W E C O N V E Y Q U A L I T Y

Bucket Elevators

• Limestone • Aggregates • Clinker • Slag • Cement • Gypsum • Coal • Ores • Fly ash • Raw meal • others 2 . service life and low operating costs are key issues for the plant operator. flexibility and service life. offer this availibility combined with performance. tailor made and continuously developed to suit ever increasing plant and process requirements. Content AUMUND 2 AUMUND Bucket Elevators Bucket Elevators 4 Bucket Elevator with Central Chain Throughout more than 90 years of industrial construction. With their proven quality. 14 Conversions and Refurbishments Availability. strength and reliability AUMUND Bucket Elevators have become a synonym for efficient vertical transport of any kind of bulk material under severe operating conditions and in continuous operation. Type BWZ AUMUND has been a trendsetter in conveying technology and offers products of high technical standard and solutions 8 Double Bucket Elevator for a variety of applications wherever conveying and storing Type BWZ-D of bulk materials is required. 15 After Sales Service AUMUND Bucket Elevators. 10 Belt Bucket Elevator AUMUND expertise is acknowledged by customers in all Type BWG major industries in more than 100 countries.

3 .

brackets connected with the chain bolt in a loose fitting. The symmetrical easy. The bulk material is fully taken by the buckets and discharged in a continuous manner The buckets are fixed to the chain by means of to the subsequent conveying systems. contributes to a long service life. 4 . Transmission of vibrations is considerably The forged chains feature labyrinth seals and a reduced and the mounting of buckets is simple and lubricated bolt and bush connection. which are fabricated from Elevator type BWZ are the forged central chain and a high-quality forgings. close bucket spacing.Bucket Elevator for cement silo feeding Bucket Elevator with Central Chain Type BWZ The prominent features of the AUMUND Bucket design of the chain links.

Characteristic features of AUMUND Bucket Elevators with Central Chain • Conveying capacities exceeding 1. Tension wheel bearing 5 . AUMUND uses the anti-friction bearing concept with benefits in both life and ease of maintenance.8 1.200 AU13 177.0 2.AU19) • Angular brackets for easy bucket fixing (AU04 .AU19) • Segmented drive ring • Assembly casing for easy access • Outstanding service life – in continuous operation • Low maintenance • High degree of availability Central chain with brackets Central Chains for Type BWZ and BWZ-D Type Chain Breaking pitch load (mm) (kN) AU01 140.100 m3/h • Lifting heights to 90 m • Forged central chain with large link surface (AU06 .450 Drive ring supporting chain bush and links The chain tensioning box consists of the guide frame and the tail shaft with integrated tension weight.0 400 AU02 152.500 AU15 177.800 AU19 200.8 800 AU06 177.8 1.8 1.4 540 AU04 177.

005 1.30 600 686 759 823 1.40 1.50 AU 06 333 381 421 457 560 26.40 473 541 598 649 800 37.097 Bucket Elevator Type BWZ handling puzzolana and limestone 6 .Bucket elevator head with single drive Bucket Elevator with Central Chain Type BWZ – High Performance Elevators The indicated conveying capacities correspond to a 100% bucket filling (water filling) Bucket Drive Ring ø [mm] 790 1.005 1.115 1.10 AU 04 299 342 378 410 500 23.100 51.000 47.40 800 914 1.77 1.80 266 305 337 365 450 21.60 AU 15 420 480 531 576 710 320 33.30 AU 13 373 426 471 511 630 29.70 733 838 927 1.92 Conveying capacity [m3/h] 400 18.60 355.60 1.200 56.6 533 609 674 731 900 42.00 666 761 842 913 1.215 Width Pro­ Volume Spacing Conveying speed [m/s] trusion [mm] [mm] [dm3] [mm] 1.011 1.

