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Reference Manual

303027EN, Edition 4
January 2008

Rosemount TankMaster WinSetup


Inventory Management Software

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Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

Rosemount TankMaster WinSetup


Inventory Management Software

NOTICE

Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.

Version
This manual describes the functionality of TankMaster WinSetup version 4.H1.
For older TankMaster versions all functionality described in this manual may not be
available and the Graphical User Interface (GUI) may look slightly different.

Trademarks
HART is a registered trademark of HART Communication Foundation.
Modbus is a registered trademark of Modicon.
Pentium is a registered trademark of Intel Corporation.
Windows XP is a registered trademark of Microsoft Corporation.

Cover Photo: WinStp_Ed4_303027EN_cover.tif

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Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

Table of Contents
SECTION 1 1.1 What is TankMaster?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Getting Started 1.2 TankMaster Software Package . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Installing the TankMaster Software . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.2 Installed Software Modules . . . . . . . . . . . . . . . . . . . . 1-4
1.3.3 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.4 Installing a Tank Level Gauging System . . . . . . . . . . . . . . . . . . 1-6
1.5 Illegal characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 2 2.1 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3


The WinSetup Main 2.2 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Window 2.3 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4 Workspace - Viewing Tanks and Devices . . . . . . . . . . . . . . . . . 2-6
2.4.1 Workspace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.4.2 Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.5 User Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.5.1 Logging On to TankMaster. . . . . . . . . . . . . . . . . . . . 2-10
2.5.2 To Administrate User Accounts . . . . . . . . . . . . . . . . 2-11
2.5.3 To Set Required Access Levels . . . . . . . . . . . . . . . . 2-13
2.5.4 To Change Protection Level of Separate Windows . 2-14
2.5.5 To Change Password. . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.5.6 To Change Inactivity Timeout . . . . . . . . . . . . . . . . . 2-16

SECTION 3 3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


Installing a Level 3.2 Communication Protocol Setup . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Gauging System 3.2.1 Master Protocol Channel Configuration . . . . . . . . . . . 3-5
3.2.2 Slave Protocol Channel Configuration . . . . . . . . . . . . 3-8
3.2.3 Log File Configuration . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.2.4 Changing the Protocol Channel Configuration . . . . . 3-13
3.2.5 Protocol Server Configuration . . . . . . . . . . . . . . . . . 3-13
3.3 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.3.1 Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.3.2 Ambient Air Temperature . . . . . . . . . . . . . . . . . . . . . 3-15
3.3.3 Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.3.4 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.3.5 Setting the Name Tag Prefixes . . . . . . . . . . . . . . . . 3-18
3.3.6 Tank View Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.3.7 Tank Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.4 Installing a Field Communication Unit (FCU) . . . . . . . . . . . . . 3-23
3.4.1 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.4.2 Summary of FCU Installation and Configuration . . . 3-29

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Reference Manual
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Rosemount TankMaster WinSetup January 2008

3.5 Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30


3.5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3.5.2 Starting the Tank Installation Wizard . . . . . . . . . . . . 3-31
3.5.3 Installing a New Tank . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3.5.4 Summary of Tank Installation and Configuration . . . 3-41
3.5.5 To Change Tank Configuration . . . . . . . . . . . . . . . . 3-42
3.5.6 To Uninstall a Tank . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.6 Device Installation - Overview . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.7 Starting the Device Installation Wizard . . . . . . . . . . . . . . . . . . 3-45
3.8 Installing a Rex 3900 Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
3.8.1 Step 1: Start the device installation wizard . . . . . . . 3-47
3.8.2 Step 2: Select device type . . . . . . . . . . . . . . . . . . . . 3-47
3.8.3 Step 3: Communication setup . . . . . . . . . . . . . . . . . 3-48
3.8.4 Step 4: RTG Configuration . . . . . . . . . . . . . . . . . . . . 3-51
3.8.5 Step 5: Tank Distances . . . . . . . . . . . . . . . . . . . . . . 3-63
3.8.6 Step 6: RTG Geometry . . . . . . . . . . . . . . . . . . . . . . 3-65
3.8.7 Step 7: DAU Configuration . . . . . . . . . . . . . . . . . . . . 3-66
3.8.8 Step 8: Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
3.9 Installing a Pro Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
3.9.1 Step 1: Start the device installation wizard . . . . . . . 3-71
3.9.2 Step 2: Select device type . . . . . . . . . . . . . . . . . . . . 3-71
3.9.3 Step 3: Communication setup . . . . . . . . . . . . . . . . . 3-72
3.9.4 Step 4: RTG Configuration . . . . . . . . . . . . . . . . . . . . 3-75
3.9.5 Step 5: Tank Distances . . . . . . . . . . . . . . . . . . . . . . 3-80
3.9.6 Step 6: RTG Geometry . . . . . . . . . . . . . . . . . . . . . . 3-82
3.9.7 Step 7: Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83
3.10 Installing a TRL PU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-84
3.11 Installing an IOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
3.12 Installing an Enraf CIU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91
3.12.1 Configuration of the Egpudev.ini file . . . . . . . . . . . . 3-94
3.12.2 Configuration of an Enraf Gauge . . . . . . . . . . . . . . . 3-96
3.13 Installing an Endress & Hauser MDP 2 . . . . . . . . . . . . . . . . . . 3-98
3.14 Installing an LPG/LNG Tank Gauge . . . . . . . . . . . . . . . . . . . 3-101
3.14.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-101
3.14.2 LPG Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 3-102
3.15 Setting up a Hybrid Tank Measuring system. . . . . . . . . . . . . 3-108
3.16 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-120
3.16.1 Manual Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 3-120
3.16.2 Using the Calibrate Function . . . . . . . . . . . . . . . . . 3-121

SECTION 4 4.1 To Change Device Configuration . . . . . . . . . . . . . . . . . . . . . . . 4-1


Device Handling 4.2 To Uninstall a Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

SECTION 5 5.1 Channel Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


Protocol Handling 5.2 Logging the Channel Communication . . . . . . . . . . . . . . . . . . . . 5-3
5.3 Saving the Communication Log to File . . . . . . . . . . . . . . . . . . . 5-5
5.4 Searching for Connected Devices . . . . . . . . . . . . . . . . . . . . . . . 5-8

SECTION 6 6.1 Viewing Data from All Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


Viewing Tank Data 6.2 Viewing Data From a Single Tank . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 Tank Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

TOC-2 Table of Contents


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

SECTION 7
Viewing Alarm Status

SECTION 8 8.1 Manual Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2


Service Functions 8.2 HART Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3 User Defined Temperature Conversion. . . . . . . . . . . . . . . . . . . 8-4
8.3.1 Using a Linearization Table . . . . . . . . . . . . . . . . . . . . 8-4
8.3.2 Using a Mathematical Formula . . . . . . . . . . . . . . . . . 8-5
8.4 Viewing Input and Holding Registers. . . . . . . . . . . . . . . . . . . . . 8-6
8.5 To Edit Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.6 Saving and Loading Database Registers . . . . . . . . . . . . . . . . . 8-8
8.6.1 To Save Device Registers . . . . . . . . . . . . . . . . . . . . . 8-8
8.6.2 To Load a Device Database. . . . . . . . . . . . . . . . . . . 8-10
8.7 Uploading new Gauge Software . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.8 System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.9 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.9.1 Graph Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.9.2 Legend/Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.9.3 File Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
8.9.4 Action Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8.9.5 Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
8.10 View Diagnostic Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
8.11 Overview IOT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
8.12 Customizing the Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29

SECTION 9 9.1 Log on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2


TankMaster 9.1.1 Changing the Administrator Program password . . . . 9-3
Administrator 9.2 Autostart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.3 Backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
9.3.1 Restore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.4 File Version Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.5 Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

SECTION 10 10.1 File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1


Menu Items 10.2 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.3 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.4 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.5 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

Table of Contents TOC-3


Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

TOC-4 Table of Contents


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

Section 1 Getting Started


1.1 What is TankMaster? . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
1.2 TankMaster Software Package . . . . . . . . . . . . . . . . page 1-2
1.3 Installing the TankMaster Software . . . . . . . . . . . . . page 1-4
1.4 Installing a Tank Level Gauging System . . . . . . . . page 1-6
1.5 Illegal characters . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-6

1.1 WHAT IS TankMaster is an Emerson Process Management/Rosemount Tank


TANKMASTER? Gauging inventory management software package for installation and
configuration of level gauging equipment. The TankMaster program package
provides you with powerful and easy-to-use tools for installation and
configuration of level gauging devices. Devices such as radar transmitter
gauges, data acquisition units and field communication units can easily be
installed.
TankMaster is designed to be used in the Microsoft Windows XP
environment providing easy access to measurement data from your Local
Area Network.
The TankMaster system allows you to use various protocols such as TRL/2
Modbus, RS232 and RS485 for connection to Local Area Networks (LAN) and
host computers. You can easily change settings of protocols, devices and
tanks at any time.
The graphical interface gives you a clear overview of installed devices and
tanks. For each tank you can easily see the associated transmitters and data
acquisition units.
Measured data is presented in real-time and you can customize the view of
tank data to suit your needs.
Key Features
Monitoring of measured data.
Clear overview of installed tanks and devices.
Simple installation by using wizards.
Open connectivity.
Object oriented user friendly Graphical User Interface.

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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

1.2 TANKMASTER Rosemount TankMaster comprises the following software modules:


SOFTWARE WinOpi
PACKAGE WinSetup
Tank Server
Master Protocol Servers
Slave Protocol Server
Batch Server
Administrator

WINSETUP WINOPI

Tank Server

Batch Server

Master Protocol Server Slave Protocol Server

COM1 COM2

WinOpi is the operators interface to the Rosemount Tank Gauging system. It


communicates with the Tank Server and the different protocol servers to let
the user monitor measured tank data. WinOpi also provides alarm handling,
batch report, automatic report handling, historical data sampling as well as
inventory calculations like volume, observed density and other parameters.
The WinSetup program is a graphical user interface for installation,
configuration and service of level gauging devices.
The Tank Server communicates with devices via the Master protocol server
and handles configuration data for all the installed tanks and devices. Tank
and device names, configuration data like antenna type, number of connected
temperature sensors and analog inputs and many other parameters are
stored by the Tank Server. The Tank Server collects measured data from
connected devices and provides these data to the WinOpi/WinSetup user
interface.

1-2 Section 1. Getting Started


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

The Master Protocol Server transfers configuration data and measured data
between the Tank Server and connected devices in a Rosemount Tank
Gauging system. The Master Protocol Server is able to communicate with
various types of devices such as Radar Tank Gauges (RTGs), Field
Communication Units (FCUs) and Data Acquisition Units (DAUs) to collect
measured data like for example level, temperature and pressure.
The Slave Protocol Server is used to connect the TankMaster system to a
host computer (DCS system). The Slave Protocol Server exchanges tank
data between the Tank Server and the host computer.
The Batch Server provides functions for starting, monitoring and closing batch
transfers betweeen tanks. It also generates various reports during and after a
batch transfer.
The Administrator program allows you to start and stop TankMaster, and to
specify which TankMaster software modules that will start automatically when
the PC is started. It also includes a backup and restore function, and functions
for handling redundant Tank Servers and Batch Servers.
OPC Server with Browser
TankMaster uses OPC Data Access 2.0 (OLE for Process Control), an open
industry standard, which eliminates the need for costly customized software
integration. With the OPC server and the browser it is easy to import all
custody transfer and inventory data to other OPC clients such as different
DCS:s, PLC:s, Scada systems, or Microsoft Office programs. This way,
operators and plant management are better armed to make timely decisions
as they work with distributed inventory and tank gauging data. (Website OPC
Foundation: www.opcfoundation.org).
Customized views
In TankMaster you can change general and specific tank view and setup
windows. You have a number of options to design your TankMaster as you
like; you can either modify the existing windows or build completely new ones.
For example you can have a photo of your own plant giving a quick realistic
view and just by clicking a specific tank you will get corresponding tank data.

Section 1. Getting Started 1-3


Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

1.3 INSTALLING THE TANKMASTER SOFTWARE

1.3.1 System The following is recommended to run TankMaster version 4.G0 or higher(1):
Requirements Operating system: Windows XP Professional Edition (SP 2).
Hardware TankMaster network PC

Processor: 2 GHz Intel Pentium double processor or compatible single


processor.
Internal Memory (RAM): 2048 MB (up to 20 tanks: 1024 MB).

Hardware TankMaster standalone or client PC

Processor: 1 GHz Intel Pentium double processor or compatible single


processor.
Internal Memory (RAM): 1024 MB (up to 20 tanks: 512 MB).

Hardware TankMaster network, standalone or client PC:

Recommended brand: IBM PC (Windows XP approved).


Hard Disk: 40 GB (TankMaster needs approx. 500 MB).
Two RS-232 ports (USB can be used if no RS-232 exists).
One parallel port or USB port for TankMaster hardware key.
A 17 inch or larger monitor is recommended.
Graphical card: 1152*864, 65536 colors.
Hardware key: One key for each PC with a TankMaster server or client.
Field Bus Modem FBM2180 (FBM 2171) or RS232/485.

NOTE
WinSetUp does not require a hardware key.

1.3.2 Installed The following software program modules are installed:


Software TankMaster WinSetup program
Modules TankMaster WinOpi program
Tank Server
Modbus Master Protocol server
Various Master Protocol servers
Various Slave Protocol servers
Batch server

(1) For previous TankMaster versions other system requirements apply. Please contact Rose-
mount Tank Radar AB for more information.

1-4 Section 1. Getting Started


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

1.3.3 Installation To install the TankMaster software package do the following:


Procedure 1. Insert the TankMaster CD-ROM.

Response: the installation wizard is started.

NOTE!
If the installation wizard does not start automatically when the CD-ROM is
inserted, double-click the file Tmcd.exe or click the Windows Start button
, choose Run and select the Tmcd.exe file on the TankMaster
installation CD in order to start the TankMaster installation

2. Click the TankMaster button to install the TankMaster software. Follow


the instructions in the installation wizard.
3. Install the Acrobat Reader software if you want to be able to read the
online documentation in pdf format. If the corresponding check box is
unselected, Acrobat Reader is already installed on your computer.
4. Finish the installation.
Installation Options
There are a number of installation options available:

Demo TankMaster in demo mode with demo database.

Client Client installation only, i.e. no Batch Server, Tank Server or Master
Protocol will be installed.
Suitable for network clients connected to a common Tank Server or in
systems with redundant servers.
Server and Client Suitable for standalone systems, and for network servers.

Redundant server Server and client installation with possibility to setup redundant Tank
Servers. Note that the redundant Batch Server function has to be
manually configured after installation.

Section 1. Getting Started 1-5


Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

1.4 INSTALLING A Setting up a Tank Level Gauging system is based on two main activities:
TANK LEVEL Tank installation.
GAUGING SYSTEM Device installation.
Tank installation
Tank installation includes specifying tank type, specifying which transmitter to
associate to the tank and which source signals to use as input for various tank
parameters.
Device installation
Device installation includes tasks such as configuration of field bus
communication, specifying tank height and other geometrical parameters,
specifying type of antenna to be used, configuration of temperature sensors,
relays, pressure sensors and other external devices.
Wizards
In order to facilitate the installation process, TankMaster WinSetup guides you
through the installation procedure by using so called wizards. WinSetup
automatically walks through a step-by-step procedure which lets you focus on
the important issues rather than trying to remember what to do next. The
Online Help provides information for each step in case you need further
assistance.

1.5 ILLEGAL Naming objects in TankMaster using certain characters may cause
CHARACTERS TankMaster to malfunction. The following characters should be avoided:

\ Reverse solidus % Percent sign

/ Solidus < Less-than sign

? Question mark > Greater-than sign

* Asterisk { Left curly bracket

[ Left square bracket } Right curly bracket

] Right square bracket ' Apostrophe

| Vertical line " Quotation mark

1-6 Section 1. Getting Started


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

Section 2 The WinSetup Main Window


2.1 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
2.2 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4
2.3 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5
2.4 Workspace - Viewing Tanks and Devices . . . . . . . . page 2-6
2.5 User Management . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-10

The TankMaster main window includes the Workspace to display tanks and
devices, a menu bar at the top of the screen, a status bar at the bottom of the
screen and a number of buttons in the toolbar.

Close
Maximize
Minimize

Menubar
Toolbar

Workspace

Status bar

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Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

The Workspace window can be moved anywhere on the Main window. It can
be docked to either side of the Main window, or it can be left floating.

Right click in the Workspace


window and choose Allow
Docking to place the
Workspace window along
the Main window side.

2-2 Section 2. The WinSetup Main Window


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2.1 MENUS The menu bar at the top of the screen contains menus such as File, View,
Service, Tools, and Help.

Service menu options are also available by clicking the right mouse button.
Different options are available depending on the type of object selected in the
Workspace window. For example, by selecting the Devices folder and
clicking the right mouse button the following menu appears:

Selecting an RTG and clicking the right mouse button brings up a menu with
different configuration and service options:

Section 2. The WinSetup Main Window 2-3


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2.2 TOOLBAR The toolbar provides buttons acting as shortcuts to certain menu options.
Normally the Toolbar is visible. To hide it, open the View menu and deselect
the Toolbar option:

Toolbar option

The following items are included in the standard toolbar:

1 2 3 4 5 6 7 8 9 10 11 12

1. Lets you log off to View Only mode.


2. Lets you log on to TankMaster as Operator, Supervisor or Administrator.
3. Lets you rename a tank.
4. Lets you search for a tank or a device in the workspace tree structure.
5. Opens the Properties dialog.
6. Opens the Tank View window.
7. Lets you install a new tank.
8. Lets you install a new device.
9. Lets you uninstall a tank.
10. Lets you uninstall a device.
11. Lets you turn the Workspace window On or Off.
12. About WinSetup

2-4 Section 2. The WinSetup Main Window


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2.3 STATUS BAR The status bar is located at the bottom of the TankMaster main window. It
provides general information about the current system state.
Normally, the TankMaster status bar is visible. To hide it, open the View menu
and deselect the Status bar option.

Status bar

Connection status

Current user

Current protection level

Indicator normal operation

The status bar displays information about a device, tank or any other item that
is selected in the WinSetup main window. The connection status, current user,
current protection level (View Only, Operator etc.) and operation status are
also shown.

Section 2. The WinSetup Main Window 2-5


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2.4 WORKSPACE - The workspace displays an overview of all devices and tanks. You can switch
VIEWING TANKS between two different views: Logical and Physical view.
AND DEVICES

Choose this tab to show the Choose this tab to show


Logical View. the Physical View.

In the workspace you can perform varioius tasks such as:


Install and configure tanks, devices, and protocols
Remove tanks and devices
Change the configuration of tanks and devices
View database and input registers
Setup the tank view layout
Specify tags for tank and device names
Upload new application software to a radar tank gauge
View communication log

2-6 Section 2. The WinSetup Main Window


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2.4.1 Workspace The Workspace window shows the installed tanks and devices and available
communication protocols. It also provides information about the configuration
of installed devices.

Ex.1 In the Logical View all


installed tanks and devices,
as well as available
communication protocols,
are organized in separate
folders to provide a clear
overview of the system.

Ex.2 The Tanks folder contains an


overview of the installed
tanks. For each tank the
associated devices are
displayed.

Ex.3 The Workspace provides


information that reflects the
system configuration. In this
example the symbols
indicate that transmitter LT-3
communicates with This
Workstation via Field
Communication Unit FCU-1.
Transmitter LT-1
communicates directly with
This Workstation.

Section 2. The WinSetup Main Window 2-7


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Ex.4 A +-sign indicates that a


transmitter is installed with
an associated DAU. If there
is no +-sign, there is no
device associated with the
RTG.

Ex.5 The available communication


protocols are displayed in the
Protocols folder.

2-8 Section 2. The WinSetup Main Window


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2.4.2 Icons In the Workspace window the different tanks and devices are represented by
the following icons:

Cylindrical tank, HTG fixed roof

Floating roof tank, HTG floating blanket

Spherical tank

Horizontal tank

HTG floating roof tank

Rex Radar Tank Gauge (RTG)

Field Communication Unit (FCU)

Slave Data Acquisition Unit (SDAU)

TRL PU

IOT 5110

IOT 5120

IOT 5130

IOT 5140

MCG32XX

MDPII

CIU

DS4

COM port status

Section 2. The WinSetup Main Window 2-9


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2.5 USER TankMaster provides several protection levels allowing you to prevent
MANAGEMENT unauthorized changes. These protection levels are categorized as User
Access Levels and User Sub Access Levels. The User Access Levels are
Administrator, Supervisor, Operator, and View Only where each have five
User Sub Access Levels providing a total of 20 unique access levels.
In order to change tank and device configuration, to install new tanks and
devices, to calibrate a transmitter, to change holding register values etc. you
have to be logged on to TankMaster. To perform any such action you have to
be logged on at the required access level for that action, see To Set Required
Access Levels on page 2-13.
You can be logged on in Administrator, Supervisor, Operator, or View Only
mode. The default usernames and passwords for the four User Access
Levels are:

View Only Default username: View


Default password: view
Operator Default username: Operator
Default password: oper
Supervisor Default username: Supervisor
Default password: super
Administrator Default username: Administrator
Default password: admin

2.5.1 Logging On to 1. From the File menu choose Log On or click the Log On button in
TankMaster the WinSetup toolbar.

2. Type your Username and Password. The password is case sensitive but
the username is not.

NOTE!
If logging on fails five consecutive times the user account is disabled. In this
case the user account has to be enabled by an administrator.

Username User Access Level

3. Click the OK button.


The currently logged on user and the corresponding protection level is
displayed in the WinSetup status bar.

2-10 Section 2. The WinSetup Main Window


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2.5.2 To Administrate TankMaster allows you to setup a number of users at different levels and sub
User Accounts levels. You must be logged on as an Administrator in order to add new user
accounts or to change the existing user account settings.
To add a new user:
1. Log on as an Administrator.
2. From the Tools>Administrative Tools menu choose User Manager.

