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C. W. BERT
Schoolof Aerospace, Mechanical and Nuclear Engineering,
The University of Oklahoma, Norman, Oklahoma 73069, U.S.A.
A rationale is presented for determining the optimal laminate design for a thin plate
consisting of multiple layers of e&-thickness composite material. The optimal design
criterion is maximization of the fundamental frequency of small-amplitude, free flexural
vibration. The rationale is applied to simply supported rectangular plates of carbon-fiber-
reinforced plastic (CFRP) as a function of plate aspect ratio. Furthermore, comparative
optimal frequency data are given for plates of three practically important plate aspect
ratios and laminated of four unidirectional filament-reinforced composite materials:
all having epoxy matrices and fibers of boron (BFRP), carbon (CFRP), glass (GFRP)
and organic fiber (OFRP).
1. INTRODUCDON
Proponents of the structural use of composite materials claim as one of their potential
advantages the capability of being tailored by proper orientation of the filaments in the various
layers to optimize the desired structural behavior. In comparison to the numerous plate
analyses available in the literature reviewed in reference [l], very little information is available
that is directly useful to a designer wishing to synthesize an optimal design. Hayashi [2] and
Chen and Bert [3] presented syntheses for maximization of uniaxial buckling load and Bert
and Chen [4] presented an analogous one for biaxial buckling load. In those works, it was
assumed that the plate consisted of many layers.
In the case of homogeneous, isotropic materials, the only design variable available to
optimize the fundamental frequency of a rectangular plate is variation of the plate thickness,
as was considered by Olhoff [5]. However, in the case of rectangular plates consisting of
multiple layers of fiber-reinforced composite material, the designer has another alternative to
expensive thickness contouring: namely, lamination arrangement. To the best of the present
investigators knowledge, this is the first optimal design synthesis of laminated composite-
material plates to maximize fundamental frequency.
The Reissner-Stavsky theory, published in 1961 [6], is now well established as being
adequate for engineering use in linear analyses of laminated, anisotropic, thin, elastic plates.
It was applied by Whitney and Leissa [7] to the determination of the fundamental frequency
(UQ) of free vibration of both unsymmetric cross-ply and angle-ply plates simply supported
on all four edges. Their results for a square plate showed that, provided there is a sufficient
number of layers, the optimal angle-ply lamination scheme (alternating + 6 = 45 for a square
plate) always results in a higher cc, than the cross-ply one.
In most practical cases, it is not feasible from the standpoints of manufacturing costs,
warping avoidance and panel weight to use many alternating angle-ply (AAP) layers. Then
229
230 C. W. BERT
a practical solution [8, 93 is to use what is called a symmetric balanced angle-ply (SBAP)
laminate: e.g., 0/-0/-0/e.
In view of the above considerations as well as previous consideration [3,4] of the uniaxial
and biaxial buckling stiffnesses of plates with parallel ply, cross-ply, AAP, SBAP and quasi-
isotropic layups, one arrives at the following conclusion: the SBAP layup is the stiffest
from a fundamental frequency standpoint for plates of intermediate aspect ratio R, while 0
parallel ply is stiffest for low-R plates and 90 parallel ply is stiffest for high-R plates. Here
R zz u/b, where a, b are the plate dimensions in the x and y directions along the plate edges.
(A list of nomenclature is given in Appendix III.)
The following general equation for the natural frequencies (w) of any symmetrically
laminated, thin, rectangular plate simply supported on all sides is derived in Appendix I :
d = (n/a)* (ph)- (D,, m4 + 2D,, Rm3 n + D, RZ mz n2 + 2D,, R3 mn3 + Dz2 P n4), (1)
where h is the plate thickness, m and n are modal half-wave numbers in the x and y directions,
p is the plate material density, the D,, are the standard composite material-mechanics nota-
tions [lo] for the plate flexural and twisting rigidities related to the x, y co-ordinates, and
Dk = 2(D,, + 2Dss). (2)
By inspection of equation (I), one finds that the fundamental or lowest natural frequency
(o,), for a simply supported plate is always the one associated with the lowest modal numbers :
m = 1, n = 1. Then equation (1) may be rewritten as follows:
3. GENERAL SYNTHESIS
One method of determining the optimal value of @isby direct substitutional trial and error.
However, this approach is very time consuming. Another more rational approach is to set
the derivative of the right side of equation (8) equal to zero. This results in a general quartic
equation with all five terms present, for ~0~20,. Furthermore, additional computation or
direct substitution is necessary to determine whether or not the value of 0, obtained results
in a relative maximum.