80 260 7 .80 730 1.30 304.23 116 315 8. With bucket widths ranging from 210 mm to 1.33 AU 02 164 355 10.200 mm they can handle a broad scope of conveying capacities up to more than 1. Capacity [mm] [mm] [dm3] [mm] [ø mm] [mm] [m³/h] 100 % 210 5.25 130 355 9. coarse and abrasive materials.50 87 250 6.49 208 450 13.50 185 400 250 11.50 166 315 9.55 AU 01 104 280 250 7.33 600 1.100 m³/h. All AUMUND Bucket Elevators feature a large assembly casing with easy access.30 280 147 400 10.8 234 500 14. AUMUND Bucket Elevators with central chain are the ideal solution to raise granular. Assembly casing with hinge-supported door for easy maintenance Bucket Elevator with Central Chain Type BWZ – Low to Medium Duty The indicated conveying capacities correspond to a 100% bucket filling (water filling) Bucket Width Protrusion Volume Spacing Drive Ring Conveying speed Max.

200 m3/h. Twin drives are installed in order to provide the high drive power required. 8 . which is supported in pillow-block bearings. AUMUND meets these latest requirements with the Double Bucket Elevator Type BWZ-D. The chutes in the feeding area direct the material to the bucket strands by way of a material flow divider. the conveying capacity can be doubled. The drive head illustration shows the two bucket strands on a common drive shaft. The two bucket strands are arranged in one and the same casing.Head of Double Bucket Elevator Double Bucket Elevator Type BWZ-D Higher kiln capacities and consequently new grinding processes in the cement industry require Bucket Elevators with conveying capacities of more than 2. By combining two standard Bucket Elevators with central chain.

30 AU 13 746 852 942 1.218 1.676 1.022 630 29.50 AU 06 666 762 842 914 560 26.77 1.298 800 37.215 Width Pro­trusion Volume Spacing Conveying speed (m/s] [mm] [mm] [dm3] [mm] 1.522 1.152 710 320 33.332 1.194 9 .000 47.828 2.6 1.646 1.00 1.826 1.600 1.196 1.010 1.Head with double drive and two strands Double Bucket Elevator Type BWZ-D – High Performance Elevators The indicated conveying capacities correspond to a 100% bucket filling (water filling) Bucket Drive Ring ø [mm] 790 1.854 2.518 1.022 2.372 1.40 946 1.70 1.005 1.200 56.40 1.462 900 42.60 1.466 1.115 1.348 1.062 1.066 1.082 1.40 1.684 1.60 AU 15 840 960 1.60 1.92 Conveying capacity (m3/h] 400 18.200 1.80 532 610 674 730 450 21.100 51.10 AU 04 598 684 756 820 500 23.30 355.

The segments can be easily exchanged without opening the belt. Utmost resistance to tearing is thus guaranteed for the buckets. The buckets are fastened to the elevator belt with flat head screws of special design engaging in the longitudinal and cross steel cords. In the elevator boot a bar-type drum ensures the guided return of the belt. Rubber strips are fitted between bucket and belt. These high-performance bucket elevators are designed for continuous operation with low maintenance requirements. Precise parallel guidance is obtained with the parallel tensioning device. The bucket design and the close bucket spacing are proven assets allowing continuous material take-up and discharge.Belt Bucket Elevators handling raw meal Belt Bucket Elevator Type BWG Outstanding features of the AUMUND Belt Bucket Elevators are high lifts and conveying capacities. 10 . All drive pulleys feature exchangeable friction linings.

Drive drum with friction lining Bucket strand with close bucket spacing Characteristic features of AUMUND Belt Bucket Elevators • Lifting heights to 175 m • Conveying capacities exceeding 2.300 m3/h • Accecpting permanent bulk material temperatures to 130 °C • Continuous material take-up and discharge due to the close bucket spacing • Straight running belt • Compact buckets with close spacing • High tensile strength of the steel-reinforced belts with longitudinal and cross ropes • Segmented friction linings on all drive pulleys • Assembly casing with large doors and easy access • Outstanding service life in continuous operation • High degree of availability Preheater feeding 11 .