3. In the User Manager window select a cell in an empty row and click the
New button.

4. Type a user name and a password. If you like, enter a description in the
Description field.
5. Choose the desired User Access Level and Sub Level and click the OK
button. See User Management on page 2-10 for further information on
the available User Access Levels and Sub Levels.

Section 2. The WinSetup Main Window 2-11


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Use first account with required


access level as default

A new user account is added

6. Check that the new user appears in the User Manager window.
Select the Use first account... box if you want a default user name to
appear in the Log On dialog whenever it is opened. If this box is
unmarked the User Name field is empty when the Log On dialog opens.
7. To configure the access sub level descriptions, click the Config Desc
button and enter new descriptions in the various fields.

8. Click the OK button.

2-12 Section 2. The WinSetup Main Window


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2.5.3 To Set Required In TankMaster WinSetup, you can set the access level required for the
Access Levels following actions:
Tank/Device Install and Uninstall
Tank/Device Configuration
Replace, Restore and Restart Device
Protocol Configuration
Exit WinSetup
Add Program (see Customizing the Tools Menu on page 8-29)
Start Program (in the Tools menu)
For example, if you are logged on as an Operator (* * * * *), you are not
allowed to exit WinSetup if the required exit level for this action is set to
Supervisor (*) or higher.
To set the required access levels:
1. From the Tools/Administrative Tools menu choose Set Required
Access Levels.

NOTE!
You have to be logged on as an Administrator (* * * * *) to be able to set the
required access levels. To create an Administrator (* * * * *) account, see To
Administrate User Accounts on page 2-11.

2. Set the required access levels for each type of action and click the OK
button.

Section 2. The WinSetup Main Window 2-13


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2.5.4 To Change In TankMaster it is possible to set a Protection Level for a specific window,
Protection Level e.g. the Properties window for a Rex gauge. This function is only available if
you are logged on at the Administrator (* * * * *) level. To change the
of Separate
protection level do the following:
Windows
1. Put the cursor on the icon at the upper left corner and click the left mouse
button.

1. Click icon.
2. Select Protection Level.

2. Choose the Protection Level option.

NOTE!
You have to be logged on as an Administrator (* * * * *) to be able to change
the Protection Level. To create an Administrator (* * * * *) account, see To
Administrate User Accounts on page 2-11.

3. Select the desired protection level from the drop down menus and click
the OK button. Now changes in this window can only be performed if you
are logged on at the specified Protection Level or higher.

2-14 Section 2. The WinSetup Main Window


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2.5.5 To Change TankMaster allows you to change your password at any time:
Password 1. From the Tools/Administrative Tools menu choose the Set Password
option.

2. Select the TankServer on which your user account is valid. You can see
the different servers in the WinSetup workspace window. (If you are
logged on, the current server is already selected in the Change User
Password window).
3. Enter your username if the workspace is in View Only mode. If you are
already logged on, your username appears in the Username field.
4. Enter the old password and the new password in the corresponding
fields.

NOTE!
The password is case sensitive.

5. Confirm the new password and click the OK button.

Section 2. The WinSetup Main Window 2-15


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2.5.6 To Change TankMaster WinSetup includes the option to set a timeout after which the
Inactivity Timeout current user is automatically logged off. The timeout period is reset each time
the user performs an activity that requires an access level check, for example
changing the configuration of a device or logging on to WinSetup.

To set the Inactivity Timeout:


1. From the Tools/Administrative Tools menu choose the Set Inactivity
Timeout option (you have to be logged on as Administrator).

2. Type the desired value in the corresponding input field.


3. Click the OK button.

2-16 Section 2. The WinSetup Main Window


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Section 3 Installing a Level Gauging


System

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2


3.2 Communication Protocol Setup . . . . . . . . . . . . . . . page 3-4
3.3 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-14
3.4 Installing a Field Communication Unit (FCU) . . . . . page 3-23
3.5 Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-30
3.6 Device Installation - Overview . . . . . . . . . . . . . . . . . page 3-44
3.7 Starting the Device Installation Wizard . . . . . . . . . page 3-45
3.8 Installing a Rex 3900 Gauge . . . . . . . . . . . . . . . . . . page 3-47
3.9 Installing a Pro Gauge . . . . . . . . . . . . . . . . . . . . . . . page 3-71
3.10 Installing a TRL PU . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-84
3.11 Installing an IOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-86
3.12 Installing an Enraf CIU . . . . . . . . . . . . . . . . . . . . . . . page 3-91
3.13 Installing an Endress & Hauser MDP 2 . . . . . . . . . . page 3-98
3.14 Installing an LPG/LNG Tank Gauge . . . . . . . . . . . . page 3-101
3.15 Setting up a Hybrid Tank Measuring system . . . . . page 3-108
3.16 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-120

www.rosemount-tg.com
Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

3.1 OVERVIEW Before starting to install a Rosemount Tank Gauging system you should make
sure that the following information is available:
A plan of all the devices and tanks. Note the Unit Id of each device and
all the communication addresses to be used (the Unit Id is a unique
identity given to each RTG, FCU and DAU at manufacturing).
All relevant reference distances like tank height, distance between Zero
level and tank bottom etc.

To install a level gauging system you should follow the procedure described
below:

1 Communication Protocol Setup.


Specify communication protocol parameters:
The Master Protocol handles the communication between the
TankMaster PC and field devices such as the Field Communication
Unit (FCU).
The Slave Protocol is used for communication with a host computer.
If you want to supervise the communication on the bus you can specify
the type of errors, function codes etc. to be logged.

2 Preferences.
Specify measurement units, tag prefixes for tank and device labels and
parameters to be displayed when viewing tank data.

3 Install and Configure the Field Communication Unit (FCU).


If the system contains a FCU it has to be installed and configured before
other devices like RTGs and DAUs. To install a FCU you need to:
Assign an address.
For each communication port, choose protocol and set the appropriate
communication parameters.
Configure the slave database which holds information about the
devices connected to the field bus.

4 Tank and Device installation and configuration.


You can choose one of two methods when installing tanks and devices:

Alternative 1: Start by installing the tanks. In this case devices are


installed as part of the tank installation procedure.

Alternative 2: Start by installing and configuring the devices. When the


devices are installed, continue with installing the tanks and associate the
tanks to the appropriate devices.

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Tank Installation
Installing a tank includes the following steps:

Choose tank type Select one of the available options such as Fixed
Roof, Floating Roof, Sphere LPG, Horizontal LPG
etc.
Specify a tank tag Specify a name to be used as an identifier in the
Workspace window and other windows.
Select devices Associate devices to the tank.
Configuration Specify the available source signals for parameters
such as Free Water Level, Vapor Pressure and
Liquid Pressure.
Value Entry If you want to disconnect automatic measurement
of a certain parameter, you can specify a manual
value to be used instead. You can also specify a
value range to each measured variable.

Device Installation
Installing a device includes the following steps:

Communication Specify protocol and address.


Configuration Specify tank distances, geometrical distances
related to the transmitter, external sensors like
temperature sensors and other parameters
depending on what type of device that is installed.

5 Calibration.
When a Rex 3900 transmitter is installed and configured you need to
adjust the Calibration Distance in order to match measured level and
actual product level. The adjustment should be performed once at the final
commissioning. A calibration may need to be repeated if tank conditions
are changed.

Section 3. Installing a Level Gauging System 3-3


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3.2 COMMUNICATION The TRL/2 Modbus Master protocol is available as default protocol when
PROTOCOL SETUP Rosemount TankMaster is installed on your computer. Other protocols, like
the TRL/2 Modbus Slave protocol, can be obtained as options. Contact
Emerson Process Management / Rosemount Tank Gauging for more
information.
A protocol offers up to eight channels. For each channel you can specify
which PC communication port (COM) to connect to, and standard
communication parameters such as Baud Rate and Stop Bits.

COMPUTER
Master Protocol
Server

Channel 1
Channel 2 COM 1
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8

Slave Protocol
Server

Channel 1
Channel 2
COM 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Field Communication Unit

To Host computer (COM2)


(Slave Protocol)

TRL/2 Modbus (USB/COM1)


(Master Protocol)

FIELD BUS MODEM

The OPI work station can be connected to field devices and a host computer by using
Master and Slave protocols.

For each protocol you can configure the following:


Communication parameters: COM Port, Baud rate, stopbits, modem
type, etc.
Log file: File name, file size, log schedule.
Tank mapping (For slave protocols only)

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3.2.1 Master Protocol To configure a protocol do the following:


Channel 1. Open the Protocols folder in the Workspace window.
Configuration 2. Select the icon that corresponds to the particular protocol to be
configured (ModbusMaster, ModbusSlave etc.).

1. Select the Modbus


Master protocol

2. Click Properties

3. Click the right mouse button and select Properties


or
choose Protocols/Properties from the Service menu.

4. The Protocol Properties window shows an overview of enabled and


disabled protocol channels.
5. Select the desired channel.
6. Click the Properties button to configure the protocol channel.

Section 3. Installing a Level Gauging System 3-5


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7. Select the Communication tab.

The Communication tab lets you configure parameters which control


the communication between the TankMaster work station and the Field
Communication Unit (FCU).
The Log File tab lets you specify the type of information to be logged
and saved to disk (see also Log File Configuration on page 3-12).

8. Set the communication parameters:

Port The COM port that the FBM will be connected to


Baud rate 4800
Stop bits 1
Parity None
Modem Choose FBM if you use a Field Bus Modem.
Handshaking FBM: RTS/CTS/DTR/DSR
RS485: RTS/CTS
RS232: None
Reply timeout 1000 ms
Retries 10
Description Text describing the configured channel

NOTE!
If the communication is broken and handshaking includes DSR, no query will
be sent from the TankMaster Protocol Server. This may result in a Query
Timeout.

9. The Comm. disabled in backup mode check box can be used for
systems with redundant tank servers. If the check box is selected, the
ModbusMaster will not send any queries if the local tank server is in
backup mode.
10. Select the Enable Channel check box to activate the protocol channel
and click the OK button.

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11. Now the Modbus Master Channel 1 icon appears in the WinSetup
workspace:

Modbus Master channel 1


is enabled

Section 3. Installing a Level Gauging System 3-7


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3.2.2 Slave Protocol A Slave protocol allows you to collect data from the TankMaster workstation to
Channel a host computer.
Configuration
NOTE!
A hardware key must be installed in order to run a slave protocol server.

TRL/2 Modbus Communication Setup


To configure the TRL/2 Modbus Slave protocol channel do the following:
1. Open the Protocols folder in the Workspace window.
2. Select the ModbusSlave icon.

1. Select the Modbus


Slave protocol

2. Click Properties

3. Choose Protocols/Properties from the Service menu


or
click the right mouse button and select Properties.

4. The Protocol Properties window shows an overview of enabled and


disabled protocol channels.
5. Select the desired channel.
6. Click the Properties button to configure the protocol channel.

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7. Select the Communication tab.


8. Select the Enable Channel check box and click the OK button to
activate the protocol channel.
9. Set the following communication parameters:

Port Choose the COM port that the host computer will
be connected to.
Baud rate 4800
Stop bits 1
Parity None
Modem Choose the appropriate interface. Select FBM if
you are using a TRL/2 Field Bus Modem.
Handshaking FBM: RTS/CTS/DTR/DSR
RS485: RTS/CTS
RS232: See the specifications for the
communication software used on the host
computer
Address Set the address to be used by the host computer
to identify the TankMaster workstation.
Description Text describing the configured channel.

NOTE!
If handshaking includes DSR, no query will be sent from the TankMaster
Protocol Server if the communication is broken. This may result in a Query
Timeout.

Section 3. Installing a Level Gauging System 3-9


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Advanced Configuration
To configure delay times and time-outs do the following:
1. Click the Advanced button in the Communication tab.

2. Use the following default values for the TRL/2 Modbus Slave protocol:

Query to Response Delay 10 ms


Query interval 100 ms
Read Query Timeout 400 ms
Write Response Timeout 400 ms
Max. Response Time 800 ms
Backup Mode None

The Async Mode can be used to improve the communication when the
system is communicating on many Com ports.
The Backup Mode has three options:
None
Write Commands Rejected
Silent
In Silent mode the ModbusSlave protocol will not send any replies to requests
coming from the host computer while the local tankserver is in backup mode.

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Tank mapping configuration


The slave protocol allows you to send data from a Rosemount Tank Gauging
system to a host computer. To specify which tanks to collect data from do the
following:
1. Select the Tank Mapping tab.

2. From the list in the Available Tanks pane select the tanks that you want
to connect to.

3. Click the button to move the selected tanks into the Mapped Tanks
list.

Make sure that the tanks appear in the order required by the host
system. When the host sends a query, TankMaster responds with
sending tank data in the same order as the tanks are listed in the
Mapped Tanks column.

You can easily change the order between tanks by using the and
buttons.
4. Click the OK button to save the current configuration.

Section 3. Installing a Level Gauging System 3-11


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3.2.3 Log File To save the communication log to disk do the following:
Configuration 1. Select the File Log tab.

2. Type a name of the log file. (The log file is stored in the
.../Rosemount/Server/Log directory).
3. Specify the maximum file size to be used. This option can be useful if you
for example want to copy the log files to diskette.
4. In the Log Schedule box select Automatic and specify Date and Time if
you want the logging to start automatically.
You can also start the logging manually by pressing the Start button.
5. Specify if you want to create one or several log files. Choose the Several
Files option if you for example want to optimize file size for storing on
diskette. By choosing this option the logging continues by creating new
files when the size of the current log file reaches the Maximum File
Size. The maximum number of files that will be created is given by the
Max Log Files parameter.

NOTE!
If the maximum number of files is reached, TankMaster starts to replace the
contents of the existing log files.

6. Click the Advanced button if you want to log specific function codes,
addresses or error types.

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3.2.4 Changing the A channel configuration can be changed at any time. To change the current
Protocol Channel configuration do the following:
Configuration 1. In the WinSetup Workspace open the Protocols folder and the protocol
subfolder with enabled channels.

2. Select the channel icon.


3. Click the right mouse button and choose Properties
- or -
from the Service menu choose Channels>Properties.
4. Choose the appropriate tab and make the desired settings according to
the description in previous sections.

3.2.5 Protocol Server You can specify which protocol servers that will be connected when
Configuration TankMaster WinSetup starts. To change the current configuration do the
following:
1. In the WinSetup workspace select the Protocols folder.
2. Click the right mouse button and choose the Configure option:

3. In the Connect column, select the protocols that you want to be


automatically connected when WinSetup starts up.

Section 3. Installing a Level Gauging System 3-13


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3.3 PREFERENCES

3.3.1 Measurement Specify measuring units for inventory calculations. To change measurement
Units units do the following:
1. Select the desired server (e.g. This Workstation) in the WinSetup
workspace.
2. From the Service menu choose Servers/Setup and select the Units tab:

3. Select the Units tab. Choose desired units for level/ullage, temperature,
pressure, volume, density, and weight.
4. Press OK.

NOTE!
Make sure that the desired measuring units are specified before installing a
new tank.

Note that these settings only affect installation of new tanks. Tanks which are
already installed in the WinSetup Workspace will not be affected. This means
that in order to change units for an existing tank you have to do the following:
1. Uninstall the tank.
2. Change measurement units in the Server Preferences/Units window (or
in the WinOpi program choose menu option Setup>System and change
units in the System Setup window).
3. Install the tank again.

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3.3.2 Ambient Air To change the Ambient Air Temperature preferences do the following:
Temperature 1. Select the desired server (e.g. This Workstation) in the WinSetup
workspace.
2. From the Service menu choose Servers/Setup and select the Ambient
Air Temperature tab:

3. Choose Auto when there is a temperature sensor available that can be


used to measure the Ambient Air Temperature.
If there is no temperature sensor available, select the Manual option and
enter a manual value for the Ambient Air temperature.
Device. Click the button and select the device to which a
temperature sensor is connected.
Source. Select the temperature source from either Temperature, AIn
(Analog In), or HIn (HART In; see Rosemount TankRadar Rex
Installation Manual ref.no 308014E for more info on analog inputs and
HART inputs).
Sensor. Choose the actual sensor to be used for Ambient Air
Temperature.
Value Range. The Value Range defines the minimum and maximum
value when Ambient Air Temperature is manually entered.
4. Press OK.

Section 3. Installing a Level Gauging System 3-15


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3.3.3 Inventory To change the Inventory settings do the following:


1. Select the desired server (e.g. This Workstation) in the WinSetup
workspace.
2. From the Service menu choose Servers/Setup and select the Inventory
tab:

3. Local Gravity.
The Local Gravity is used for density and weight calculations when an
optional pressure transducer is installed.
Select Manual if you like to use a specific Local Gravity value.
Choose Calculated if you want the local gravity to be calculated by
TankMaster. In this case you need to enter the Latitude and Elevation at
your site.

4. Ambient Air Density.


The Ambient Air Density is used for calculating the Weight in Air (WIA).
Select Manual if you like to use a specific Ambient Air Density value.
Choose Calculated if you want the Ambient Air Density to be calculated
by TankMaster. The calculated value is based on the Base Density and
the Ambient Air Temperature.
See the WinOpi Users Guide (ref. no. 303028EN) for more information
on inventory parameters.

5. Press OK.

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3.3.4 Miscellaneous To change the Miscellaneous parameters do the following:


1. Select the desired server (e.g. This Workstation) in the WinSetup
workspace.
2. From the Service menu choose Servers/Setup and select the
Miscellaneous tab:

3. Choose a Tank Capacity Table (TCT) type to be used as default setting


when installing new tanks. This TCT type is automatically chosen when
strapping tables are created for new tanks. The TCT type can however
be changed in the Tank Capacity Setup window at the occassion when
the strapping table is specified regardless of the settings in the Server
Preferences window.
4. You can choose between Raw, International and Northern. See further
information in TankMaster WinOpi Reference Manual.
5. Specify the maximum number of Digital Alarms.
6. Specify reference temperature to be used for inventory calculations.
Normally, the standard value 15 C is used.
7. Press OK.

Section 3. Installing a Level Gauging System 3-17


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3.3.5 Setting the Name TankMaster WinSetup allows you to specify default name tag prefixes to be
Tag Prefixes used when installing tanks and devices. These prefixes can be ignored if you
want to use another prefix instead.
To specify name tag prefixes do the following:
1. From the Service menu choose Preferences.

2. Select the Tag Prefixes tab.


3. Type the prefixes to be used for tank names and device names and click
the OK button.
You can change the prefixes later at any time. If you specify new name
tag prefixes this will not affect existing tank and device names.

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3.3.6 Tank View Layout The Setup Tank View tab is used to specify which variables to be included in
the Tank View window, see also Section 6: Viewing Tank Data.
You can create a new tank view layout and store it on disk, or you can load an
existing table layout.
To specify a layout do the following:
1. From the Service menu choose Preferences.
2. In the Preferences window select the Setup Tank View tab.

3. Click the Load Table button if you like to edit an existing Table Layout.
4. To design a new Table Layout:
in the left pane (Available Parameters) select the variable to be displayed
in the Tank View window (see Viewing Tank Data on page 6-1).
5. Click the Move button to move selected parameter to the Selected
Parameters pane on the right-hand side of the Setup Tank View window.
6. Repeat steps 4 to 5 for each variable you want to include.
Click the Move All button if you want to move all variables to the right
pane.
7. Check that Selected Parameters shows the desired parameters.

Section 3. Installing a Level Gauging System 3-19


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8. Click the Save As button if you like to save the current tank view table for
future use.
9. Click the OK button to confirm the Tank View settings.

NOTE!
When clicking the Apply or the OK button, the parameter setup is stored in
the currently open table layout which is used by the Tank View window.

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To view the specified tank parameters click the right mouse button and
choose the Open Tank View option:

Section 3. Installing a Level Gauging System 3-21


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3.3.7 Tank Visibility The Tanks Visibility tab is used to configure which tanks that will be visible on
the current WinOpi client.
To specify visible tanks:
1. From the Service menu choose Preferences and select the
Tanks Visibility tab:

Enable
Tank Server

New tanks: visible/hidden

2. Select the checkbox labeled Enable Tank Visibility function.


3. Select the tank server with the tanks that you want to configure.
4. Choose whether new tanks shall be visible or hidden on the current work
station.
5. Click the OK button to store the current configuration.

Before After

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3.4 INSTALLING A Installing a Field Communication Unit basically includes the following steps:
FIELD 1. Specify device type and name tag.
COMMUNICATION 2. Enable communication with the TankMaster PC:
UNIT (FCU)
Select communication channel.
Set the desired address.
3. Configure the FCU:
Set Port type (Field Bus/Group Bus), Baud rate, Data bits, Stop bits,
Parity.
Specify if there is a redundant FCU connected.
4. Configure the Slave Database:
For devices connected to the FCU specify device type, address, Field
Bus (FB1...) number, number of temperature sensors, number of analog
inputs Ain, Interval 1, Interval 2.

3.4.1 Installation Step 1. Start the device installation wizard.


Procedure Start the installation wizard as described in Starting the Device Installation
Wizard on page 3-45.

Step 2. Select device type.

1. Choose device type FCU.


2. Specify a name for the FCU in the Tag input field. Rosemount
TankMaster automatically suggests the first part of the name according
to the settings in the Tag Prefixes window, see Setting the Name Tag
Prefixes on page 3-18.
3. Click the Next button to continue.

Section 3. Installing a Level Gauging System 3-23


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Step 3. Communication setup.

Select a communication protocol channel. (To check the available channels,


open the Protocols folder, select the Master Protocol icon, click the right
mouse button and choose Properties, see Communication Protocol Setup
on page 3-4.

NOTE!
For more information on FCU Redundancy, see the Rosemount TankMaster
Redundancy System - Users Guide (reference number: 303032E).

To set a new address do the following:


1. In the FCU Communication window click the Change Address on
Device button.

Response: the Change Address window is opened.

