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INTERACTIVE SCHEMATIC

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KENR6107
January 2016

365C UHD Excavator Attachment


Electrical System
MEM1-UP
MCY1-UP

2016 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Schematic Machine
Component
Location Location
Buzzer B-1 1
Buzzer - Tilt Cab F-4 2
Diode - 1 B-8 3
Diode - 2 B-8 4
Diode - Warning A-8 5
Lamp Gp - Signal B-2 6
Relay - Buzzer F-8 7
Relay - Free Rotate F-8 8
Relay - Proximity Switch 1 E-8 9
Relay - Proximity Switch 2 E-8 10
Relay - Safety D-8 11
Relay - TC Down C-8 12
Relay - TC Up C-8 13
Switch As - Cab Tilt B-4 14
Switch As - OLWD Warning Device(Atch) A-4 15
Switch As - Pressure Free Rotate F-4 16
Switch As - Proximity Switch 1 E-3 17
Switch As - Proximity Switch 2 E-3 18
Switch As - Toggle Auto or Manual Engine Speed Control B-2 19
Valve Gp - Cab Tilt F-3 20
Valve Gp - Free Rotate E-3 21
TAP LOCATION

Schematic
Connector Number
Location
CONN 1 F-6
CONN 2 E-6
CONN 3 B-6
CONN 4 B-6
CONN 5 A-5
CONN 6 D-4
CONN 7 C-4
CONN 8 A-3
CONN 9 D-2
CONN 10 B-2
SPECIFICATIONS AND RELATED MANUALS

Off-Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
10700 317 kpa 9563 MIN kpa
266-5881 Pressure Free Rotate Normally Closed
(1551.904 45.97696 psi) (1386.996 psi)
With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
8 7 6 5 4 3 2 1
RELAY PANEL
AH-C1
1552269
176-AH1 YL-18
1 BK-16
AL-C1 194-AH2 GN-18 (2) BUZZER TILT CAB
1495051 2 BK-16 3E-6328
AL-C5 AM-C1

1552252 3E5179
197-AL1 GN-18 197-AL1 GN-18 197-AM1 PU-18
1 1
200-AL4 BK-18 H414-AL2 YL-18 568-AM2 GN-18
2 2 AH-C3 VALVE GP TC
180-AL3 GN-18 195-AL5 YL-18 195-AM3 YL-18
F (7) BUZZER RELAY 3
H414-AL2 YL-18 190-AL6 PK-18
3
190-AM4 PK-18 154-AH6 WH-18
1552267 2015335
F
149-5050
4 4 B
139-AL9 OR-18 139-AM5 OR-18 200-AH7 BK-18
5 5 C (20) VALVE GP TC
198-AL14 PK-18 198-AM17 PK-18 150-AH8 OR-18
6 A 2015335
158-AL15 BR-18 158-AM6 BR-18
7
200-AL18 BK-18 200-AM10 BK-18
8
180-AL21 GN-18 180-AM18 GN-18
AL-C2
9 AM-C4
1495051 193-AL17 PU-18 193-AM7 PU-18
1552267
10
190-AL6 PK-18 190-AM4 PK-18
1 11 B
200-AL4 BK-18 (16) FREE ROTATE
2 12 C
PRESSURE SWITCH
(8) FREE ROT RELAY 180-AL3 GN-18 177-AM9 OR-18
266-5881
149-5050 3 A
200-AL7 BK-18 CONN 1
4
195-AL5 YL-18
5 AM-C6
180-AL8 GN-18
1552269
AK-C3 AH-C4
200-AM12 BK-18
3E3388 1552264 (21) VALVE GP FREE ROT
2 BK-18
176-AK1 YL-18 176-AH1 YL-18 195-AM3 YL-18 2197876
1 1 BK-18
194-AK24 GN-18 194-AH2 GN-18
AL-C3 2
1495051 139-AL9 OR-18 196-AK27 BU-18 196-AH3 BU-18
3
139-AL10 OR-18 197-AK8 GN-18 197-AH4 GN-18
1 4 AM-C7
200-AL7 BK-18 194-AK25 GN-18 194-AH5 GN-18
1552267
2 5
180-AL8 GN-18 154-AK14 WH-18 154-AH6 WH-18 180-AM20 GN-18
(10) PROX SW2 RELAY
E E
3 6 A
149-5050 118-AL12 GY-18 200-AK6 BK-18 200-AH7 BK-18 198-AM15 PK-18 --
4 7 B
200-AL11 BK-18 150-AK26 OR-18 150-AH8 OR-18 200-AM13 BK-18 1
5 8 C

