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BPCL REFINERY, MAHUL, MUMBAI – 400074

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QUESTION BANK FOR CDU4

1. What is the ratio of crude flow to E-103 and E-105?

2. What is the optimum desalting temperature (preheat 1 outlet temperature)?

3. Why is demulsifier injected at the upstream of desalter?

4. When demulsifier dosing is to be started?

5. What is the percentage of desalter water injected in crude?

6. Why is caustic solution injected in crude?

7. What is the purpose of providing mixing valve at the upstream of LZ-101/LZ-102
(Desalter)?

8. Why desludging is required in desalter and write briefly the procedure of desludging?

9. Where is the location of discharge of desalter relief valve and its bypass?

10. What is the set pressure of desalter relief valve and where is the discharge of the same?
11. What is the interlock with desalter Oil Level low?

12. What is the interlock with desalter interphase level low low?

13. How interphase level of desalter can be checked physically?

14. What is the desalter operating pressure?

15. What is the discharge pressure of P-102A/B/C (Crude from preflash drum)?

16. Why water should not be carried with desalter outlet crude?

17. What are causes for desalter power trip?

18. What are actions to be taken in case of desalter power trip?

19. Where is the location of desalter transformer power switches?

20. What are the operating pressure and temperature of pre flash drum?

21. What is the interlock with preflash drum level low low?

22. What is the interlock with P-102A/B/C discharge crude flow low low

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DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6
REVISION: 0 Page 1 of 18

Name the steam generators associated with V-105/6. Why BFW connection is given with atomizing steam? 38. Which fuel causes more soot deposits in the furnace tubes? a) Fuel gas. 31. What is the optimum temperature of cold flue gas ex-GAPH? 41. Whether AFCs can be started from the switches provided at grade level? 43. 30. Why glass tube is provided in air preheater? 42. Where is the crude side outlet stream relief routed of preheat exchangers? 24. What is the operating pressure of steam drums (V-105/ V106)? 29. What is the purpose of coil steam or purge steam in the Vacuum furnace? 36. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 23. Where is the location of desalter water vessel and what are different types of water used for desalting? 25. How desalters levels are controlled? 26. 28. c) V101 level control valve. Whether AFCs can be stopped from the switches provided at grade level? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 2 of 18 . MAHUL. Steam from V-105 is diverted to a)……………………and b)…………………… Steam from V-106 is diverted to a)……………………and b)…………………. d) CDU & VDU Furnace passes control valve e) CDU reflux and CR control valve f) VDU IR. What are the combined preheat temperatures of crude at the outlet of E-122 and E- 128A/B/C/D/E/F/G/H/I/J? 27. What is the use of snuffing steam of furnaces? 35. When coil steam is to be introduced in the furnace coils of F-102? 37. b) P101 discharge pressure controller. What type of steam is used as emergency steam in furnaces and what is its purpose? 32. Why soot blowing is done in furnaces? 34. c) Off-gas and d) Fuel Oil 39.. BPCL REFINERY. b) LPG fuel gas. Where is the connection of emergency steam? 33. CR Product control valves. Which fuel does require more excess air for complete burning? A) Liquid or b) gaseous 40. Where are the locations of a) P101 minimum circulation control valve.

Col. Col. What is the set pressure of C-106 safety relief valve? 48. OVHD section and their purposes? 46. What is the rundown temperature of stabilized naphtha? 59. In which unit sour FG from stabilizer reflux drum will be treated? 65. Where are the locations for provision of corrosion probe and corrosion coupon of Atm. MAHUL. Where is the location of stabilizer feed control valve and stabilizer bottom SDV 60. Top section? 45. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 44. A) True or b) False -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 3 of 18 . C) E-157. B) E-154. Stabilized naphtha can be diverted to . What is the operating temperature of Naphtha Stabilizer top and how is it controlled? 56. D) E-134 and E) E-161? 54.05 ‘S’ HSD header. are we able to run the plant? 61. How HC vapour flow from V-102 to V-103 is controlled? 50. What is the operating pressure of Naphtha Stabilizer top and how is it controlled? 55. Why wash water is injected in Atm. What is the pressure of Atm Col. Col. Where LPG will be sent for treating? What impurities does the treatment remove? 63. How V-103 HC level is controlled? 52. How HC and sour water levels are controlled in V-102? 49. BPCL REFINERY. What is the interlock with low level of stabilizer and why is it required? 58. If both P-106A/B fail (Stabilizer Column feed). How will you hand over LPG rundown cooler to maintenance? 64. OVHD system and how is it controlled? 47. What are the different chemicals used in Atm. Stabilizer reboiling is controlled by which tray temperature? 57. What are the shell side and tube side liquid of the following exchangers and where are their locations? A) E-112. OVHD line and where is the location of injection point? 53. What are the different destinations where stabilized naphtha can be diverted? 62. 51. How many AFC EA 101’s are variable speed control out of total.