2. Enter the Unit ID and the desired address and click the OK button.
Response: the Change Address window is closed.
3. In the FCU Communication window click the Verify Communication
button to make sure that communication is established.
4. Click the Next button to continue.

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Step 4. FCU configuration

1. Check that the correct port is selected. The FCU has six communication
ports. Normally they are configured as two Group Bus ports and four
Field Bus ports. You can connect Group Bus ports to TankMaster work
stations as well as to host computers. The Field Bus ports are connected
to RTGs and DAUs.
2. Check that the correct protocol is selected. Use the MODBUS
communication protocol for Group Bus ports. For Field bus ports you can
use the following protocols:

MODBUS for TankRadar Rex and TRL/2 devices


Labko2000 for ILS2000,
WS400 for Echowave gauges.

Set the following modem communication parameters for the MODBUS


protocol:

Baud rate 4800


Databits per character 8
Stop bits 1
Parity No

3. For standard installations make sure that No Redundancy is selected.


See the Rex Service Manual for information on how to configure systems
with redundant FCUs.
4. Click the Next button to open the FCU Slave Database window.

Section 3. Installing a Level Gauging System 3-25


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Step 5. Slave Database Setup

This window is used to enter all the information that a FCU needs in order to
collect information from connected units.
Data from the RTGs, DAUs and external sensors is sent to the FCU and
distributed to the TankMaster PC on the Group Bus.
Click at the row (1A, 2A ...) in the FCU Configuration window where you want
to enter data for the slave to be configured.

To configure the FCU slave database


1. Enter the Slave type. There are 64 positions in the FCU Configuration
window. The first 32 positions are dedicated to Rex, Pro, RTG 2900,
ILS2000 and Echowave gauges. After position 32 the numbering restarts
at 1. The second group of 32 positions is dedicated to DAUs only.

NOTE!
Make sure that a level gauge and its associated DAU are entered at the same
position (for example 1A and 1B) in the FCU Slave Database window.

2. Enter the address of the associated device. We recommend that


address 1 to 99 is used for RTGs and 101 to 199 for DAUs.
3. Select the Field Bus that the slave device is connected to. Normally
there are four field buses available, see the Rex Service Manual for more
information.
4. Enter the number of temperature sensors. For a Rex gauge up to six
temperature sensors can be connected to the transmitter head.
5. Enter the number of analog inputs to be used. A Rex gauge can use a
maximum of two current inputs.
6. Enter the number of HART slaves in the REX Hin field.
7. Enter the number of relay outputs in the REX Relays field.

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8. Interval 1 (Int.1): enter the time interval between requests for level data
and analog input data from a REX gauge, and temperature data from a
DAU. Interval 1 is given in units of 1 second.
For Rex it is recommended that Interval 1 is equal to 1 second, and for
the DAU Interval 1 should be set to 10 seconds.
9. Interval 2 (Int.2): enter the time interval between requests for
temperature, HART and relay data from a REX gauge. Interval 2 is given
in units of 1 second. Recommended value is 10 seconds.
10. Level Offset is used for Echowave and ILS2000 transmitters only.
11. Click the Next button to open the Summary window.
12. Check that the displayed data is correct. Click the Finish button to exit
the FCU installation.
If there is something that needs to be changed before finishing the FCU
configuration, click the Back button until the desired window appears.

Summary of FCU Slave Database Entry fields

Slave type RTG, Rex (pos 1-32) or DAU (pos 1-32)


Address The address used for the current unit. For RTGs it is
recommended that address 1 to 99 is used. For DAUs
address 101 to 199 is recommended.
FCU field bus Enter the number of the field bus used by the selected
unit. In the standard configuration there are four field
buses available.
Temps Number of temperature elements in the tank
Analog inputs Number of analog inputs of the RTG (or an IDAU).
REX Hin The number of HART slaves.
REX Relays The number of relay outputs.
Interval 1 The smallest time interval between requests for level
and analog input. Also used for temperature data from
a DAU.
Unit: 1 second. Normally Com. interval 1 is set to 1
second for Rex data and 10 seconds for DAU data.
Interval 2 The smallest time interval between requests for
temperature, HART and relay data from a REX gauge.
Unit: 1 second. Recommended value is 10 seconds.

It is very important that the Slave Database is properly configured. The


following example shows how the FCU Slave Database and the actual system
are related.

Section 3. Installing a Level Gauging System 3-27


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EXAMPLE: A FCU CONNECTED


TO TWO TANKS.

RTG 1
RTG 2

DAU 1
DAU 2

FCU

Tank 1 FIELD BUS 1


RTG 1 and DAU 1
communicate with an FCU
via Field Bus 1. RTG2
RTG1
Two analog inputs are DAU1 DAU2
connected to the RTG 1.

Eight temperature sensors


are connected to DAU 1.

Tank 2
RTG 2 and DAU 2
communicate with an FCU TANK 1 TANK 2
via Field Bus 1.

No analog inputs are RTG 1: RTG 2:


connected to RTG 2. Address = 1 Address = 2
RTG 2 has one relay output. Ain = 2 Ain = 0

Eight temperature sensors DAU1: DAU2:


are connected to DAU 2. Address = 101 Address = 102

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3.4.2 Summary of FCU


Installation and
Configuration Select device type FCU.

Communication setup.
Assign an address and choose
communication channel.

FCU configuration.
Specify communication
parameters for each port.

Slave database configuration.


Configure RTGs and DAUs
connected to the FCU.

Section 3. Installing a Level Gauging System 3-29


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3.5 TANK
INSTALLATION

3.5.1 Overview Basically the purpose of the tank installation procedure is to associate a level
gauge to a certain tank. You are also given the opportunity to specify analog
input signals to be used for certain measured quantities such as Vapor
pressure.

By using the Tank Installation wizard, installing a new tank is a simple and
straightforward procedure.

NOTE!
Make sure that the desired measuring units are specified before installing a
new tank.

The specified measuring units only affect installation of new tanks. Changing
measurement units has no effect on tanks which are already installed in
WinSetup. This means that if you want to change measurement units for a
previously installed tank, it has to be uninstalled first, and then installed again
after changing the measurement units in the System Setup. See also
Measurement Units on page 3-14.
A tank installation includes the following steps:
1. Specify tank type: Fixed Roof, Floating Foof, Sphere, Horizontal etc.
2. Select which devices to associate with the tank.
3. Configure the tank:
Specify analog input signals for Free Water Level (FWL), Vapor
Temperature, Vapor Pressure and Liquid Pressure to be used for
inventory calculations.
4. Specify automatically measured or manual values as input for the
different tank variables.
5. Summary: provides brief information about the installed tank.

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3.5.2 Starting the Tank The tank installation wizard can be started in several ways:
Installation In the workspace/logical view:
Wizard
1. Select the Tanks folder.

2. Click the right mouse


button and choose Install
New from the popup menu

- or -

from the File menu choose


Install New/Tank.

As an alternative you can


use the following method:
1. Select the server where
your system is installed.
2. From the File menu
choose Install New/Tank.

Section 3. Installing a Level Gauging System 3-31


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In the workspace/physical view:

1. Select the server where


your system will be
installed.

2. From the File menu


choose Install New/Tank.

See also Installing a New Tank on page 3-33.

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3.5.3 Installing a New Step 1. Start the tank installation wizard.


Tank See Starting the Tank Installation Wizard on page 3-31 on how to start the
tank installation wizard.

Step 2. Choose the desired tank type.

Available options are:


Fixed Roof
Floating Roof
Sphere
Horizontal
LPG Sphere
LPG Horizontal
Servo Tank Fixed Roof
Servo Tank Floating Roof
Servo Tank Sphere LPG
Servo Tank Horizontal LPG
Servo Tank Sphere
Servo Tank Horizontal
HTG Fixed Roof
HTG Floating Roof
HTG Floating Blanket
Enter a name in the Tank Tag input field. A prefix appears automatically if you
have defined one in the Tag Prefixes window, see Setting the Name Tag
Prefixes on page 3-18.
Click the Next button.

Section 3. Installing a Level Gauging System 3-33


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Step 3. Select devices to associate with the current tank.

1. Select a device
2. Click this button

3. The device appears in


the Selected Devices pane

Do one of the following:


choose from the list in the Available Devices box if there are devices
already installed
click the Install New Device button to install devices to associate with
the tank (this will start the device installation wizard). See Device
Installation - Overview on page 3-44 for further information on how to
install different Radar Tank Gauges and Data Acquisition Units.

NOTE!
If a device installation was started in the tank installation process, and
interrupted before the installation was finished, the communication address in
the actual device may have been changed anyway!

NOTE!
Make sure that the Show FCU Slave Positions check box is not selected.
This option should only be used in special cases when preparing the
installation of devices which are not connected to the field bus. See next page
for further information.

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Show FCU Slave Positions


You can associate a tank to a device which is not installed yet as long as it is
configured in the FCU slave database. This may be useful if you for example
have planned to install the device at a later time (or when an Echowave
transmitter is connected to the FCU).
1. Select the Show FCU Slave Positions check box to display symbols
which correspond to the FCU slave database.

2. Select the icon that corresponds to the FCU Slave Database position in
question. In this example, the symbol named FCU-1.05 corresponds to
position 5 in the FCU Slave Database as illustrated above.
3. Move the selected item to the Selected Devices pane by clicking the
appropriate arrow button.

NOTE!
You may verify the settings by clicking the Advanced button in the Tank
Configuration window.

Step 4. Configure the tank.

The Tank Configuration window lets you specify analog input signals for
Vapor Temperature, Vapor Pressure, Liquid Pressure, and Free Water
Level (FWL) to be used for inventory calculations. See WinOpi Users Guide
for more information on Inventory Parameters.

Section 3. Installing a Level Gauging System 3-35


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NOTE!
For LPG tanks the Vapor Temperature source and Vapor Pressure source are
configured in LPG Setup (Service/Devices/LPG Setup).

The Calculate in TankMaster check box may be used for devices without
internal calculation of Level Rate. By selecting this check box the Level Rate
is calculated by the TankMaster program.
Vapor Temperature and Vapor Pressure are included in the calculation of
Observed Density. Use the Inventory Parameters description in WinOpi
Users Guide for guidance.
A Rosemount TankRadar Rex gauge is equipped with two analog inputs. The
free water level can for example be obtained from a Water Level Sensor
connected to the Analog Input as illustrated below:

Free water level

Pressure

4-20 MA AIn (0)


AIn (1)

Water Level Sensor (WLS)

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Advanced Configuration
WinSetup allows you to change the mapping between tank and transmitter
parameters. This option can for example be used if the Level value is
temporarily provided by another measurement instrument connected to the
Analog Input of the Radar Tank Gauge. It is also possible to connect
temperature sensors from different tanks to the same DAU. Then you can
configure the tanks to fetch temperature values from different channels of the
DAU.

NOTE!
This option should only be used when the standard Tank Configuration cant
be used.

To change the tank parameter mapping do the following:


1. Click the Advanced button in the Tank Configuration window.

This window lets you change the mapping between measured values and
tank variables.
2. Put the mouse pointer in the output field corresponding to the variable
you want to configure (Level, Level rate etc.).
3. Select the desired variable from the pop-up list.
4. Click the OK button.
You can change source of any tank input variable. The following example
illustrates how one DAU may be used to connect temperature sensors from
two different tanks:

Section 3. Installing a Level Gauging System 3-37


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Example

Tanks TK-1 and TK-5 are


equipped with three
temperature sensors each.
TK-1 has one DAU (TT-1)
configured for six temperature
sensors.
The temperature sensors from
both TK-1 and TK-5 are
connected to DAU TT-1.

Configuration of tank TK-1.


Tank TK-1 has the three
temperature sensors connected
to DAU TT-1. The sensors are
mapped from output TT(0) to
TT(2). Note that only three
temperature sensors are
connected, although the DAU is
configured with six sensors.

Configuration of tank TK-5.


The three temperature sensors
are connected to DAU TT-1. In
this case the sensors are
mapped to output TT(3), TT(4)
and TT(5).

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Step 5. Value entry.

This window can be used to disconnect the automatic measurement if you for
example want to set manual values for service purposes.

To set manual values do the following:


1. Chose a measurement variable from the left-hand list.
2. Select Value Source/Manual.
3. Type the desired value in the Value entry field.
Now the automatic measurement is disabled for the selected variable. Manual
values are marked in yellow in order to distinguish them from automatically
measured values.
The Value Range parameters (Minimum and Maximum) are used to scale bar
graphs in the Tank View window and other windows (in Winsetup as well as
WinOpi) where bar graphs are used to display product levels. For example,
the Value Range maximum value for Level should be set equal to the Tank
Reference Height, or the maximum level in the strapping table, to get correct
scaling of the level bargraphs as illustrated below:

Value range:
Min=0
Max=20 m

Value range:
Min=0
Max=12 m

Section 3. Installing a Level Gauging System 3-39


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Step 6. Summary

Name of the
current tank

Associated
devices

This window shows information concerning the current tank installation. If you
choose to click the Finish button, the tank installation is completed and the
tank appears in the WinSetup Workspace. You can choose not to complete
the installation by clicking the Cancel button. However, if a device was
installed as part of the tank installation process, the device remains installed
and appears in the Workspace although the tank installation is not completed.

NOTE!
If a device installation was started during the tank installation but interrupted
before the installation was finished, the communication address in the actual
device may have been changed!

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3.5.4 Summary of Tank


Installation and Tank Type
Configuration
Choose the option that
corresponds to the type of tank
you are installing: Fixed Roof,
Floating Roof, LPG Sphere,
LPG Horizontal, Sphere,
Horizontal, HTG Fixed Roof,
HTG Floating Roof, or HTG
Floating Blanket.

Select Devices
Choose the level gauge to
associate with the tank. If the
gauge is not installed yet, click
the Install New Device button to
install devices for this tank.

Tank Configuration
Specify the sources to act as
input for Vapor Temperature,
Vapor Pressure, Liquid
Pressure, and Free Water Level
(FWL).

Value Entry
This window lets you set
manual values by disconnecting
the automatic measurement.
You can also set the value
range for scaling of
measurement variables in bar
graphs.

Section 3. Installing a Level Gauging System 3-41


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3.5.5 To Change Tank Once you have installed and configured a tank, you can modify the current
Configuration settings at any time by opening the corresponding Properties dialog. To open
the Properties dialog for a tank do the following:
1. In the Workspace window select the desired tank.

Properties

2. Click the right mouse button and select Properties from the popup
menu.
3. Now the properties window appears with a number of tabs allowing you
to change the current tank settings.

Basically the tabs correspond to the different steps in the installation wizard.
See Tank Installation on page 3-30 for a description on how to configure a
tank.

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3.5.6 To Uninstall a To remove a tank from the WinSetup workspace do the following:
Tank 1. In the Workspace window select the tank you want to remove.

Uninstall

2. Click the right mouse button and select Uninstall from the popup menu.

NOTE!
A device can only be uninstalled if the associated tank is uninstalled first.

Section 3. Installing a Level Gauging System 3-43


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3.6 DEVICE A Rosemount TankRadar REX system may include the following devices:
INSTALLATION - Field Communication Units (FCU) to collect measured data from Level
OVERVIEW Gauges and Data Acquisition Units.
Gauges to measure product levels. Analog instruments, relays and
temperature sensors may be connected to a REX gauge.
Data Acquisition Units (DAU) for connecting temperature sensors.

Supported devices
The WinSetup program supports installation and configuration of all device
types that can be used in a Rex system:
TankRadar Rex 3900
TankRadar Pro
Field Communication Unit (FCU)
Data Acquisition Unit (DAU)
IOT
TRL PU
Enraf CIU
Endress & Hauser MDP2
(TankMaster also supports old device types such as the RTG TRL/2 2900).

Configuration
In a complete installation you have to configure the device specific
parameters and setup the device for communication with the TankMaster
workstation.
Gauge configuration includes specification of:
communication parameters
antenna type
analog outputs, analog inputs and relays
temperature sensors
tank distances
RTG geometry

DAU configuration includes temperature sensors and local display.

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3.7 STARTING THE You can start the device installation wizard in several ways.
DEVICE In the workspace/logical view:
INSTALLATION
WIZARD 1. Select the Devices folder.

2. Click the right mouse


button and choose Install
New from the popup
menu

- or -

from the File menu choose


Install New/Device.

As an alternative you can


use the following method:
1. Select the server where
your system is installed.
2. From the File menu
choose Install
New/Device.

Section 3. Installing a Level Gauging System 3-45


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In the workspace/physical view:

1. Select the server where


your system will be
installed.

2. From the File menu


choose Install
New/Device.

See chapter 3.8 to 3.15 for detailed information on how to install different
devices.

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3.8 INSTALLING A REX 3900 GAUGE

3.8.1 Step 1: Start the device installation wizard


Start the installation wizard as described in Starting the Device Installation
Wizard on page 3-45.

3.8.2 Step 2: Select device type

1. Choose device type REX RTG (also referred to as RTG 3900).


If a DAU is included in the installation, choose REX RTG and SDAU
(2100).
2. Specify a name in the Tag input field. TankMaster automatically suggests
the first part of the name according to the settings in the Tag Prefixes
window, see Setting the Name Tag Prefixes on page 3-18.
3. Click the Next button to continue.

Section 3. Installing a Level Gauging System 3-47


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3.8.3 Step 3:
Communication
setup

REX RTG

REX RTG and DAU

Communication settings
There are two ways to connect to the RTG:
via a Field Communication Unit (FCU), or
directly via a Field Bus Modem (FBM).
Select the button that corresponds to the current type of connection. If a DAU
is part of the installation, also set the DAU Modbus address.
In the FCU Slave Database each device is represented by one row and a
unique address. The Slave Database contains information such as address,
number of temperature sensors etc.. When the communication address is set
for the current device, you should check that the value in the Position in FCU
field corresponds to the actual position in the FCU Slave Database. If the
Slave Database position seems to be wrong, it may indicate that you have
chosen the wrong communication address. See Position in FCU on
page 3-50 and Installing a Field Communication Unit (FCU) on page 3-23 for
more information on the FCU Slave Database.
If there are several FCUs available choose the one that the gauge is
connected to in the FCU Tag box.
For devices connected directly to the FBM (i.e. not via a FCU), select the
channel that the FBM is connected to. (To check which channel that is
enabled, open the Protocols folder, select the Master Protocol icon, click
the right mouse button and choose Properties).

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To change transmitter address


1. Click the Change Address on Device button.

2. Enter the Unit Id of the current RTG and choose the desired address.
When changing the device address, the Unit Id is used as a unique
identifier of the device. The Unit Id can be found on a label mounted on
the device.

(If there is no other device connected that uses the same address as the
current device, you can find the Unit Id by typing the current address into
the Address field and clicking the Verify Communication button in the
Communication window).
3. Click the OK button.

4. In the Communication window click the Next button to open the Rex
Configuration window.

Section 3. Installing a Level Gauging System 3-49


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Position in FCU
If the gauge is connected to an FCU, check that the Position in FCU field
displays the correct number. This number must correspond to the position in
the FCU Slave Database as illustrated below.

The address of the current RTG


corresponds to the address in
position 1 of the FCU Slave
Database.

The current RTG is


configured in position 1 in
the FCU Slave Database.

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3.8.4 Step 4: RTG


Configuration

For a gauge connected via FCU, check that the presented number of
temperature inputs corresponds with the number defined in the FCU slave
database. Up to six temperature sensors can be connected to a Rex gauge. If
a Rex gauge is connected to an associated DAU, no temperature sensors can
be connected to the transmitter head. In this case all sensors have to be
connected to the DAU.
For a standalone system, set the number of temperature sensors to be
connected to the gauge in the Number of Temperature Inputs field.

NOTE!
Make sure that the number of temperature sensors specified in the Number of
Temperature Inputs field is equal to the number of sensors connected to the
gauge.

Antenna type
You can choose one of the predefined antenna types, for example Parabola
or Cone, or User Defined for non-standard antennas. For a predefined
antenna a number of transmitter parameters such as TCL and Hold Off
Distance (see Step 6: RTG Geometry on page 3-65) are automatically
specified in order to optimize measurement performance. When choosing a
user defined antenna you will have to make sure that the database settings
are correct.

Section 3. Installing a Level Gauging System 3-51


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Choose one of the following antennas for the different gauge types:
RTG 3920
Cone 3920
RTG 3930
Parabolic 3930
Parabolic 3930 /P
RTG 3950
Still-Pipe array, fixed 3950
Still-Pipe array, hatch 3950 (not used)
Still-Pipe array, inclined 3950
RTG 3960
Depending on flange rate choose one of the following options:
LPG 150 PSI + Valve
LPG 150 PSI
LPG 300 PSI + Valve
LPG 300 PSI
LPG 600 PSI + Valve
LPG 600 PSI
To configure a User Defined antenna
The User Defined options (User Def. Free Propagation, User Def. Linear
Pipe, and User Def. Modeconv. Pipe) should only be used in special
situations when non-standard antennas are used.
1. Choose the appropriate antenna type:
User Def. Free Propagation
User Def. Linear Pipe
User Def. Modeconv. Pipe
User Def. Pipe Array
2. For a still-pipe, enter the inner diameter in the Pipe Diameter field.
3. Specify TCL and Hold Off Distance in the RTG Geometry window, see
Step 6: RTG Geometry on page 3-65.
When the Cone Antenna or the Parabolic Antenna is used, the pipe diameter
is automatically set to -0.1 m since this parameter is irrelevant for these
antennas.

NOTE!
The User Defined options should only be used in special situations when
non-standard antennas are used.

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Remote Display Unit (RDU)


Select RDU40 if the gauge is connected to a RDU 40 display unit. When
using a DAU the RDU40 must not be selected.
The 2210 Display Unit is used for Pro gauges.
Select the Use System Units check box if you want the RDU 40 or 2210
Display Unit to use the measurements units specified in the System Setup
window (see Preferences on page 3-14).

Temperature Sensor Configuration


In the Rex Configuration window click the Temp Input button to configure
type, range and position of the temperature sensors.

