Hen

80442825
Revision H
September 2014
Nirvana Cycling Refrigerated Dryer

Models 3250-8000
Operators Manual
EN Operators Manual
ES Manual Del Operador
FR
Manuel De Loprateur
PT Manual do Operador
ENGLISH
FRENCH
PORTUGUESE
SPANISH
Save These Instructions

CONTENTS
CONTENTS PAGE CONTENTS PAGE
1.0 CONTENTS 1 8.3 INSTALLATION OF AIR PIPING

2.0 INTRODUCTION 2 8.4 PIPING AND VALVES
3.0 WARRANTY 2 8.5 FILTRATION
4.0 REFRIGERATED DRYER 8.6 ELECTRICAL CONNECTION
NOMENCLATURE 2 8.7 PRE START-UP AND SYSTEM
5.0 RECEIVING AND INSPECTION 3 LEAK CHECK
5.1 UNPACKING 8.8 INITIAL START-UP
5.2 HANDLING 8.9 GENERAL START-UP
6.0 SAFETY AND OPERATION 8.9.1 GENERAL START-UP -
PRECAUTIONS 3 AUTO MODE
7.0 PRINCIPLES OF OPERATION 5 (LOCAL OPERATION)
7.1 INTRODUCTION 8.9.2 GENERAL START-UP -
REMOTE MODE
7.2 AIR SYSTEM
9.0 SCHEDULED MAINTENANCE 17
7.3 MOISTURE REMOVAL SYSTEM
9.1 INTRODUCTION
7.4 REFRIGERATION SYSTEM
9.2 REFRIGERANT CONDENSER
7.5 THERMAL MASS CIRCULATING
SYSTEM 9.3 CONDENSATE DISCHARGE
SYSTEM
7.6 CONTROLS
9.4 PRE-FILTERS AND
7.6.1 BASIC USER INTERFACE
POST-FILTERS
7.6.2 DISPLAY PARAMETERS
9.4.1 FLANGED FILTERS
7.6.3 DRYER SET POINTS
10.0 TECHNICIAN MODE 18
AND ALARMS
10.1 ENTERING TECHNICIAN
7.6.4 ADJUSTING CHILLER
MODE
TEMPERATURE SET POINTS
10.2 ALARM LIST
7.6.5 ALARMS AND
THEIR FUNCTIONS 11.0 TROUBLESHOOTING 20
7.6.6 START MODES 11.1 INTRODUCTION
7.6.6.1 AUTO Mode 11.2 PROBLEM / ACTION GUIDE
7.6.6.2 REMOTE Mode 12.0 WIRING DIAGRAMS 22
7.6.6.3 MANUAL Mode 13.0 GENERAL ARRANGEMENT 32
8.0 INSTALLATION AND 14.0 REPLACEMENT PARTS 44
INITIAL START-UP 13 15.0 ENGINEERING
8.1 LOCATING EQUIPMENT SPECIFICATIONS 47
8.2 OFFLOADING / LIFTING
THE DRYER (NVC4000 -
NVC19200 ONLY)
Nirvana Cycling Refrigerated Dryer Models 3250-8000 1

ingersollrandproducts.com
2.0 INTRODUCTION
The Ingersoll Rand multiple module air dryer removes moisture, oil known as dew point. This dryer can be easily installed into various
vapor, and other contaminants from compressed air. These pneumatic systems in which dry air is required or desired. Please refer
contaminants are detrimental to pneumatically operated appliances, to Principles of Operation for complete operating details.
controls, instruments, machinery and tools. This is accomplished by
cooling the air with a refrigeration unit to a temperature at which Ingersoll Rand recommends that this technical manual be thoroughly
moisture in the air is condensed and separated from the airstream. The reviewed prior to start up.
temperature the air is cooled to, normally between 36 and 40F, is
3.0 WARRANTY
The Company warrants that the equipment manufactured by it and THE COMPANY MAKES NO OTHER WARRANTY OR
delivered hereunder will be free of defects in material and workmanship REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR
for a period of twelve months from the date of placing the Equipment in IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
operation or eighteen months from the date of shipment from the factory, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
whichever shall first occur. The Purchaser shall be obligated to promptly PURPOSE, ARE HERBY DISCLAIMED.
report any failure to conform to this warranty, in writing to the Company
in said period, whereupon the Company shall, at its option, correct such Correction by the Company of nonconformities whether patent or latent,
nonconformity, by suitable repair to such equipment or, furnish a in the manner and for the period of time provided above, shall constitute
replacement part F.O.B. point of shipment, provided the Purchaser has fulfillment of all liabilities of the Company for such nonconformities
stored, installed, maintained and operated such Equipment in whether based on contract, warranty negligence, indemnity, strict liability
accordance with good industry practices and has complied with specific or otherwise with respect to or arising out of such Equipment.
recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever The Purchaser shall not operate Equipment which is considered to be
warranty the manufacturers have conveyed to the Company and which defective, without first notifying the Company in writing of its intention to
can be passed on to the Purchaser. The Company shall not be liable for do so. Any such use of Equipment will be at Purchaser's sole risk and
any repairs, replacements, or adjustments to the Equipment or any costs liability.
of labor performed by the Purchaser or others without Company's prior
written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force
at the time of purchase of the equipment or negotiated as part of the
The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.
specifically excluded. Performance warranties are limited to those
specifically stated within the Company's proposal. Unless responsibility
for meeting such performance warranties are limited to specified tests,
the Company's obligation shall be to correct in the manner and for the
period of time provided above.
4.0 REFRIGERATED DRYER NOMENCLATURE

NOMINAL*
FLOW CONDENSER
PREFIX (SCFM) TYPE POWER RATING
NVC 3250-8000 A = AIR 4 = 460-3-60 1 = NEMA 1
W = WATER 6 = 575-3-60 H = NEMA 4
7 = 380-3-50
* Nominal Flows indicated are for 100F inlet temperature, 100F ambient temperature and 100 psig compressed air pressure.
2 Nirvana Cycling Refrigerated Dryer Models 3250-8000

5.0 RECEIVING AND INSPECTION
The unit should be thoroughly inspected immediately upon delivery by 5.2 HANDLING
the carrier. The unit should be placed in an open area to allow inspection
from all sides. Examine the unit for physical signs of damage or All uncrated multiple module refrigerated air dryer units should be
mishandling such as bent support members, misaligned piping or moved with great care. Be sure the lifting equipment and hoists are rated
control components. Report all discrepancies on shipping documents. to lift and move such weight. Slings can be used as long as those safety
Any indication of potentially rough handling by the carrier should be features mentioned above are abided by. Rigging holes are provided for
noted on the delivery receipt especially if the dryer will not be hoist and spreader bar transporting as well as crane movement. Do not
immediately uncrated. Obtaining the delivery mans signed agreement allow chains and slings to bear on sheet metal.
to any noted damages will facilitate any future insurance claims.
5.1 UNPACKING
A WARNING
Multiple module refrigerated air dryers require specific offloading
All models are wrapped in protective plastic to protect fragile procedures to avoid damage to the dryer or personal injury. Before
A
components. Carefully remove the protective wrap from the dryer, offloading dryer, refer to Section 8.2.
paying particular attention not to damage dryer components during the
removal process.
WARNING
Under no circumstances should any person attempt to lift heavy
objects without proper lifting equipment (i.e., crane, hoist, slings or fork
truck). Lifting any unit without proper lifting equipment, can cause
serious injury.
6.0 SAFETY AND OPERATION PRECAUTIONS

Because an air dryer is pressurized and contains rotating parts, the OSHA
same precautions should be observed as with any piece of machinery Heading Descriptions
A
of this type where carelessness in operation or maintenance could be
hazardous to personnel. In addition to obvious safety rules that should WARNING
be followed with this type of machinery, safety precautions as listed
below must be observed: Warning is used to indicate a hazardous situation which has some
probability of death or severe injury. Warning should not be considered
for property damage accidents unless personal injury risk is present.
A
1. Only qualified personnel shall be permitted to adjust, perform
maintenance or repair this air dryer.
2. Read all instructions completely before operating unit.
CAUTION
3. Pull main electrical disconnect switch and disconnect any separate Caution is used to indicate a hazardous situation which may result in
control lines, if used, before attempting to work or perform minor or moderate injury.
maintenance on the unit.
4. Do not attempt to service any part while machine is in an operational
A NOTICE
mode. Notice is used to indicate a statement of company policy as the
5. Do not attempt to remove any parts without first relieving the entire message relates directly or indirectly to the safety of personnel or
air system of pressure. protection of property. Notice should not be associated directly with a
hazard or hazardous situation and must not be used in place of
6. Do not attempt to remove any part of the refrigeration system without
Danger, Warning, or Caution.
A
removing and containing refrigerant in accordance with the EPA and
local regulations. NOTICE
7. Do not operate the dryer at pressures in excess of its rating.
The user of any air dryer manufactured by Ingersoll Rand, is hereby
8. Do not operate the dryer without guards, shields and screen in place. warned that failure to follow the above Safety and Operation
9. Inspect unit daily to observe and correct any unsafe operating Precautions may result in personal injury or equipment damage.
conditions. However, Ingersoll Rand does not state as fact, nor does it mean to
imply, that the preceding list of Safety and Operating Precautions is all
inclusive, and further, that the observance of this list will prevent all
personal injury or equipment damage.

6.0 SAFETY AND OPERATION PRECAUTIONS
Removing fuses will not disconnect

power from dryer. Always disconnect
power from ALL sources before
performing service.
READ TECHNICAL MANUAL
Air Under Pressure Will Cause

Injury, Death Or Property Damage.
Do Not Exceed Pressure Rating.
Relieve Press. Before Servicing. FAN MAY AUTOMATICALLY
Do Not Modify/Repair/Rework START AT ANY TIME
ASME Coded Pressure Vessels
As Insurance Rating Affected.
HIGH VOLTAGE
This unit is charged with

refrigerant under high pressure.
Air Under Pressure Will Cause

Injury, Death Or Property Damage.
Relieve Press. Before Servicing.
Condensate Drain Discharges
Under Pressure.
Drain Requires Periodic
Cleaning (Service).

