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RailLokTM Series

(3/8" per side)


Weldable Clips
Adjustment range
in mm RailLokTM W30
(Inches)

(5/8")

(2-1/2")

New Features:
Double Wedge Design
Bolts incorporate a
Square Shank Base
(Patent pending)

(5/8") (5/8")
(1-1/4")
(8-1/2")

(4-3/16") (3-5/16")

(6-3/4")
(7-1/16")

(8-1/2")

(3/8") (3/8")

C Lateral Bolt Resistance Resistance Net


CLIP max Adjustment Torque to Lateral Force to Vertical Force Weight
mm (inch) mm (inch) Nm (ft-lb) kN (kips) kN (kips) kg (LB)
W30/AN 37 (1-1/2) 20 (3/4) 550 (405) 300 (67.4) 30 (6.7) 2.79 (6.15)
W30/BN 46 (1-7/8) 20 (3/4) 550 (405) 300 (67.4) 30 (6.7) 2.85 (6.28)
W30/CN 53 (2-1/16) 20 (3/4) 550 (405) 300 (67.4) 30 (6.7) 2.97 (6.55)
N : nose height, not compressed, adapted to the rail type (see table, next page).
(*) Contact GANTREX for application conditions.

Full Assembly Notes on Next Page:

W30/AN Clip Specification


or W30/BN
or W30/CN Clip Selection Table
Upper component and nose height (N)
Components according to rail type and foot size (F).
2x Sp M22 Cl8 GAL
Components Materials
1x W30/32N
or 1x W30/42N Installation and Welding Instructions
Recommended weld size:
or 1x W30/49N
6 mm (1/4") weld throat with leg
2x SSB M22x49 8.8 GAL size 8.5 mm (5/16").
Any low hydrogen rod suitable for use with
1x W30/29 structural steel may be used.

Gantrex Inc. / Gantrex Canada Inc. www.Gantrex.com sales@gantrex.com


RailLokTM Series
Weldable Clips
RailLokTM W30
CLIP SPECIFICATION
The RailLokTM patent pending clips are specifically designed to facilitate the correct mounting of crane rails:
The Double Wedge Design ensures tight contact with the rail foot.
Bolts with Square Shank Base allow the use of impact wrenches.
Easier installation because of the wider adjustment range.
Compact design allows for narrower girders and soleplates and helps avoid interference with guide rollers.
Once properly installed, the clips are self-locking and self-tightening.

CLIP SELECTION TABLE


F K H Weight Mounting
with without
mm mm mm kg/m 7 mm (9/32") RailLokTM pad
A 120 220 120 105 100 W30/BM W30/AJ
A 150 220 150 150 150.3 W30/BM W30/AJ
104 CR (5") (2-1/2") (5") (104.9 LB/YD) W30/BM W30/AM
105 CR 131.8 65.1 131.8 52.09 W30/AH W30/AM
135 CR (5-3/16") (3-7/16") (5-3/4") (135.9 LB/YD) W30/BM W30/AM
171 CR (6") (4-5/16") (6") (171.4 LB/YD) W30/BJ W30/AI
175 CR (6") (4-1/4") (6") (174.6 LB/YD) W30/BM W30/AJ
Contact GANTREX for rail and pad sizes not shown above.

COMPONENTS MATERIALS
The RailLokTM W30 comes with a weldable forged steel lower component, a ductile cast iron upper component and vulcan-
ize-bonded rubber nose. Bolts and flange nuts are hot dip galvanized. The upper component can also be hot dip galva-
nized on request. Contact GANTREX for other options.

INSTALLATION AND SUGGESTED WELD INSTRUCTIONS


The lower component is welded on the support parallel to the axis of the rail and the upper component is fastened to it by
means of (2) bolts and nuts. Recommended torque is 550 Nm (405 ft-lb). Electrical or pneumatic impact wrenches may
be used as long as the minimum torque of 450 Nm (330 ft-lb) and max. is 700 Nm (516 ft-lb). It is recommended that torque
is verified with a calibrated torque wrench.
For most applications, the recommended weld throat size is 6 mm (1/4") and weld leg size is 8.5 mm (5/16"). If the
pad is not used, the weld along the foot of the rail must be removed. Use any low hydrogen rod suitable for use with
structural steel: ISO2560 type E425 B32H5, E7018 or equivalent.
For complete instructions, refer to the Gantrex data sheet, Installation and Suggested Weld Instructions.
Do not apply protective coating on the contact surface between upper and lower components unless accepted by
GANTREX. Do not use solvents as they may seriously damage the rubber nose.

We reserve the right to discontinue or change specifications or design at any time without prior notice
and without incurring any obligation whatsoever.

To Reach Your Nearest Gantrex Office:


In USA Call: 1 (800) 242-6873 In Canada Call: 1 (800) 884-5960
Visit Our Web Site: www.Gantrex.com or email: sales@gantrex.com

July 2012

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