Sensor Type
You can choose between the following sensor types:
Spot DIN Pt100.
Cu90 (average measurement)
User-defined. The characteristics is specified by a mathematical
formula or a linearization table. (See User Defined Temperature
Conversion on page 8-4 for more information about specifying a
user-defined sensor type).

NOTE!
See the Rex Service Manual for more information on temperature
measurement.

Make sure that you choose the correct sensor type. For Spot and Multiple
Spot temperature elements you have to choose the Spot Pt100 sensor type in
order to obtain a correct average temperature calculation.

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Sensor Range
The following temperature range is available:
-50 to +250 C.
User Defined. This option should not be used for standard sensors.
Contact Emerson Process Management / Rosemount Tank Gauging
for information if you need to use temperature sensors for non-standard
temperature range.
Sensor Position
The sensors are numbered from the bottom of the tank and upwards. Enter
the position of each sensor, measured as the distance from the Zero Level
(Dipping Datum Plate) to the temperature element. If you use average
temperature elements enter the position of the terminating level of each
sensor element.

NOTE!
The number of available sensors is specified in the Rex Configuration
window.

Average Temperature Calculation


Select the Exclude From Average Calculation check box if you want to
exclude a certain spot element from the average temperature calculation.
This may be useful if, for example, the temperature close to the surface or
close to the bottom of the tank deviates significantly from the temperature in
the rest of the tank. This may also be accomplished by setting an appropriate
value of the Minimum Distance parameter, see Minimum Distance on
page 3-55.

NOTE!
A faulty temperature sensor is blocked automatically, and consequently
excluded from average temperature calculations.

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Minimum Distance
You can specify a region between the product surface and a certain level
below the surface, in which spot sensors will not be included in the average
temperature calculation. The width of this region is specified by setting the
Minimum Distance.

Product surface

MINIMUM DISTANCE

These sensors are not


included in the average
temperature calculation

This function may be useful if the temperature of the atmosphere above the
product significantly deviates from the temperature of the product itself,
resulting in large temperature gradients close to the product surface. By
setting a Minimum Distance, temperature elements within this region can be
excluded from average temperature calculations.
This function can also be used to compensate for inaccuracies in the
measured sensor positions, in order to make sure that temperature sensors
above the product surface are not included in the average temperature
calculation. If for example the positions of the temperature sensors is
measured within an accuracy of 10 mm, setting the minimum distance to at
least 10 mm will guarantee that sensors above the surface are not included in
the average temperature calculations.

Section 3. Installing a Level Gauging System 3-55


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Configuration - Analog Inputs


To configure connected analog input signals click the appropriate Analog
Input button (Analog Input 1/2) in the REX RTG Configuration window.

Value range
Enter the lower and upper limits corresponding to the 4 mA and 20 mA input
currents, respectively.
Error limits
The error limits define the lower and upper limits of the input currents. Outside
this range an error will be indicated. You can set the upper error limit between
20 and 24 mA, and the lower error limit between 3 and 4 mA. The error limits
should be set to correspond to the error limits of connected instruments. If for
example an instrument sets the output current in alarm mode to 3.8 mA, you
should set the lower error limit to 3.8 or higher.
Value unit
Choose a suitable measurement unit. You can choose between various units
to indicate pressure (mBar G, mBar A), product level, and current.
Filter factor
By setting a filter factor you can suppress spurious fluctuations in the analog
input signal. A value between 1 and 200 can be used. The default value is 4.
Description
Enter an optional Description of the Analog Input.

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Configuration - Analog Outputs


To configure the analog output signal, click the Analog Output button in the
Rex RTG Configuration window.

Analog Out Source


Choose the desired source signal for the Analog Output. If, for example, AOut
Source=Level, the REX gauge provides an analog output signal between 4
and 20 mA which is proportional to the current product level.
Alarm mode
The Alarm mode specifies the analog output state when a measurement error
occurs, or when the measured value is out of range:
High: the output current is set to 22 mA.
Low: the output current is set to 3.8 mA.
Freeze current: the output current is set to the present value at the time
when the error occurs.
Binary High: the output current is 4 mA under normal conditions. If
there is a measurement error, or when the source signal is out of range,
the output current is set to 20 mA.
Binary Low: the output current is 20 mA under normal conditions. If
there is a measurement error, or when the source signal is out of range,
the output current is set to 4 mA.
Range Value
Set the source signal values that correspond to the analog output values 4
mA and 20 mA, respectively. You can specify any value as long as the Upper
range value is above the Lower range value. If the measured value goes out
of range, the transmitter enters the alarm mode.

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Configuration - Relay Output


To configure connected relays, in the REX RTG Configuration window click
the appropriate Relay Output button.
The optional Relay Output Card at the underside of the transmitter head,
allows you to use one or two relays. There are two connectors for each relay
(X2-X3 and X4-X5) which can be used to specify relay state On or Off when it
is not energized.
If the transmitter is connected to an FCU, check that the Slave Database is
configured with the correct number of relays. See Installing a Field
Communication Unit (FCU) on page 3-23 for more information.

Using first/both points


Select Use Both Points if you want to define three relay zones.
Select Use Only First Point if you want to use only two relay zones.
First and second set points
The first and second set points define the transitions between Zone 1, 2 and
3. You can set different relay states in each of these zones.
Hysteresis
When the source variable passes a set point, the relay switches from one
state to the other. If a hysteresis zone is specified, the relay remains in the
new state until the source signal has changed back to a value below the set
point and the hysteresis point. Thus, the actual set point is given by the
combination of set point (First Point/Second Point) and the value given in the
Hysteresis input field (see also Relay Functions on page 3-61).

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Relay states
There are three relay states available:

Alarm In this state the relay is de-energized. Depending on how the


relays are connected to X2-X3 (relay 1) and X4-X5 (relay 2) on
the Relay Output Card (ROC), they will be either open or
closed in the de-energized state.
Note that a relay defined as Normally Open will be open in the
Alarm state.
If the relay is configured as Normally Closed it will be closed in
the Alarm state.

Normal In this state the relay is energized.

Toggle The relay switches periodically between Normal and Alarm

X3

X5

X4

The Relay Output Card X2

Select Source
Specifies the transmitter variable that triggers the switching of the relay.

Switch Delay
This is the time delay until the relay switches into alarm state, i.e. the amount
of time it takes for a relay to respond to an alarm. You can use this to prevent
the relay from being activated due to temporary variations of the source
signal.

Toggle Period
When the relay is in Toggle state it switches between On and Off at a rate
defined by the Toggle Period.

Control Mode

Manual the relay state is set manually by using the


Manual Control Relay option from the
Service/Devices menu.

Auto the relay state is controlled by the transmitter


variable specified in the Select Source field.

Disabled the relay function is turned off.

Section 3. Installing a Level Gauging System 3-59


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Relay output configuration


The relay output can be selected as either Normally Open or Normally
Closed referring to the contact position when the relay is de-energized. This
also refers to the Alarm (Reset) state. By connecting relay 1 to connector X2
on the Relay Output Card (ROC), the relay is set as Normally Closed.
Connecting to X3 sets the relay as Normally Open. See the TankRadar REX
Installation Manual for further information.
The relay terminology can be summarized the following way:

Normally Closed Normally Open

Closed Open Open Closed

De-energized Energized De-energized Energized

Not Active Active Not Active Active

Alarm (Reset) Normal Alarm (Reset) Normal

Example
You want relay 1 to be Open during normal operation and to be Closed when
in alarm mode. This means that the relay is de-energized when there is an
alarm and consequently the relay has to be connected as Normally Closed.
On the Relay Output Card this corresponds to the X2 connector. See the Rex
Installation Manual for more information on how to connect the Rex
transmitter relays.

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Relay Functions
You can use one or two set points for relays connected to the Rex transmitter.
Consequently, there are two or three zones in which different relay states can
be specified. For each zone you can set any of the three available relay states
Normal, Alarm or Toggle.
For each set point you can specify a hysteresis zone preventing the relay from
switching back to its previous state as long as the source variable is changed
only small amounts around a certain set point. The principle of relay set points
and hysteresis zones is shown in the figure below. Note that in this example
only two states are used:

3
ZONE 3
Source signal

Hysteresis zone

ZONE 2
2
1
Hysteresis zone

ZONE 1

Time
Relay State
Zone 1 Relay State Zone 3
Relay state

Relay State
Zone 2 Relay State Zone 2

1. The source value passes set point one, and the relay state is changed
according to the definition for Zone 1.
2. The relay state is changed back to the Zone 2 state when the source
value passes the set point as given by the hysteresis value.
3. The source value passes set point two and the relay state is changed
according to the definition for Zone 3.
4. The relay switches back to the Zone 2 relay state when the source value
passes set point two as given by the corresponding hysteresis value.

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Hart Devices Configuration


Up to three HART slaves can be connected to Analog Input 1 using address
1-3, see Rex Installation Manual. In this case the current is set to 4 mA.
In Analog Current mode only one HART slave is allowed. In this case address
0 must be used.
To configure connected devices using the HART protocol click the HART
Devices button in the RTG Rex Configuration window.

A Rex gauge can act as a master interfacing up to three HART devices


(slaves) in a multidrop configuration connected to Analog Input 1. When two
or three HART slaves are connected short address 1-3 must be used.
The HART Devices Configuration window lets you specify an identifier for
each HART slave.
If the transmitter is connected to an FCU, check that the Slave Database is
configured with the correct number of HART slaves. See Installing a Field
Communication Unit (FCU) on page 3-23 for more information.
To view status information of connected HART slaves choose HART Devices
Status from the Service/Devices menu.

Tank Scan
To open the Tank Scan window, press the Tank Scan button in the Rex RTG
Configuration window. For a description of the Tank Scan window and its
functionality, see Tank Scan on page 8-13.

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3.8.5 Step 5: Tank


Distances

The following tank distance parameters need to be specifed (see also Tank
Distances on page 3-64):
Tank Reference Height (R)
The Tank Reference Height (R) is the distance from the hand dipping nozzle
(Tank Reference Point) to the Zero Level (Dipping Datum Plate) close to or at
the bottom of the tank.
Rex Reference Distance (G)
The RTG Reference Distance (G) is the distance between the Tank Reference
Point and the RTG Reference Point, which is located at the top surface of the
customers flange or manhole cover on which the gauge is mounted. For Still
Pipe Gauges the RTG Reference point is located at the hand-dip mark on the
Still Pipe Gauge Stand.
G is positive if the Tank Reference Point is located above the RTG Ref Point.
Otherwise G is negative.
Minimum Level Distance (C)
The Minimum Level Distance (C) is defined as the distance between the Zero
Level (Dipping Datum Point) and the Minimum Level of the product surface
(tank bottom). By specifying a C-distance, the measuring range can be
extended to the bottom of the tank. If C>0, negative level values will be
displayed when the product surface is below the Zero Level. Select the Show
negative level values as zero check box if you want levels below the Zero
Level to be displayed as Level=0.
Measurements below the Zero Level will not be approved if the C-distance=0,
i.e. the RTG will report an invalid level.

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Tank Distances

TANK REFERENCE POINT


RTG Reference
Distance (G) RTG REFERENCE POINT
TANK REFERENCE HEIGHT (R)

HOLD OFF DISTANCE

APPROVED MEASURING RANGE


ZERO LEVEL

MINIMUM LEVEL DISTANCE (C)


Minimum Level

Definition of tank distances.

Tank Height (R) Distance from Tank Reference Point to Zero level
RTG Reference Distance (G) Distance from Tank Reference Point to the RTG Reference Point
Minimum Level Distance (C) Distance from Zero Level to tank bottom
Hold Off Distance Defines how close to the RTG Reference Point levels can be measured

G>0

G<0

Definition of G-distance.

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3.8.6 Step 6: RTG


Geometry

Tank Connection Length (TCL)


The TCL can only be changed for antenna type User Defined (see the Rex
Configuration window). For standard antennas such as the Parabolic, Cone
etc. a predefined TCL value is used which can not be changed.
The TCL does not correspond to the physical length of the tank connection. It
is specified for each antenna individually. For User Defined antennas, the
gauge can be calibrated by adjusting the TCL value.
Standard antennas have predefined TCL values which can not be changed in
the REX RTG Geometry window. With predefined antenna types (selected in
the Rex Configuration window), the gauge can be calibrated by adjusting the
Calibration Distance, see Calibration on page 3-120.
Hold Off Distance/UFM
The Hold Off distance/UFM defines how close to the RTG Reference Point a
level value is accepted. Normally the Hold Off distance does not need to be
changed. However, if there are disturbing echoes in the upper part of the tank,
for example from the tank nozzle, you can increase the Hold Off distance in
order to avoid measurements in the region close to the antenna.
Calibration Distance
Use this variable to adjust the transmitter so that measured product levels
match hand dipped levels. Normally a minor adjustment is necessary when
the gauge is installed due to, for example, a minor deviation between the
actual tank height and the value stored in the transmitter database.

Section 3. Installing a Level Gauging System 3-65


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3.8.7 Step 7: DAU


Configuration
NOTE!
This step is only required if you are installing a DAU.

To configure the Data Acquisition Unit (DAU) do the following:


1. In the RTG Geometry window click the Next button. The REX RTG DAU
Configuration window appears:

2. Click the Synchronize with FCU button. This will update the number of
temperature inputs as specified in the FCU Slave Database window, see
Installing a Field Communication Unit (FCU) on page 3-23.

3. Select the analog input signal to appear on the DAU local display. Ain
designates current inputs to a REX Radar Tank Gauge (RTG).
4. Click the Configure button to configure the temperature sensors.

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Temperature sensor configuration


Up to 14 temperature sensors can be connected to a DAU. To configure the
temperature sensors do the following:
1. In the DAU Configuration window click the Configure button next to the
Number of Temperature Sensors field.
The Temperature Sensors Configuration window appears:

SENSOR TYPE

SENSOR RANGE

Temperature sensor position

2. Type the position of each sensor in the corresponding input field.


3. Select the appropriate sensor type and measuring range.
4. if you want to exclude a particular temperature sensor from the average
temperature calculation, select the Average Exclude check box . This
may be useful if for example a sensor is broken, or if the temperature
close the surface or the bottom of the tank deviates significantly from the
temperature in the rest of the tank. (The sensor will also be marked as
blocked in Tankmaster WinOpi).
5. Click the OK button to return to the DAU Configuration window.

Section 3. Installing a Level Gauging System 3-67


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3.8.8 Step 8: Summary 1. Click the Next button to continue.

The Summary window shows information concerning the current device


installation. If you choose to click the Finish button, the installation is
completed and the installed devices appear in the WinSetup Workspace.
You can choose not to fulfill the installation by clicking the Cancel button.

NOTE!
If the communication address was changed during the installation procedure,
the new address remains stored in the actual device even if the installation
was interrupted and the device is not visible in the WinSetup Workspace!

2. Check that the displayed information is correct and click the Finish
button to finish the installation.

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Summary of REX RTG Installation and Configuration

Device type
Select device type REX (or
REX and SDAU if the system
includes a slave DAU).

Communication
Assign the address and
specify if the workstation
should communicate directly to
the connected device or via a
Field Communication Unit
(FCU).

Configuration
Specify antenna type.
Configure temperature
sensors and optional facilities
like relay outputs, analog
inputs and HART master.

Section 3. Installing a Level Gauging System 3-69


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Tank Distances
Specify the tank distances
needed for converting
measured quantity (ullage) into
product level.

RTG Geometry
Specify gauge related
parameters for calibration and
optimizing measurement
performance.

DAU Configuration
Configure temperature
sensors and local display
(LCD).

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3.9 INSTALLING A PRO GAUGE

3.9.1 Step 1: Start the device installation wizard


Start the installation wizard as described in Starting the Device Installation
Wizard on page 3-45.

3.9.2 Step 2: Select device type

1. Choose device type Pro RTG. If a DAU is part of the installation, choose
Pro RTG and IDAU.
2. Specify a name in the Tag input field. TankMaster automatically suggests
the first part of the name according to the settings in the Tag Prefixes
window, see Setting the Name Tag Prefixes on page 3-18.
3. Click the Next button to continue.

Section 3. Installing a Level Gauging System 3-71


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3.9.3 Step 3: Communication setup

Communication settings
There are two ways to connect to the RTG:
via a Field Communication Unit (FCU), or
directly to the RTG via a Field Bus Modem (FBM).
Select the button that corresponds to the current type of connection. If a DAU
is part of the installation, also set the DAU Modbus address.
In the FCU Slave Database each device is represented by one row and a
unique address. The Slave Database contains information on each device
such as address, number of temperature sensors etc. (see Installing a Field
Communication Unit (FCU) on page 3-23).
When the communication address is set for the current device, you should
check that the value in the Position in FCU field corresponds to the desired
position in the FCU Slave Database. If the Slave Database position is
incorrect, it may indicate that you have set the wrong address for the current
device.
If there are several FCUs available choose the one that the gauge is
connected to in the FCU Tag box.
For devices connected directly to the FBM (i.e. not via a FCU), select the
channel that the FBM is connected to. (To check which channel that is
enabled, open the Protocols folder, select the Master Protocol icon, click
the right mouse button and choose Properties).

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To change transmitter address


1. Click the Change Address on Device button.

2. Enter the Unit Id of the current RTG and choose the desired address.
When changing the device address the Unit Id is used as a unique
identifier of the device. It can be found on a label mounted on the device.

(If there is no other device connected that uses the same address as the
current device, you can find the Unit Id by typing the current address into
the Address field and clicking the Verify Communication button in the
Communication window).

3. Click the OK button.

4. In the Communication window click the Next button to open the Pro
Configuration window.

Section 3. Installing a Level Gauging System 3-73


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Position in FCU
If the gauge is connected to an FCU, check that the Position in FCU field
displays the correct number. This number must correspond to the position in
the FCU Slave Database as illustrated below.

The address of the current


RTG corresponds to the
address in position 2 of
the FCU Slave Database.

The current RTG is


configured in position 2
in the FCU Slave
Database.

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3.9.4 Step 4: RTG


Configuration

The number of temperature sensors connected to the gauge is set in the


FCU slave database. Up to six temperature sensors can be connected to a
Pro gauge.

NOTE!
Make sure that the number of temperature sensors specified in the Number of
Temperature Inputs field is equal to the number of sensors connected to the
gauge.

Antenna type
You can choose one of the predefined antenna types, for example Parabola
or Cone, or a User Defined antenna if your antenna is not available among
the predefined antenna types. For a predefined antenna a number of
transmitter parameters such as TCL and Hold Off Distance (see Step 6: RTG
Geometry on page 3-65) are automatically specified in order to optimize
measurement performance. When choosing a user defined antenna you will
have to make sure that the database settings are correct.

Section 3. Installing a Level Gauging System 3-75


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The following antenna types are available:


User defined
Cone 4" PTFE
Cone 4" QUARTZ
Cone 6" PTFE
Cone 6" QUARTZ
Cone 8" PTFE
Cone 8" QUARTZ
Pipe PTFE
Pipe QUARTZ
Rod
Parabola
Process Seal 4" PTFE
Process Seal 4" Ceramic
Process Seal 6" PTFE
Process Seal 6" Ceramic
Cone 3" PTFE
Cone 3" QUARTZ
ITG Stillpipe 6
ITG Stillpipe 8
ITG Stillpipe 10
ITG Stillpipe 12
Stillpipe Array Flanged
Stillpipe Array Hatched
Rod 100
Rod 250
To configure a User Defined antenna
The User Defined option should only be used in special situations when
non-standard antennas are used.
1. Choose the appropriate antenna type.
2. For a still-pipe, enter the inner diameter in the Pipe Diameter field.
3. Specify TCL and Hold Off Distance in the RTG Geometry window, see
Step 6: RTG Geometry on page 3-65.
When the Cone Antenna or the Parabolic Antenna is used, the pipe diameter
is automatically set to -0.1 m since this parameter is irrelevant for these
antennas.

NOTE!
Except for Still-Pipe gauges the User Defined options should only be used in
special situations when non-standard antennas are used.

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Temperature Sensor Configuration


In the Pro Configuration window click the Temp Input button to configure
type, range and position of the temperature sensors.

Sensor Type
You can choose between the following sensor types:
Spot DIN Pt100.
Cu90 (average measurement)
User-defined. The characteristics is specified by a mathematical
formula or a linearization table. (See User Defined Temperature
Conversion on page 8-4 for more information about specifying a
user-defined sensor type).
Make sure that you choose the correct sensor type. For Spot and Multiple
Spot temperature elements you have to choose the Spot Pt100 sensor type in
order to obtain a correct average temperature calculation.

Sensor Range
Specify the sensor temperature range.

Sensor Position
The sensors are numbered from the bottom of the tank and upwards. Enter
the position of each sensor, measured as the distance from the Zero Level
(Dipping Datum Plate) to the temperature element. If you use average
temperature elements enter the position of the terminating level of each
sensor element.

NOTE!
The number of available sensors is specified in the Pro Configuration window.

Section 3. Installing a Level Gauging System 3-77


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Average Temperature Calculation


Select the Exclude From Average Calculation check box if you want to
exclude a certain spot element from the average temperature calculation.
This may be useful if, for example, the temperature close to the surface or
close to the bottom of the tank deviates significantly from the temperature in
the rest of the tank. This may also be accomplished by setting an appropriate
value of the Minimum Distance parameter.

NOTE!
A faulty temperature sensor is blocked automatically, and consequently
excluded from average temperature calculations.

Minimum Distance
You can specify a region between the product surface and a certain level
below the surface, in which spot sensors will not be included in the average
temperature calculation.

Product surface

MINIMUM DISTANCE

These sensors are not


included in the average
temperature calculation

The width of this region is specified by setting the Minimum Distance.