7.0 PRINCIPLES OF OPERATION
7.1 INTRODUCTION A thermostatic expansion valve meters the refrigerant for introduction
Ingersoll Rand multiple module dryers remove moisture from into the evaporator. The refrigerant pressure is reduced upon entering
compressed air by cooling the air to a low temperature ( adjustable the evaporator where as it evaporates, heat is removed from the thermal
between 32 and 50F). This causes water vapor to condense into water mass fluid.
droplets which can then be easily removed from the air. The multiple
module design consists of two (2) or more Air / Refrigeration Modules. Heavy-duty hermetic compressors are standard on multiple module
All modules are connected by common Inlet and Outlet Headers. The dryers. These compressors are equipped with an oil sight glass and
major systems of the dryer are: Air System, Moisture Removal System, internal overload controls.
Refrigeration System and the Controls System The following sections
describe each of the systems in greater detail. 7.5 THERMAL MASS CIRCULATING SYSTEM
The heat is removed from the fluid in the evaporator by the refrigeration
7.2 AIR SYSTEM system. The thermal mass holding tank is sized to minimize refrigeration
The Air System for each module consists of the dryer components which cycles during reduced air load periods. The thermal mass fluid is pulled
are in contact with the compressed air. Referring to the Flow Diagram from the bottom of the holding tank and pumped through the chiller,
and following the bold AIR FLOW, hot saturated air from the air removing heat from the air and then returned to the evaporator. While
compressor enters the inlet header and then the precooler/reheater the individual refrigeration systems cycle on and off based on loading
where the air temperature is reduced prior to entering the chiller by the conditions, the circulating pump runs continuously to maintain flow
cool air exiting the air/moisture separator. The air then goes into the through the chiller at all times.
chiller section where it is further cooled to the desired dew point by a
thermal mass fluid. The temperature of the thermal mass fluid is 7.6 CONTROLS
maintained by the refrigeration circuit and controls. The air continues to Ingersoll Rand Refrigerated Compressed Air Dryers are equipped with
the separator where moisture is removed, thereby, allowing the cool, dry the Microprocessor Control on each module. This advanced
air to return to the precooler/reheater to be heated by the incoming moist microprocessor-based controller has been engineered by Ingersoll
hot air. The air exiting the reheater portion of the dryer should be Rand exclusively for use with Ingersoll Rand Compressed Air Dryers.
approximately 15- 20F lower than the inlet air temperature based on
standard conditions at full rated flow. Air from each module is collected The Microprocessor Control cycles the refrigeration system based on
in the outlet header and exits the dryer. the dryer's Chiller Temperature. A temperature sensor samples the
thermal mass temperature as it enters the chiller exchanger. The
7.3 MOISTURE REMOVAL SYSTEM Chiller Temperature Set point is a user adjustable set point that is used
Ingersoll Rand condensate drains discharge condensed moisture and to set the Refrigeration Compressor Off temperature. Once the Chiller
lubricants (condensate) from compressed air equipment. The Temperature has fallen below the Chiller Temperature Set point, the
condensate drain operates as a zero-air-loss drain, returning air that is refrigeration compressor will de-energize. The Operating Temperature
displaced in the drain bowl back into the compressed air system. Differential is factory set at 3F above the Chiller Temperature Set point.
Consistent discharging of condensate from compressed air equipment Therefore, if a user adjusts the Chiller Temperature at 36F, the
is essential for proper equipment operation and performance. Refrigeration Compressor On temperature will be 39F.
The drain valve is designed for trouble-free and maintenance free The Microprocessor Control features three levels of access. The default
draining of unwanted accumulations of condensation and other foreign level CUSTOMER MODE permits adjustment of dryer parameters to
matter from any collection point in a compressed air system without the address seasonal variations for drain timing and pressure dew point
need for electricity. temperature. A protected TECHNICIAN MODE permits access to and
manipulation of additional parameters. A password protected
7.4 REFRIGERATION SYSTEM FACTORY MODE is also included for use with Ingersoll Rand Service
Personnel for troubleshooting the dryer.
The Refrigeration System consists of all the components in each module
that handles the R-404A refrigerant. This is a hermetically sealed
closed-loop system. Referring to Figure 1 and following the phantom
REFRIGERANT line, refrigerant for each module is shown leaving its
respective evaporator section where, in the process of removing heat, it
is changed from a low pressure liquid into a low pressure gas. This gas
enters the suction side of the compressor where it is compressed into a
high pressure gas. The high pressure gas is cooled in the air cooled or
water cooled condenser section until it becomes a high pressure liquid.
It then goes to a liquid receiver and through a permanent filter dryer that
ensures the refrigeration system is free of contaminants.

PROCESS AND INSTRUMENTATION DIAGRAM
AIR AND WATERCOOLED

NVC3250
550085-A


NVC4000-4800
AIR AND WATERCOOLED
550006-D
INSTRUMENTATION DIAGRAM
AIR AND WATERCOOLED

PROCESS AND
NVC6000
550009-E


NVC8000-9600
WATERCOOLED
550027-E
The microprocessor controller includes a digital readout for monitoring 7.6.1 BASIC USER INTERFACE
the discharge pressure of the refrigerant gas exiting the compressor. The Microprocessor Control display provides the user with the
This reading will vary dependent upon condenser type as indicated operating parameters and their corresponding values. When
below: power is supplied to the dryer, the Microprocessor Control will
illuminate and default to the Standby mode, displaying the
For air-cooled applications, condensing fans are cycled on and off by Press ON prompt.
the Microprocessor Control based on the refrigerant discharge pressure.
Primary fan is cycled on at 275 psig and off at 195 psig. Should the The following illustration summarizes the keypad functions.
discharge pressure continue to climb above 335 psig, the secondary
condensing fan will cycle on. As discharge pressure is reduced below
235 psig, the secondary fan will cycle off.
Water cooled condensers utilize a water regulating valve (Note Figure

2). The water regulating valve comes pre-adjusted from the factory at
260 psig discharge pressure. To compensate for water temperature
variation, it may be necessary to adjust the water regulating valve to
maintain a 260 psig discharge pressure. Adjustment can be done by
CHLLR TEMP: 37
rotating the adjusting screw counterclockwise for an increase in
discharge pressure. For conditions where low water temperature and/or
high water pressure are expected it is advisable to install a water
pressure regulator ahead of the condenser.
ADJUSTMENT
SCREW
BUTTONS
ON
Places the dryer "On Line"; Energizes glycol pump on Nirvana Cycling
FIGURE 2 dryers. For Nirvana Cycling models, the compressor will operate based on
WATER REGULATING VALVE temperature;
OFF
Places the dryer "Off Line"; Stops all automatic functions, including circulating
A
pump operation on Nirvana Cycling dryers.
SELECT DISPLAY
NOTICE Allows the user to cycle through the available displays. The last display
For conditions where low water temperature and/or high water selected will remain displayed as the default display.
pressure are expected it is advisable to install a water pressure +/-
regulator ahead of the condenser. Allows user to modify set point values. Set point values cycle through a fixed
A
range. Also allows entering negative numbers in FACTORY MODE.
NOTICE TEST
Allows user to manually activate the drain no-loss drain valve.
Verify that there is an adequate volume of water for dryer demand. RESET
Pressing once clears the local alarm indication and de-energizes the remote
alarm contact. Should the alarm condition persist, the alarm will return after
Multiple module dryers come standard with individual glycol circulating the alarm inhibit time has expired.
pumps on each module. This design permits inherent redundancy, as SET
the loss of a single pump will not degrade the performance of the dryer. Permits the adjustment of parameters in TECHNICIAN and FACTORY
Ingersoll Rand recommends servicing the dryer at the first available MODES. In CUSTOMER MODE, allows user to back through displays,
opportunity should a modules pump require servicing. ENTER
Used to accept changed parameters and set point values.
i
Restricted Level access for factory use only. Not used for basic dryer
functions. Not to be used by customer or service technician.

7.6.2 DISPLAY PARAMETERS To equalize the runtime of the compressors, the user may
The Microprocessor Control is capable of displaying a number shift the setpoints above to other modules. For example, on
of system parameters. For NVC dryers, Module #1 is a NVC6000, Module #2 can be set to 34F, Module #3 to 35F
supplied with a Deluxe Microprocessor Controller. The and Module #1 to 36F. Additionally, to address seasonal
remaining modules feature a Microprocessor Controller. The drying needs, the user may adjust the Chiller Temperatures in
following summarizes the parameters that can be accessed a range of up to 43F - 47F max, with the modules adjusted
by the user from the Microprocessor Controller: in 1F increments as shown above.
Chiller Temperature (CHLLR TEMP): For Nirvana Cycling 7.6.4 ADJUSTING CHILLER TEMPERATURE SET POINTS
Dryers, the Chiller Temperature is the temperature, in Accessing the Chiller Temperature parameter in the
degrees Fahrenheit, of the thermal mass fluid. CUSTOMER MODE is accomplished by entering the
Compressor Status (CMPRSSR): Displays whether the Customer Set Point routine as described below. Once the
refrigeration compressor is ON or OFF. user changes the CHLLR TEMP parameter to a new value,
the value is confirmed and the user exits the Customer Set
Discharge Pressure (P disch): Displays the discharge
Point routine. The following example illustrates the keystrokes
pressure of the refrigeration system.
required to change the Chiller Temperature from the default
Suction Temperature (T suction): Displays the suction value of 34F to 36F:
temperature, in deg. F, of the refrigeration system. This
value is useful in determining superheat of the refrigerant.
Suction Pressure (P suction): Displays the suction pressure,
in psig, of the refrigeration system. SELECT
Inlet Air Pressure and Temperature (P AIR IN / T AIR IN): DISPLAY Cust Set Points
Displays the temperature, in F and pressure, in psig, of the
inlet compressed air.
Press SELECT DISPLAY until the Customer Set point screen is
Outlet Air Pressure and Temperature (P AIR OUT / T AIR displayed. The parameters that follow are the User Adjustable
OUT): Displays the temperature, in F and pressure, in psig, Parameters for the controller.
of the outlet compressed air.
Drain Interval (DRN INT): Displays the length of time, in
minutes, between operation of the no-loss drain valve.
SELECT
Drain On (DRN ON): Displays the length of time, in seconds, DISPLAY CHLLR TEMP: 34
that the no-loss drain valve is open.
Percent Savings (% SVGS): Displays the length of time the
compressor has been operating versus the length of time
Pressing SELECT DISPLAY until the CHLLR TEMP parameter is
the dryer has been on.
displayed.
Cumulative Dryer Hours (CUM DRYER HR): Displays the
length of time, in hours, that the dryer has been operational.
Cumulative Compressor Operating Hours (CUM CMP HR):
Displays the length of time, in hours, that the refrigeration +
-
CHLLR TEMP: 36
compressor has been energized.
Depressing the SELECT DISPLAY button repeatedly scrolls Depress + / - as required to change the Chiller Temperature to
through the above non-adjustable displays. The Customer 36 .F.
Set Points appear at the end of the list and may be adjusted
by the end user to match seasonal refrigeration and drain
operation. These settings are as follows:
ENTER CHLLR TEMP: 36
Chiller Temperature (CHLLR TEMP)
Pressing ENTER saves the set point.

