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FIRE & EXPLOSION INDEX SUMMARY SHEET

Location Date

Prepared by Approved by

Materials in Unit

State of Operation

__ Design __Start Up ___ Normal Operation __Shutdown


Material Factor (See Table 1 or Appendices A or B) Note Requirements when unit temperature over 140 F (60 C)

1. General Process Hazards


Base Factor
A. Exothermic Chemical Reactions
B. Endothermic Chemical Reactions
C. Material Handling and Transfer
D. Enclosed or Indoor Process Units
E. Access
F. Drainage and Spill Control
General Process Hazards Factor (F1 = Sum of 1A through 1F + Base Factor)

2. Special Process Hazards


Base Factor
A. Toxic Materials
B. Sub-Atmospheric Pressure (<500 mm Hg)
C. Operation In or Near Flammable Range (__ Inerted) (__ Not Inerted)
1. Tank Farms Storage Flammable Liquids
2. Process Upset or Purge Failure
3. Always in Flammable Range
D. Dust Explosion (See Table 3)
Operating Pressure 7 psig
E. Pressure (See Figure 2)
Relief Setting 50 psig
F. Low Temperature
G. Quantity of Flammable / Unstable Quantity 37,620 lbs
Material 714 E 6 BTU
1. Liquids or Gases in Process (See Figure 3)
2. Liquids or Gases in Storage (See Figure 4)
3. Combustible Solids in Storage, Dust in Process (See Figure 5)
H. Corrosion and Erosion
I. Leakage - Joints and Packing
J. Use of Fired Equipment (See Figure 6)
K. Hot Oil Heat Exchange System (See Table 5)
L. Rotating Equipment
Special Process Hazards Factor (F2 = Sum of 2A through 2L + Base Factor)
Process Unit Hazards Factor (F1 x F2) = F3
Fire and Explosion Index (F3 x Material Factor = Fire & Explosion Index)
LOSS CONTROL CREDIT FACTORS
C1. Process Control Credit Feature
A. Emergency Power
B. Cooling
C. Explosion Control
D. Emergency Shutdown
E. Computer Control
F. Inert Gas
G. Operating Instructions / Procedures
H. Reactive Chemical Review
I. Other Process Hazard Analysis
Process Controls Credit Factor (C1 = Product of A through I)
C2. Material Isolation Credit Feature
A. Remote Control Valves
B. Dump / Blowdown
C. Drainage
D. Interlock
Material Isolation Credit Factor (C2 = Product of A through D)
C3. Fire Protection Credit Feature
A. Leak Detection (Alarm and Shutdown)
B. Fireproofing for Structural Steel
C. Fire Water Supply
D. Special Systems
E. Sprinkler Systems
F. Water Curtains
G. Foam
H. Portable Fire Extinguishers / Fire Monitors
I. Cable Fire Protection (Instrumentation and Electrical Cables)
Fire Protection Credit Factor (C3 = Product of A through I)
Loss Control Credit Factor (C1 x C2 x C3)
PROCESS UNIT RISK ANALYSIS SUMMARY
Fire & Explosion Index
Radius of Exposure (ft)
Area of Exposure (sq. ft.)

Value of Area of Exposure

Damage Factor
Base Maximum Probable Property Damage
Loss Control Credit Factor
Actual Maximum Probable Property Damage
Maximum Probable Days Outage (Figure 9)

Business Interruption
SION INDEX SUMMARY SHEET
Process Unit Bldg

Reviewed by Reviewed by

Basic Materials for Material Factor

KEROSENE (FP 100 F, BP 304 F)


en unit temperature over 140 F (60 C) 10
Penalty Factor Range Penalty Factor Used
(for no penalty factor use 0.00)
1.00 1.00
0.30 to 1.25 0.00
0.20 to 0.40 0.00
0.25 to 1.05 0.50
0.25 to 0.90 0.23
0.20 to 0.35 0.20
0.25 to 0.50 0.50
of 1A through 1F + Base Factor) 2.43
Penalty Factor Range Penalty Factor Used
(for no penalty factor use 0.00)
1.00 1.00
0.20 to 0.80 0.00
0.50 0.00