This function may be useful if the temperature of the atmosphere above the
product significantly deviates from the temperature of the product itself,
resulting in large temperature gradients close to the product surface. By
setting a Minimum Distance, temperature elements within this region can be
excluded from average temperature calculations.
This function can also be used to compensate for inaccuracies in the
measured sensor positions, in order to make sure that temperature sensors
above the product surface are not included in the average temperature
calculation. If for example the temperature sensor positions are measured at
an accuracy of 10 mm, setting the minimum distance to 10 mm or more
makes sure that sensors above the surface are not included in the average
temperature calculations.

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Configuration - Analog Outputs


To configure the analog output signal, click the Analog Output button in the
Pro RTG Configuration window.

Analog Out Source


Choose the desired source signal for the Analog Output. If, for example, Level
is selected the Analog Output provides an output signal between 4 and 20 mA
which is proportional to the current product level.
Alarm mode
The Alarm mode specifies the analog output state when a measurement error
occurs, or when the measured value is out of range:
High: the output current is set to 22 mA.
Low: the output current is set to 3.8 mA.
Freeze current: the output current is set to the present value at the time
when the error occurs.
Binary High: the output current is 4 mA under normal conditions. In
case there is a measurement error, or when the source signal is out of
range, the output current is set to 20 mA.
Binary Low: the output current is 20 mA under normal conditions. In
case there is a measurement error, or when the source signal is out of
range, the output current is set to 4 mA.

Range Value
Set the source signal range values that correspond to the analog output
values 4 mA and 20 mA. You can specify any value as long as the Upper
range value is above the Lower range value. If the measured value goes out
of range, the transmitter enters the alarm mode.

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3.9.5 Step 5: Tank


Distances

The following tank distance parameters need to be specifed (see also Tank
Distances on page 3-81):
Tank Reference Height (R)
The Tank Reference Height (R) is the distance from the hand dipping nozzle
(Tank Reference Point) to the Zero Level (Dipping Datum Plate) close to or at
the bottom of the tank.
Pro Reference Distance (G)
The Pro Reference Distance (G) is the distance between the Tank Reference
Point and the RTG Reference Point, which is located at the top surface of the
customers flange or manhole cover on which the gauge is mounted. For
still-pipe gauges the RTG Reference point is located at the hand-dip mark on
the still-pipe gauge stand.
G is positive if the Tank Reference Point is located above the RTG Reference
Point. Otherwise G is negative.
Minimum Level Distance (C)
The Minimum Level Distance (C) is defined as the distance between the Zero
Level (Dipping Datum Point) and the Minimum Level of the product surface
(tank bottom). By specifying a C-distance, the measuring range can be
extended to the bottom of the tank. If C>0, negative level values will be
displayed when the product surface is below the Zero Level. Select the Show
negative level values as zero check box if you want levels below the Zero
Level to be displayed as Level=0.
If you set the C-distance=0, measurements below the Zero Level will not be
approved, i.e. the RTG will report an invalid level.

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Tank Distances

TANK REFERENCE POINT

RTG Reference
Distance (G) RTG REFERENCE POINT

HOLD OFF DISTANCE

TANK REFERENCE HEIGHT (R)

APPROVED MEASURING RANGE


ZERO LEVEL

MINIMUM LEVEL DISTANCE (C)


Minimum Level

Definition of tank distances.

Tank Height (R) Distance from Tank Reference Point to Zero level
RTG Reference Distance (G) Distance from Tank Reference Point to the RTG Reference Point
Minimum Level Distance (C) Distance from Zero Level to tank bottom
Hold Off Distance Defines how close to the RTG Reference Point levels can be measured

G>0

G<0

Definition of G-distance.

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3.9.6 Step 6: RTG


Geometry

Tank Connection Length (TCL)


The Tank Connection Length (TCL) is specified for each antenna individually.
Each standard antenna has a predefined TCL value which does not
correspond to the physical length of the Tank Connection. TCL can only be
changed for antenna type User Defined (see the Pro Configuration window).
If you chose one of the predefined antennas in the Pro Configuration window,
you can calibrate the transmitter by adjusting the Calibration Distance.

Hold Off Distance/UFM


The Hold Off distance/UFM defines how close to the RTG Reference Point a
level value is accepted. Normally the Hold Off distance does not need to be
changed. However, if there are disturbing echoes in the upper part of the tank,
for example from the tank nozzle, you can increase the Hold Off distance in
order to avoid measurements in the region close to the antenna.

Calibration Distance
Use this variable to adjust the transmitter so that measured product levels
match hand dipped levels. Normally a minor adjustment is necessary when
the gauge is installed due to, for example, a minor deviation between the
actual tank height and the value stored in the transmitter database.

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3.9.7 Step 7: Summary 1. In the Pro RTG Geometry window click the Next button to continue.

2. Click the OK button to finish the Pro RTG installation.

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3.10 INSTALLING A Preparations


TRL PU Make sure that the RS232 connector is properly jumpered:

1 2 3 4 5 Jumpers between pins 1, 4, and 6.


6 7 8 9
Jumpers between pins 7 and 8.

Check the Master Protocol configuration (see Master Protocol Channel


Configuration on page 3-5). Configure the communication parameters as
follows:

Modem RS232.
Handshaking None.
Baud Rate See Directory 72 on the PU Display Unit.
Stop Bits See Directory 72 on the PU Display Unit.
Parity See Directory 72 on the PU Display Unit.
Configuration
1. Start the device installation wizard, see Starting the Device Installation
Wizard on page 3-45.
2. Choose device type TRL PU and click the Next button to continue.

3. Select the Communication channel that the modem is connected to. (To
check which channel is enabled, open the Protocols folder, select the
Master Protocol icon, click the right mouse button and choose
Properties).
4. Enter the TRL PU Modbus address. The address can be viewed in
directory 72 on the TRL Display Panel Unit. Normally address 1 or 34 is
used.
5. Click the Verify Communication button to make sure that
communication with the TRL PU unit is established.
Click the Next button to continue.

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6. Make sure that the maximum number of gauges is equal to the number
of tanks.
7. Enter the number of temperature inputs for each gauge. Use the TRL
Display Panel Unit (DPU) to see in which order the TRL gauges are
listed. (See the TRL Operators Manual for details on how to use the
DPU).
8. Select the corresponding check box for gauges equipped with pressure
sensor.
9. Mark the Level source in cm check box if the TRL PU is equipped with
the option for measuring tanks higher than 32 meters.
10. Mark the Level rate available check box if software version 1.df or later
is used. The software version can be viewed in directory 60 on the TRL
Display Panel Unit. Click the Next button to continue.
11. Click the Finish button to finish the TRL PU installation.

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3.11 INSTALLING AN IOT WinSetup supports installation of four types of I/O Terminals (IOT):

IOT 5110 Analog Input 16 channels


IOT 5120 Analog Output 16 channels
IOT 5130 Digital Input 16 channels
IOT 5140 Digital Output 8 channels

The installation of an IOT using the installation wizard includes the following
steps:

IOT 5110 IOT 5120 IOT 5130 IOT 5140

Select Device Select Device Select Device Select Device

Communication Communication Communication Communication

Enable Channels Enable Channels Enable Channels Channel Mapping

Configuration Configuration Summary Summary

Scaling Scaling

Summary Channel Mapping

Summary

The following installation example shows how to install an IOT 5120. A similar
procedur is used for the IOT 5110, 5130, and the IOT 5140.
To install an IOT 5120 do the following:
1. Start the device installation wizard, see Starting the Device Installation
Wizard on page 3-45.

2. Choose device type IOT 5120, and set an appropriate IOT tag. Click the
Next button to continue.

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Select
Communication
Channel
Enter IOT address

Verify communication

3. Select the Communication channel that the modem is connected to. (To
check which channels are enabled, open the Protocols folder, select the
Master Protocol icon, click the right mouse button and choose
Properties).
4. Enter the IOT address.

5. Click the Verify Communication button to make sure that


communication with the IOT unit is established.
Click the Close button and then click the Next button to continue.

6. Select which channels to enable. By default all channels are enabled.


Click the Next button to continue

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7. Configure the analog channels for the terminal. Select mA to configure


the channel for 4-20 mA, or select Volt to configure the channel for 0-10
Volt. Click the Next button to continue.

8. Set the scaling parameters for each channel.


Configure the Scale Min and Scale Max range values,
e.g. 0-10 V.
Configure Value Min and Value Max for scaling, e.g. 0-20 m.
Choose Value Unit, e.g. m.
Click the Next button to continue.

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Click here to
select a source
for Channel 1.

9. This window shows the Channel Mapping for tank or system parameters
to the active analog output channels. Click the button to select a
source for the channel.

10. There are two ways you can configure the channel source - Simplified
and Advanced.

In the Simplified configuration you can choose between tanks and


system objects in the Use Source as combo box. After the source is
selected you can choose parameter (for example Level, or Avg Temp) in
the Parameter combo box. Only current value (CV) of the selected
parameter can be used.

In the Advanced configuration you can select not only tanks and system
objects, but also devices. Formally, any parameter and any field (i.e. not
only current value) can be selected. However, the user is advised to use
current value (CV).

Click the OK button to return to the Channel Mapping window.

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11. In the Channel Mapping window, click the Next button.

12. Click the Finish button to finish the IOT installation.

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3.12 INSTALLING AN To install a CIU do the following:


ENRAF CIU 1. Connect the CIU to one of the COM ports on the TankMaster PC.

NOTE
If a CIU Prime is used, make sure that it is configured to emulate a CIU 858.
Use the Enraf CIU Prime configuration program to set the check box CIU 858
compatible for the dedicated port (Host Port 2).

2. In the WinSetup workspace select the Enraf GPU Master icon, click the
right mouse button and choose the Properties option. In the Protocol
Properties window select the desired protocol channel and click the
Properties button.

3. Check that the Protocol Channel is enabled and properly configured.


See Communication Protocol Setup on page 3-4 for further information
about how to configure communication protocols in WinSetup.
4. Start the device installation wizard as described in Starting the Device
Installation Wizard on page 3-45.

5. Choose device type CIU in the Select Device window and type the
desired name tag.

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6. Click the Next button.

7. Select an enabled communication channel. (You can check which


communication channels are enabled by opening the EnrafGPUMaster
protocol folder in the WinSetup workspace).
8. Click the Next button.

9. Configure the CIU channels. Select the available parameters for each
channel that is used.
The Set values as selected row button lets you select or deselect all
check boxes at one click.

The following parameters can be selected:

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Level
Average Temperature
Number of Temperature inputs
Vapor Temperature
Number of pressure inputs
Pressure Input 1 Unit (liquid)
Pressure Input 2 Unit (level)
Pressure Input 3 Unit (vapor)
Free Water Level (FWL)

Click the Next button.

10. In the Summary window click the Finish button to finish the TankMaster
WinSetup part of the CIU installation.

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3.12.1 Configuration of the Egpudev.ini file

1. Copy the Egpudev.ini file from the Misc folder on the TankMaster CD to
the ...\Rosemount\Server\Data folder on the TankMaster PC.
2. Edit the Egpudev.ini file using a text editor, e.g. the Windows Notepad
program. The Egpudev.ini file has the following contents:

2
3

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The following is a short description of the contents in the Egpudev.ini file:

1. Device_0=1.0.CIU

Device_0 Device number one. Next device is Device_1 etc. See Step 2 above.

1 Enraf GPU Master Protocol channel number

0 CIU address
CIU Device type (do not change)

2. DEVICE=UR:20000;TOI:R;TOR0:X;

UR Update Rate: 20000 ms (=20 s)

TOI:R Type of Instrument where R means CIU GPU-Protocol Version

TOR0:X Type of Request. X stands for Identity (send identity record)

3. CH0=ADDR:04;UR:3000;TOI:B;TOR0:D;TOR1:X;
The requested data is specified in this string. Note that the name of the first
string is CH0, which corresponds to Channel no.1 in the
CIU Properties/Configuration window. The commands are:

CH0 Corresponds to Channel no.1 (first position in


CIU Properties/Configuration window, see step 9 on page 3-92).

ADDR:04 The gauge address

UR:3000 Update Rate in ms (3000 ms= 3 s)

TOI:B Stands for Type Of Instrument;


B means an 811 Gauge with GPU Protocol and devices with Gauge
Type = B (854 servo is such a gauge).
Rex can emulate a type B or C gauge.

TOR0:D Type of Request 1.


D is Request for Level and Temp. This can for example also be B
(Request for Level) or C (Request for Temp).

TOR1:X Type of Request 2.


X stands for Identity (send identity record).

3. Save the edited Egpudev.ini file.

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3.12.2 Configuration of The TankMaster WinSetup program can be used to configure Enraf GPU
an Enraf Gauge devices connected to a CIU.
To configure an Enraf device via a CIU do the following:
1. In the WinSetup workspace open the Devices folder.

Devices

2. Click the right mouse button on the CIU to which the gauge is connected.
Choose the Properties option.

3. Select the Configure Device tab.


4. Verify that the CIU address is correct (0-9).
5. Enter the gauge address (0 - 99).
6. Set type of instrument (TOI=B).
7. Select the Z-type of Record check box if Z Type Of Request is used.
8. Enter item (LQ = level query) by the "C:" sign.
9. Press Enter.

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Example 1
Sending a request for status and level (Type Of Request=B):

Example 2
Changing the Reference Level (Type Of Request=Z):

Z-type of Record check box

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3.13 INSTALLING AN ENDRESS & HAUSER MDP 2


1. Make sure that the device is connected to one of the COM ports of the
TankMaster PC.
2. In the WinSetup workspace, select the Modbus Master icon, click the
right mouse button and choose the Properties option.
3. In the Protocol Properties window select the desired protocol channel
and click the Properties button.

4. Check that the protocol channel is enabled and properly configured for
E&H. See Communication Protocol Setup on page 3-4 for further
information on how to configure communication protocols in WinSetup.
5. Start the device installation wizard as described in Starting the Device
Installation Wizard on page 3-45.

6. Choose device type E&H MDP II in the Select Device window and type
the desired name tag.
7. Click the Next button.

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8. Select an enabled communication channel configured for E&H. (You can


check which communication channels that are enabled by opening the
ModbusMaster protocol folder in the WinSetup workspace).
Click the Next button.

9. Configure the E&H channels by selecting the parameters (level and/or


average temperature) to be used.
Use the Clear button if you want to deselect all check boxes.
Click the Next button.

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10. In the Summary window click the Finish button to finish the E&H
installation.

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3.14 INSTALLING AN LPG/LNG TANK GAUGE

3.14.1 Preparations Make sure that all mechanical installations are made according to
instructions, and that all external sensors such as pressure and temperature
sensors are properly connected. Also make sure that the position of the
reference pin(s) and the inner diameter of the still-pipe are available.
Before the actual LPG configuration can take place, install the tank and the
level gauge in TankMaster WinSetup as described in Tank Installation on
page 3-30 and Installing a Rex 3900 Gauge on page 3-47. Make sure that
the appropriate tank and device types are selected and that the temperature
and pressure sensors are properly configured. Check that the gauge
communicates properly with the TankMaster PC.
The LPG gauge is able to compensate deviations in measured level due to
the influence of highly pressurized vapor above the product surface.
Installation of an LPG gauge can roughly be divided in two main activities:
1. Immediately after the installation of the gauge, when the tank is still
empty, calibrate the gauge and configure for LPG.
2. Setup the correction method that applies to the particular type of product
that is stored in the tank.

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3.14.2 LPG Step 1. Check the ball valve.


Configuration Check that the optional ball valve on the gauge is open and that the
TEST-OPERATION switch is in the OPERATION position.
In the WinSetup Work Space select the appropriate device, click the right
mouse button and choose LPG Setup.

Step 2. Choose Air Correction.

In the LPG Setup window click the Correction button.

Choose Air Correction Only from the list of correction methods and click the
OK button.

NOTE
The Air Correction Only option shall only be used when the tank atmosphere
contains air and no other gases.

(When the LPG configuration is finished the correction method will be


changed to a correction method that applies to the particular type of product
that is used. See Choose correction method. on page 3-107).

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Step 3. Choose Vapor Pressure and Vapor Temperature Source.

In the LPG Setup window click the Pressure button and choose Vapor
Pressure Source.

As source signal you can choose one of the analog inputs or a HART slave
device. It is also possible to set a manual value.

NOTE!
Pressure is not required for correction method One or more known gases,
known mixratio.

In the LPG Setup window, click the Temperature button and choose the
desired temperature source.

There are a number of options available depending on the type of transmitter


that is installed. For the Rex gauge you can choose one of the spot sensors
connected to the transmitter, the average temperature for sensors above the
liquid surface, an analog input signal or the input from a HART slave device.

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Step 4. Calibrate.

Make sure that there is no liquid above the calibration ring (or bottom plug) at
the end of the pipe. Check the Ullage value measured by the transmitter
(Ullage = Tank Height R- Product Level L). If the Ullage value is not equal to
the actual distance between the RTG Reference Point and the calibration
ring, open the transmitter Properties window (right-click the device icon and
choose Properties), choose the RTG Geometry tab and adjust the
Calibration Distance (see Step 6: RTG Geometry on page 3-65).

Step 5. Configure the reference pins.

In the LPG Setup window click the Config Pins button.

Enter the reference pin positions. The position is measured from the RTG
Reference Point (see Step 5: Tank Distances on page 3-63 ) to the actual
position of the reference pin.
Since hand dipping can not be performed in high pressurized tanks, Emerson
Process Management / Rosemount Tank Gauging has developed a unique
method to verify level gauging in such tanks. The method is based on
measurement in a special radar wave propagation mode against fixed
reference pins. Up to three reference pins can be mounted in the pipe in order
to verify the measurement.

NOTE!
The value that you enter in the Nominal Pos field refers to the mechanical
distance from the RTG reference point to the reference pin. This value will
only act as a starting point for the following verification process in which the
electrical distance from the RTG reference point to the reference pin is
calculated. In most cases the electrical distance deviates from the actual
mechanical distance.

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RTG REFERENCE POINT

Distance from RTG reference


point to reference pin

RTG REFERENCE PIN

Make sure that the Threshold value is 500 mV.


The amplitude of the echo from the Reference Pin must be above the
threshold value in order to appear in the LPGVerify window (see Step 6 on
page 3-106). If for some reason one of the Reference Pins does not show up,
it is possible to use a smaller threshold value for that particular Reference Pin.
Check that the product level is not above the reference pin.

NOTE!
When the product surface is close to a reference pin, the radar echoes from
the reference pin and the product surface interfere, and the measured
distance to the reference pin becomes inaccurate. It is recommended that
verification is not performed if the distance between a reference pin and the
product surface is less than 900 mm.

REFERENCE PIN

MINIMUM CLEARANCE 900 MM

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Step 6. Verify the gauge measurement.

1. Turn the Calibration Handle to the TEST position on the Radar Tank
Gauge. It is only in this position that the Reference Pins produce visible
radar echoes. Make sure that the pins appear in the LPG Setup window.

In the LPG Setup window click the Verify Pins button.

2. In the LPG Verify Pins window click the Start button to start the
verification process.
3. When the verification is finished, the measured position appears in the
Measured Position column.
4. Note the position of the reference pin in the Measured Position field. If
the measured position deviates from the nominal position, return to the
RTG LPG Configure Pins window and enter the measured position into
the Nominal Position field.

NOTE!
The nominal position that was entered the first time refers to the mechanical
distance. The measured position refers to the electrical distance which is
the distance seen by the RTG.

5. In the LPG Verify Pins window click the Start button again to start a new
verification. Repeat steps 3 and 4 until the nominal position in the RTG
LPG Configure Pins window is close to the measured position in the LPG
Verify Pins window.

NOTE!
Remember to put the Calibration Handle on the Radar Tank Gauge back to
the OPERATION position after the verification procedure is finished.

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Step 7. Choose correction method.

There are several options available depending on the number of products and
product type. Click the Correction button:

Choose one of the following methods:


1. Air Correction.
This method should only be used when there is no vapor in the tank, i.e.
when the tank contains only air. This method may for example be used
when the transmitter is calibrated.
2. One known gas.
This method may be used when there is only one gas type in the tank. It
provides the highest accuracy among the different correction methods.
Note that even small amounts of another gas reduces the accuracy.
3. One or more unknown gases.
Use this method for hydrocarbons, for example Propane/Buthane, when
the exact mixture is not known.
4. Two gases, unknown mixratio.
This method is suitable for a mixture of two gases even if the mixratio is
not known.
5. One or more known gases. Known mixratio
This method may be used when there is a well known mixture of up to 4
products in the tank.

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3.15 SETTING UP A HYBRID TANK MEASURING SYSTEM


TankMaster Based Hybrid Calculations
This is a description of how to install an on-line density measurement system
to be used for mass calculations. Before the setup is started make sure the
FCU Slave Database is configured accordingly, see Installing a Field
Communication Unit (FCU) on page 3-23.
For the mass calculations to work properly, a tank strapping table (also
referred to as a Tank Capacity Table) must be entered, see TankMaster
WinOpi Users Guide for more information on strapping tables.
The description is based on an example with a TankRadar Rex gauge
connected to two pressure transmitters:
Liquid Pressure P1 is measured by a pressure transmitter connected
as a HART slave to Analog Input 1 on the Rex gauge. Note that P1
does not have to be connected as a HART device. This option is only
used as an example.
Vapor Pressure P3 is measured by a second pressure transmitter
which outputs a 4-20 mA signal to Analog Input 2 on the Rex gauge.

Step 1. System Setup


1. Start TankMaster Winsetup.

2. In TankMaster WinSetup select the tankserver icon. In this example the


tankserver is located onThis Workstation.
Click the right mouse button and select Setup,
- or -
select This Workstation and choose menu option
Service>Servers>Setup.

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3. Select the Units tab.

Density

Pressure

4. Choose the desired measurement units for Density and Pressure.


5. Select the Inventory tab.

6. For Local Gravity choose calculation method Manual or Calculated. The


Local Gravity is used for calculating the Observed Density.
For Manual enter a local gravity value.
For Calculated select the latitude and elevation of the site.