7.6.3 DRYER SET POINTS AND ALARMS
The Microprocessor Controller permits adjustment of each
modules Chiller Temperature set point. This adjustment
allows the user to configure the dryer to operate according to SELECT
site conditions or to equalize run time of the compressors. The DISPLAY End Cust Set Pts
controller is shipped from the factory with the Chiller
Temperature of each module preset as follows:
Press SELECT DISPLAY as necessary to display the End
Module Module Module Module Module Module Module Module
Customer Set points Screen.
#1 #2 #3 #4 #5 #6 #7 #8
NVC4000 34 35
SELECT
NVC4800
NVC6000
34
34
35
35 36
DISPLAY CHLLR TEMP: 39
NVC7200 34 35 36
NVC8000 33 34 35 36
Press SELECT DISPLAY as necessary to return the
NVC9600 33 34 35 36
Microprocessor Control to the desired display parameter.
NVC12000 34 35 36 34 35
This display shows the actual chiller temperature.
NVC14400 34 35 36 34 35 36
NVC16800 33 34 35 36 33 34 35
NVC19200 33 34 35 36 33 34 35 36

7.6.5 ALARMS AND THEIR FUNCTIONS Parameter R-404A R-407C

There are several alarms detected by the Microprocessor FAN 1 ON 275 psig 235 psig
Control to alert the user of an out of tolerance condition. Once
FAN 1 OFF 195 psig 195 psig
each alarm is detected, a description of the alarm will appear
in the screen and the remote alarm contact will close. Note FAN 2 ON 335 psig 265 psig
that during the alarm condition, the SELECT DISPLAY button FAN 2 OFF 235 psig 210 psig
may be depressed to scroll through the available parameters. HPCO (Air Cooled) 450 psig 400 psig
After approximately 30 seconds, the alarm screen will
HPCO (Water Cooled) 320 psig 320 psig
reappear, provided the alarm condition persists.
LPCO 20 psig 20 psig
Alarm Display Alarm Set Point
TABLE - 1
HIGH PRESSURE CUTOUT HI PRESS CO See Table 1
LOW PRESSURE CUTOUT LO PRESS CO See Table 1 7.6.6 START MODES
HIGH TEMPERATURE ALARM HITEMP ALRM 55 F Ingersoll Rand dryers are capable of starting in several start
LOW TEMPERATURE ALARM LOTEMP ALRM 30 F
modes.
The alarm names and a brief description of each are described in 7.6.6.1 AUTO Mode
detail below. Note that some alarms will enunciate only after a After power is supplied to the dryer and once the Crankcase
prescribed alarm delay. Heater Delay has timed out, the Microprocessor Control will
display the ASC delay, followed by the PRESS ON BUTTON
HIGH TEMPERATURE ALARM (HITEMP ALARM) display. Provided the thermal mass temperature is above the
When the thermal mass (glycol) temperature reaches the factory alarm set point, turning the Dryer Operation Switch on the Main
set point, after an alarm delay, the modules alarm will be activated. Power Enclosure to the AUTO position will start all the
This alarm condition that may not necessarily damage the dryer when refrigeration systems simultaneously.
subjected to long-term exposure. It may, however, have a significant
impact on downstream processes and thus should be investigated 7.6.6.2 REMOTE Mode
upon detection. Note that this alarm will not shut down the dryer. This
This mode of operation allows the user to turn the dryer on
alarm will reset automatically once the alarm condition is rectified.
and off remotely and requires the installation of a customer-
supplied switch (see Wiring Diagram). For this mode, the
LOW TEMPERATURE SAFETY ALARM (LOWTEMP ALARM)
Dryer Operation Switch is placed in the REMOTE position.
If the dryer chiller temperature falls to or below the factory set point and
With power applied to the dryer and once the ASC and
remains at or below this set point for the factory delay time, the alarm
Crankcase Heater Delays have timed out, the dryer will start
routine will activate. This alarm condition may cause damage to the
once the remote switch is closed provided the chiller
dryer when subjected to continuous or long-term exposure. Note that
temperature is above the set point.In addition, this mode of
this alarm will shut down the dryer after a response time delay. This
operation still permits manual control of the dryer via the
alarm will activate the remote alarm contact and reset automatically
Microprocessor Controls ON & OFF pushbuttons. Note that
once the alarm condition is rectified.
the switch must be rated for 120VAC service.
HIGH PRESSURE CUTOUT ALARM (HPCO ALARM)
7.6.6.3 MANUAL Mode
If the discharge pressure of the refrigerant is determined to be above
the set point, the alarm routine will activate. This alarm condition may After power is supplied to the dryer and once the Crankcase
cause damage to the dryer when subjected to continuous or long-term Heater Delay has timed out, the Microprocessor Control will
exposure. Note that this alarm will shut down the dryer after a display the ASC delay, followed by the PRESS ON BUTTON
response time delay. The operator must depress the RESET button in display on each module. In this mode, the user must depress
order to clear the alarm and restart the refrigeration system. the ON button on each Microprocessor Control to operate
each refrigeration system. Note that regardless of the position
LOW PRESSURE CUTOUT ALARM (LPCO ALARM) of the Dryer Operation Switch, the user may operate each
If the suction pressure of the refrigerant is determined to be below the set module individually by depressing the local ON & OFF
point of the LPCO alarm, the Microprocessor Control alarm routine will buttons of each modules Microprocessor Controller.
activate. This alarm condition may cause damage to the dryer when
subjected to continuous or long-term exposure. Note that once cleared,
the compressor will restart automatically. However, if two successive low-
pressure conditions are determined, this alarm will shut down the dryer
after a response time delay and will display the alarm condition. The
operator must depress the RESET button in order to reinstate the
compressor.

8.0 INSTALLATION AND INITIAL START-UP
8.1 LOCATING EQUIPMENT

The dryer should not be located in an area where the ambient
A WARNING
Prior to attempting to remove the dryer from the delivery vehicle, read
temperature is likely to exceed 113F (45C). The dryer should be the following section in its entirety. Failure to do so may result in
located where the ambient temperatures will not be less than 50F (10 damage to the dryer or personal injury.
C) unless equipped with provisions for low ambient operation. If loads
fluctuate significantly, then the dryer should be placed ahead of the
receiver and sufficient storage capacity downstream of the dryer should
A WARNING
Refer to Engineering Specifications Sheet for estimated weight of dryer
then be available to prevent excessive air flow through the dryer.
prior to lifting.
The dryer must be located in an area that provides sufficient clearance
To offload the dryer:
from walls and other adjoining equipment to allow easy access for
Install lifting chains through the eyes in the lifting lugs on
servicing and maintenance requirements. A minimum of three feet is
headers.
required to allow free air flow to the condenser inlet. Refer to the multiple
If using two-point lifting, use a spreader bar (not included)
module refrigerated dryer GENERAL ARRANGEMENT drawing for
as shown in Figure 3. Be sure that chains / slings do not
condenser air flow requirements.
bear on sheet metal.
A NOTICE
Adjust chains as required to keep equipment level during

offloading.
Carefully raise dryer from vehicle and locate according to
Failure to comply to the above instructions may result in equipment
malfunction and will void warranty. criteria described in Section 8.1.
Securely dryer in place
8.2 OFFLOADING / LIFTING THE DRYER
(NVC4000 - NVC19200 ONLY)
The headers are constructed with lifting lugs to enable the dryer to be
offloaded and moved. Figure 3 illustrates two methods of using the lifting
lugs for offloading or moving the dryer. For NVC3200 dryers, refer to the
NVC3200 Technical Manual for off-loading instructions.
FIGURE 3 - LIFTING / OFFLOADING DIAGRAMS
8.3 INSTALLATION OF AIR PIPING

Multiple module dryers are equipped with one blind flange on each of
A NOTICE
Verify that compressor vibration and vibration from any process air
the Inlet and Outlet Headers. Either side of the header can be used to equipment has been isolated from air system piping. Failure to do so
connect to the process air piping.
A
may damage dryer.
Connect the inlet and outlet piping to the inlet and outlet headers NOTICE
Relocate, if needed, the blind flange on the inlet header to the Verify that air flow pulsations, if present, are eliminated via surge tank,
remaining flange of the inlet air header. receiver or pulsation dampener.
Relocate, if needed, the blind flange on the inlet header to the
remaining flange of the outlet air header.
A NOTICE
8.4 PIPING AND VALVES
Install piping, fittings and accessory items as indicated in Figure 4. For
Insure that adequate piping supports are are in place to prevent bypass and isolating purposes, valves (A), (B), and (C) must be installed
loading on the Inlet and Outlet Headers. Do not allow piping loads to (not furnished). In order to test and isolate each drain without
be exerted on dryer. depressurizing the dryer, drain isolation valve (D), has been provided for
your convenience.

