf 400v
4x U4007
10R
4.7R 10R
Heatsink Fan

1N4002 220uf
4.7uf
RECTIFIER GBJ2506 25A 600V 100K
100nf
8 X 1000uf x100v
0
7815 7915 10K
NE555 100nf

VARISTOR 10K

50R 5W 100uf
RELAY SOFT START
DPDT 8A
FUSE 6A PREAMP
25.5cm

22nf
33R 22R 1K 1K 330pf 220R LED
1N4148
1000 WATT SWITCHING PSU

LM393

NE555
2.2nf
SC 1 220R
1000uf SC 2
22uf
500R
220R SILVIO LABS 2016 SC 3

7805
1mH 100nf 100uf 2.2nf
22uf 100uf
LED ELEVATED CPU HEAT SINK
15V AUX SW SUPPLY Pad 10 Pad 11 100nf 100nf 10K
13 1 MUR460 100R
CT
2.5uf 400v 2.5uf 400v PWM BOARD
10nf 250v
470pf 1KV 20uH
2.5uf 400v 2.5uf 400v
Pad 1 Pad 2 10K
1N4148 IRFP460 100R
Pad 9 10R 4 X RURP820C

MUR460
18K 3W
680uf 400v 680uf 400v

ETD49 N87 470pf 1KV


1N4148 10K
14.3cm

IRFP460 20uH
4x UF4007
SC 7
10R
680uf 400v 10R 4.7R
4.7R Pad 7
Pad 3, 4, 5
Fan
Pad 6 Pad 8 8 X 1000uf x100v

RECTIFIER 25A 600V 1N4002 100K 220uf 220uf

4.7uf 100n
RELAY 1 4.7K
2X 100R 5W

0 SC 6 DPDT NE555
8A 7815 7915
SC 4
VARISTOR
100uf 4.7K
275vac
SOFT START
DELAY

SC 5
FUSE 6A
+15 0 15
PWM Reversed Silk Screen PWM Silk Screen
PWM Components
6.5cm 6.5cm
470K 10nf 22uf 470K 10nf 22uf
100nf 22uf 100nf 22uf IR2110

68nf POT 68nf


DT
500R POT

IR2110

SG3525
Uf4007 500R
UF4007 22uf
22uf

4.9cm 100nf
POT
20K 4.9cm
100nf 1nf 1nf
10uf 22uf 10uf 22uf 100nf
10K Frequency POT20K
100nf 10K 100nf
10K 10K
SILVIO LABS SG3525
SILVIO LABS
LO C HO 2016 LO C HO 2016

6.5cm 6.5cm

4.9cm 4.9cm4.9cm

Reversed PWM PCB PWM PCB


Main PCB Reversed Silk Screen

Main PCB reversed silk screen


25.5cm

LM393 NE555
2.2nf R2

33R
1N4148 1K 1K 330pf 22nf
22R 1000 WATT SWITCHING POWER SUPPLY
1000uf LED
22uf
500R
220R
SILVIO LABS 2016
7805
1mH 100nf 10K 2.2nf
15V AUX SW SUPPLY 22uf 10K 100uf LED RS 1
CT 100uf 100nf 100nf
MUR460
PWM BOARD
20uH
10nf 1N4148 S CS 1
2.5uf 400v 2.5uf 400v
D
10R
G IRFP460
RS 2 4 X RURP820

MUR460
22K 3W

ETD49 N87 S

D CS 2
1N4148 20uH
14.3cm

IRFP460
4x UF4007 10R G

680uf 400v 680uf 400v


10R 4.7R
Heatsink
10R 8 X 1000uf x100v
Fan
1N4002
RECTIFIER 25A 600V 220uf
AC INPUT LED
230V 100K
RELAY 4.7uf 100nf
8A
10K
NE555 7815 7915 100nf

VARISTOR 100uf 10K


SOFT START

50R 5W LED
FUSE 5A
+15 0 -15

Main PCB Silk Screen


EMI FILTER
PWM BOARD
LITZ WIRE PREPARED FOR CHECKING WHAT FITS IN A SINGLE LAYER
WINDING WITH 0.16mm ECW

CHECKING PWM BOARD CHECKING WAVE FORM AND DEAD TIME ON PWM ASSEMBLED PCB PRIOR TO TESTING