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Step 2. Input configuration

Rex 3900 Hart Slave Device Configuration


This example shows how to configure the pressure sensor P1 connected as a
HART slave device to the Analog Input 1 of the Rex gauge.
1. In WinSetup select the icon that represents the gauge to be configured.

2. Click the right mouse button and choose Properties,


- or -
choose Service>Devices>Properties.

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Hart Devices

3. Select the Configuration tab and click the Hart Devices button.

4. Enter a Description for the Hart Device and click the OK button. In the
example the liquid pressure sensor P1 is connected to the Rex gauge as
a HART slave device.

NOTE!
The Hart device must be pre-configured.

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Rex 3900 Analog Input Configuration


This example shows how to configure the pressure sensor P3 connected to
the Analog Input 2 of the Rex gauge.
1. In WinSetup select the icon that represents the gauge to be configured.

2. Click the right mouse button and choose Properties,


- or -
choose Service>Devices>Properties.

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Analog Input 2

3. Select the Configuration tab and click the Analog Input 2 button.

4. Configure the Analog Input 2 for Liquid Pressure, and click the OK
button.

Section 3. Installing a Level Gauging System 3-113


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Step 3. Configure Pressure Source

1. In Winsetup select the desired tank icon in the workspace window.

2. Click the right mouse button and choose Properties,


- or -
from the Service menu choose Tanks>Properties.
3. Select the Configuration tab.

Analog
Input 2

HART
Device 1

4. Configure the sensors that measure Vapor Pressure and Liquid


Pressure. In the example above the sensors are configured as follows:
Vapor Pressure P3 - Analog Input 2: AI[1]
Liquid Pressure P1 - HART device 1: HI[0]

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Step 4. Verify meausurements in the Tank View window

To confirm that data is measured properly, do the following:


1. In the WinSetup workspace window select the desired tank icon.

2. Click the right mouse button and choose Open Tank View,
- or -
from the Service menu choose Tanks>Open Tank View.

3. Verify that data is presented according to configuration.

Section 3. Installing a Level Gauging System 3-115


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Step 5. Tank Setup

Configure the Liquid Pressure and Vapor Pressure sensors:


1. In the WinSetup workspace window select the tank icon.

2. Click the right mouse button and choose Hybrid Tank Setup,
- or -
from the Service menu choose Tanks>Hybrid Tank Setup.

3. Enter the P1 Sensor Position, i.e. the position of the center of the Liquid
Pressure sensor membrane.

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4. Enter the Hybrid Min Level. This value specifies the lowest product level
at which TankMaster calculates the Observed Density. Normally, the
accuracy of pressure sensors is poor for low pressures, i.e. at product
levels close to the sensor membrane. Therefore, you can enter a limit
below which the density calculation is frozen. If you for example type
0.6 in the Hybrid Min Level field, WinOpi will present the same density
value for product levels below 0.6 meter.

NOTE!
Specify the actual product level and not the distance between the pressure
sensor and the product surface.

5. Enter the P3 Sensor Position, i.e. the position of the center of the Vapor
Pressure sensor membrane.
6. Click the OK button to save the Hybrid Tank Setup configuration.

Step 6. Tank Entry

1. In the WinSetup workspace window select the desired tank icon.

2. Click the right mouse button and choose Tank Entry,


- or -
from the Service menu choose Tanks>Tank Entry.

Section 3. Installing a Level Gauging System 3-117


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Reference Density is
automatically measured

3. Make sure that the Reference Density is measured automatically, i.e.


the check box is unchecked.
4. Open Properties for the selected tank (Service>Tanks>Properties) and
select the Value Entry tab:

Check that Value Source


is set to Automatic

5. Make sure that Liquid Pressure and Vapor Pressure are measured
automatically, i.e. Value Source is set to Automatic.

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Step 7. Tank Inventory

Check the result in the Tank Inventory window:


1. In the WinOpi workspace select the tank icon.
2. From the View menu choose Tank>Tank Inventory.

If the calculations seem to be incorrect, see section Checklist for Inventory


Parameter Setup in the TankMaster WinOpi Reference Manual for guidance.

Section 3. Installing a Level Gauging System 3-119


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3.16 CALIBRATION Normally a minor adjustment of the Calibration Distance is needed in order to
achieve good agreement between measured and actual product level. A small
offset can for example result from deviations between the actual tank height
and the value stored in the gauge database, or from differences between
various RTG microwave units and antennas.
You can choose to make a manual adjustment of the Calibration Distance, or
you can use the Calibrate function to let WinSetup automatically calculate an
optimized Calibration Distance based on measurement data from different
product levels.

NOTE!
The following is a brief description of how to calibrate a Rex gauge. For a
comprehensive description, see the Rex Service manual.

3.16.1 Manual For Rex gauges a rough calibration can be made by manually adjusting the
Adjustment Calibration Distance parameter (for non-standard antennas the Tank
Connection Length (TCL) may need to be adjusted ). By comparing a hand
dipped level with the corresponding level measured by the gauge, a
Calibration Distance value can be calculated according to the formula:
New Calibration Distance=Old Calibration Distance+DL,
where DL=observed level (hand dip) - gauge level reading.
To change the Calibration Distance stored in the gauge database:
1. Select the gauge icon in the WinSetup workspace.
2. Click the right mouse-button and choose the Properties option.

Calibration Distance

3. Select the RTG Geometry tab.


4. Type the Calibration Distance value in the corresponding input field and
click the OK button.

See the Rex Service manual for further information.

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3.16.2 Using the The Calibrate function is a tool which allows you to calculate the Correction
Calibrate Factor for still-pipe measurements. It also optimizes measurement
performance from the top of the tank to the bottom, by automatically
Function
minimizing the offset between actual product levels and corresponding values
measured by the gauge.
To calibrate a Rosemount TankRadar REX gauge:
1. Select the desired gauge in the Workspace window, click the right mouse
button and choose Calibrate,
- or -
choose Calibrate from the Service/Devices menu:

2. Click the Calibration Data button. In the Calibration Data window enter
hand dipped level values and the corresponding levels measured by the
gauge. Click the Save Calibration Data in PC Database button.

The Calibration window displays a straight line fitted through


measurement points representing the difference between hand dipped
level values and values measured by the RTG. For still-pipe antennas a
sloping line is displayed, otherwise the line is horizontal.
3. Click the Write new calibration data to RTG button in order to save the
current calibration data. By clicking the Write new calibration... button,
a new Calibration Distance is calculated and the REX Level values in the
Calibration Data window are recalculated.

See the TankRadar Rex Service manual for further information on


calibrating a Rosemount TankRadar Rex radar level gauge.

Section 3. Installing a Level Gauging System 3-121


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3-122 Section 3. Installing a Level Gauging System


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Section 4 Device Handling


4.1 To Change Device Configuration . . . . . . . . . . . . . . page 4-1
4.2 To Uninstall a Device . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

4.1 TO CHANGE Once you have installed and configured a device, you can modify the current
DEVICE settings at any time by opening the corresponding Properties dialog. To open
the Properties dialog for a RTG do the following:
CONFIGURATION
1. In the Workspace window select the device you want to configure.
2. Click the right mouse button
- or -
from the Service menu choose Devices.

Properties

3. Choose the Properties option.

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Now the Properties window appears with a number of tabs allowing you to
change the current device settings.

Basically the tabs correspond to the different steps in the installation wizard.
Similar dialogs are available for other device types as well, for example FCUs
and DAUs.
See Section 3: Installing a Level Gauging System for detailed descriptions on
how to configure various device types.

4-2 Section 4. Device Handling


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4.2 TO UNINSTALL A Once you have installed and configured a device, it can be uninstalled at any
DEVICE time. However, the associated tank must be uninstalled first, or if you want to
keep the tank, you can disconnect the device from the associated tank.
To uninstall a device do the following:
1. Start by uninstalling the associated tank, see To Uninstall a Tank on
page 3-43. Alternatively, if you want to keep the tank and only disconnect
the device, use the method described in section Uninstalling a device
without uninstalling the tank on page 4-3.

Uninstall

2. Select the desired device and click the right mouse button.
3. Choose the Uninstall option.

Now the device is removed from the WinSetup workspace.

Uninstalling a device without uninstalling the tank


If you want to keep the tank, you can disconnect it from the device and then
uninstall the device:
1. Select the desired tank and click the right mouse button.

Properties

2. Choose the Properties option and select the Configuration tab.

Section 4. Device Handling 4-3


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Change

3. Click the Change button.

Left arrow

4. Select the device in the right pane and click the left arrow.
Click the OK button.

Response: the tank is disconnected from the associated device.

4-4 Section 4. Device Handling


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The +-sign is removed


indicating that the tank
has no associated device.

5. In the Devices folder in the WinSetup workspace, select the device and
click the right mouse button.

6. Choose the Uninstall option.

Now the device is removed but the tank is still available in the WinSetup
workspace.

Section 4. Device Handling 4-5


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4-6 Section 4. Device Handling


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Section 5 Protocol Handling


5.1 Channel Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1
5.2 Logging the Channel Communication . . . . . . . . . . page 5-3
5.3 Saving the Communication Log to File . . . . . . . . . page 5-5
5.4 Searching for Connected Devices . . . . . . . . . . . . . page 5-8

5.1 CHANNEL The Protocol Statistics function is a tool which can be used to check the
STATISTICS quality of the communication between the TankMaster PC and the connected
devices. To view statistical data for a protocol channel do the following:
1. Open the Protocols folder and the appropriate protocol sub folder.

Protocols folder

Protocols sub folder

Channel

Statistics

2. Select the desired channel.

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3. Click the right mouse button and choose the Statistics option
- or -
from the Service menu choose Channels/Statistics.

The Channel Statistics window lets you view a summary of messages and
various types of errors.

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5.2 LOGGING THE To log the communication for a particular protocol channel do the following:
CHANNEL 1. Select the protocol channel icon.
COMMUNICATION

View Log

2. Click the right mouse button and choose the View Log option
- or -
from the Service menu choose Channels/View Log.

3. Specify a log profile. You can filter out certain function codes and devices
as well as various error types:

Function Code A Function Code defines a specific action or


type of data. You can log all function codes or a
specific code.
Device Address You can log all devices or a specific device.
Enable Filtering Mark this check box to enable filtering by
function codes and addresses.
Type of error Select the check box that corresponds to the
type of error you like to record: Time-out, Check
Sum or Other Errors. You can mark several
check boxes if you like.
Number of messages Set the number of messages that will be added
each time the Communication Log window is
updated. If the log is updated too quickly,
increase the Number of messages value to
reduce the update speed.

Section 5. Protocol Handling 5-3


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4. Click the OK button to open the Communication Log window.

The Communication Log window is continuously updated with new values.


To stop WinSetup from feeding new values click the right mouse button and
choose Freeze.

Log Setup

Save As

Freeze

Clear

The Save As option lets you save the current log to file.
Choose the Log Setup option if you want to change the filtering settings.

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5.3 SAVING THE COMMUNICATION LOG TO FILE


To save the communication log to file:
1. Select the protocol channel icon.

Properties

2. Click the right mouse button and choose Properties,


- or -
from the Service menu choose Channels/Properties.

3. Select the File Log tab.


4. Type a name of the log file in the File Name field and set the Maximum
File Size. The Maximum File Size option is typically used in
combination with the Multiple Log Files option, in order to store the log
file on a number of diskettes

NOTE!
The log file will be stored in the folder \Rosemount\Server\Log, e.g.
C:\Program Files\Rosemount\Server\Log.

5. Choose the One File option if you prefer the log to be stored in a single
file. Choose the Several Files option if you like to divide the log into a
number of files (a new log file will be started each time the maximum file
size is reached). If the Several Files option is chosen, also set the Max
Log Files parameter to define the maximum number of log files to be
created.

Section 5. Protocol Handling 5-5


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6. Set the Log Schedule.

Manual: select Manual and click the Start button to start logging. The
logging will stop when the Stop button is pressed, or the Maximum File
Size is reached.

Automatic Stop: set the Date and Time at which you want the logging to
be stopped. Press the Start button to start the logging. The logging will
stop when the set Date and Time is reached, the Stop button is pressed,
or the Maximum File Size is reached.

7. Click the Advanced button to set the filtering options.

8. Select the Enable Filtering by Function Codes and Addresses check


box if you want to restrict logging to a certain function code and/or a
certain device address.

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9. Choose the Selected Function Code option if you want to log a specific
function.

FC2 Read Inputs


FC3 Read Holding Registers
FC4 Read Input Registers
FC6 Write Single Register
FC8 Diagnostics
FC13 Program
FC14 Poll program complete
FC16 Write Multiple Registers
FC17 Report Slave ID
FC65 Change address

10. Choose one of the device address options. Choose Selected Address if
you want to log a certain device.
11. Specify what type of errors to be logged by selecting the corresponding
check boxes. You can choose to log one or several error types.
12. Click the OK button.

Section 5. Protocol Handling 5-7


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5.4 SEARCHING FOR You can search for devices associated to a certain communication channel:
CONNECTED 1. Open the Protocols folder and the appropriate protocol sub folder.
DEVICES 2. Select the desired protocol channel. For more information on Protocol
Channels, see Communication Protocol Setup on page 3-4.

Find Devices

3. Click the right mouse button and choose the Find Devices option
- or -
from the Service menu choose Channels/Find Devices.
4. Type the desired values in the First and Last address input fields in
order to restrict the search to a certain range of addresses (maximum
range is 1-255).

5. Click the Start button

Now the TRL/2 bus is scanned for devices within the specified address
range.

The search results is a list showing the name, type, address, unit id and
application software version of each device that was found.

5-8 Section 5. Protocol Handling


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Section 6 Viewing Tank Data


6.1 Viewing Data from All Tanks . . . . . . . . . . . . . . . . . . page 6-1
6.2 Viewing Data From a Single Tank . . . . . . . . . . . . . . page 6-2
6.3 Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-3
6.4 Tank Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4

WinSetup offers the option to view data from a single tank or a group of tanks.
Various parameters such as Level, Level Rate, and Average Temperature can
be displayed. Other parameters can be displayed as well as specified in the
Setup Tank View window. See Tank View Layout on page 3-19 for more
information.

6.1 VIEWING DATA 1. Select the Tanks folder.


FROM ALL TANKS

2. Click the right mouse button and choose Summary Tank View, or from
the Service menu choose Tanks/Summary Tank View.

3. Choose the All Tanks tab or the tab for a specific tank.

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6.2 VIEWING DATA 1. Select the desired tank icon.


FROM A SINGLE
TANK

Open Tank View

2. Click the right mouse button and choose the Open Tank View option
- or -
from the Service menu choose Tanks/Open Tank View:

The Tank View window shows measurement data for the selected tank.

6-2 Section 6. Viewing Tank Data


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6.3 TANK CAPACITY The tank geometry is defined in a strapping table; the Tank Capacity Table
(TCT). The TCT is used to convert a product level to the corresponding
volume. The values can be entered in different ways; as pairs of level and
volume, as absolute levels or as relative levels.
To open the Tank Capacity Setup window for a certain tank, select the tank
icon in the workspace window, click the right mouse button and choose the
Tank Capacity option:

See the TankMaster WinOpi Reference Manual for more information on the
Tank Capacity Setup window.

Section 6. Viewing Tank Data 6-3


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6.4 TANK ENTRY The Tank Entry window is used for specifying a number of product parameters
to be used for inventory calculations. TankMaster can use measured data, or
data that is manually entered. To open the Tank Entry window:
1. In the WinSetup workspace select the tank to configure.
2. Choose Service>Tanks>Tank Entry:

3. To enter manual values select the check box and type the desired value
in the corresponding input field. Manual values are marked with yellow
color.
See the WinOpi Reference Manual for further information on how to use the
Tank Entry window.

6-4 Section 6. Viewing Tank Data


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Section 7 Viewing Alarm Status


WinSetup offers the option to view alarm status for a single tank or for a tank
group. To view the alarm status do the following:
1. To view the alarm status of all tanks select the work station (or the Tanks
folder) where the tanks are installed:

Workstation

To view the alarm status of a single tank open the Tanks folder and
select the desired tank:

Single tank

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2. From the View menu choose Alarms.


The Alarm Status window presents a list of various parameters for a tank
group or a single tank, depending on which icon that was selected in the
Workspace window. This function allows you to check that
communication is established and that measurement values are properly
delivered from the gauges.
Alarm status for a tank group:

Alarm status for one tank:

7-2 Section 7. Viewing Alarm Status


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Section 8 Service Functions


8.1 Manual Relay Control . . . . . . . . . . . . . . . . . . . . . . . . page 8-2
8.2 HART Device Status . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3
8.3 User Defined Temperature Conversion . . . . . . . . . page 8-4
8.4 Viewing Input and Holding Registers . . . . . . . . . . . page 8-6
8.5 To Edit Holding Registers . . . . . . . . . . . . . . . . . . . . page 8-7
8.6 Saving and Loading Database Registers . . . . . . . . page 8-8
8.7 Uploading new Gauge Software . . . . . . . . . . . . . . . page 8-11
8.8 System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-12
8.9 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-13
8.10 View Diagnostic Registers . . . . . . . . . . . . . . . . . . . . page 8-25
8.11 Overview IOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-27
8.12 Customizing the Tools Menu . . . . . . . . . . . . . . . . . . page 8-29

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8.1 MANUAL RELAY To manually switch between different relay states do the following:
CONTROL 1. Select a Rex gauge icon in the WinSetup workspace.

Manual Control Relay

2. Click the right mouse button and choose the Manual Control Relay
option
- or -
from the Service menu choose Devices/Manual Control Relay.

3. Make sure that an appropriate Safety Reset value is set. This value
specifies the time-out period for the relay to reset if a communication
failure occurs.
4. Choose Manual in the Control Mode pane.
5. Choose a new relay state from the Select New State list.

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8.2 HART DEVICE To view the status of connected HART devices:


STATUS 1. Select a Rex gauge icon in the WinSetup workspace.

HART Device Status

2. Click the right mouse button and choose the HART Device Status
option.

3. View the desired HART device by selecting the appropriate tab.

Section 8. Service Functions 8-3


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8.3 USER DEFINED TEMPERATURE CONVERSION

8.3.1 Using a When using a resistance temperature sensor, the resistance values can be
Linearization converted to temperature values by using a table of resistance and
corresponding temperature values.
Table
To create a conversion table:
1. Select a Rex gauge in the Workspace window.
2. Click the right mouse button and choose the User Defined
Linearization Table option:

3. Specify the number of conversion points in the Length of Table input


field.

Response: A table is created with the specified number of rows.

4. Type resistance values into the first column (Ohm) and the
corresponding temperatures values in the second column (C).
5. Click the OK button to store the table.

To enable the linearization table for temperature conversion:


1. Select the icon in the Workspace window that corresponds to the Rex
gauge in question.
2. Click the right mouse button and choose the Properties option.
3. Select the Configuration tab and click the Temp Input button (see Step
4: RTG Configuration on page 3-51).
4. In the Sensor Type list choose Spot User Defined Table or Average
User Defined Table depending on the type of sensor that is used.

8-4 Section 8. Service Functions


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8.3.2 Using a When using a resistance temperature sensor, the resistance values can be
Mathematical converted to temperature values by using a mathematical formula:
Formula R=R0*(1+A*T+B*T2)
where R is the resistance at temperature T, R0 is the resistance at zero
degrees Celsius, and A and B are constants.
To create a conversion formula:
1. Select a Rex gauge in the Workspace window.
2. Click the right mouse button and choose the User Defined Formula
option.

3. Enter the parameters R0, A and B in the corresponding input fields. R0, A
and B are stored in the gauge.
4. Click the OK button to store the formula.

To enable the formula for temperature conversion:


1. Select the icon in the Workspace window that corresponds to the Rex
gauge in question.
2. Click the right mouse button and choose the Properties option.
3. Select the Configuration tab and click the Temperature button (see
Step 4: RTG Configuration on page 3-51).
4. Choose Spot User Defined Formula in the Sensor Type list.

Section 8. Service Functions 8-5


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8.4 VIEWING INPUT Measured data is continuously stored in the Input registers of DAUs, RTGs
AND HOLDING and FCUs. By viewing the contents of device input registers you can check
that the device is working properly.
REGISTERS
The Holding registers store various transmitter parameters used to control
the measurement performance.
To view input or holding registers of a certain device do the following:
1. Select the device in the Workspace window.
2. Click the right mouse button and choose the
View Input/Holding Registers option,
- or -
from the Service menu choose Devices/View Input/Holding Registers.

3. Choose Predefined if you want to see a basic selection of registers.


Choose the All option to view a range of registers by your own choice.

For the All option, specify a range of registers by setting a start value in
the Start Register input field, and the total number of registers to be
displayed in the Number of Registers field (1-500).
4. Click the Read button.

8-6 Section 8. Service Functions


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8.5 TO EDIT HOLDING Most Holding registers can be edited simply by typing a new value in the
REGISTERS appropriate Value input field. Some holding registers (marked grey in the
Value column) can be edited in a separate window. In this case you can
choose from a list of options or you can change separate data bits.
To edit a holding register do the following:
1. Select the device in the Workspace window.
2. Click the right mouse button and choose the View Holding Registers
option
- or -
from the Service menu choose Devices/View Holding Registers.
3. In the Value column, put the cursor in the field that corresponds to the
register you want to edit.
4. Type a new value.

Some registers are marked grey in the Value column. To edit these registers
do the following:
1. Double click in the Value input field.

Response: Depending on the type of Holding register, an Expanded


Enumerated or an Expanded Bitfield window is opened(1).

2. Select from the list of options (Expanded Enumerated) or change the


appropriate data bit (Expanded Bitfield).

(1) Contact Emerson Process Management/Rosemount Tank Gauging for more information
about the different Holding register types.

Section 8. Service Functions 8-7


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8.6 SAVING AND LOADING DATABASE REGISTERS

8.6.1 To Save Device Single Device


Registers To save registers to file for a single device do the following:
1. Select the device in the Workspace window.
2. From the Service menu choose Devices/Save Database to File
- or -
click the right mouse button and choose the
Devices/Save Database to File option.