81. What is the set pressure of C101 safety relief valve? 78. What chemical is used to maintain sour water pH? 73. & rundown temperature of HN/SCN? 84.035 ‘S’ HSD header. Kero product rundown. MAHUL. What is significant parameter for MTO? 88. Kero draw-off? 87. Why sour water pH is important? 72. If both P-111A/B fails. A) True or b) False 67. Name the exchangers. can we still run the unit? 85. -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 4 of 18 . 83. Stabilized naphtha can be diverted to . AFC and trim cooler in MTO / Lt. 70. How many nos. AFC and trim cooler in Heavy Naphtha product rundown. how will it affect other products? 86. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 66. Where spectacle blind is to be positioned in a drain line to CBD/HBD? 71. How many nos. of MOVs are provided in CDU4/ LPG and the loop associated with them? 74. What is the significance of overflash in fractionator? 77. If both P-111A/B fails. What are the different destinations where HN/SCN can be diverted? 82. What are LPG spec’s to be regularly checked in unit operations? 68. Name the exchangers. of hose stations are provided for inert gas and where are their locations? 76. What is the type of reboiler used for Heavy Naphtha Stripper? 80. What are adjustments to be done for MTO draw-off or Lt. Name the different control valves of HN/SCN rundown with their destinations. What is effect of furnace coil outlet temperature on overflash? 79. What are the utilities connected to desalters? 69. What is the significance of MOV? 75. Name the services where stripped water connections are provided. BPCL REFINERY. What is the maximum pr.

Why there is a provision of blending HK with VR? 93. Kero (HK) product rundown. What is the control valve which connects HK to . MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 89. what are the position (close or open) of upstream and downstream isolation valves? 103. how you will ensure that there is no reverse flow of HC into stripping steam line? (Sometimes NRV is not working and HC can reverse flow into the steam line)? 98. 95. Name the exchangers. what are the effects? 104.s of tube banks in EA-101? 102. Can we use only LGO as flushing oil? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 5 of 18 .035 ‘S’ HSD header? 94. Kero product can be diverted? 90. 91. What is HK CR return temperature? 97. What are the control valves in the LGO CR loop? 101. What are the different control valves of LGO rundown? 110. If P-108A/B/C (LGO CR) all pumps fail. Can we divert LGO to FO header? 108. What are the different destinations where MTO / Lt. 99. What are the exchangers. How many no. AFC and trim coolers in LGO pr. A)True or b) False. Can we run the unit if all LGO CR pump fails (P-108A/B)? 105. MAHUL. Where is the location of HK CR flow control valve? 96. What are the exchangers in the LGO CR loop? 100. AFC and trim cooler in Heavy. After stopping stripping steam. BPCL REFINERY. loop? 107. What is the LGO CR return temperature? 106. Kero product rundown with their destinations. What are the different destinations of LGO? 109. For safety relief valves of any vessel or column. 92. After shut down of the unit. write the hazards. if hydrocarbon ingress takes place into steam line. HK can be diverted to flushing oil header. Name the different control valves of MTO / Lt.

why discharge NRV bypass provision is provided? 121. Why gas purging is required in C-107 instrument tapping? 115. 128. In some pumps. How many nos. How you will prepare a pump of congealing HC service to hand over to maintenance? 123. How you will commission a pump of hot HC service? 112. What are the utilities connected to the exchanger stream (either shell side or tube side) of congealing heavy HC services? 125. What is the function of stripping steam? 119. How you will prepare a pump of light HC service to hand over to maintenance? 124. What is the draw-off RCO temperature in Deg C? 130. What are the different checks to be made before starting a pump? 117. of trays in stripping section of C-101? 114. flow of a pump? 116. How you will prepare P-110A/B/C (RCO) to handover to maintenance? 131. What is the draw-off temperature of HGO from C-101? 118. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 111. What is the control philosophy of V-104 level with LPG rundown flow? 132. BPCL REFINERY. of chimney trays in C-101? 113. What are the control valves of HGO CR loop and their locations? 129. How you will adjust the min. What are the utilities connected to the pump of congealing HC service? 120. Name the exchangers of HGO CR loop and their locations. How will you commission an exchanger in preheat train 2/ train 3 if out of service for long time? 127. How many nos. How you will prepare an exchanger to handover to maintenance? 126. Describe interlock with high level of C-101 bottom? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 6 of 18 . Name any five pumps. where discharge NRV bypass provision is given? 122. MAHUL.