0.50 0.00
0.30 0.30
0.80 0.00
0.25 to 2.00 0.00

0.00
0.20 to 0.30

0.10
0.23

0.10 to 0.75 0.00


0.10 to 1.50 0.10
0.00
0.15 to 1.15
0.50 0.50
of 2A through 2L + Base Factor) 2.23
r (F1 x F2) = F3 5.42
ctor = Fire & Explosion Index) 54
NTROL CREDIT FACTORS
Credit Factor Range Credit Factor Used
(for no credit factor use 1.00)
0.98 1.00
0.97 to 0.99 1.00
0.84 to 0.98 1.00
0.96 to 0.99 1.00
0.93 to 0.99 1.00
0.94 to 0.96 1.00
0.91 to 0.99 1.00
0.91 to 0.98 1.00
0.91 to 0.98 1.00
= Product of A through I) 1.00
Credit Factor Range Credit Factor Used
(for no credit factor use 1.00)
0.96 to 0.98 1.00
0.96 to 0.98 1.00
0.91 to 0.97 1.00
0.98 1.00
= Product of A through D) 1.00
Credit Factor Range Credit Factor Used
(for no credit factor use 1.00)
0.94 to 0.98 0.98
0.95 to 0.98 0.95
0.94 to 0.97 0.94
0.91 1.00
0.74 to 0.97 0.74
0.97 to 0.98 1.00
0.92 to 0.97 0.92
0.93 to 0.98 0.98
0.94 to 0.98 1.00
Product of A through I) 0.58
(C1 x C2 x C3) 0.58
NIT RISK ANALYSIS SUMMARY
54
46
14,588
$ value per sq. ft. $ value total
500 $ 7,294,000
0.22
$ 1,604,680
0.58
936,939.60
21
$ value per day $ value total
20000 $ 420,000
1,356,939.60
Comments

Batch Mixing Operation


Indoors (5000 gallons), mechanical ventilation
Access from only one direction
No drainage, FP below 140 F

Storage Tank of Kerosene is inerted

100 gallons in process


5000 gallons in storage

100 hp Process pump in building


FIRE & EXPLOSION INDEX SUMMARY SHEET
Location Date

Prepared by Approved by

Materials in Unit

State of Operation

__ Design __Start Up ___ Normal Operation __Shutdown


Material Factor (See Table 1 or Appendices A or B) Note Requirements when unit temperature over 140 F (60 C)

1. General Process Hazards


Base Factor
A. Exothermic Chemical Reactions
B. Endothermic Chemical Reactions
C. Material Handling and Transfer
D. Enclosed or Indoor Process Units
E. Access
F. Drainage and Spill Control
General Process Hazards Factor (F1 = Sum of 1A through 1F + Base Factor)

2. Special Process Hazards


Base Factor
A. Toxic Materials
B. Sub-Atmospheric Pressure (<500 mm Hg)
C. Operation In or Near Flammable Range (__ Inerted) (__ Not Inerted)
1. Tank Farms Storage Flammable Liquids
2. Process Upset or Purge Failure
3. Always in Flammable Range
D. Dust Explosion (See Table 3)
Operating Pressure 7 psig
E. Pressure (See Figure 2)
Relief Setting 50 psig
F. Low Temperature
G. Quantity of Flammable / Unstable Quantity 37,620 lbs
Material 592 E 6 BTU
1. Liquids or Gases in Process (See Figure 3)
2. Liquids or Gases in Storage (See Figure 4)
3. Combustible Solids in Storage, Dust in Process (See Figure 5)
H. Corrosion and Erosion
I. Leakage - Joints and Packing
J. Use of Fired Equipment (See Figure 6)
K. Hot Oil Heat Exchange System (See Table 5)
L. Rotating Equipment
Special Process Hazards Factor (F2 = Sum of 2A through 2L + Base Factor)
Process Unit Hazards Factor (F1 x F2) = F3
Fire and Explosion Index (F3 x Material Factor = Fire & Explosion Index)
LOSS CONTROL CREDIT FACTORS
C1. Process Control Credit Feature
A. Emergency Power
B. Cooling
C. Explosion Control
D. Emergency Shutdown
E. Computer Control
F. Inert Gas
G. Operating Instructions / Procedures
H. Reactive Chemical Review
I. Other Process Hazard Analysis
Process Controls Credit Factor (C1 = Product of A through I)
C2. Material Isolation Credit Feature
A. Remote Control Valves
B. Dump / Blowdown
C. Drainage
D. Interlock
Material Isolation Credit Factor (C2 = Product of A through D)
C3. Fire Protection Credit Feature
A. Leak Detection (Alarm and Shutdown)
B. Fireproofing for Structural Steel
C. Fire Water Supply
D. Special Systems
E. Sprinkler Systems
F. Water Curtains
G. Foam
H. Portable Fire Extinguishers / Fire Monitors
I. Cable Fire Protection (Instrumentation and Electrical Cables)
Fire Protection Credit Factor (C3 = Product of A through I)
Loss Control Credit Factor (C1 x C2 x C3)
PROCESS UNIT RISK ANALYSIS SUMMARY
Fire & Explosion Index
Radius of Exposure (ft)
Area of Exposure (sq. ft.)