3. Choose the type of registers to save, Input or Holding registers.


4. Choose range; Predefined or User-Defined.
The Predefined option lets you store the registers which are most
frequently used.
The User-defined option lets you specify a certain range of Holding
registers or Input registers.
5. For the User-defined option specify a range of registers by entering the
the first and last register.
6. Click the Browse button, select a folder, and type a file name.
7. Click the OK button to save the register data.

8-8 Section 8. Service Functions


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Multiple Devices
To save database registers to file for multiple devices do the following:
1. Select the Devices folder in the Workspace window.
2. Click the right mouse button and choose the Devices/Save Database of
All to Files option
- or -
from the Service menu choose Devices/Save Database of All to Files.

3. Select a device from the Available Devices pane and click the Add
button. Repeat for all devices you wish to include.
4. Choose Predefined or User-defined.
The Predefined option lets you store the registers which are most
frequently used store the most used registers.
The User-defined option lets you specify a certain range of holding
registers to be saved.
5. For the User-defined option specify a range of registers by entering the
first and last register.
6. Click the Browse button and select a folder and a file name.
7. Click the OK button to save the register data.

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8.6.2 To Load a Device Rosemount TankRadar Rex gauges are equipped with databases that contain
Database parameters used for the Application Software (see the TankRadar Rex
Service Manual) to control the performance of the gauge. TankMaster
WinSetup offers the option to load a new database to replace the current one.
This can be useful if, for example, you want to try out new database settings
and then reload the original database.
To load a database do the following:
1. Select the particular device in the Workspace window for which you want
to load a new database.
2. From the Service menu choose Devices/Upload Database.
- or -
click the right mouse button and choose the Devices/Upload Database
option.

3. Type a file path and file name, or click the Browse button and choose a
database file to be uploaded.
4. Click the OK button.

Response: the selected database is downloaded to the gauge.

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8.7 UPLOADING NEW WinSetup includes the option to reprogram gauges with new application and
GAUGE SOFTWARE boot software (see the Rex Service Manual for more information on gauge
software).
To upload a new program do the following:
1. Select the Devices folder in the Workspace window or a single device in
the Devices folder.
2. Click the right mouse button and choose the Program All option, or for a
single device, choose the Program option.

3. Select the device to be programmed from the Available Devices pane


and click the Move button. Repeat for each device to be programmed.
If a single device was selected in the Workspace window, no device will
appear in the Available Devices pane of the Program Devices window.
The selected device appears automatically in the Program These
Devices pane.
Use the Remove button if you want to change the list of devices to be
programmed.
4. Click the Browse button to locate the flash program file, and click the
Start Programming button.

Response: the Start Device Programming window appears.

5. Make sure the devices are properly prepared for reprogramming and
click the Start Programming button to activate device programming.

Response: the programming process starts.

See the TankRadar Rex Service Manual for further information on


programming a TankRadar REX gauge.

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8.8 SYSTEM STATUS The System Status Overview shows status and properties for the overall
system, Tank Server, Protocol Servers, and devices.
To open the System Status Overview do the following:
1. Select a workstation in the Workspace window.
2. From the Service menu choose Servers/System Status Overview.

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8.9 TANK SCAN The Tank Scan window allows you to view tank echoes and setup the most
important parameters to enable the gauge to distinguish between the surface
echo and disturbing echoes and noise. It is currently available for TankRadar
Pro and Rex level gauges.
To open the Tank Scan window:
1. Select a Rex gauge icon in the WinSetup workspace.

2. Right-click the device and choose Properties in the popup menu.

Response: the REX RTG Properties window appears.

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Tank Scan

3. Select the Configuration tab and press the Tank Scan button.

4. The Tank Scan window contains the Graph Area, Legend/Options area,
File Storage buttons, and various action buttons.

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8.9.1 Graph Area When the Tank Scan window is opened, the system starts reading tank data
from the gauge (indicated by a progress bar in the lower right corner of the
window).

Reread From Gauge Progress bar

After a while the graph area presents data downloaded from the gauge.
The Tank Echo curve shows the measurement signal in graphical form. It
may contain one or several peaks. Apart from the surface echo there might be
echoes from agitators or other obtacles in the tank. In the graph area you can
configure the gauge so that it will always correctly recognize which echo peak
that corresponds to the product surface. See the following chapters for
details.
The tank echo and echo peaks can be refreshed at any time with the Reread
From Gauge button. The new echo curve will be shown as a black line and
the previous curve as a grey line. The graph may show up to two old echo
curves. An old echo peak will be marked by a small cross. This can be used to
compare the existing tank signal with previous signals.

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8.9.2 Legend/Options The following items can be shown in the graph area (check the appropriate
box for each item to be shown):

Tank Echo The black line shows the latest Tank Echo
curve, and the grey lines show previous Tank
Echo curves (maximum two).

Tank Echo
curve

Previous Tank
Echo curve

Prev. Tank Echo See Tank Echo.


(Previous Tank Echo)

General Threshold The General Amplitude Threshold is shown


in blue. Echoes with an amplitude below the
General Amplitude Threshold will be
disregarded.

False Echo Areas The False Echo function is used to improve the
performance of the gauge when the surface is
close to a horizontal surface of a stationary
object in the tank. The object causes an echo
when it is above the surface. Added False
Echo Areas are shown in grey:

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ATP (Amplitude A weak disturbing echo can be filtered out by


Threshold Points) creating a curve of Amplitude Threshold
Points.

Disturbing
Echo

Amplitude
Threshold
Point

Holdoff Distance The Holdoff Distance defines how close to


the Gauge Reference Point a level value is
accepted. The Holdoff Distance is shown in
red.

Gauge Ref. Point The Gauge Reference Point is shown as a


(Gauge Reference dashed (olive colored) line:
Point)

Zero Reference The Zero Reference (zero level; dipping


datum point) close to the bottom of the tank, is
defined by the Tank Reference Height (R). It is
shown as a dashed (sand colored) line:

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Tank Bottom The Tank Bottom is shown in red:

Echo Peaks Echo Peaks are shown in black for the


Surface Echo and in green for unknown
echoes:

Peak Labels Peak Labels are shown for the Surface Echo
and for unknown echoes:

Previous Peaks Previous Peaks are shown for the Surface


Echo and for unknown echoes:

Previous
Peaks

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8.9.3 File Storage To save Tank Scan data displayed in the Graph Area
1. In the Tank Scan window click the Save button.

2. Enter a name to identify the tank scan data. You may also type a
comment in the Comment field (not required). This can for example be
used to describe any special circumstances under which the Tank scan
data was obtained.
3. Press the OK button.

NOTE!
The default data storage file is named StrTankScanII.dat. The file is stored in
the following folder: C:\Program Files\Rosemount\Lib\Data\.

To export Tank Scan data to an external file


1. In the Tank Scan window click the Save button.

2. Enter a name to identify the tank scan data. You may also type a
comment to describe any special circumstances when the Tank scan
data was obtained.
3. Press the Advanced button.

4. Check the Export tank scan data to external file check box.
5. Press the Browse button.

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6. Browse to a destination folder and type a name in the File name input
field. Press the Open button

7. Press Yes to create the file.

8. Press OK.

9. Press OK to export the tank scan data.

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To load data from a saved file into the Graph Area


1. In the Tank Scan window press the Stored Echoes button.

2. Select the file to be loaded to the Tank Scan window.


3. Press the Load button.

To delete a saved file


1. In the Tank Scan window press the Stored Echoes button.

2. Select the file you want to delete.


3. Press the Delete button.

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8.9.4 Action Buttons The following buttons can be found in the Tank Scan window:

Save See File Storage on page 8-19.

Stored See File Storage on page 8-19.


Echoes

Reread From At any time, you can reread tank echo and echo
Gauge peaks with the Reread From Gauge button. The
new echo curve will be shown as a black line and the
previous one will change its color to grey. You can
show up to two old echo curves. Also, previous echo
peaks will change their appearance and will be
shown as small crosses.

Print Opens the print dialogue and prints the Tank Scan
window.

Apply If you have changed the settings for a parameter that


affects echo peak detection (e.g. General Amplitude
Threshold), you will have to press the Apply button
to write these settings to the gauge. It will take a few
seconds for the gauge to update the echo peak data
(about 30 seconds due to the echo peak filtering
function in the gauge).
Finally, press the Reread from Gauge button to
update the echo peak information in the graph area.

OK Applies changes and closes the window.

Cancel Cancels all changes.

Help Opens the online help for the window.

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8.9.5 Editing All the elements having handles are editable. Each handle may be moved by
using the mouse pointer.

Handles for moving or


right-click editing
Properties

Clicking the right mouse button on a handle opens a dialog window. The
Properties option allows you to review or change parameter values.
The following parameters can be edited via moving or right-clicking a handle:
General Amplitude Threshold
Amplitude Threshold Point
False Echo Area
Hold Off Distance

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To add a False Echo Area or an Amplitude Threshold Point


1. Right-click in the graph area where you want to add a False Echo Area
or an Amplitude Threshold Point.

2. Select a menu item in the popup menu. In the example the New False
Echo Area option was chosen.

3. Click OK.
To delete a False Echo Area or Amplitude Threshold Point:
1. Right-click the handle for the False Echo Area or Amplitude Threshold
Point to be deleted.

2. Select the Delete False Echo Area (or Delete Amplitude Threshold
Point) option.

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8.10 VIEW DIAGNOSTIC The View Diagnostic Registers window shows a predefined set of diagnostic
REGISTERS input and holding registers. For each device (RTG, DAU, FCU, Pro, and Rex)
there is a default set of diagnostic registers which can be changed in the
Configure Diagnostic Registers window (see below). Clicking the right mouse
button on a handle opens a dialog window. The Properties option allows you
to review or change parameter values.
To view and configure the diagnostic registers:
1. Select a Rex gauge icon in the WinSetup workspace.

2. Click the right mouse button and choose View Diagnostic Registers.

The register values in this window are read only. They are read from the
device when the window is opened.
A grey background color of the table cell in the Value column means that the
register is of either Bitfield or ENUM type. An expanded Bitfield/ENUM
window can be opened for that type of registers. Double-click the cell to open
the Expanded Bitfield/ENUM window.
If needed, the values can be presented as hexadecimal numbers. This
applies to registers of the Bitfield and ENUM types. Select the Show in Hex
check box to present Bitfield and ENUM registers as hexadecimal numbers.

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It is possible to view diagnostic registers for devices of the same type without
closing the window and opening it again for a new device. Press or
buttons to step to the next or previous device of the same type.
Alternatively, another device can be selected from the pull down menu to the
left of these buttons.
Press the Print button to print the register information.
Press the Configure button to bring up the Configure Diagnostic Registers
window.

Registers Type
Group Prefix

3. In this window you can change the default set of diagnostic registers for
the given device type.

You can choose between Holding and Input registers in the Registers
Type pull down menu. Input Registers are displayed in blue, Holding
Registers in black.

The list is filtered using the Group Prefix pull down menu. Use this menu
to select which registers to show in the left pane.
A default set of registers is displayed in the right pane.

To add a register to the Selected Registers pane on the right-hand side,


select it in the left pane and press the button.

To remove a register, select it in the Selected Registers pane on the


right-hand side and press the button.

Select a register in the right pane and press to move it upwards,


or to move it downwards in the list.

NOTE!
Some devices do not support the Group Prefix feature. For example, Group
Prefix is not available for TRL/2 gauges.

4. Press OK when the configuration is done.

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8.11 OVERVIEW IOT The I/O Terminal Overview window shows information about the I/O terminal
devices (IOTs). The information consists of analog inputs, analog outputs,
digital inputs, digital outputs, and status information.
To open the I/O Terminal Overview window:
1. In the WinSetup workspace select the Devices folder.

2. Click the right mouse button and select the Overview IO Terminals menu
item.

Select Raw or
Scaled values

3. In the I/O Terminal Overview window all terminal devices are grouped
according to device type, i.e. 5110, 5120, 5130, and 5140.

In this window you can find the following information:

Analog inputs for IOT 5110, analog outputs for IOT 5120, digital inputs
for IOT 5130, and digital outputs for IOT 5140.
If the channel is enabled or disabled. An enabled channel has a white
background and a disabled channel a light gray background with no
value showing.
Device status.
Communication port and address.

All table cells are of type Read Only.

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The channel data can be shown as either Raw Values or Scaled Values.
This setting is done in the Show pane. Only raw value (0 or 1) can be shown
for the Digital terminals. On how to set the various properties for IOTs, see
Installing an IOT on page 3-86.
To print a report:
1. Click the Print button.

2. Select Window image to print a screen dump of the actual window, or


select Table data to print the contents of the window presented as a
table.
3. Press OK and choose printer and printer settings. Press OK again to
start printing.
4. Click the Close button to close the I/O Terminal Overview window.

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8.12 CUSTOMIZING THE To add custom options to the Tools menu do the following:
TOOLS MENU 1. Choose the Tools>Applications menu option.

Response: the Customize window appears.

Add

2. Click the Add button to add a new menu option to the Tools menu.

Menu Text

3. In the Menu Text field type the text you want to appear in the Tools
menu.

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Browse button

Command

4. Press the button next to the Command field.

5. Browse to the program file that will be associated with the new Tools
menu option as given in the Menu Text field.
6. Click the Open button and return to the Customize window.
7. In the Arguments field type any argument that you want to add to the
command line. This line is usually left blank.

NOTE!
The Initial Directory field is not used.

8. Click the OK button.


9. Choose the new menu option in the Tools menu and verify that the
associated application starts as expected.

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Section 9 TankMaster Administrator


9.1 Log on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-2
9.2 Autostart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-4
9.3 Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-5
9.4 File Version Information . . . . . . . . . . . . . . . . . . . . . . page 9-11
9.5 Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-12

The TankMaster Administrator program provides the option to select which


TankMaster programs that will start automatically when the PC is turned on. It
also allows you to check which TankMaster processes that are currently
running.
By using the backup option, copies of the current WinOpi, WinSetup and Tank
Server configurations can be stored. In the event of a PC operating system
crash, resulting in corrupt TankMaster files, these backup files can be used to
restore the TankMaster settings and the registry of the Windows XP operating
system.
To open the TankMaster Administrator, click the icon on the right-hand side of
the MS Windows Taskbar:

Administrator icon

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Reference Manual
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9.1 LOG ON To be able to make any changes in the TankMaster Administrator window you
need to use the Log on function.
To log on to the TankMaster Administrator do the following:
1. Open the TankMaster Administrator window by clicking the Administrator
icon on the right-hand side of the MS Windows Taskbar.

Log on

2. Press the Log on button.

3. Enter the password and press OK.

NOTE!
The default password is admin.

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9.1.1 Changing the Administrator Program password


To change the TankMaster Administrator password, do the following:
1. Open the TankMaster Administrator window.

Change
Password

2. Log on to the Administrator.


3. Click the Change Password button.
4. Enter the old and the new passwords. Confirm the new password.

5. Press OK.

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9.2 AUTOSTART The Autostart function lets you specify programs to start automatically when
the TankMaster computer is started.

To configure the Autostart option:


1. Open the TankMaster Administrator window.

Selected Autostart options

2. Select the check boxes for the programs you want to start automatically.
3. The Autostart function is activated next time the TankMaster PC is
started.

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9.3 BACKUP The backup function can be used to save configuration data for devices and
tanks as well as workspace settings for WinSetup and WinOpi.
To make backup copies of the current configuration do the following:
1. Open the TankMaster Administrator window and click the Backup
button.

Browse button

The Backup window contains the following:


Information on when the Last Backup and Last Auto Backup were
performed
Backup data files to create
File path to use for the backup files
Auto Backup settings
2. Select which data files to create in the Backup data files pane.
The TankServer option lets you backup tank and device configurations
(the Tank server must be running).
The Batch Server option lets you backup the batch database files (the
Batch server must be running). Note that the Batch server
automatically removes a batch from the database after a certain
number of days, see the TankMaster Batch Handling Reference
Manual for more information.
The Historical Data option lets you backup any previously created
Historical Data, see the WinOpi Users Guide for more information.
The WinOpi and WinSetup options allows you to save the workspace
configuration such as groups, colors, network settings etc.
The Registry keys for TankMaster option lets you save the TankMaster
settings of the MS Windows registry.
3. Choose the destination folder by pressing the Browse button.

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4. Choose the desired file destination. TankMaster automatically creates


subdirectories for WinOpi, WinSetup, and Tankserver files.
5. Click the OK button to close the Browse for Folder window and return to
the Backup window.
6. In the Auto Backup pane, select the Enable check box to enable
automatic backup. Also set Start time and Interval (1-30 days). This will
automatically backup the selected backup data files at the specified start
time and interval.
7. Click the Save Configuration button to save the current Backup window
settings.
8. Click the Backup Now button if you like to make a manual backup of the
selected items in the Backup data files pane.
9. Click the OK button.

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9.3.1 Restore If the PC operating system has crashed resulting in corrupt TankMaster files,
the TankMaster settings can be restored by using the backup files. To restore
the TankMaster configuration and data files do the following:
1. Check that WinSetup and WinOpi are closed. You may click the
Processes button in the TM Administrator program to check if any
TankMaster programs are running. Note that the TankMaster
Administrator program itself also appears in the Processes window, see
Processes on page 9-12. (You may also open the Windows Task
Manager to make sure that the Tankserver.exe program is closed).
2. Open the TankMaster Administrator window.
3. Click the Backup button. The Backup window appears.

4. In the Backup window click the Restore button.

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5. The Restore Backup Wizard lets you restore tank and device
configuration, BatchServer data and Historical data. You may also
restore WinOpi and WinSetup configurations such as groups, color,
network settings etc.
6. Click the Next button and follow the instructions. You will now be guided
through a step-by-step instruction that lets you specify the folder where
backup files are stored, and the type of data to be restored. You may also
create a backup of the current configuration.
7. When the backup source folder is selected, you will be prompted to
specify the data to be restored:

NOTE
Do not select the Registry key option if upgrading from TankMaster version
4.H0 or older to version 4.H1 or newer.
The Registry key option must not be used if TankMaster has been re-installed
on another hard disk drive, or in another directory than the original installation.
The file paths to the TankMaster configuration and data files must be the
same for the backup files and the restored files.

8. The following options will also need to be specified:

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9. The first option, Create a backup of the current configuration, should not
be used if the restore function is used to replace corrupt configuration
files.
The Delete old configuration files option clears all configuration files
which are not replaced by the Restore function.
If this option is used it may be a good idea to backup the current
configuration files in case you need to recover the current TankMaster
configuration at a later point of time.
10. Click Next and review the restore settings:

11. Click Next to start the restore function:

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12. The Copy Log button can be used to store the restore log in the
...Rosemount\Server\Log directory. Click the Next button to continue.

13. Check that no errors occured during the restore process and click the
Finish button to close the restore wizard. In case an error occured you
may click the Back button to find the error in the restore log.
14. Open the server data backup folder (in the current example:
M:\TM_BAK\TM Backup xxx\Server\Data) and copy the contents.
15. Open the C:\Program Files\Rosemount\Server\Databackup folder
(C:\Program Files is the folder where TankMaster is installed) and paste
the copied files.
16. Restart WinSetup and WinOpi to check that all settings are restored.

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9.4 FILE VERSION The File Info option allows you to view a list of all the files included in the
INFORMATION TankMaster software package. The list presents file versions and brief
descriptions.

The list can be stored by using the Save to File button. The file is stored in
text format which can be opened by any word processing program:

NOTE!
When entering the filename in the Save to File dialogue, also enter filetype
txt, e.g. enter File_Version.txt.

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9.5 PROCESSES To view the running TankMaster programs, click the Processes button in the
TankMaster Administrator window:

The Shutdown TM button lets you close all TankMaster programs except the
TankMaster Administrator. In case a TankMaster client requests data, the
TankServer starts up again.
By using the Shutdown TM and Staydown button the TankServer stays
down regardless of any requests.
If the Also shutdown administrator check box is selected, the
TM Administrator program is shut down as well.
Click the Update button to update the contents of the Processes window.

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Section 10 Menu Items


10.1 File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10-2
10.2 View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10-2
10.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10-3
10.4 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10-6
10.5 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10-6

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Reference Manual
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10.1 FILE
New Connection Connect to another tank server.

Install New
Tank Install new tanks by starting the tank
installation wizard.

Device Install new devices by starting the device


installation wizard.

Log On Log on as Administrator, Supervisor or


Operator.
Log Off Log off from TankMaster to View Only mode.

Exit Exits the WinSetup program.

10.2 VIEW
Toolbar Hide or reveal the Toolbar.
Status bar Hide or reveal the Status bar.
Find Object Search for a certain tank or device.
Workspace Open or close the Workspace window.
Refresh Views Updates the current view.
Alarms View a list of current alarms related to
the selected tank. If you select the Tanks
folder alarms for all tanks are displayed.

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10.3 SERVICE
Servers
Rename Change the server name.
Disconnect Disconnect from the current server.
Configure Digital Alarms Configure the systems digital alarms,
e.g. used for IOTs.
System Status Overview Opens an overview of installed devices,
protocol servers, and more.
Setup Choose measurement units, ambient air
source, and other system parameters.

Tanks
Install New Install a new tank.
Summary Tank View View various tank related variables like
level, level rate, average temperature
etc. for all installed tanks.
Approved Tanks (option) Shows a list of tanks approved for
custody transfer.

Uninstall Remove a tank.


Rename Change a tank name.
Open Tank View View various tank related variables like
level, level rate, average temperature
etc. for a single tank.
Tank Entry View tank data in the Tank Entry window.
Hybrid Tank Setup Define pressure sensor positions for
hybrid tank gauging.
Tank Capacity Set various tank parameters including
TCT table.
Tank Volume Calculation Define settings for the tank volume
calculation.
Calibrate Use the built-in calibration function to
adjust the Tank Connection Length
(TCL).
Properties View and change tank configuration
parameters.