4 1.76 1.75 to 8.288 1.288 1.447 1.157 1. longitudinal ropes with a diameter of 3.8 mm are applied as traction elements. they form a rigid network structure ensuring the high resistance to tearing of the bucket fixation screws.7 410 1. the belts allow to use smaller pulley diameters. Depending on the strength class.437 1.000 94. Depending on the strength class.3 1.250 415 118.150 800 415 75.029 1.163 1.811 1.2 2.94 1.76 923 1.94 1. This ensures reliable splicing with no chance for the belt ends to escape Elevator boot with parallel tensioning device Belt Bucket Elevator Type BWG – High Performance Elevators The indicated conveying capacities correspond to a 100% bucket filling (water filling) Bucket Width Protrusion Volume Spacing Drive drum Speed Max.163 1.7 387 500 350 33.038 1. Steel-reinforced belt With their low thickness.0 726 800 370 59.318 * with friction lining 12 .0 410 1.1 up to 5.000 74.600 151.4 mm and arranged at a distance of 4.0 2.1 610 630 47. Belt splicing Belt splicing is made by clamping the steel ropes in a casting compound box.0 455 1. Capacity [mm] [mm] [dm3] [mm] [ø mm*] [m/s] [m³/h] 100 % 400 26.400 132.57 484 630 42. Together with the additional cross ropes.250 370 93.4 455 1. The rope ends are connected by means of clamps and then cast with a special casting compound. the cross ropes are either provided on one or on both sides.4 390 1.

0 290 664 1.34 200 400 13.6 176 355 250 12.5 225 450 15. the Belt Bucket Elevator is available for smaller capacities either with the steel-reinforced belt or with a textile belt.4 140 315 10. 1 2 3 4 5 Belt construction 1 Upper cover – carrying side 2 Upper cross rope 3 Longitudinal rope (traction element) 4 Bottom cross rope 5 Bottom cover – backing Belt splicing Bucket Elevator for low to medium capacities Low to medium capacity Belt Bucket Elevators Same as the Central Chain Bucket Elevator. drum Capacity [mm] [mm] [dm3] [m/s] [ø mm*] [m3/h] [m³/h] 100 % 250 8.9 281 * with friction lining 13 . Belt Bucket Elevator Type BWG – Low to Medium Duty 1 2 The indicated conveying capacities correspond to a 100% bucket filling (water filling) Belt clamp connection Bucket 1 Steel-reinforced belt 2 Textile belt Width Pro­trusion Volume Spacing Drive Speed Max.2 253 500 16.

the upgrading of existing plant components. 14 . equipment to state-of-the-art technology is achieved through a tailor-made refurbishment process under optimum utilisation of time and budget. targeting increased efficiency. we pay special attention to refurbishment process to save cost. higher output rates and improved Engineered conversions and refurbishments for availability.Splicing of steel-reinforced belt Conversions and Refurbishments • Upgrading of existing plant components • Targeting increased efficiency • Higher output • Improved availability With our expert team of engineers planning selective Most of the existing components are re-used in the modernisation measures. increased efficiency and output are performed on AUMUND equipment as well as on the equipment of Upgrading of your materials handling and storage other manufacturers.

