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Compan
y Logo PRACTICAL SKILL EVALUATION

Pre-Test

Post-Test

Employee Name

S.NO. PARAMETERS

1. Injection Moulding Operations


1 Does the Technician writing the date, shift & code on the accepted part?
2 Does the Technician perform all steps in correct sequence as per W.I ?
3 Does the Technician perform Cycle of Operation?
4 Does the Technician know the safety of Mould?
5 Does the Technician refering the abnormal situation in case of any obnormality?
6 Does the Technician using emergency stop button in case of any emergency?
7 Does the Technician perform the operation within cycle time ?
8 Does the Technician filled the startup check list in that particular shift ?
Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

2. Injection Moulding Process Parameters


1 Does the Technician can identify Critical Process parameters ?
2 Does the Technician writing the Actual Parameters in PMS ?
3 Does the Technician verifying the Parameters of SPP in the Machine?
4 Does the Technician able to identify the non validated parameters?
5 Does the Technician know the Cycle Time?
Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

3. Trouble Shooting
1 Does the Technician adjusting the process parameter as per the setting and Re-setting limits?

2 Does the Technician know the reason for Defects occuring on the part ?
3 Does the Technician understand the corresponding prameters to avoid Defect part?
4 Does the Technician can adjust the Injection speed and Pressure?
5 Does the Technician aware of hot runner moulds and temperature setting ?
Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

4. Mould Change
1 Does the Technician know the tools required for Mould Change?
2 Does the Technician able to operate Crane?
3 Does the Technician can judge the mould fitting on the machine?

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4 Does the Technician perform mould setting on the machine?
5 Does the Technician aware correct sequence of Mould Change as per W.I?
6 Does the Technician aware on Cooling given to the moulds ?
7 Does the Technician know the mould cleaning activities?
8 Does the Technician know the Clamping activities?
Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

5. Material Mixing & Pre Heating


1 Does the Technician knows the material used for parts as per W.I ?
2 Does the Technician can perform mixing of material as per W.I ?
3 Does the Technician aware about pre heating of Plastic Material?
Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

6. Moulding Defects Identification


1 Does the Technician checking the Parts as per the inspection Standard?
Does the Technician clasifing the the defects as per the Defect code mentioned in the Hourly
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report ?
3 Does the Technician identifying the defects in the production stage itself ?

4 Does the Technician marking the defects with color perncil on the part?

5 Does the Technician classifing the defects like setup or process before putting into the red bin ?

Marks : 0 = Nil, 1 = 3, 2 = 6, 3 = 10 Total

Date: Reviewed By:

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Doc.No:
ATION Rev. No:
Rev. Date:

Test Date

Marks : 80 / Each Topics


Method : Demo

Cannot
perform the Can perfom Can perform the
Can perform the
process in the process proces but some
process in time
time & but not with times misses the
following all
unaware of quality key quality key
quality keypoints
quality key points points
points

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Approved By:

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