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Devices
Install New Install new devices by starting the device
installation wizard.
Program All Download an application program to a
group of devices.
Save Databases of All to This function lets you save the database
Files registers for several devices.
Overview IOT Terminals View an overview of installed IOT
terminals.

Uninstall Remove a device.


Save Database to File This function can be useful if you want to
save the current database as a backup.
It can be downloaded to a device by
choosing the Upload Database option.
Upload Database Upload a database to a device.
View Input Registers View input register values. You can
choose between a predefined set of
registers or you can specify a certain
range of registers.
View Holding Registers View holding (database) register values.
You can choose between a predefined
set of registers or you can specify a
certain range of registers.
View Diagnostic Registers View the diagnostic registers for the
selected device.
Restart Restart a device. The boot software
performs an initialization procedure and
memory tests are performed.
Program Download an application program to a
device.
Calibrate Use the built-in calibration function to
adjust the Tank Connection Length
(TCL).
Manual Control Relay Manually change relay status.
HART Devices Status View the status of installed HART
devices.
User Defined Linearization Define a linearization table of resistance
Table and temperature values.
User Defined Formula Define a mathematical formula for the
resistance temperature sensor.
LPG Setup Configure an LPG tank.
LPG Verify Reference Pins
Hybrid Setup Configure the tank for hybrid
calculations.

10-4 Section 10. Menu Items


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

Custody Transfer Config Shows the configuration information for


(Option) the specified custody transfer.
Enraf Emulation Specify parameters needed for Enraf
emulation.
Properties View and change the current device
settings (not in View Only mode).

Protocols
Disable Disables the selected protocol.
Properties Opens the Protocol Properties window
allowing you to choose a communication
channel.

Configure Connect to the various protocol servers.

Channels
Find Devices Search for devices within a certain
address range.
View Log View the Realtime Log window. You can
choose to view only certain function
codes, device addresses and error
types.
Statistics Opens the Channel Statistics window
displaying various statistical data like
Messages received, Messages sent,
Timeout errors etc.
State Displays information about the selected
protocol channels.
Properties View and change the communication, file
log and tank mapping (for slave
protocols) settings (not in View Only
mode).
Preferences Specify Tag prefixes and Tank View
layout.

Section 10. Menu Items 10-5


Reference Manual
303027EN, Edition 4
Rosemount TankMaster WinSetup January 2008

10.4 TOOLS
Applications Customize the Tools menu.
Administrative Tools
User Manager Manage the user accounts.
User Information Displays information about the current
user.
Set Password Change the password for the current
user.
Set Inactivity Timeout Define the user inactivity timeout.
Set Required Access Set the required access levels for
Levels various TankMaster operations.
Tank Echo Viewer Displays the tank scan viewer for the
selected gauge.
Custom menu User defined menu item.

10.5 HELP
Reference Manual Opens the online help.
User Guide Opens the WinSetup Users Guide with
the Acrobat Reader program.
Set User Guide Set which User Guide (language) to
open with the User Guide menu item.
About Setup Displays information about the WinSetup
program.

10-6 Section 10. Menu Items


Reference Manual
303027EN, Edition 4
January 2008 Rosemount TankMaster WinSetup

Index
A C-distance . . . . . . . . . . . . 3-63, 3-80 Exclude From Average Calculation .
Access Levels . . . . . . . . . . . . . . 2-13 Channel statistics . . . . . . . . 5-1, 5-2 . . . . . . . . . . . . . . . . . . . . . 3-54, 3-78
Acrobat Reader . . . . . . . . . . . . . 1-5 CIU
Add a new user . . . . . . . . . . . . . 2-11 Egpudev.ini . . . . . . . . . . . . 3-94
F
Administrator . . . . . . . . . . . . . . 2-10 CIU 858 compatible . . . . . . . . . 3-91
FCU . . . . . . . . . . . . . . . . . . . . . . . 3-2
Password . . . . . . . . . . . . . . . 9-3 CIU Prime . . . . . . . . . . . . . . . . . 3-91
communication setup . . . . . 3-24
Shutdown Check Box . . . . 9-12 COM Port . . . . . . . . . . . . . . . . . . 3-4
configuration . . . . . . . . . . . 3-25
Air Correction . . . . . . . . . . . . . 3-102 Communication Log . . . . . . . . . . 5-4
device type . . . . . . . . . . . . . 3-23
Alarm mode . . . . . . . . . . 3-57, 3-79 Communication log
redundancy . . . . . . . . . . . . 3-25
Ambient Air Density . . . . . . . . . 3-16 advanced button . . . . . . . . . 5-6
Slave Database . . . . . . . . . 3-66
Ambient Air Temperature . . . . . 3-15 device address . . . . . . . . . . . 5-3
slave database setup . . . . . 3-26
Analog Input Configuration enable filtering . . . . . . . . . . . 5-3
FCU Configuration
Description . . . . . . . . . . . . 3-56 error type . . . . . . . . . . . . . . . 5-3
slave database . . . . . . . . . . 3-26
Error Limits . . . . . . . . . . . . 3-56 filtering options . . . . . . . . . . . 5-6
FCU Slave Database . . . 3-26, 3-27
Filter Factor . . . . . . . . . . . . 3-56 function code . . . . . . . . . . . . 5-3
FCU Slave Positions . . . . . . . . . 3-35
Value Range . . . . . . . . . . . 3-56 number of messages . . . . . . 5-3
Field Communication Unit . . . . . . 3-2
Value Unit . . . . . . . . . . . . . 3-56 Communication protocol parameters
File Info Option . . . . . . . . . . . . . 9-11
Analog input configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
File Log tab . . . . . . . . . . . . . . . . . 5-5
REX . . . . . . . . . . . . . . . . . . 3-56 Communication Protocol Setup . 3-2
Filter Factor . . . . . . . . . . . . . . . . 3-56
Analog Out Source . . . . . 3-57, 3-79 Config Pins . . . . . . . . . . . . . . . 3-104
Filtering options . . . . . . . . . . . . . . 5-6
Analog Output Configuration Configure protocol server . . . . . 3-13
Find Devices . . . . . . . . . . . . . . . . 5-8
Alarm Mode . . . . . . . . . . . . 3-79 Configure reference pins . . . . . 3-104
First and second set points . . . . 3-58
Analog Out Source . . . . . . 3-79 Control Mode . . . . . . . . . . . . . . 3-59
Free Water Level . . . . . . . . . . . . 3-35
Pro . . . . . . . . . . . . . . . . . . . 3-79 Correction Factor . . . . . . . . . . 3-121
Function Code . . . . . . . . . . . . . . . 5-7
Range Value . . . . . . . . . . . 3-79 Customizing . . . . . . . . . . . . . . . 8-29
FWL . . . . . . . . . . . . . . . . . . . . . . 3-35
Analog output configuration
Alarm mode . . . . . . . . . . . . 3-57 D
Analog Out Source . . . . . . 3-57 G
DAU Configuration
Range Value . . . . . . . . . . . 3-57 Gauge Reference Point . . 3-64, 8-17
Temperature sensor configuration
REX . . . . . . . . . . . . . . . . . . 3-57 Group Bus . . . . . . . . . . . . . . . . . 3-26
. . . . . . . . . . . . . . . 3-67
Antenna type Default password . . . . . . . . . . . 2-10
user defined . . . . . . . 3-52, 3-76 Description . . . . . . . . . . . . . . . . 3-56 H
Automatic Stop . . . . . . . . . . . . . . 5-6 Device Installation . . . . . . . . . . . . 3-3 Handshaking . . . . . . . . . . . . 3-6, 3-9
Average Exclude check box . . . 3-67 antenna type . . . . . . . . . . . 3-51 Hart Devices Configuration . . . . 3-62
Average Temperature . . . 3-54, 3-78 Device installation wizard . . . . . 3-23 Hold Off Distance . 3-64, 3-65, 3-82
Diagnostic Registers . . . . . . . . . 8-25 Holding Registers
B Digital Alarms . . . . . . . . . . . . . . 3-17 Viewing . . . . . . . . . . . . . . . . 8-6
Backup . . . . . . . . . . . . . . . . . . . . 9-5 Dipping Datum Plate . . . . 3-63, 3-80 Holding registers . . . . . . . . . . . . . 8-7
Baud rate . . . . . . . . . . 3-4, 3-6, 3-9 Dipping Datum Point . . . . 3-63, 3-80 Holdoff Distance . . . . . . . . . . . . 8-17
Binary High . . . . . . . . . . . 3-57, 3-79 Display Unit . . . . . . . . . . . . . . . . 3-53 Hysteresis . . . . . . . . . . . . . . . . . 3-58
Binary Low . . . . . . . . . . . 3-57, 3-79
E I
C Echo Peaks . . . . . . . . . . . . . . . . 8-18 Icons . . . . . . . . . . . . . . . . . . . . . . 2-9
Calibration . . . . . . . . . . . . . . . . . 3-3 Egpudev.ini . . . . . . . . . . . 3-94, 3-95 Illegal characters . . . . . . . . . . . . . 1-6
Calibration Data . . . . . . . . . . . 3-121 Enable check box . . . . . . . . . . . . 3-6 Inactivity Timeout . . . . . . . . . . . 2-16
Calibration Distance 3-65, 3-82, 3-120 Enraf GPU Master . . . . . . . . . . . 3-91 Inner diameter . . . . . . . . . 3-52, 3-76
Calibration Handle . . . . . . . . . 3-106 Error Limits . . . . . . . . . . . . . . . . 3-56 Input Registers . . . . . . . . . . . . . . 8-6

www.rosemount-tg.com
Reference Manual
Rosemount TankMaster WinSetup 303027EN, Edition 4
January 2008

Install Password Reply timeout . . . . . . . . . . . . . . . .3-6


New device . . . . . . . . . . . . . 2-4 default . . . . . . . . . . . . . . . . 2-10 Restore . . . . . . . . . . . . . . . . . . . .9-7
New tank . . . . . . . . . . . . . . . 2-4 OPER . . . . . . . . . . . . . . . . 2-10 Retries . . . . . . . . . . . . . . . . . . . . .3-6
Interval 1 . . . . . . . . . . . . . . . . . . 3-27 SUPER . . . . . . . . . . . . . . . 2-10 Rex Configuration window . . . . .3-49
Interval 2 . . . . . . . . . . . . . . . . . . 3-27 Physical view . . . . . . . . . . . . . . . 2-6 Rex Reference Distance (G) . . .3-63
Inventory . . . . . . . . . . . . . . . . . . 3-16 Pipe Diameter . . . . . . . . . . . . . . 3-52 RS232 . . . . . . . . . . . . . . . . . . . . .1-1
Inventory calculations . . . . . . . . 3-14 Port . . . . . . . . . . . . . . . . . . . 3-6, 3-9 RS485 . . . . . . . . . . . . . . . . . . . . .1-1
IOT Position in FCU 3-48, 3-50, 3-72, 3-74 RTG Reference Distance (G) . .3-63
Overview . . . . . . . . . . . . . . 8-27 Predefined . . . . . . . . . . . . . . . . . 8-6 RTG Reference Point 3-63, 3-64, 3-65,
Preferences . . . . . . . . . . . 3-2, 3-14 . . . . . . . . . . . . . . . . . . . . . . . . . .3-80
Previous Peaks . . . . . . . . . . . . . 8-18
L
Pro
Liquid Pressure . . . . . . . . . . . . . 3-35 S
Antenna Type . . . . . . . . . . 3-75
Local Gravity . . . . . . . . . . . . . . . 3-16 Save to File . . . . . . . . . . . . . . . . 9-11
Minimum Level Distance (C) 3-80
Log File Configuration . . . . . . . . 3-12 Select Source . . . . . . . . . . . . . .3-59
Pipe Diameter . . . . . . . . . . 3-76
Log On . . . . . . . . . . . . . . . . . . . 2-10 Sensor Position . . . . . . . .3-54, 3-77
Tank Connection Length . . 3-82
Log Schedule . . . . . . . . . . . . . . 3-12 Sensor Range . . . . . . . . .3-54, 3-77
Tank Reference Height (R) 3-80
Logical view . . . . . . . . . . . . . . . . . 2-6 Server Preferences . . . . . . . . . .3-14
Tank Reference Point . . . . 3-80
LPG Configuration Set Inactivity Timeout . . . . . . . .2-16
Pro Configuration window . . . . . 3-73
Air Correction . . . . . . . . . . 3-102 Set password . . . . . . . . . . . . . . .2-15
Pro Gauge
Calibrate . . . . . . . . . . . . . . 3-104 Set Required Access Levels . . .2-13
Installation . . . . . . . . . . . . . 3-71
Calibration Distance . . . . . 3-104 Setup Tank View . . . . . . . .3-19, 6-1
Pro Reference Distance (G) . . . 3-80
Check the ball valve . . . . . 3-102 Several Files Option . . . . . . . . .3-12
Protection Level . . . . . . . . . . . . 2-14
Choose correction method 3-107 Slave Database . . . . . . . .3-26, 3-27
Protection levels . . . . . . . . . . . . 2-10
config pins . . . . . . . . . . . . 3-104 Slave database . . . . . . . . . . . . . .3-2
Protocol Channel
reference pins . . . . . . . . . 3-104 Slave Protocol . . . . . . . . . . . . . . .3-2
activate . . . . . . . . . . . . . . . . 3-6
Vapor Pressure Source . . 3-103 Slave protocol channel
enable check box . . . . . . . . 3-6
Vapor Temperature Source 3-103 tank mapping configuration 3-11
Protocol channel statistics . . . . . 5-1
verify . . . . . . . . . . . . . . . . 3-106 TRL/2 Modbus Communication
Protocol Properties window . . . . 3-5
LPG/LNG Gauge setup . . . . . . . . . . .3-8
Protocol Server . . . . . . . . . . . . . 3-13
Calibration Handle . . . . . . 3-106 Slave Protocol Server . . . . . . . . .1-3
Protocol statistics . . . . . . . . . . . . 5-1
Slave type . . . . . . . . . . . . . . . . .3-26
Software modules . . . . . . . . . . . .1-2
M
R Statistics . . . . . . . . . . . . . . . . . . .5-1
Manual . . . . . . . . . . . . . . . . . . . . 5-6
Range Value . . . . . . . . . . 3-57, 3-79 Status bar . . . . . . . . . . . . . . . . . .2-5
Manual values . . . . . . . . . . . . . . 3-39
RDU . . . . . . . . . . . . . . . . . . . . . 3-53 Still-pipe . . . . . . . . . . . . . .3-52, 3-76
Master Protocol . . . . . . . . . . . . . . 3-2
Redundancy . . . . . . . . . . . . . . . 3-25 Stop bits . . . . . . . . . . . . . . . .3-6, 3-9
Master protocol channel
Reference pins Sub Level Descriptions . . . . . . .2-12
log file configuration . . . . . . 3-12
threshold value . . . . . . . . 3-105 Summary Tank View . . . . . . . . . .6-1
Master protocol server . . . . . . . . 1-2
Reference temperature . . . . . . . 3-17 Supervisor . . . . . . . . . . . . . . . . .2-10
Max Log Files . . . . . . . . . . . . . . 3-12
Relay Functions . . . . . . . . . . . . 3-61 Switch Delay . . . . . . . . . . . . . . .3-59
Maximum File Size . . . . . . 3-12, 5-5
Relay output configuration Synchronize with FCU . . . . . . . .3-66
Measuring units . . . . . . . . 3-14, 3-30
Control Mode . . . . . . . . . . . 3-59 System Setup . . . . . . . . . . . . . .3-30
Menu bar . . . . . . . . . . . . . . . . . . . 2-3
First and second set points 3-58
Minimum Distance . . . . . . 3-55, 3-78
hysteresis . . . . . . . . . . . . . 3-58
Minimum Level Distance (C) 3-63, 3-80 T
manual control . . . . . . . . . . 3-59
Miscellaneous . . . . . . . . . . . . . . 3-17 Tag Prefixes . . . . . . . . . . . . . . . .3-18
normally closed . . . . . . . . . 3-60
Modem . . . . . . . . . . . . . . . . 3-6, 3-9 Tank Capacity Table . . . . . . . . .3-17
normally open . . . . . . . . . . 3-60
Tank configuration . . . . . . . . . . .3-35
Relay functions . . . . . . . . . 3-61
Tank Connection Length .3-65, 3-82
O relay states . . . . . . . . . . . . 3-59
Tank Distances
Open Tank View . . . . . . . . . . . . . 6-2 REX . . . . . . . . . . . . . . . . . . 3-58
Minimum Level Distance (C) 3-63,
Operator . . . . . . . . . . . . . . . . . . 2-10 select source . . . . . . . . . . . 3-59
. . . . . . . . . . . . . . .3-80
Overview IOT . . . . . . . . . . . . . . 8-27 switch delay . . . . . . . . . . . . 3-59
Pro Reference Distance (G) 3-80
toggle period . . . . . . . . . . . 3-59
REX Reference Distance (G) 3-63
using first/both points . . . . 3-58
P Tank Reference Height (R) 3-63,
Parity . . . . . . . . . . . . . . . . . . 3-6, 3-9 Relay states . . . . . . . . . . . . . . . 3-59
. . . . . . . . . . . . . . .3-80
Remote Display Unit . . . . . . . . . 3-53

Index-2
Reference Manual
303027EN, Edition 4 Rosemount TankMaster WinSetup
January 2008

Tank installation . . . . . . . . . . . . . 3-3 Temperature sensor configuration 3-67 Value Range . . . . . . . . . . 3-39, 3-56
advanced tank configuration 3-37 average temperature calculation Value Unit . . . . . . . . . . . . . . . . . 3-56
associate devices . . . . . . . 3-34 . . . . . . . . . . . . . . . .3-54 Vapor Pressure . . . . . . . . . . . . . 3-35
tank configuration . . . . . . . 3-35 minimum distance . . . . . . . .3-55 Vapor Pressure Source . . . . . . 3-103
tank type . . . . . . . . . . . . . . 3-33 sensor position . . . . .3-54, 3-77 Vapor Temperature . . . . . . . . . . 3-35
value entry . . . . . . . . . . . . . 3-39 sensor range . . . . . . .3-54, 3-77 Vapor Temperature Source . . 3-103
Tank mapping . . . . . . . . . . . . . . . 3-4 sensor type . . . . . . . .3-53, 3-77 View Log . . . . . . . . . . . . . . . . . . . 5-3
Tank mapping configuration . . . 3-11 Timeout . . . . . . . . . . . . . . . . . . .2-16 View Only . . . . . . . . . . . . . . . . . 2-10
Tank Ref Point . . . . . . . . . . . . . 3-63 Toggle Period . . . . . . . . . . . . . .3-59 Viewing Input and Holding Registers
Tank Reference Height (R) 3-63, 3-80 Toolbar . . . . . . . . . . . . . . . . . . . . .2-4 predefined . . . . . . . . . . . . . . 8-6
Tank Reference Point . . . 3-63, 3-80 Tools Menu . . . . . . . . . . . . . . . .8-29
Tank Scan . . . . . . . . . . . . . . . . 8-13 TRL PU . . . . . . . . . . . . . . . . . . .3-84
W
Action Buttons . . . . . . . . . . 8-22
Weight in Air . . . . . . . . . . . . . . . 3-16
Editing . . . . . . . . . . . . . . . . 8-23
U WIA . . . . . . . . . . . . . . . . . . . . . . 3-16
File Storage . . . . . . . . . . . . 8-19
UFM . . . . . . . . . . . . . . . . .3-65, 3-82 WinOpi . . . . . . . . . . . . . . . . . . . . 1-2
Tank Server . . . . . . . . . . . . . . . . 1-2
Uninstall . . . . . . . . . . . .2-4, 4-3, 4-5 WinSetup . . . . . . . . . . . . . . . . . . 1-2
Tank types . . . . . . . . . . . . . . . . 3-33
Uninstall device . . . . . . . . . . . . . .4-3 supported devices . . . . . . . 3-44
Tank View . . . . . . . . . . . . . . . . . . 6-1
Units . . . . . . . . . . . . . . . . . . . . . .3-14 Wizards . . . . . . . . . . . . . . . . . . . . 1-6
Tank View window . . . . . . . . . . . 6-2
User Defined antenna . . .3-52, 3-76 Workspace . . . . . 2-1, 2-2, 2-4, 2-7
TankMaster . . . . . . . . . . . . . . . . . 1-1
User Defined Linearization Table 8-4 Logical view . . . . . . . . . . . . . 2-6
TankMaster Administrator . . . . . 9-1
User management Physical view . . . . . . . . . . . . 2-6
TCL . . . . . . . . . . . . . . . . . 3-65, 3-82
Administrator . . . . . . . . . . .2-10 Write new calibration data to RTG . .
TCT . . . . . . . . . . . . . . . . . . . . . . 3-17
Operator . . . . . . . . . . . . . . .2-10 . . . . . . . . . . . . . . . . . . . . . . . . . 3-121
Temperature Sensor Configuration .
Supervisor . . . . . . . . . . . . .2-10
. . . . . . . . . . . . . . . . . . . . . 3-53, 3-77
Average Temperature Calculation Z
. . . . . . . . . . . . . . . 3-78 V Zero level . . . . . . . 3-63, 3-64, 3-80
Minimum Distance . . . . . . . 3-78 Value Entry . . . . . . . . . . . . . . . .3-41 Zero Reference . . . . . . . . 3-64, 8-17

Index-3
Reference Manual
Rosemount TankMaster WinSetup 303027EN, Edition 4
January 2008

Index-4
Reference Manual
303027 En, Edition 4
January 2008

Emerson Process Management


Rosemount Tank Gauging
Box 130 45
SE-402 51 Gteborg
SWEDEN
Tel (International): +46 31 337 00 00
Fax (International): +46 31 25 30 22
E-mail: sales.srt@emersonprocess.com
www.rosemount-tg.com

Copyright Rosemount Tank Radar AB.


Ref. no: 303027EN, Edition 4. January 2008.