To circumvent the above computational difficulties, the present investigator has devised an
efficient method which yields results sufficiently accurate for engineering purposes. First,
one omits the terms containingL in equation (8) and then sets the derivative of the remaining
portion of the right side of equation (8) equal to zero. Then, recalling that sin48 =
2sin28cos213, one obtains the following result:
sin 20(cos 28 - K) = 0, (9)
where
K = {(p - l)/(R* - 6R2 + 1)) {&/4&). (10)
Application of equation (9) results in three different regions of R classified according to the
relationships for the optimal angle (I,,,,:
RegionI:K> l,&,,,=O;
Region II: 1 > K> -1, &,, = 0, +arccosK, 90;
Region III: -1 2 K, e,,, = 90.
The general computational procedure is as follows for a plate of given material parameters
U, and aspect ratio R.
1. Using equation (lo), calculate K.
2. IfKa l,t&,,=Oand
73,2,,=(1+R2)2CJ,+(1-R*)U2+(1-6R2+R4)UJ. (11)
IfKG-1,8,,,=90and
w
-OPt =(1+R2)2U1-(1 -R)U,+(l -6R2+R)U,. (12)
If I > K > -1, calculate E2 corresponding to 0, tarccos K and 90, using equations
(Ii), (8) and (12), respectively. The largest of these three values is optimal and the
corresponding value of 0 is e,,,,.
For the special case of R = 1, the equations reduce to the following simple result:
e,,, = 450, &$ = 4u, - LU, + 4u,. (13)
The 45 value for eopl for R = 1 is in agreement with the numerical results of Whitney and
Leissa [7] for a BFRP plate and with the analytical result of Flygare [12].
TABLE 1
Individual-ply material properties
Composite material
r
Finally, for R > l-72, &,, = 90 (Region III). Figures 1 and 2 show the results as well as
those for a many-ply SBAP laminate (L = 0).
Optimal frequency parameter G&, is convenient for optimizing the lamination arrange-
ment for a plate laminated of a specific composite material. However, for comparing the
fundamental-frequency performance of optimally designed plates made of difkrent com-
posite materials, the following frequency parameter is more appropriate because it takes
into account material parameters L and p: 62= (ti/fl)(&&,,/m.
OPTJMAL
DESIGNOF CGMPGSITE
PLATE 233
For purposes of comparison three typical values of aspect ratio R were selected:
Low (Region I): 0.25;
Medium (Region II): l-00 (square);
High (Region III): 400.
With the material properties taken as listed in Table 1 and equations (6)and (10X14), the
factor a was calculated for BFRP, CFRP, GFRP and OFRP. The results are tabulated in
Table 2 along with corresponding results for isotropic material typical of most metallic
alloys, such as steel or aluminum, with (E/pg)1/2 z IO-2 x 103inlIz and O-3for Poissons ratio.
TABLE2
Comparative optimal fun&mental frequency ahta for simply supported rectangular plates of
various materials and aspect ratios
Comparative fundamental frequencyi
I A \
Aspect
ratio R Material : BFRF CFRP GFRP OFRP Isotropic
0.25 099 l-15 o-50 0.70 0.53
l-00 1.35 l-42 0.76 0.93 l-00
400 15.9 17.6 8-l 11.2 8.50
t Based on a value of 1.00 for a plate of square planform (R = 1) and isotropic material. For this case, the
actual value of R is I.197 x 106in-rad/s.
It can be seen from Table 2 that the parameter Q increases with increasing plate aspect
ratio and is greatest for CFRP, followed by BFRP, OFRP and GFRP, which is very close
to the typical isotropic material.
6. CONCLUSIONS
The rational design procedure presented in this paper can be used to determine the laminated
composite-material plate design resulting in the highest value of its fundamental frequency.
Although the equations presented are applicable to rectangular plates simply supported on
all edges, the same design rationale can be extended to plates of any planform shape with any
boundary conditions desired.
Application of the specific equations to plates of four popular filamentary composite
materials indicated that the optimal fundamental frequency parameter is a strong function of
the plate aspect ratio and composite material.
ACKNOWLEDGMENT
The author acknowledges the assistance of Gordon Flygare, Major, U.S.A.F., former
graduate student in Aerospace Engineering, who first obtained a synthesis in analytical form
for the special case of a many layered square plate.
The author is grateful to the reviewers for their constructive criticism.
REFERENCES
4. C. W. BERT and T. L. C. CHEN 1976 i%msactions of the Japan Society for Composite Materials
2, 7-10. Optimal design of composite-material plates to resist buckling under biaxial com-
pression.
5. N. OLHOFP 1974 International Journal of Solids and Structures 10,93-110. Optimal design of
vibrating rectangular plates.