CONN 2
(17) PROXIMITY SW 1
2201958
AM-C5

AL-C4 1552267
1495051 180-AM21 GN-18
CONNECT TO A
198-AL14 PK-18 PIN 64 ON ABL 2C+ 139-AM5 OR-18 - (18) PROXIMITY SW 2
2201958
1 B
200-AL11 BK-18 200-AM14 BK-18 1
2 C
118-AL12 GY-18
(9) PROX SW1 RELAY 3
149-5050 200-AL16 BK-18
4
158-AL15 BR-18
5

AM-C2 NC-C2 NC-C3 BOOM RECOGNITION


3E3382 1552273 3E3388 1552264 3E3388 1552264
151-AK9 GN-16 198-AM16 PK-18 158-NC1 BR-18 158-NC1 BR-18 158 BR-18
1 1 1 1
200-AK6 BK-18 158-AM6 BR-18 198-NC2 PK-18 198-NC2 PK-18 198 PK-18
AK-C4 2 2 2 2
1495051 176-AK1 YL-18 193-AM7 PU-18 193-NC3 PU-18 193-NC3 PU-18 193 PU-18
3 3 3 3
151-AK7 GN-16 197-AM1 PU-18 197-NC4 GN-18 197-NC4 GN-18 197 GN-18
1 4 4 4 4 TO FORE BOOM HARNESS
200-AK4 BK-18 180-AM19 GN-18 180-NC5 GN-18 180-NC5 GN-18 180 GN-18
2 5 5 5 5
176-AK2 YL-18 177-AM22 OR-18 177-NC6 OR-18 177-NC6 OR-18 177 OR-18
(11) SAFETY RELAY
3 6 6 6 6
149-5050 616-NC7 BU-16 616-NC7 BU-16 616 BU-16
D 4 7 7 7 D
Y913-AK10 PK-18 CONN 6 200-NC9 BK-14 200-NC9 BK-14 200 BK-14
5 8 8 8

177-AM9 OR-18
CONN 9

AK-C5
196-AK27 BU-18
1495051
Y913-AK11 PK-18 177-AM23 OR-18
1 A-C25 NC-C1
196-AK3 BU-18
1552269 3E3364
(13) TILT CAB 2
Y913-AK12 PK-18 CONNECT TO BOOM NOSE LAMPS
UP RELAY
3 1
149-5050
4 2
154-AK14 WH-18
5

197-AK8 GN-18
AK-C6
Y913-AK10 PK-18
1495051 AM-C3 AR-C2
Y913-AK13 PK-18 Y913-AK13 PK-18
1 2304013 2434506
197-AK5 GN-18 Y913-AK11 PK-18 568-AM2 GN-18 568-AR1 GN-18 568-AR1 GN-18
2 1
Y913-AK28 PK-18 Y913-AK28 PK-18 177-AM23 OR-18 193-AR2 PU-18 193-AR2 PU-18
(12) TILT CAB 3 2
DOWN RELAY Y913-AK12 PK-18 200-AM11 BK-18 200-AR3 BK-18 200-AR3 BK-18