provision is provided for firing Off-gas from Hot well? 147. of hydrocarbon detectors are installed in the unit? 138. Name the AFC’s having variable speed drive. What is the start-up diversion route of RCO? 142. How many nos. what action you will take to maintain sour water level? 134. What additional precaution you will take to run the HT motor? 136. Which HT motor consumes highest electrical power? 135. What is the control philosophy of F-102 pass control valves? 146. What are the precautions you will take while charging steam in the unit? 144. What is the operating top temperature of C-107 & what is its control philosophy? 155. BPCL REFINERY. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 133. How Vacuum Column pressure to be controlled? 156. What is the operating top pressure of C-101? 150. MAHUL. If V-102 inter-phase level is under maintenance. What are the other loops connected with RCO loops? 143. What is the operating bottom temperature of C-101? 151. of H2S are installed in the unit? 140. What is the normal diversion route of RCO? 141. 148. What are the chemicals used in Vacuum Column overhead system? 154. How many nos. What is the operating bottom pressure of C-101? 152. HC detectors are calibrated on which HC? 139. What is the relation with C-101 pressure with bottom level of it? 145. In which furnace. While starting a motor after maintenance. What are operating top and flash zone pressure of Vacuum Column? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 7 of 18 . what check list points you will check? 137. What is the operating top temperature of C-101? 149. Where rapture disc is installed in the unit and what is its significance? 153.

what will be the effect and what action you will take? 167. of rectification tray in vacuum column? 160. Where is the location of reset switches of fuel gas. What is the approximate range differential pressure of atomizing steam to be maintained for efficient burning of fuel oil? 168. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 157. What is the low pressure setting of fuel gas at which SDV will trip? 170. Why atomizing steam is used with FO firing? 169. What will you do to ensure that emergency steam to furnace coils is always condensate free? 174. What is the control philosophy of furnace Coil Outlet Temperature? 173. In case of tripping of one FD fan and other one is not in the selection mode (auto) to take 100% load. What is the nos. What is the bottom temperature of Vacuum Column? 162. DPT and DLT tappings? 161. How you will control the pressure of furnace arch zone? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 8 of 18 . What is the range of excess O2 in the furnace? 176. draw-off temperature of VR and what action you will take to maintain that? 163. Why does gas purging is provided with Vacuum Column DPG. What is the max. What action you will take in case of tripping (shut) of fuel line SDV? 166. BPCL REFINERY. What is the VR draw-off temperature from C-107? 164. How will you control the excess O2 in the furnace? 177. fuel oil and LPG fuel gas SDV? 172. Where is the location of switches of SDV for emergency steam of furnace coil? 175. MAHUL. What is the nos. What are the packing types used in Vacuum Column? 158. of chimney tray in vacuum column? 159. What is the low pressure setting of fuel oil at which SDV will trip? 171. What are the causes of incomplete combustion of fuel in the furnace? 178. What is the interlock with C-107 bottom level? 165.

Why super heated steam cannot be generated from steam drum (V-105/6)? 199. What is the set pressure of relief valve of Vacuum Column? 196. What is the control philosophy of oil side level of Hot well? 194. What is the Vacuum diesel draw-off tray level control philosophy? 183. 198. Name the AFC and trim cooler of Vacuum diesel with their locations. BPCL REFINERY. Write the interlock logic of Off-gas from Hot well. How will you get to know when does the cleaning of bucket strainer is required? 190. Why the demister bed is provided in Vacuum Column over head section? 188. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 179. Why does Vacuum diesel/HK/LGO blending provision given with VR line? 185. What are the interlocks with furnace arch zone pressure? 180. What are the sources of ejector steam? 191. What is the draw-off temperature of Light LVGO? 201. 184. What are the different diversion routes of slop oil from slop oil coalescer? 197.+IR) fail? 187. Where is the location of steam blow down drum. Write the interlocks of furnace having no bypass provision? 181. +CR. What is the significance of pump casing vent header of vacuum section and where is it connected? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 9 of 18 . What is the interlock with the sour water level of Hot well? 193. what you will check? 192. 195. Vacuum diesel draw-off tray is a partial draw-off or total draw-off tray? 189. What are the different diversions of Vacuum diesel product? 186. What is the set pressure of relief valve of steam drum (V-105/6)? 200. Before introducing steam to ejector. MAHUL. What will happen if both P-134A/B (VD Pr. What is the draw-off and CR return temperature of Vacuum diesel? 182.

