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G8D REPORT

Problem Title: Reference Number Date Opened: L


Speed lip rivet missing
Product/Process Information: Organisation & Customer Tracker Information:
Part Name Kosh innovation
D Symptom(s):
Speedlip loose in front bumper.

D Emergency Response Action(s): Name


Rivet was assembled by rivetting on the Ppart
1. All parts re-inspected at customer end for this defect.
2. All parts re-inspected at In house for this defect.

Verification / Validation: % Effective


1. No defect found in any other vehicle after seggregation. 100%

D Is an 8D investigation appropriate?

D1 Team: Name Role D2 Problem Statement:


Champion: Sr. Manager QA Speed lip rivet missed resulting speedlip to get loose
Team Leader: AM quality
Team Members:
D2 Problem Description:

D3 Interim Containment Action(s): Name


1. 100% inspection at Kosh Innovation started.
2. Quality alert to be displayed in assy line.
3. Checkpoint Added in Final Inspection Firewall Stage.(put a COMMITMENT mark on rivet)

Verification / Validation: % Effective:


1. No defective part reported from Customer End

D4 Root Cause(s) and Escape Point(s):


1. Assembly
checksheet
2. Kitting is not done
comittment
properly .i.emissed.
(1 Rivet
missed)

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G8D REPORT
Problem Title: Reference Number Date Opened: L
Speed lip rivet missing
Product/Process Information: Organisation & Customer Tracker Information:
Part Name Kosh innovation
3. Operator missed the rivetting operation.

Verification:

1. Verified with the same rotation mentioned checksheet and found commitment issue.
2. Kitting operator missed the rivet to put on plate.
3. Operator missed the rivet for one part only

D5 Chosen Permanent Corrective Action(s):


100 % commitment mark on rivet.
Training to be given to kitting person,operator and inspector.

D6 Implemented Permanent Corrective Action(s): Name


100 % commitment mark on rivet. PE
Check sheet to modify qty of kitting patrs.
Training to be given to kitting person,operator and inspector.

Validation: % Effective

D7 Prevent Actions: Name

D8 Team and Individual Recognition:

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Annex-1 -Data
sheet for speed lip
RM

Embedd other
documents as
evidence for CAPA

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