6. E. REISSNERand Y. STAVSKY1961 Journal of Applied Mechanics 28, Transactions of American
Society of Mechanical Engineers 83,402408. Bending and stretching of certain types of hetero-
geneous aeolotropic elastic plates.
7. J. M. WHITNEY and A. W. LENA 1969 Journal of Applied Mechanics 36, Transactions of American
Society of Mechanical Engineers 91, 261-266. Analysis of heterogeneous anisotropic plates.
8. B. E. KAMNSKI and J. E. ASHTON 1971 Journal of Composite Materials 5, 553-558. Diagonal
tension behavior of boron-epoxy shear panels.
9. S. TANG 1976 Journal of Composite Materials 10,69-78.Interlaminar stresses of uniformly
loaded rectangular composite plates.
10. R. M. JONES1975 Mechanics of Composite Materials. New York, N.Y.: McGraw-Hill Book
Company, Inc.
11. S. W. TSAI and N. J. PAGANO1968 in Composite Materials Workshop (S. W. Tsai, J. C. Halpin
and N. J. Pagano, editors) Stamford, Connecticut: Technomic, pp. 233-263. Invariant properties
of composite materials.
12. G. FLY~ARE 1975 Private communication (1 May).
13. S. G. LEKHNITSKII 1959 Anisotropic Plates. English translation. New York, N.Y. : Gordon and
Breach, second edition. See section 92.
14. A. W. LEI~~A1969 NASA SP-160. Vibration of plates. !3ee chapter 9.
15. M. J. MAURIZI and P. A. LAURA 1973 Journal of Sound and Vibration 26, 299-305. Vibration
analysis of clamped, rectangular plates of generalized orthotropy.
16. J. E. ASHTON and M. E. WADDOUPS1969 Journal of Composite Materials 3, 148-165. Analysis
of anisotropic plates.
17. J. M. WHITNEY1972 Journal of the Acoustical Society of America 52,448449. Free vibration of
anisotropic rectangular plates.
18. A. E. GREEN 1940 Proceedings of the Cambridge Philosophical Society 40, 222-228. Double
Fourier series and boundary value problems.
The following closed-form expression for the natural frequency associated with mode
numbers m and n of a rectangular orthotropic plate with simply supported edges is well
known (cf. Lekhnitskii [131):
By dimensional analysis, one can show that the analogous equation for the fundamental
frequency of an anisotropic plate is as follows :
Since no closed-form solution is known for this case (c.f. Leissa [14]), one must resort to
approximate solutions to determine the value of the coefficient R. Although the present
author knows of no results for this case? presented in the form of equation (A2), it is possible
to utilize approximate results to obtain c. Figure 3 shows convergence plots for the dimension-
less fundamental frequency w;, defined in the present notation as
w; E (d/h) @L/E,),
7 For the case of clamped e, Manrizi and Laura [15] used the Galerkin method to obtain an equation
of the same form as equation (A2), but, of course, with d@erent values for the coagicients.
OPTIMALDESIGNOF COMPOSITEPLATE 235
Whitney
13 -
h L
1 I I I I
I 3 5 7 9 II 13
Figure 3. Convergence plots for the dimensionless fundamental frequency of a 45degree parallel-ply
CFRP square plate.
By substituting CD;= 15 and the ratios given in equations (A4) into equation (A5), one obtains
a value of 2.023 for c. Thus, a value of c = 2, which corresponds to w; = 15.07, was used in
equation (1).
It is emphasized that although coefficient c is positive, the net effect of shear coupling is to
reduce the fundamental frequency, since the bending-twisting coupling stiffness (& or D2,J
which is larger in absolute. value is always negative in sign and usually both are negative.
236 C. W. BERT
Assuming uniform macroscopic properties through the thickness of each individual ply,
one can rewrite equation (A6) as follows :
Taking advantage of the symmetry about the midplane, one may rewrite the above equa-
tions in the following forms :
h/2 WI2
D,,= 2
I
0
22 Q,j dz = 2/3 kzl (z: - z:-1) Q:; (ij = 16,26). W-0
From the angular transformations for Q,, and Q26, it is noted that
Q,,(-e) = -Q,,(e) (ij = 16,26). (A?)
Using equations (AS) and (A9), one obtains
DM = (213) WJ/2)3- (h/2 - h/W31Q&)
- (2/3) [(h/2 - /z/N)~ - (h/2 - a/N)] Ql,(6) + . . .. (AlO)
(There is an analogous equation for D26, which is identical except that all of the 16 subscripts
are replaced by 26.)
Equation (AlO) may be written in the following summation form:
It is more convenient to write the series expression, equation (A12), in the following form:
L= (3N2- 4F)/N3, (A13)
where
0 if N/2 is even,
FS (A14)
1 if N/2 is odd.