PRE-FILTER
FIGURE 4
TYPICAL PIPING ARRANGEMENT
Drain connections should be piped to an appropriate reservoir or

container. It is recommended that a properly-sized oil / water separator
A WARNING
be installed to comply with EPA regulations for waster water disposal. Crankcase heaters are disconnected through the disconnect switch.
When connecting drain valves supplied separately, be sure to use a Note that the position of the Dryer On/Off Switch does not affect Crank
single drain for each individual device. It is not recommended that more Case Heater operation. Refer to wiring diagram supplied with your
dryer.
A
than one device be connected to a single valve due to the pressure
differential between the two devices.
NOTICE
8.5 FILTRATION Never wire directly or connect any additional wires to the compressor
To protect the air dryer from residual compressor oil and insure junction box. This will cause severe system malfunction.
maximum dryer performance, a coalescing pre-filter is recommended.
Filters should be located as close to the dryer as possible and 8.7 PRE START-UP AND SYSTEM LEAK CHECK
positioned to allow for ease of access for element replacement. Highly Once dryer has been installed and prior to initial start-up, all dryer
efficient pre-filters and post-filters sized to your drying application can be systems should be checked for proper installation and leaks. Be sure to
provided by Ingersoll Rand. Contact your local distributor to select the check, as a minimum, the following:
filter that best suits your filtration requirements. Note that all filters
should be individually supported such that no loads are transmitted to Verify that all air system distribution piping is reasonably leak free.
the dryer inlet and outlet connections. Note that due to site conditions, it may not be practical to make the
air system completely leak-free.
8.6 ELECTRICAL CONNECTION Check air connections on dryer to insure there are no leaks present.
Equipment is available in various electrical configurations. All customer Check drain lines for air or liquid leaks.
connections can be made at the main electrical box located at the side
of the dryer. All three phase electrical configurations L1, L2 and L3 can Check all flange connections, if applicable, for gasket compression.
be wired in any configuration and not affect compressor performance. For units equipped with water-cooled condensers, check that water
supply lines and dryer water connections are leak free. Be sure to
For all Ingersoll Rand equipment, a suitable fused disconnect switch in manually open water regulating valves to fill condensers prior to
accordance with national and local code requirements is recommended. starting dryer.
See unit specification sheet for voltage requirements and load data.
For all compressors, verify that oil is present in sight glass.
All Ingersoll Rand Nirvana Cycling Multiple Module dryers are equipped
After the checks described above have been performed and prior to the
with module disconnects for safety during maintenance or repair. With
initial starting of the dryer, perform the following:
this Multidisconnect feature, each individual module can be isolated
from the power source by using its own dedicated switch.
Energize Crankcase Heaters
Ensure that dryer is energized for a minimum of (8) hours prior
to startup.

On the Main Power Enclosure, turn the Compressor Controller The suction pressure display will typically pull down between 50
Switch to MANUAL and 70 psig and the suction temperature reading will vary between
On the Main Power Enclosure, turn the Dryer On/Off Switch to 20F and 40F. These will vary depending on the glycol
the ON position. temperature when operating.
Supply power to dryer Main Power Enclosure and engage each While the glycol temperature is above 50F, the Microprocessor
individual Module Disconnect Switch for a minimum of (8) hours Control will indicate a high chiller temperature alarm condition.
prior to dryer startup. Record operational data on the refrigeration system and check
The Microprocessor Control boards on each Module will indicate compressor amp draw.
the modules are energized and the crankcase heater delay time Once acceptable operation has been observed, and before the
remaining. glycol temperature drops more than 5F, depress the OFF button on
A NOTICE
the Microprocessor Controller. The Microprocessor Controller will
revert to its standby state.
For water cooled models the water valve must be manually opened to
ensure the condenser is full of water prior to start up. Repeat the above Operational Check of Each Module for the
remaining modules.
Verify Proper Refrigerant Pressure
8.9 GENERAL START-UP
Check refrigerant pressure readings on the Microprocessor
Once the dryer operation has been verified using the Initial Start-Up
Control digital display based on the following general guidelines
procedure described in Section 8.9, the dryers may be started either
(refrigeration pressure will vary with ambient temperature):
locally or via a remote connection as described below.
Ambient Temperature Approximate Refrigerant Pressure(R-404A)
8.9.1 GENERAL START-UP - AUTO MODE (LOCAL OPERATION)
50F 105 psig
60F 125 psig This mode permits automatic operation all modules of the
70F 150 psig dryer.
80F 175 psig
90F 205 psig Verify power to the crankcase heaters has been applied
for 8 hours before start up.
8.8 INITIAL START-UP
Following proper crankcase heater time delay:
The following instructions describe the procedure for INITIAL START-UP
of the dryer. These steps must be followed the first time the dryer is
Turn the Dryer Operation Switch, located on the Main Power
started after installation or after a prolonged shut down to insure proper
Enclosure, to the AUTO position. The green Power On
operation of the refrigeration systems For restarting the dryer after short
light will illuminate on the Main Power Enclosure.
term shut down, refer to Section 8.9 GENERAL START-UP.
After the ASC delay has timed out and provided the thermal
A CAUTION
mass temperature is greater than the Chiller Temperature
plus 3 F, each of the refrigeration systems will energize.
The suction pressure reading will typically pull down
The multiple module dryer is equipped with a crankcase heater delay.
This delay is controlled by the Microprocessor Controllers to protect between 35 and 60 psig.
the refrigeration systems. When power is applied to the dryer and the After the alarm delay, provided the Chiller Temperature is
individual disconnect switches are switched to the ON position, the greater than the HIGH TEMPERATURE ALARM set point,
crankcase heaters are energized and the Microprocessor Controllers the dryers modules will go into HIGH TEMPERATURE
internal timer begins its eight hour countdown. The refrigeration ALARM. The LCD panel will indicate the alarm and the red
compressors are prevented from operating during this period. Note Dryer Fault light on the Main Power Enclosure will
that the position of the Dryer On/Off Switch does not affect Crank Case illuminate. The refrigeration system will continue to operate.
A
Heater operation. Pressing the SELECT DISPLAY button on each
Microprocessor Control will permit viewing of the available
CAUTION dryer parameters during this alarm condition. Note that the
The Microprocessor Controllers feature an Anti-Short Cycle (ASC) alarm condition screen will reappear after approximately 30
Delay. This delay is included to prevent rapid restarting of the seconds until the alarm condition is cleared.
refrigeration compressor. The refrigeration systems will energize only
The CHILLER TEMPERATURE will gradually drop as
after the ASC delay count down is completed.
indicated on the display. Once the temperature falls below
the HIGH TEMPERATURE ALARM set point, the alarm will
Verify power to the crankcase heaters has been applied for 8 hours reset and the LCD panel will return to its default display.
before start up. Once the HIGH TEMPERATURE ALARM on all modules
has been cleared, the red Dryer Fault light located on the
Turn the Dryer Operation Switch, located on the Main Power Enclosure, Main Power Enclosure will go out.
to the MANUAL position and the Dryer On/Off Switch to the ON
After the refrigeration systems shuts off, air flow may be
position.
introduced to the dryer.
Power Up of Controls & Operational Check of Each Module The refrigeration systems may be shut off by turning the
Compressor Control Switch located on the Main Power
Depress ON button on the Microprocessor Controller on Module #1. Enclosure to the MANUAL position.
Provided the glycol temperature is above the Chiller Temperature plus

3F and after the ASC delay has timed out, the modules refrigeration
system will energize. Observe operation.

A NOTICE After the alarm delay, provided the Chiller Temperature is

greater than the HIGH TEMPERATURE ALARM set point,
After installation or a prolonged shutdown, start the dryer with no air the dryers modules will go into HIGH TEMPERATURE
load (no air flow). This enables the dryer to reach its proper operating ALARM. The LCD panel will indicate the alarm and the red
temperature in the shortest time possible (typically within 30 minutes).
A
Dryer Fault light on the Main Power Enclosure will
illuminate. The refrigeration system will continue to operate.
NOTICE
Pressing the SELECT DISPLAY button on each
Regardless of the position of the Compressor Control Switch on the Microprocessor Control will permit viewing of the available
Main Control Panel, the refrigeration system of each module may be dryer parameters during this alarm condition. Note that the
turned off by depressing the OFF button located on each modules alarm condition screen will reappear after approximately 30
Microprocessor Control. The refrigeration systems also may be turned seconds until the alarm condition is cleared.
on by depressing the ON button located on each modules
The CHILLER TEMPERATURE will gradually drop as
Microprocessor Control.
indicated on the display. Once the temperature falls below
the HIGH TEMPERATURE ALARM set point, the alarm will
8.9.2 GENERAL START-UP - REMOTE MODE reset and the LCD panel will return to its default display.
This mode of operation permits the dryer to be started and Once the HIGH TEMPERATURE ALARM on each module
stopped from a remote location. To operate the dryer in the has been cleared, the red Dryer Fault light located on the
REMOTE MODE, the customer must provide a switch as Main Power Enclosure will go out.
shown in the Wiring Diagram. This switch must be rated for After the refrigeration systems shuts off, air flow may be
120 VAC service. introduced to the dryer.
The refrigeration systems may be shut off by turning the
Following proper crankcase heater time delay:
Compressor Control Switch located on the Main Power
Enclosure to the MANUAL position.
Turn the Compressor Control Switch, located on the Main
Power Enclosure, to the REMOTE position and the Dryer Opening the Remote Switch will de-energize the
On/Off Switch to the ON position. The green Power On refrigeration systems.
light will illuminate on the Main Power Enclosure.
Close the customer-provided remote switch. A NOTICE
After the ASC delay has timed out and provided the thermal Regardless of the position of the Compressor Control Switch on the
mass temperature is greater than the Chiller Temperature Main Control Panel, the refrigeration system of each module may be
plus 3 F, each of the refrigeration systems will energize. turned off by depressing the OFF button located on each modules
The suction pressure reading will typically pull down Microprocessor Control. The refrigeration systems also may be turned
between 50 and 70 psig. on by depressing the ON button located on each modules
Microprocessor Control.