Ltd. East Ocean Centre No. our commissioning and www.600 017 04571-000 .710 42 02 Fax: +49 . offers you a full range of services – from Wilhelminapark 40 Saalhoffer Str.A.226 .ru Ely.cn 15 . Barrett Lakes Center I convenient times and at the lowest possible 148 Electric Road Suite 450 North Point Kennesaw. 1 Bartholomew`s Walk info@aumund.com. 30/F.209 . Arther Str.495 .schade-lagertechnik.3059 0160 Knowing beforehand that service will be Fax: +91 .R.287 90 02 Phone: +49 . It’s the beginning GERMANY THE NETHERLANDS of a long-term partnership.10 . Hong Kong Phone: +1 . 45883 Gelsenkirchen 119435 Moscow / Russia Phone: +7 .ru A comprehensive range of genuine spare www. Repairs USA HONG KONG SAR or retrofits can be accurately anticipated AUMUND Corporation AUMUND Asia (H.ch Today.conj.A.de “must”.1353 .770 .R. (Beijing) Co.nl info@aumund.com SWITZERLAND Maximum equipment efficiency at lower AUMUND AG AUMUND Logistic GmbH operating cost.2823762 Fax: +86 .4. Lakshmi Neela Rite Choice Avenida Eng.50 31 60 Fax: +7 .aumund. Malaja Pirogovskaja 5 immediate and competent support.andar .fr are economical and tailor-made solutions AUMUND Engineering BRAZIL for improving your existing equipment at Private Ltd.K. Malaja Pirogovskaja 5 range from stocks in Germany.65 15 58 13 / 14 Phone: +971 .11 . presence “on the spot” is an absolute logistic@aumund.42 46 72 72 Fax: +33 .320 07 28 Fax: +49 .495 . Box 35291 Beijing 100004 Dubai. Hong Kong.e.10 .72 0 Fax: +31 .com info@aumund.320 01 11 spare and wear parts to customized Phone: +49 .4 .com Phone: +33 . UAE Phone: +86 .1 .666 734 AUMUND France S. Nagar Chennai . Luis Carlos Berrini Chambers · 9. AUMUND Ltda. 17 6301 Zug 47495 Rheinberg Phone: +41 .495 . CHINA AUMUND Machinery Trading Dubai U. AUMUND AUMUND Fördertechnik GmbH AUMUND Holding B.3059 0161 aumund@aumund. 2nd Floor.65 15 58 15 catalina@aumund.44 .com P.de equipment upgrading.77 .43 11 info@aumund-asia. Our product specialists SAMSON Materials Handling Ltd.77 .41 . Office 44 centers on all continents to guarantee Bruchstraße 1 ul. 41 T.48 44 Phone: +852 .953 .770 .V.com SCHADE Representative Office parts is available for our entire product German-Russian House.287 90 03 Gemini House Cambridgeshire Fax: +7 .710 10 82 Commissioning and Field Service Phone: +49 . rue de Trévise · F 75009 Paris increase needed? Too high operating www.11 .br needed allows you to schedule downtime aumund@vsnl.665 001 FRANCE Retrofits & Modernisation Fax: +44 .com and save money with timely repairs.com aumund@aumund. 7-8.L.3695 .495 .6 02 70 preventive maintenance programs and info@aumund-holding.41 . Business Park. Phone: +7 .O.3695 . 22-F. 3 Saalhoffer Str. 24 Jianguomenwai Avenue Representative Office Chaoyang District P.São Paulo / SP Preventive Maintenance Phone: +91 .2843 .2843 .72 0 Fax: +41 . The benefits for you: www.287 90 06 Fax: +49 . Cambridgeshire CB7 4EA Phone: +44 .42 46 72 74 cost? AUMUND “just as new” retrofits IndiA aumund@aumund.com RUSSIA service engineers operate from support AUMUND Representative Office SCHADE Lagertechnik GmbH German-Russian House.samson-mh. 17 commissioning to the delivery of quality 47495 Rheinberg 5911 EE Venlo Phone: +31 . Therefore. GA 30144 cost.44 .287 90 06 provide assistance and respond instantly.aumund.After Sales Service THE AUMUND GROUP Customer Proximity around the World At AUMUND.1353 .4393 63 00 Phone: +55 .com Fax: +852 .7 24 73 info@aumund. Aged and worn equipment? Capacity sales@samson-mh. service does not end at the sale of the equipment.50 31 62 88 Spare and Wear Parts sales@schade-lagertechnik. Office 44 GREAT BRITAIN ul. reasonable cost. 716 .1 . Bazulla Road.com 43.) Limited 1701 Barrett Lakes Blvd allowing for the downtime to be at the most Unit 3B & 5.95 78 Fax: +1 .2815 60 46 Fax: +55 .2843 .2843 . 119435 Moscow / Russia Brazil and the USA.209 . AUMUND Fördertechnik GmbH Rm.43 33 sales@aumundusa.

We design. W E C O N V E Y Q U A L I T Y GB Technical data subject to change without notice A-GB-5/15-MA. AUMUND Foerdertechnik GmbH · Saalhoffer Str. 17 · 47495 Rheinberg (Germany) Tel. AUMUND Headquarters in Rheinberg. manufacture.de www. engineer. © 2015 by AUMUND Holding B.aumund. Germany Your partner for all requirements regarding material handling and storage.com .: + 49 (0) 28 43-720 · Fax: + 49 (0) 28 43-6 02 70 · info@aumund. erect and service reliable equipment.V. All rights reserved. Reputation and competence proven by more than 10 000 installations in over 100 countries.