C C
149-5050 4 3
150-AK26 OR-18
5
CONN 7

180-AL13 GN-18

180-AL19 GN-18

FRONT VIEW
10A
FUSE BOX 10A 176-AK2 YL-18

AR-C1
180-AL20 GN-18
CONN 10 2304013

3
200-AK4 BK-18
AP-C1
CAB
CONNECT TO PANEL GND 200-AP3 BK-18 2434506

193-AP5 PU-18
200-AL18 BK-18 (14) TILT CAB SW AJ-C1
163-6720 568-AP6 GN-18
1636803

607-AJ7 PK-18 H414-AP4 YL-18


4
196-AJ2 BU-18 (6) LAMP GP SIGNAL
300-3258
B B
3
AK-C1 197-AJ1 GN-18
1
7Y3952 200-AJ11 BK-18 (19) SWITCH AS.
A-C13 AK-C7 AK-C8 E-C24 1 H417-AP7 OR-18
194-AK22 GN-18 2 283-3074
2434509 2312295 2434509 2312295 200-AJ10 BK-18 (1) BUZZER
(4) DIODE 2 1
196-AK3 BU-18 151-AK7 GN-16 151-AK9 GN-16 5 232-1792
1211022
2 1 1 2 H419-AP8 WH-18 1 2
125-AK15 RD-16
2 2 3 3
646-AK16 RD-18
AK-C2 3 3 4 5
K948-AK17 GY-18
7Y3952
4 4 AJ-C2 6
194-AK23 GN-18 K951-AK18 GY-18 (15) ATCH OLWD WARNING DEVICE SW
(3) DIODE 1 1 5 5 238-2215 1636803 7 8
1211022 197-AK5 GN-18 X976-AK19 BU-18
AJ-C3 F-C16
2 6 6 9
K909-AK20 BU-16
1673542 1636803
7 7 10 11
K945-AK21 GY-18 607-AJ5 PK-18 607-AJ6 PK-18
AL-C6 8 8 4 4
235-AJ4 BK-18 235-AJ4 BK-18 12
7Y3952 3 3 200-AP2 BK-18
139-AL10 OR-18
CONN 3 CONN 4 2 2 CONNECT TO HARNESS "F"
1 200-AP3 BK-18 AP-S1 200-AP1 BK-18
(5) DIODE WARNING 193-AL17 PU-18 E480-AJ3 WH-18 E480-AJ3 WH-18
1211022 2 1 1
200-AJ8 BK-18 200-AJ9 BK-18
5 5

HARNESS AS. PART NUMBER DESCRIPTION CONN 8 WARNING PANEL (309-4886)

ABBREV COLOR SYMBOL DESCRIPTION


AJ 266-8323 HARNESS FOR TILT CAB (CAB SIDE)
AJ-C4
RD RED CIRCUIT CONNECTED
AH-C2
3E3364
AK 267-6307 HARNESS FOR TILT CAB (PANEL) WH WHITE CIRCUIT NOT CONNECTED 1552269
196-AH3 BU-18 196-AJ2 BU-18
OR ORANGE ELECTRICAL CONNECTION TO
A A
1
MACHINE STRUCTURE 197-AJ1 GN-18
AL 268-6290 HARNESS FOR THE WARNING GP (PANEL) YL YELLOW INTERNAL ELECTRICAL CONNECTION
197-AH4 GN-18
2
TO SURFACE OF COMPONENT
PK PINK
AM 309-7505 HARNESS FOR THE WARNING GP (FRAME SIDE)
BK BLACK CONNECTOR
CONN 5
GY GRAY H# CIRCUIT GROUPING DESIGNATION
AH 266-9672 HARNESS FOR TILT CAB (FRAME SIDE)
PU PURPLE
THIS SCHEMATIC IS FOR THE 365C UHD EXCAVATOR ATTACHMENT
ATCH WIRE, CABLE, COMPONENT
BR BROWN
NC 295-0296 HARNESS FOR THE LIGHTING GP AND BOOM RECOGNITION SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
ELECTRICAL SYSTEM
BU BLUE TERMINAL
CALLOUTS MEDIA NUMBER: KENR6107
ND 295-0296 HARNESS FOR RETROFIT CONFIG AND MFG PURPOSE WIRE GROUP COLOR DESCRIPTIONS
GROUND CIRCUIT SCHEMATIC PART NUMBER: 294-0793, CHANGE: 04, VERSION: V
AP 309-4890 WARNING HARNESS Callout Number Component
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from
Component Locations Table)
(52) VALVE GP - CONTROL Name
in neutral and with parking brake set.
138-1234 Part Number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
AR 309-2828 WARNING HARNESS
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
CAB VIEW
VIEW ALL CALLOUTS
FW D

14

CONN 5 CONN 7
15
(Not Shown)

CONN 8 19

1
CONN 10

View Of Area D
CHASSIS VIEW
VIEW ALL CALLOUTS

BOOM
E
CONN 6

CAB

UPPER
FRAME

View Of Area G-G 18

12
9 8 17

11 G

10 7
G

13 5
3
View Of Area E-E
CONN 4
4
CONN 2

CONN 1 CONN 3

View Of Area F
STUB BOOM FOOT

CONN 9
TILT CAB HARNESS

View Of Area H

H
WARNING GROUP HARNESS
VIEW ALL CALLOUTS
16

VIEW OF C-C
B B
VIEW OF A-A
C C

20 21

VIEW OF B-B

FRONT VIEW