9.0 SCHEDULED MAINTENANCE
9.1 INTRODUCTION OPERATION & MAINTENANCE

Ingersoll Rand multiple module refrigerated air dryers require little
maintenance. These dryers utilize hermetically sealed compressors Filters manufactured to (CEN) EN286.1 are provided with a " BSPP
which do not require any lubrication. Ingersoll Rand recommends female connection (1) to fit a pressure relief valve (if required).
component inspection and service at regular intervals to obtain
maximum performance from your dryer. GP, HE, DP models
The filter elements should be replaced annually.
9.2 REFRIGERANT CONDENSER
AC model
For proper operation, it is essential that the air cooled condenser fins are Change element(s) after 1000 operating hours or earlier if oil
free of dirt and dust. Regular cleaning is therefore required. odour/vapour is detected.
9.3 CONDENSATE DISCHARGE SYSTEM Drains

On a minimum of a monthly basis, the operation of the automatic drain Manual drain models should be drained periodically. Automatic drain
should be checked, as well as removed and cleaned to ensure no debris models should be inspected regularly to ensure correct drain
is trapped inside. operation.
9.4 PRE-FILTERS AND POST-FILTERS REPLACEMENT OF FILTER ELEMENT(S)
A WARNING
1. Isolate air (gas) supply and depressurize filter housing by
opening valve (8) on AC, DP models or valve (9) on GP, HE
models.
Depressurize the system before disassembling filters. Failure to do so
may result in injury or death. 2. Remove nuts and bolts (2) from the body flange allowing bowl
(3) to be removed. Larger housings have a hinge (4) allowing
Filter elements should be changed annually. Change carbon elements the bowl to swing to one side. It is recommended that the bowl
when hydrocarbons are first detected downstream or every six months, is supported during this operation.
whichever comes first. 3. Remove element(s) (5) by unscrewing anticlockwise.
4. Take opportunity to clean inside of housing and inspect for
Certain filters contain multiple elements. When replacing filter elements,
any signs of corrosion.
all elements should be replaced simultaneously. Mixing new and old
elements can result in reduced air quality. 5. Check new element(s) (5) are fitted with new O-ring(s) (6).
Hand tighten each element in place before closing the
9.4.1 FLANGED FILTERS: housing.
6. Replace gasket (7) if damaged.
7. Tighten nuts and bolts (2) evenly.
AUTOMATIC DRAINS
1. Isolate air (gas) supply by closing valve (8).

2. Depressurise drain by opening vent valve 9.
3. Drain can now be removed.
4. Dismantle drain by removing clamp rin (10) - this is achieved
by pressing tab on ring whilst turning.
5. When replacing drain DO NOT pressurize unit unless the
drain bowl is in position and clamp ring (10) is locked in place.

10.0 TECHNICIAN MODE
The Microprocessor Control provides a protected TECHNICIAN MODE 10.1 ENTERING TECHNICIAN MODE
A
to manipulate several parameters not accessible by the typical operator.
This mode also permits viewing of the factory settings to aid in
troubleshooting of the dryer. Below is a list of parameters that can be WARNING
accessed and manipulated by the technician in the TECHNICIAN TECHNICIAN MODE should only be entered by qualified service
MODE: personnel. Altering the set points in TECHNICIAN MODE will have a
significant effect on the operation of the dryer. Incorrect set points may
Parameter Display Set Point damage dryer and cause potential serious injury.
OFF (For NO LOSS
DRAIN VALVE ENABLE DRAIN ENABLE
DRAIN)
CRANKCASE HEATER
CCH DLY 8 (or 0,2,4,12 hours) To enter the TECHNICIAN MODE, perform the following keystrokes:
DELAY
AUTO RESTART ENABLE AUTO RESTART N (or Y)
In TECHNICIAN MODE, the following parameters can be viewed but

not changed: 2 3 TECH SET MODE
Pressing the 2 and 3 buttons simultaneously enters the

Parameter Display Set Point TECHNICIAN MODE.
CONFIGURATION (# of
CONFIG #: 1, 2, 4, 8
sensors)
SELECT
OPERATING MODE OP MODE: HS or NC DISPLAY DRAIN ENABLE: OFF
REFRIGERANT REFRIG: 404 or 407
Depressing SELECT DISPLAY scrolls through the available
parameters. The first three parameters viewed are adjustable in
CONDENSER TYPE COND: AC OR WC TECHNICIAN MODE.
OPERATING
TEMPERATURE T OP DIFF: 3
DIFFERENTIAL The DRAIN ENABLE parameter determines whether the
SHORT CYCLE DELAY SHT CYC DLY: 3 Microprocessor Control shall control an electronic no-loss drain valve. A
value of ON will permit the Microprocessor Control to control the drain
HIGH PRESSURE CUTOUT HPCO: See Table-1 valve. A value of OFF will disable this feature. Ingersoll Rand dryers
are equipped with a no air loss drain as standard equipment. As such,
HIGH PRESSURE CUTOUT DRAIN ENABLE must remain OFF:
HPCO DLY: 10
DELAY
LOW PRESSURE CUTOUT LPCO: See Table-1
LOW PRESSURE CUTOUT SELECT
DELAY
LPCO DLY: 10 DISPLAY CCH DELAY: 4
HIGH TEMPERATURE
HITEMP ALRM: 55
ALARM
Depressing the SELECT DISPLAY button advances to the
LOW TEMPERATURE LOWTEMP
30 next adjustable parameter for the Crankcase Heater Delay.
ALARM ALRM:
This parameter must not be altered unless instructed by
LOW TEMPERATURE Ingersoll Rand Service personnel.
LOTEMP DLY: 2:00
ALARM DELAY
A
FAN 1 ON PRESSURE FAN1 ON: See Table-1
NOTICE
FAN 1 OFF PRESSURE FAN1 OFF: See Table-1
The Crankcase Heater Delay set point must not be altered unless
directed by Ingersoll Rand Service Personnel. Improperly altering the
FAN 2 ON PRESSURE FAN2 ON: See Table-1
set point may result in damage to the dryer. Contact Ingersoll Rand
Compressed Air Solutions before altering the default set point.
FAN 2 OFF PRESSURE FAN2 OFF: See Table-1
BEGIN ALARM
ALARM LIST N/A
LIST

10.0 TECHNICIAN MODE
The AUTO RESTART feature permits the dryer to operate once power 10.2 ALARM LIST
is applied to the dryer without requiring operator intervention. This would At the end of the list of non-adjustable parameters, the Microprocessor
be desirable should the user wish to have the dryer restart automatically Control displays a list of the most recent 20 alarm conditions. This list
after a power outage. Note that the refrigeration system will operate can facilitate troubleshooting the dryer.
once the ASC or CCH delay times out. To change the AUTO RESTART
set point from N (NO) to Y (YES), perform the following. Otherwise,
depress the SELECT DISPLAY button to advance to the next display:
SELECT
DISPLAY BEGIN ALARM LIST
SELECT
DISPLAY AUTO RESTART: N At the end of the list of parameters, depressing the SELECT
DISPLAY button displays the beginning of the ALARM LIST.
Depressing the SELECT DISPLAY button advances to the
next adjustable parameter for the Auto Restart feature.
SELECT
DISPLAY HPCO
Depressing the SELECT DISPLAY button displays the alarms

SET AUTO RESTART: Y that the dryer has experienced, with the most recent alarm
displayed first. The actual display will depend on the most
Depressing the SET button changes the AUTO RESTART recent alarm detected by the Microprocessor Control.
parameter from N to Y.
SELECT
DISPLAY END ALARM LIST
ENTER AUTO RESTART: Y The list of alarms can be scrolled by depressing the SELECT
DISPLAY button as needed. At the end of the alarm list, the
END ALARM LIST screen is displayed.
Depressing ENTER saves the selected set point.
SELECT
A DISPLAY BEGIN ALARM LIST

WARNING
Changing the AUTO RESTART feature to Y will permit the dryer to Depressing the SELECT DISPLAY list displays the ALARM
operate automatically once power is applied and after a brief delay. LIST screen at the top of the ALARM LIST.
Proper warning signs should be affixed to the dryer to alert users and
service personnel that dryer may start without warning. Failure to do so
may result in serious injury.
The Alarm List will repeat as many times as the SELECT DISPLAY
button is depressed. To EXIT the ALARM LIST, perform the following:
SELECT
DISPLAY END TECH SET PTS TECH SET MODE
Depressing the SELECT DISPLAY button displays the END Depressing the BLANK button (located above the SET
TECH SET PTS display. button) returns the controller to the top of the TECHNICIAN
MODE.
The remaining non-adjustable parameters may be viewed by

depressing the SELECT DISPLAY button as required to arrive at the
desired display.
CHLLR TEMP: 37
A NOTICE Depressing the BLANK button again returns the controller to

the default display of the CUSTOMER MODE.
To exit the TECHNICIAN MODE at any time, depress the button to
return to the CUSTOMER MODE.

11.0 TROUBLESHOOTING
11.1 INTRODUCTION
Ingersoll Rand multiple module dryers are designed for reliable, trouble-free operation. In the event of any dryer malfunction, the guide below has
been developed to facilitate problem identification and corrective actions.
A WARNING A WARNING
An air dryer always operates under pressure. Any maintenance Prior to working on the unit, make sure that all circuit breakers or
procedure that involves disassembly of pipe fittings, valves or any disconnected switches are tagged Out of Service.
A
other components requires the dryer be isolated from the compressed
air stream and fully depressurized. NOTICE
Any in-depth troubleshooting should only be done by qualified service
technicians. Prior to performing any significant corrective action,
consult factory.
11.2 PROBLEM / ACTION GUIDE
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Compressor will not start (no hum) 1. Line disconnect switch open 1. Close start or disconnect
2. Fuse removed or blown 2. Inspect and replace fuse
3. Overload protector tripped 3. Allow internal overload to cool and reset.
Check motor windings and starting amps.
4. Control stuck in open position 4. Repair or replace control
5. Wiring improper or loose 5. Close start or disconnect
Compressor will not start hums but trips on 1. Improperly wired 1. Check wiring
overload protector 2. Low voltage to unit 2. Determine reason and correct
3. Compressor motor has a winding open or 3. Replace compressor
shorted
4. Internal trouble in compressor 4. Replace compressor
Compressor starts and runs, but short cycles 1. Excessive discharge pressure 1. Check condenser for dirt
on overload protector 2. Compressor hot - return gas hot 2. Check refrigerant charge (fix charge)
3. Compressor has shorted winding 3. Replace compressor
Compressor starts and runs, but short cycles 1. High pressure cut-out due to: 1.High pressure cut-out
on high or low pressure cut out. a. Insufficient air flow across condenser a. Check condenser for dirt and proper fan
operation.
b. Overcharge b. Reduce refrigerant charge
c. Insufficient water flow across condenser c. Check complete water circuit make
necessary adjustment
2. Low pressure cut-out due to: 2.Low pressure cut-out
a. Undercharge a. Fix leak, add refrigerant
b. Restriction in or faulty expansion valve b. Consult factory prior to replacing valve.
Liquid line frosted or sweating 1. Restriction in filter dryer or condenser 1. Replace part
Unit operates long or continuously 1. Shortage of refrigerant 1. Fix leak then charge
2. Control contacts stuck 2. Clean contacts or replace control
3. System inadequate to handle load. 3. Review air system parameters.
4. Restriction in refrigerant system 4. Determine location and correct.
5. Dirty condenser 5. Clean condenser
Suction line frosted or sweating 1. Expansion valve passing excess refrigerant 1. Check super heat and adjust valve if
required. Adjustment is rarely required.
Consult factory.
2. Overcharge of refrigerant 2. Correct charge as per manual
3. Expansion valve stuck open 3. Clean valve of foreign particles, replace if
necessary.
Unit noisy 1. Loose parts or mountings 1. Find parts and tighten