A) True or b) False. a) True or b) false. of ejectors will be online at a time? 213. 211. 223. Write an interlock of an AFC. A) True or b) False. What is the reason? 222. What are the draw-off temperatures of LVGO and HVGO? 206. A) True or b) False. Why VR quenches is provided in the Vacuum Column bottom? 218. Vacuum slop can be diverted to VGO loop. -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 10 of 18 . 214. 217. 215. What is the cold VGO rundown temperature? 209. 216. Name the exchangers and steam generator of HVGO pr. What are the different diversion routes of VGO? 210. In VR rundown loop two places two parallel control valves are provided. MAHUL. How many nos. 205. Where is Light LVGO diverted? 204. What is the control philosophy of product withdraw rate with the tray level of LVGO and HVGO? 207. loop. Hot VGO is diverted from the downstream of tempered water cooler. such service? 221. Name the exchanger in the Light LVGO loop. How you will control the Vacuum Column bottom level? 220. Cold VGO can be diverted to crude line. BPCL REFINERY. Vacuum slop can be diverted to VR loop. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 202. 212. Write the importance of Vacuum Slop Drum. Write the importance of bucket strainer of Vacuum section IR/CR loop. Name the condensers in the overhead system of vacuum column. What is the significance of differential pressure across the bed of vacuum column? 203. What is the reason of providing more than one flow transmitter for same service and name at list 3 nos. What is the temperature of hot VGO (to HCU or FCCU/CCU)? 208. 224. How many nos. of LT are provided in Vacuum Column bottom? 219.

226. 244. Write the nos. 227. 235. BPCL REFINERY. Write some effects of Cooling Water Supply (sea cooling water) failure. A) True or b) False. A) True or b) False. From where VR Quench tapping is taken? 234. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 225. A) True or b) False 228. Why antifoulant connection is provided with the suction line of P-137A/B/C (VR Pump) 231. Where VR Recycle is connected and write its importance? 233. PFL connection is provided with the equipment handling non-congealing hydrocarbon. 238. Write some effects of pump bearing cooling water (BCS) failure. Cold VR run down tempered water cooler can be bypassed. of passes of F-102. A) True or b) False. What are the different underground systems of CDU4? 241. 246. What are the different diversion routes of cold VR? 237. 239. What are the actions you will take in case of instrument air failure? 243. 230. Write the temperature of Hot VR to BBU. Write some effects of instrument air failure? 242. of burners in each pass of F-102. What is the purpose of FLO connection at the suction of P-139A/B/C (VR pump). What are the utilities connected with Vacuum Column overhead line? 240. Write the nos. What are the actions you will take in case of pump bearing cooling water failure? 245. HVGO can be diverted to Vacuum Slop. MAHUL. What is the temperature of Cold VR? 236. 229. Cold VGO rundown tempered water cooler can be bypassed. 232. What are the actions you will take in case of Cooling Water Supply (Sea cooling water) failure? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 11 of 18 . Write the importance of colour test of VGO.

MAHUL. 252. What are the actions to be taken in case of tempered water pump failure? 270. What is the convection zone tube arrangement of F-102? 268. What is the radiation zone tube arrangement of F-102? 267. Where are the locations of NOx and SOx analyzer of Furnaces? 262. Where are the locations of O2 and CO analyzer of Furnaces? 261. What is the convection zone tube arrangement of F-101? 266. How furnace box purging to be done? 259. what you will ensure? 258. Write the effects of both the tempered water pump failure. Without ID fan can we run the furnaces? If so what are the adjustment to be taken? 263. Write the effects of stripping steam failure to C-101 (atmospheric column bottom). 257. Write the procedure to light up a pilot burner. By firing only one fuel can we meet the operating coil outlet temperature (COT) of the furnaces? 264. BPCL REFINERY. 251. What are the different fuels used in F-102? 254. 269. What are effects of coil steam failure of F-102? 249. Write the effects of stripping steam failure to the stripper. What are the different fuels used in F-101? 253. 256. Before light up a main burner. What are the different checks to be done before lighting a pilot gas burner? 255. What are the effect of stripping steam failure to C-107 ( Vacuum Column)? 248. What is the temperature of water in tempered water vessel? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 12 of 18 . When and why furnace box purging is required? 260. What is the radiation zone tube arrangement of F-101? 265. Incase of ejector steam failure what action you will take? 250. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 247. Write the procedure to light up a fuel oil burner.

