Document No. Issue No. Revision No.

Date Compiled Date of Next Review

Supervisors/Team Leaders to complete before the job

JOB: Placing Full Chlorine Tank In Operation DATE:
LOCATION: Mmabatho SUPERITENDANT: ID James
NAMES OF EMPLOYEES: (Initial & Surname)
1.____________________________ 2.____________________________ 3.____________________________ 4.____________________________
5.____________________________ 6.____________________________ 7.____________________________ 8.____________________________
9.____________________________ 10.____________________________ 11.____________________________ 12.____________________________

Tools or Equipment Required Materials Required Personal Protective Equipment Required
Spanners Ammonium BA Set

Gloves

Work wear

Sequence Steps Present and Potential Hazards Controls (to eliminate or reduce risk)
1. PRE-Operation:

Wear the appropriate PPE,
Install Chlorine Leak Detection System. Someone
1. Entering the room Inhalation of toxic gas
must be at the door. Train employees on handling of
chlorine.
2. Operating crane Machinery failure causing personal injuries Provide training

2. Operation:

Sedibeng Water On the Job Risk Assessment Process - Job Hazard Analysis Form

Resting tanks Inhalation of toxic gas done to ensure the liquid transfer is minimized on use. Truck operations Machinery failure causing personal injuries edge of the platform. Once pressurized and no Sedibeng Water On the Job Risk Assessment Process .Job Hazard Analysis Form . Opening Inhalation of toxic gas two valves are vertical i. Connection of chlorine tanks Inhalation of toxic gas the pigtail connection squarely and hand tighten at first. 12. Leave tank to rest for 24 hours before connection to enable liquid in the draw off pipe inside the tank to evaporate into gaseous form. Use a new lead washer and carefully position into the pigtail connection. Operating crane Machinery failure causing personal injuries Provide training The truck operator will place the full tank on the 4. Connection Inhalation of toxic gas person doing the connection and the standby person is stationed at the door. Place all chains neatly.  Check the pressure gauge and feel pigtail pipes for freezing. Date Compiled Date of Next Review 3. use the chlorine valve spanner to tighten fully. Issue No.Document No. This is 8. Commissioning supply of chlorine Inhalation of toxic gas  Crack open the valve on the chlorine tank which has just been coupled. Lift the tank using hoist and move the drum with a 5. Lifting the tank Tank falling and causing injuries hoist First position the tank. Remove the old lead washer from the pigtail 10. 90° to the floor. Remove the lifting bar Tank falling and causing injuries towards the edge of the platform and rest it securely on the floor. Once tight. Ensure escape respirator is being used by 9. and remove the remove the lifting bar and position it at the end of the beam 6.e. Spray ammonia gas to detect if connection has a leak. Revision No. Remove the safety end cap from the top tank valve (NOT THE BOTTOM VALVE) and position 11. Open the safety dome and rotate the tank until 7. Removal of old lead wash Inhalation of toxic gas connection and discard.

Exiting Inhalation of toxic gas and waste disposal before locking the door. Place tools and ammonia in their designated places. DO NOT OPEN FULLY! Do one last check for leaks before exiting room. Ensure there are no oily rags or litter left in the room. Issue No.Job Hazard Analysis Form . If BA sets were used. 3. clean masks and all parts.Document No. Switch off the lights 13. Check pressure gauge before placing in the receptacle Assessed by: Name and position Date Name and position Date Reviewed by: Name and position Date ________________________ Reassessed by: Name and position Date Name and position Date Sedibeng Water On the Job Risk Assessment Process . Revision No. Date Compiled Date of Next Review leaks are present open the tank valve one and a half turns only. Operation: Exiting of chlorine room.