Value of Area of Exposure

Damage Factor
Base Maximum Probable Property Damage
Loss Control Credit Factor
Actual Maximum Probable Property Damage
Maximum Probable Days Outage (Figure 9)

Business Interruption
SION INDEX SUMMARY SHEET
Process Unit Bldg

Reviewed by Reviewed by

Basic Materials for Material Factor

isopropylamine (FP -15 F, BP 93 F)


en unit temperature over 140 F (60 C) 21
Penalty Factor Range Penalty Factor Used
(for no penalty factor use 0.00)
1.00 1.00
0.30 to 1.25 0.00
0.20 to 0.40 0.00
0.25 to 1.05 0.50
0.25 to 0.90 0.23
0.20 to 0.35 0.20
0.25 to 0.50 0.50
of 1A through 1F + Base Factor) 2.43
Penalty Factor Range Penalty Factor Used
(for no penalty factor use 0.00)
1.00 1.00
0.20 to 0.80 0.00
0.50 0.00

0.50 0.00
0.30 0.30
0.80 0.00
0.25 to 2.00 0.00

0.00
0.20 to 0.30

0.10
0.30

0.10 to 0.75 0.00


0.10 to 1.50 0.10
0.00
0.15 to 1.15
0.50 0.50
of 2A through 2L + Base Factor) 2.30
r (F1 x F2) = F3 5.59
ctor = Fire & Explosion Index) 117
NTROL CREDIT FACTORS
Credit Factor Range Credit Factor Used
(for no credit factor use 1.00)
0.98 1.00
0.97 to 0.99 1.00
0.84 to 0.98 1.00
0.96 to 0.99 1.00
0.93 to 0.99 1.00
0.94 to 0.96 1.00
0.91 to 0.99 1.00
0.91 to 0.98 1.00
0.91 to 0.98 1.00
= Product of A through I) 1.00
Credit Factor Range Credit Factor Used
(for no credit factor use 1.00)
0.96 to 0.98 1.00
0.96 to 0.98 1.00
0.91 to 0.97 1.00
0.98 1.00
= Product of A through D) 1.00
Credit Factor Range Credit Factor Used
(for no credit factor use 1.00)
0.94 to 0.98 0.98
0.95 to 0.98 0.95
0.94 to 0.97 0.94
0.91 1.00
0.74 to 0.97 0.74
0.97 to 0.98 1.00
0.92 to 0.97 0.92
0.93 to 0.98 0.98
0.94 to 0.98 1.00
Product of A through I) 0.58
(C1 x C2 x C3) 0.58
NIT RISK ANALYSIS SUMMARY
117
99
30,775
$ value per sq. ft. $ value total
500 $ 15,387,500
0.73
$ 11,232,875
0.58
6,558,644.38
60
$ value per day $ value total
20000 $ 1,200,000
7,758,644.38
Comments

Batch Mixing Operation


Indoors (5000 gallons), mechanical ventilation
Access from only one direction
No drainage, FP below 140 F

Storage Tank of Isopropylamine is inerted

100 gallons in process


5000 gallons in storage

100 hp Process pump in building