BPCL REFINERY. What is the operating system pressure of FG header? 277. What is the PSV set pressure of FG KOD? 278. Write an interlock associated with V-119 (CBD vessel) level. MAHUL. What are the inputs of deaerator vessel? 293. what may happen? 282. What is the use of deaerator vessel? 291. Name at least two services where flame arrestor is provided. Write the hazards of tempered water cooler tube failure. What are the utilities connected with flare header? 281. Write the systems where fuel gas make up is used to control the system pressure. 290. Write at least 5 nos. 273. What are the different of flushing oil systems used in CDU4? 287. 276. Where is the location of VSHH alarm reset switch of AFC? 284. What type of water is used in tempered water vessel? 272. How deaerator vessel pressure is to be controlled? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 13 of 18 . Why FG connection is provided with overhead line of Vacuum Column? 280. What is the purpose of flame arrestor in V-123 (flushing oil vessel) vent line? 289. of system where FG is connected. 285. seal) pressure (DPT- 891). What are the different chemicals used in deaerator and write their functions? 292. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 271. 288. 283. 279. Write the interlock with heavy flushing oil header (for pump mech. How you will measure and adjust the chemical dosing rate of a pump? 274. Name the system where steam jacketing is provided. What is the purpose of knock out drum in Fuel Gas system? 275. If all level indication of V-119 (CBD vessel) indication go wrong and level is increasing. What type of steam is used for jacketing and why? 286.

310. Write the effects of tube leakage of any steam generator. MAHUL. Write down the effects of tube failure of LPG rundown cooler. 308. What is the design flue gas temperature ex convection zone of furnace? 300. What may go wrong in case of failure of P-139A/B/C? 317. What is the importance of water seal in Hot Well? 306. What may go wrong in case of failure of P-102A/B/C (Feed to F-101)? 313. of desalter? 309. 311. What is the PSV set pressure of deaerator vessel? 295. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 294. What actions you will take in case of tripping of P-102A/B/C (Feed to F-101) 312. What may happen in case of no reboiling in stabilizer bottom? 307. What is the fuel oil pressure at which SDV will close? 302. What is the purpose of providing 2 nos. What is the fuel gas pressure at which SDV will close? 304. What is the operating pressure of tempered water vessel? 297. What is the purpose of providing Fuel oil supply and return header? 303. What is the furnace box pressure at which furnace will trip? 301. What actions you will take in case of tripping of P-139A/B/C (running pump)? 316. How you will maintain deaerator vessel level? 296. What actions you will take in case of tripping of P-110A/B/C (running pump)? 314. Write the effects of purge gas failure to instrument tappings. Name the system where air trap is used and why is it required? 299. What are the actions you will take in case failure of only F-102? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 14 of 18 . There is no furnace tripping interlock with low air flow. What is the important parameter of deaerator outlet water (BFW) to be monitored? 298. 305. a) True or b) False. BPCL REFINERY. What may go wrong in case of failure of P-110A/B/C? 315.

Where does desalter water go to when diverted from the unit? 335. 327. BPCL REFINERY. Name a fire fighting system having remote operation. What are the effects of tube failure of VR/ BFW exchanger? 320. What is the operational advantage of providing double seal in pump? 322. In some pumps tandem seal pot vent is connected with flare. of pumps which tandem seal pot is connected with flare. 329. What are the different communication systems provided in the plant? 332. List the API number of seals provided in the unit. Name two pumps having single seal. Name 3 nos. How critical are BFW pumps? 336. What are the actions you will take in case failure of only F-101? 319. 337. Which all ROTARY EQUIPMENTS can be tripped from Auxiliary panel of DCS? 334. How will you detect the inner seal failure of a pump having double seal? 323. 333. Why do only some pumps have sprinkler water & not all the pumps? 338. 330. Why? 325. Why is decoking system required for furnaces? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 15 of 18 . MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 318. What is the purpose of providing tandem seal pot with pump? 324. MAHUL. of pumps which tandem seal pot is not connected with flare. Where is the location of emergency furnace trip break glass in the unit? 339. How are the indications which are in interlock scheme differentiated from normal indications in DCS? 340. Pump casing vent of what services are connected with flare? 328. Name 3 nos. What are the actions you will take in case of tube failure of VR/BFW exchanger? 321. What are the different fires fighting systems provided in the plant? 331. Name five pumps having double seal. 326.