2. Tubing rattle 2. Reform, to be free of contact
3. Bent fan blade 3. Replace blade
4. Fan motor bearings worn 4. Replace motor
Moisture down stream. Dryer is properly Drain failure or adjustment is required Manually activate drain and determine
cooling air stream (Check Chllr Temp on functionality. If drain does not discharge
controller) properly, service drain.

11.0 TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Apparent controller display malfunction. Blown Fuse Check Fuses
Display Blank
Board Failure Contact your local distributor for further
assistance.
Apparent controller display malfunction. Probe loose,off connection or defective probe Inspect probe cable and terminal connection
Unrealistic temperature displayed Replace probe
Apparent controller display malfunction. Erratic Probe not completely in thermal well Inspect probe and check readings against
or inaccurate temperature readings independent source (eg. temperature
analyzer/pyrometer/ice bath) both in temperature
well and to ambient
Defective probe Replace probe
Apparent controller display malfunction. Transducer loose, off connection or defective Inspect transducer cable and terminal
Unrealistic pressure displayed transducer connection Replace transducer
Condensate drain does not fire Check installation is in accordance with this
manual. Revise installation accordingly.
Inlet / outlet pipe internal diameter too small Replace with larger diameter piping.
causing air-lock or back pressure.
Excessive use of bends / elbows in inlet / Reduce the amount of bends and elbows.
outlet pipe work causing air-lock/ back
pressure.
Outlet pipe too long / too high causing back Reconfigure condensate piping.
pressure.
More than one condensate source connected Reroute condensate to eliminate secondary
providing alternative path for condensate. path. Install check valves as required.
Condensate drain LED is off Check power supply. Press test button for
minimum 2 seconds and observe. Locate
and eliminate supply fault.
Air bleed from condensate drain outlet port Debris trapped under seal. Damage to seal. Press and hold the test button to clear (drain
valve will open). Replace seal with Service Kit.
Condensate drain bowl does not seem to fill If bottom inlet is used, top port must be used as
with condensate, drain does not seem to work air bleed. Make sure Connect the top inlet to a
due to air locking higher point in system, which will function as an
air bleed for the drain.

12.0 WIRING DIAGRAMS
WATERCOOLED, 460/3/60
WIRING DIAGRAM
NVC3250W
550088-A

AIRCOOLED, 460/3/60
WIRING DIAGRAM
NVC3250A
550084-C

AIRCOOLED, 460/3/60
WIRING DIAGRAM
NVC4000
550005-E

WIRING DIAGRAM
NVC4000
550015-E

AIRCOOLED, 460/3/60
WIRING DIAGRAM
NVC4800
550161-A

WIRING DIAGRAM
NVC4800
550162-A

WIRING DIAGRAM
NVC6000W400
550022-D

WIRING DIAGRAM
NVC6000W400
550022-D

WIRING DIAGRAM
NVC8000W400
550026-I

WIRING DIAGRAM
NVC8000W400
550026-I

32
70.75 8"-150# AIR INLET HEADER 8"-150# AIR OUTLET HEADER
CUSTOMER CONNECTION AT CUSTOMER CONNECTION AT
6.31 73.50 17.50 35.75 EITHER END EITHER END
MAIN POWER ELECTRICAL

ENCLOSURE NEMA 1
3.12
2.50
MODULE 1 MODULE 2
100.00
A
90.38
B
72.00
1-1/2" NPT WATER

OUTLET CONNECTION
14.00
1-1/2" NPT WATER 10.25
INLET CONNECTION
1.38 3.00 MTG HOLES TYP 1.75
3.00 TYP 3.00 O .625 (4 PLCS)
1.62 RIGGING HOLES TYP
7.62 64.75 5.50 86.00 4.75
70.75 96.25
75.38 RIGHT SIDE VIEW
LEFT SIDE VIEW
FRONT VIEW
Nirvana Cycling Refrigerated Dryer Models 3250-8000

13.0 GENERAL ARRANGEMENT
LCD DISPLAY
1) CHILLER TEMP
2) COMPRESSOR ON/OFF
3) DRAIN INTERVAL
4) DRAIN ON
AIR TREATMENT 5) PERCENT SAVINGS
CONTROL SYSTEM 6) CUMULATIVE DRYER HOURS
7) CUMULATIVE COMPRESSOR HOURS
8) CUSTOMER SET POINTS
DRYER ON-OFF
SWITCH
DRYER AUTO-MANUAL-REMOTE
SWITCH
MODULE DISCONNECT
POWER ON SWITCH (TYP)
LIGHT
PUSHBUTTONS
DRYER FAULT DETAIL B 1) ON
ALARM LIGHT 2) OFF
3) RESET GENERAL ARRANGEMENT
4) TEST
5) SET NVC43250W
6) SELECT DISPLAY
7) ENTER
8) +/- NEMA-1
DETAIL A 550086-A
TOP VIEW

NVC43250W
14.50 32.75
NEMA-1
1/2" NPT DRAIN CONNECTION
REAR VIEW (2 PLCS) 550086-A
33
34
70.75 8"-150# AIR OUTLET HEADER
8"-150# AIR INLET HEADER CONDENSER AIR
CUSTOMER CONNECTION AT CUSTOMER CONNECTION AT
6.31 73.50 17.50 35.75 DISCHARGE EITHER END
EITHER END

ENCLOSURE NEMA 1
3.12
2.50
MODULE 1 MODULE 2
100.00
A
90.38 B
72.00
CONDENSER AIR CONDENSER AIR
INLET INLET
7.62 64.75 3.00 MTG HOLES TYP 1.75

1.62 RIGGING HOLES TYP 3.00 TYP O.625 (4 PLCS)
70.75 5.25 86.00 4.75

75.38 96.00
LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW
LCD DISPLAY
1) CHILLER TEMP
3) DRAIN INTERVAL
4) DRAIN ON
DRYER ON-OFF
SWITCH
R AUTO-MANUAL-REMOTE
SWITCH
MODULE DISCONNECT
LIGHT GENERAL ARRANGEMENT
PUSHBUTTONS NVC3250A
ALARM LIGHT 2) OFF
3) RESET NEMA-1
4) TEST
5) SET 550083-C
6) SELECT DISPLAY
7) ENTER
8) +/-
DETAIL A
TOP VIEW
GENERAL ARRANGEMENT
NVC3250A
NEMA-1
550083-C
7.50
14.50 32.75 1/2" NPT DRAIN CONNECTION

(2 PLCS)
REAR VIEW
35
36
6.31 73.50 70.75
8"-150# AIR OUTLET 8"-150# AIR INLET 17.50 35.75 CONDENSER AIR CONDENSER AIR
HEADER CUSTOMER HEADER CUSTOMER DISCHARGE DISCHARGE
CONNECTION AT CONNECTION AT
EITHER END EITHER END
ENCLOSURE NEMA 1
3.12
2.50
MODULE 1 MODULE 2
100.00
A
90.38
B
72.00
CONDENSER AIR CONDENSER AIR

INLET INLET
O .62 MTG HOLES 4 PLCS 3.00 TYP 1.62 RIGGING HOLES TYP 3.00 TYP 1.75
64.75 5.25 86.00 4.88
75.38 96.12
LCD DISPLAY
1) CHILLER TEMP
3) DRAIN INTERVAL
4) DRAIN ON
DRYER ON-OFF
SWITCH

SWITCH
MODULE DISCONNECT
LIGHT
PUSHBUTTONS
DRYER FAULT DETAIL B 1) ON GENERAL ARRANGEMENT
ALARM LIGHT 2) OFF
3) RESET
4) TEST NVC4000-4800A400
5) SET
6) SELECT DISPLAY NEMA-1
7) ENTER
8) +/-
DETAIL A 550004-C
550004
7.56
14.50 32.75

(2 PLCS)
REAR VIEW
GENERAL ARRANGEMENT
NVC4000-4800A400
550004
NEMA-1
550004-C
37
38
6.31 73.50 70.75
8"-150# AIR INLET HEADER
CUSTOMER CONNECTION AT 17.50 35.75
8"-150# AIR OUTLET HEADER EITHER END
CUSTOMER CONNECTION AT
EITHER END

ENCLOSURE NEMA 1
3.12
MODULE 1 MODULE 2
100.00
A
90.38
B
72.00
1-1/2" MPT WATER OUTLET

CUSTOMER CONNECTION
1-1/2" MPT WATER INLET

CUSTOMER CONNECTION
4.75
10.75
1.38 MTG HOLES TYP 3.00 TYP 3.00 MTG HOLES TYP
64.75 .625 (4 PLCS)
70.75 3.00 86.00 4.88
75.38 95.88

LCD DISPLAY
1) CHILLER TEMP
3) DRAIN INTERVAL
AIR TREATMENT 4) DRAIN ON
CONTROL SYSTEM 5) PERCENT SAVINGS
6) CUMULATIVE DRYER HOURS
DRYER ON-OFF 8) CUSTOMER SET POINTS
SWITCH
DRYER AUTO-MANUAL-
REMOTE SWITCH
MODULE DISCONNECT
LIGHT
PUSHBUTTONS
GENERAL ARRANGEMENT
ALARM LIGHT 2) OFF NVC4000-4800W400
3) RESET
4) TEST NEMA-1
5) SET
6) SELECT DISPLAY 550014-B
7) ENTER 550014
8) +/-
DETAIL A
7.56

13.38 32.75
(2 PLCS)
REAR VIEW
GENERAL ARRANGEMENT
550014
NVC4000-4800W400
NEMA-1
550014-B
39
40
6.31 73.50 101.50
10"-150# R.F.S.O. AIR OUTLET 24.00 53.50
HEADER CUSTOMER CONN. 10"-150# R.F.S.O. AIR INLET
AT EITHER END HEADER CUSTOMER CONN.
AT EITHER END
MAIN POWER ELECTRICAL 3.12

ENCLOSURE NEMA-1
2.00
MODULE 1 MODULE 2 MODULE 3
101.25
A
90.38
B
72.00
2" MPT WATER

OUTLET CUSTOMER
CONN.
4.75
2" MPT WATER

INLET CUSTOMER 10.75
CONN.
O .62 MTG HOLES 4 PLCS 1.62 RIGGGING HOLES TYP 1.38

3.00 TYP 3.00 TYP
3.00 1.75
7.62 86.00 5.00 7.50 97.50 5.00
98.62
110.00
LCD DISPLAY
1) CHILLER TEMP
3) DRAIN INTERVAL
AIR TREATMENT 4) DRAIN ON
CONTROL SYSTEM 5) PERCENT SAVINGS
6) CUMULATIVE DRYER HOURS
DRYER ON-OFF 8) CUSTOMER SET POINTS
SWITCH

SWITCH
MODULE DISCONNECT
POWER ON LIGHT SWITCH (TYP)
PUSHBUTTONS
DETAIL B 1) ON
DRYER FAULT ALARM LIGHT 2) OFF
3) RESET
4) TEST
5) SET
6) SELECT DISPLAY
DETAIL A 7) ENTER
8 +/-
GENERAL ARRANGEMENT
NVC6000W400
NEMA-1
550021-C
7.56

14.50 32.75 TYP 1/2" NPT DRAIN
CUSTOMER CONNECTION
(3 PLCS)
REAR VIEW
GENERAL ARRANGEMENT
NVC6000W400
NEMA-1
550021-C
41
42
6.31 73.50 136.00
12-150# R.F. FLANGED 12"-150# R.F. FLANGED 34.50 67.00
AIR OUTLET HEADER AIR INLET HEADER
CUSTOMER CONN. AT CUSTOMER CONN. AT
EITHER END EITHER END

ENCLOSURE NEMA 1
3.12
2.88
MODULE 1 MODULE 2 MODULE 3 MODULE 4
102.25
A
90.38 B
72.00
2-1/2" MPT OUTLET

WATER CUSTOMER
CONNECTION
10.00
2-1/2" MPT INLET 10.62

WATER CUSTOMER
CONNECTION
O .62 MTG HOLES 4 PLCS 1.62 RIGGING HOLES (TYP) 1.75 2.38 1.75
3.00 (TYP) 3.00 (TYP)
7.62 86.00 5.50 7.50 130.25 5.00
99.12 142.75
LCD DISPLAY
1) CHILLER TEMP
3) DRAIN INTERVAL
4) DRAIN ON
CONTROL SYSTEM (TYP) 6) CUMULATIVE DRYER HOURS

DRYER ON-OFF
SWITCH
SWITCH MODULE DISCONNECT
SWITCH (TYP)
POWER ON LIGHT DETAIL B PUSHBUTTONS
1) ON
2) OFF
DRYER FAULT 3) RESET
ALARM LIGHT 4) TEST
5) SET
6) SELECT DISPLAY
DETAIL A 7) ENTER
8) +/-
GENERAL ARRANGEMENT
NVC8000W400
NEMA-1
550025-D
7.56
14.50 32.75 (TYP)
1/2" FPT CUSTOMER
DRAIN CONNECTION
(4 PLCS)
REAR VIEW

GENERAL ARRANGEMENT
NVC8000W400
NEMA-1
550025-D
43
14.0 REPLACEMENT PARTS
QTY/ QTY/ SPARES

DESCRIPTION NVC3250A NVC3250W NVC4000A400
MODULE UNIT 1 2 3
BLOCK, CUSTOMER CONNECTION 699350 699350 699350 1
CABLE, AIR PRESSURE TRANSDUCER 682946 682946 682946 2
CABLE, EXPANSION MODULE 683953 683953 683953 1 1 1 1
CABLE, REFRIGERANT TRANSDUCER 682945 682945 682945 2
CAPACITOR, CONDENSER FAN MOTOR 683618 - 683618 1
COMPRESSOR, REFRIGERATION 682346 682248 684138 1 3 1 1 1
CONDENSER, REFRIGERANT 683587 698202 683587 1
CONTACTOR, COMPRESSOR 698343 698343 698343 1 1 1 1
CONTACTOR, CONDENSER FAN 699621 - 699621 2 1 1 1
DRAIN, CONDENSATE 22699706 22699706 22699706 1
DRYER CONTROLLER,TYPE 4 WITH REFRIGERATED
PROGRAM, (Dryer model and serial number must be 800029 800029 800029 1 1 1 1
provided with order to ensure proper configuration.)
DRYER, REFRIGERANT FILTER 600388 600388 600388 1
FUSE, CONTROL TRANSFORMER PRIMARY 699793 699793 699793 2 2 2 4
FUSE, CONTROL TRANSFORMER SECONDARY 681510 681510 681510 1 2 2 4
FUSE, GLYCOL PUMP 684869 684869 684869 1 2 2 4
FUSE, POWER BOX TRANSFORMER PRIMARY 699807 699807 699807 2 2 2 4
FUSE, POWER BOX TRANSFORMER SECONDARY 699391 699391 699391 1 2 2 4

HEATER, COMPRESSOR CRANKCASE 682245 682245 684595 1
INDICATOR, GLYCOL LOOP FLOW 682368 682368 682368 1
LAMPS, POWER BOX 632207 632207 632207 2
LENS, POWER BOX GREEN 632208 632208 632208 1
LENS, POWER BOX RED 632210 632210 632210 1
MODULE, PLC EXPANSION 683955 683955 683955 1 1 1 1
MOTOR, CONDENSER FAN 683617 - 683617 2 1 1 1
POWER SUPPLY 24V DC 683956 -SP 683956 -SP 683956 -SP 1 1 1 1
PROBE, EXCHANGER TEMPERATURE 682955L 682955L 682955L 1 1 1 1
PROBE, TEMPERATURE 6FT LEAD INLET/OUT TEMPERATURE 682955C 682955C 682955C 2 2 2 2
PUMP, GLYCOL 684825 684825 684825 1 1 1 1
RELAY, POWER BOX MODULE - - - 1
RELAY, PUMP 698262 698262 698262 1
RESISTOR, CONTROL PANEL DUMMY LOAD 683968 683968 683968 1
STRAINER, CONDENSATE DRAIN 683405 683405 683405 1
SWITCH, MOTOR DISCONNECT 683619 683619 683619
SWITCH, ROTARY DISCONNECT 632358 632358 632358
SWITCH, SELECTOR - POWER ON/POWER BOX 630611 630611 630611 1
SWITCH, SELECTOR 3 POSITION - ON/OFF/REMOTE POWER
633378 633378 633378 1
BOX
TRANSDUCER, REFRIGERANT DISCHARGE PRESSURE 682943 682943 682943 1 1 1 1
TRANSDUCER, REFRIGERANT SUCTION PRESSURE/AIR
682942 682942 682942 2 1 1 1
PRESSURE
TRANSFORMER MODULE CONTROL 600182 600182 600182 1
TRANSFORMER, POWER BOX CONTROL 681861 681861 681861 1
VALVE, CHECK - GLYCOL LOOP 683983 683983 683983 1
VALVE, CONDENSATE BLOCK 680029 680029 680029 1
VALVE, EXPANSION 684304 684304 684346 1
VALVE, GLYCOL PUMP ISOLATION 684829 684829 684829 2
VALVE, SOLENOID 5/8" REFRIGERANT LIQUID LINE 683338 683338 683338 1
VALVE, WATER CONTROL 1 1/4" - 698204 - 1
VENT, GLYCOL TANK/LINE 683770 683770 683770 1
Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.

QTY/ QTY/ SPARES

DESCRIPTION NVC4000W400 NVC4800W400 NVC6000W400 NVC8000W400
MODULE UNIT 1 2 3
BLOCK, CUSTOMER CONNECTION 699350 699350 699350 699350 1
CABLE, AIR PRESSURE TRANSDUCER 682946 682946 682946 682946 2
CABLE, EXPANSION MODULE 683953 683953 683953 683953 1 1 1 1
CABLE, REFRIGERANT TRANSDUCER 682945 682945 682945 682945 2
CAPACITOR, CONDENSER FAN MOTOR - - - - 1
COMPRESSOR, REFRIGERATION 682346 682346 682346 682346 1 3 1 1 1
CONDENSER, REFRIGERANT 683596 683596 683596 683596 1
CONTACTOR, COMPRESSOR 698343 698343 698343 698343 1 1 1 1
CONTACTOR, CONDENSER FAN - - - - 2 1 1 1
DRAIN, CONDENSATE 22699706 22699706 22699706 22699706 1

DRYER CONTROLLER,TYPE 4 WITH REFRIGERATED
PROGRAM, (Dryer model and serial number must be 800029 800029 800029 800029 1 1 1 1
provided with order to ensure proper configuration.)
DRYER, REFRIGERANT FILTER 600388 600388 600388 600388 1
FUSE, CONTROL TRANSFORMER PRIMARY 699793 699811 699793 699793 2 2 2 4
FUSE, CONTROL TRANSFORMER SECONDARY 681510 681917 681510 681510 1 2 2 4
FUSE, GLYCOL PUMP 684869 681510 684869 684869 1 2 2 4