What are your actions in minor fire conditions? 352. Why a disaster occurs? 351. What is environmental impact register? 360. What is the role of non management staff when major emergency /disaster is declared? 355. What are the key objectives of OHSMS? 347. What are the precautionary actions to be taken? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 16 of 18 . What are the actions in minor emergency / fire siren is sounded? 353. Who is OSHAS coordinator for CDU4? 358. How critical is P131 A&B pumps? 343. How do you know a disaster has been declared? 356. What is disaster? 350. How a major emergency /fire is communicated to everybody & concerned Personnel? 354. What is pass balancer in furnace? 344. Draw process chart for CDU4. QUESTIONS RELATED WITH OSHAS18001 AND FIRE & SAFETY 345. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 341. 357. MAHUL. How do we do decoking? 342. Who is management representative for OSHAS in refinery? 359. What are the salient features of OHSAS-18001? 348. BPCL REFINERY. What are the directional objectives of BPCL MAHUL REFINERY OHS management system inline with corporate business objectives & associated directives? 349. Environmental policy. What is OSHAS-18001? 346. In which condition it has been ranked? 361.

How to identify cooler leak of LRVP? 366. What is overdesign of both furnace? 380. allowable temp of flue gases in GAPH? 382. When to start water washing of GAPH section? 381. What is turndown ratio for both furnace? 379. What will happen to the pump if LRVP condenser leaks? 371. Is there Panel indication for LRVP suction pressure? 368. Whether standby LRVP will be in auto or manual mode? What will happen in case any tripping of running LRVP? 369. Whether we can partially bypass Flue gas to APH? 383. BPCL REFINERY. What is the Baffle position inside separator vessel of LRVP? 370. Which parameters to be identified and monitored for cooler leak of LRVP 367. What is the minimum stop condition in furnace? Is it based on overall or individual passes? 377. 364. MAHUL. What is HIRA report & what does it emphasis? 363. How LRVP liquid ring works in case of : 375. What are the different tripping provided for LRVP?  High water flow to liquid ring  Low water flow to liquid ring 374. What is the importance of Overflash in CDU &VDU column? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 17 of 18 . MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 362. Why DM water is used instead of raw water for LRVP seal system? 365. What is LRVP? What is the purpose of LRVP. How can the pump hold up the back pressure and maintain vacuum even if it fails for some time as the liquid ring formed is dynamic in nature? 373. What will happen if motor runs in reverse direction against designed direction? 376. Is there tripping on Low Pressure of Pilot gas? 378. What is the film thickness of liquid ring formed inside the LRVP? 372. What is max.

What is the function of merox catalyst? 389. Why prewash column is given? 400. What is the function of sand filter? 393. What is the function of oxidiser? 390. What is the strength of caustic used in LPG Treater? 395. What is merox operation? 387. What are the chemical reactions taking place in the Treater during mercaptan oxidation and caustic regeneration? -------------------------------------------------------------------------------------------------------------------------------------- - DOCUMENT NO: BPM/OPS/I/051/04 SECTION: 6 REVISION: 0 Page 18 of 18 . Why Fuel Gas makeup is required in Off gas line to heater? 403. How is caustic regenerated? 397. What is H2S breakthrough? 399. What is the purpose of Naphtha solvent in caustic regeneration column? 401. MUMBAI – 400074 ------------------------------------------------------------------------------------------------------------------- 384. BPCL REFINERY. MAHUL. What are the actions to be taken during failure / outage of both the pumps of same service? 388. What are the internals of LPG TREATER reactor? 391. What catalyst is used for caustic regeneration? 398. What can be the problem due to excess steam in the column? 385. Why caustic heating is required in merox? 394. What are the plant tests of LPG to check for H2S and mercaptans? 396. What are the pumps provided with emergency power supply? LPG TREATER 386. What is Johnson screen? 392. Why degassing vessel is required? 402.