FUSE, MODULE POWER DISTRIBUTION - - - 632331 632331 3 2 2 4
FUSE, POWER BOX TRANSFORMER PRIMARY 699807 699807 699807 699807 2 2 2 4
FUSE, POWER BOX TRANSFORMER SECONDARY 699391 699391 699391 699391 1 2 2 4
HEATER, COMPRESSOR CRANKCASE 682245 682245 682245 682245 1

INDICATOR, GLYCOL LOOP FLOW 682368 682368 682368 682368 1
LAMPS, POWER BOX 632207 632207 632207 632207 2
LENS, POWER BOX GREEN 632208 632208 632208 632208 1
LENS, POWER BOX RED 632210 632210 632210 632210 1
MODULE, PLC EXPANSION 683955 683955 683955 683955 1 1 1 1
MOTOR, CONDENSER FAN - - - - 2 1 1 1
POWER SUPPLY 24V DC 683956 -SP 683956 -SP 683956 -SP 683956 -SP 1 1 1 1
PROBE, EXCHANGER TEMPERATURE 682955L 682955L 682955L 682955L 1 1 1 1
PROBE, TEMPERATURE 6FT LEAD INLET/OUT
682955C 682955 682955 682955C 2 2 2 2
TEMPERATURE
PUMP, GLYCOL 684825 684827 684825 684825 1 1 1 1
RELAY, POWER BOX MODULE - - 699866 - 1
RELAY, PUMP 698262 698262 698262 698262 1
RESISTOR, CONTROL PANEL DUMMY LOAD 683968 683968 683968 683968 1
STRAINER, CONDENSATE DRAIN 683405 683405 683405 683405 1
SWITCH, MOTOR DISCONNECT 683619 683619 683619 683619
SWITCH, ROTARY DISCONNECT 632358 632358 632358 632358
SWITCH, SELECTOR - POWER ON/POWER BOX 630611 630611 630611 630611 1
SWITCH, SELECTOR 3 POSITION - OM/OFF/REMOTE

633378 633378 633378 633378 1
POWER BOX
TRANSDUCER, REFRIGERANT DISCHARGE PRESSURE 682943 682943 682943 682943 1 1 1 1
TRANSDUCER, REFRIGERANT SUCTION

682942 682942 682942 682942 2 1 1 1
PRESSURE/AIR PRESSURE
TRANSFORMER, MODULE CONTROL 600182 600190 600182 600182 1
TRANSFORMER, POWER BOX CONTROL 681861 681861 681861 681861 1
VALVE, CHECK - GLYCOL LOOP 683983 683983 683983 683983 1
VALVE, CONDENSATE BLOCK 680029 680029 680029 680029 1
VALVE, EXPANSION 684346 684346 684346 684346 1
VALVE, GLYCOL PUMP ISOLATION 684829 684829 684829 684829 2
VALVE, SOLENOID 5/8" REFRIGERANT LIQUID LINE 683338 683338 683338 683338 1
VALVE, WATER CONTROL 1 1/4" 680181 680181 680181 680181 1

VENT, GLYCOL TANK/LINE 683770 683770 683770 683770 1
Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.

46
ITEM CCN DESCRIPTION QTY.
1 38440889 CONTROL HEAD ASSEMBLY 1
2 38440897 INLET HEAD ASSEMBLY 1
3 38440905 FRP CYLINDER 1
4 38440913 RING AND FILTER KIT 1
5 38440921 TIE ROD KIT 1
6 38440939 CONTROL ASSEMBLY 1
7 38440947 CONTROL TUBING ASSEMBLY 1
8 38440954 AIR CYLINDER ASSEMBLY 1
9 38440962 BALL VALVE ASSEMBLY 1

CONDENSATE DRAIN VALVE
15.0 ENGINEERING SPECIFICATIONS
D W
Overall dimensions indicated.
Air INLET
Overall and OUTLET
dimensions header centerline
indicated.
remains consistent throughout the model
Air INLET and OUTLET header centerline
range.
remains consistent throughout the
H Modulerange.
model number varies depending on model.
See lastnumber
Module columnvaries
in chart to identify
depending on modules
model.
per model.
See 3-module
last column model
in chart depictedmodules
to indentify in this
illustration.
per model. 3-module model depicted in this
illustration.
LEFT SIDE
LEFT SIDE FRONT
FRONT
CAPACITY* PRESSURE OVERALL DIMENSIONS SHIP CONNECT DRAIN REFRIG COMP H2O FLOW OPERATING NUMBER
SCFM DROP* * W D H WEIGHT SIZE (QTY) SIZE AIR COOL WATER COOL GPM H2O KW* * * OF
MODEL 38F PDP PSI IN. IN. IN. LBS. IN/OUT FPT (QTY) HP (QTY) HP @85F CONN AIR COOL WATER COOL MODULES
NVC3250 3,250 3.5 80 99 98 5,000 8 FLG (2) 1/2 (2) 10.5 (2) 9.0 36 1.5 NPT 26.4 17.2 2
NVC4000 4,000 3.5 80 99 98 5,000 8 FLG (2) 1/2 (2) 13.5 (2) 10.5 36 1.5 NPT 30.7 19.7 2
NVC4800 4,800 3.5 80 99 98 5,500 8 FLG (2) 1/2 (2) 13.5 (2) 10.5 43 1.5 NPT 34.5 23.9 2
NVC6000 6,000 3.5 112 100 100 7,500 10 FLG (3) 1/2 (3) 13.5 (3) 10.5 56 2.0 NPT 46.1 29.5 3
NVC7200 7,200 3.5 112 100 100 8,000 10 FLG (3) 1/2 (3) 13.5 (3) 10.5 65 2.0 NPT 51.8 35.8 3
NVC8000 8,000 3.5 148 100 102 9,000 12 FLG (4) 1/2 (4) 13.5 (4) 10.5 78 2.5 NPT 61.5 39.4 4
* Performance data obtained and presented in accordance with CAGI Standard No. ADF 100, 220 psig maximum working pressure.
Refrigerated Compressed Air Dryers Methods for Testing and Rating. Pressure dew point at
Dimensions subject to change without notice.
100 psig, 100F inlet air, 100F ambient air.
Shipping weights shown are for air cooled models. Water
** Pressure drop +-.5 psi. Pressure drops noted are for the 38F PDP flows.
cooled model weight is less.
*** Average kilowatts per hour of dryer operation at full rated capacity.
R-404A refrigerant used.
460/3/60; 380/3/50; 575/3/60 voltages available.

2014 Ingersoll-Rand

Hen

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hen

Uploaded by

Copyright:

Available Formats

80442825

Nirvana Cycling Refrigerated Dryer

Save These Instructions

CONTENTS PAGE CONTENTS PAGE

1.0 CONTENTS 1 8.3 INSTALLATION OF AIR PIPING

Nirvana Cycling Refrigerated Dryer Models 3250-8000 1

4.0 REFRIGERATED DRYER NOMENCLATURE

2 Nirvana Cycling Refrigerated Dryer Models 3250-8000

6.0 SAFETY AND OPERATION PRECAUTIONS

Nirvana Cycling Refrigerated Dryer Models 3250-8000 3

Removing fuses will not disconnect

Air Under Pressure Will Cause

READ TECHNICAL MANUAL

This unit is charged with

Air Under Pressure Will Cause

READ TECHNICAL MANUAL

4 Nirvana Cycling Refrigerated Dryer Models 3250-8000

Nirvana Cycling Refrigerated Dryer Models 3250-8000 5

PROCESS AND INSTRUMENTATION DIAGRAM

AIR AND WATERCOOLED

6 Nirvana Cycling Refrigerated Dryer Models 3250-8000

PROCESS AND INSTRUMENTATION DIAGRAM

AIR AND WATERCOOLED

8 Nirvana Cycling Refrigerated Dryer Models 3250-8000

PROCESS AND INSTRUMENTATION DIAGRAM

Water cooled condensers utilize a water regulating valve (Note Figure

10 Nirvana Cycling Refrigerated Dryer Models 3250-8000

Pressing ENTER saves the set point.

Nirvana Cycling Refrigerated Dryer Models 3250-8000 11

7.6.5 ALARMS AND THEIR FUNCTIONS Parameter R-404A R-407C

12 Nirvana Cycling Refrigerated Dryer Models 3250-8000

8.1 LOCATING EQUIPMENT

FIGURE 3 - LIFTING / OFFLOADING DIAGRAMS

8.3 INSTALLATION OF AIR PIPING

Nirvana Cycling Refrigerated Dryer Models 3250-8000 13

Drain connections should be piped to an appropriate reservoir or

14 Nirvana Cycling Refrigerated Dryer Models 3250-8000

Provided the glycol temperature is above the Chiller Temperature plus

Nirvana Cycling Refrigerated Dryer Models 3250-8000 15

A NOTICE After the alarm delay, provided the Chiller Temperature is

16 Nirvana Cycling Refrigerated Dryer Models 3250-8000

9.1 INTRODUCTION OPERATION & MAINTENANCE

9.3 CONDENSATE DISCHARGE SYSTEM Drains

9.4 PRE-FILTERS AND POST-FILTERS REPLACEMENT OF FILTER ELEMENT(S)

1. Isolate air (gas) supply by closing valve (8).

Nirvana Cycling Refrigerated Dryer Models 3250-8000 17

In TECHNICIAN MODE, the following parameters can be viewed but

Pressing the 2 and 3 buttons simultaneously enters the

18 Nirvana Cycling Refrigerated Dryer Models 3250-8000

Depressing the SELECT DISPLAY button displays the alarms

A DISPLAY BEGIN ALARM LIST

The remaining non-adjustable parameters may be viewed by

A NOTICE Depressing the BLANK button again returns the controller to

Nirvana Cycling Refrigerated Dryer Models 3250-8000 19

11.2 PROBLEM / ACTION GUIDE

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Unit noisy 1. Loose parts or mountings 1. Find parts and tighten

20 Nirvana Cycling Refrigerated Dryer Models 3250-8000

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Defective probe Replace probe

Nirvana Cycling Refrigerated Dryer Models 3250-8000 21

22 Nirvana Cycling Refrigerated Dryer Models 3250-8000

Nirvana Cycling Refrigerated Dryer Models 3250-8000 23