You are on page 1of 8

MD11-1

NC controller operation manual

Microcyber Automation(HK)

Address ROOM 8F,kamLoy industrial building,wong chuk


hang,HongKong.
TEL852-97220562 FAX 852-25528664
MICROCYBER AUTOMATION MD11-1 operation manual

1. INTRODUCTION
The MD11-1 is a simple convenience programmable controller, designed to control
machinery based on incremental displacement of certain machine functions such as the
backgauge control of an industrial shear. It is possible to program several steps which can be
combined to a program,. any machine section with a movement, measured by an incremental
encoder by the different software pre-installed ,the MD11-1 is capable of controlling 3 phase
AC motor drive system,or AC servo systems.

1. FEATURES
Designed with high performance CPLD
Equipped with aluminium alloy panel
Big and Bright LED Digital display
9 steps combined to a program , each step has 999 repeat count
Power-off data saving
Equipped with index key for the quick input of index position
Position Accuracy Up to 0.05mm(3 phase AC drive +ball screw)
Display resolution 0.1mm
Enhanced anti-vibration function for encoder interface
Up to 100% recurrent positioning accuracy
Backgauge retract function
Backgauge moving range has software limited
more parameters for better positioning control
more digital I/O for extension

1. ELECTRICAL SPECIFICATIONs
DIGITAL INPUT opto isolated 8 way
DIGITAL OUTPUT opto isolated 6 way
POWER SUPPLY AC12V

1. ENVIROMENTS
working temp 060
storage temp -2080
working humidity 20%95%
storage humidity 0%95%

1. PARAMETERS LISTING

2
MICROCYBER AUTOMATION MD11-1 operation manual

parameter function descript ion Nominal value setting


00 reserved Reserved Should be set to 0
01 accuracy allowable positioning deviation ,unit 0.05(min) - 0.15mm
+ / - 0.01mm
02 Retract Retract amount setting unit 0-200mm or within the range of
amount mm limit
03 Gear factor Pulse/Rotation of encoderscrew pitch According to ball-screw pitch
gear factor
04 Jogging Slow down distance from target, 0.5-7mm
distance Adjust according to momentum
and friction of
machanism, increase for small
friction or decrease for large
friction,best setting would be
that target position axactl y
arrived after deceleration,or
arrived b y additional 1 or 2
jogging actions.
05 Positioning Time take to confirm when 0.5 1
ti me stopped at a position is stable
06 Jogging Time of contactor switch on,if 0.01 1
speed ,decrease for shorter ti me,motor
would moving for shorter
distance(someti mes,for too short
time setting, motor may not move
at all)best to adjust for shortest
time that motor still can move.
07 Front limit Software position limit range Set to actual protection range
unit: mm
08 Rear limit Software position limit range Set to actual protection range
Unit:mm
09 s/w version Software version of md11-1 Current version:2.0
controller

Attention!
When machine is ship out, The above parameters are adjusted by factory
technicians according to the actual machine conditions, but after a period of
use, the mechanical characteristic or motion inertia may have changed ,so that
,during the maintenance of machine, it is necessary to inspect and adjusting
the driving system, such as tension of belt ,gap between ball-screw ,

3
MICROCYBER AUTOMATION MD11-1 operation manual

chaining , etc, Are subject to be maintained.

Parameter setting operation

Press program key for 3 seconds, until the flashing P appear in


The program field, then press + or - key to browse the
parameter ,When the value of parameter need to be changed, using
the numerical keypad to input the new value ,Press program once
again will quit from parameter mode to working mode. attention
:you need to press enter key to save all the data value before
quitting.

Function keypad operation


1.Index
when to use: if machine was power off ,and somehow The backgauge position
being moved, under this situation, as no power supplied to the encoder, and no position
information will be send to the Controller, when power on again, the memory of controller
still keep the old position information and make Incorrect positioning, to correct the position
again, you must Check the actual length from backgauge to the reference point(die).
How to use: press Index key, the backgauge display field will flashing, input
the actual length value using numerical keypad then press enter key to save
the value and return to working mode.

2.single/cyclekey Led indicator ON=cycle mode, OFF=single mode


in single mode the backgauge only move and stay in the current step, it
stopped when the counter of that step down count to zero,
in cycle mode the backgauge will positioning to next step and one step to
next step when the counter down count to zero, the cycle will never ending
until stop key was pressed.
3.program key use this key for the input of step data, when stop mode, press the key to enter program
mode, now in the first display field you can see a flashing number, it is the step number, you can enter a
digit number range from 0 to 9,then press enter key for counter field, after input the counter value,
press enter key again for backgauge position setting, input backgauge position and press enter key to save
data and quit program mode and return to working mode
4.NEXT key in working mode, press this key to going the next step, Step
4
MICROCYBER AUTOMATION MD11-1 operation manual

will cycle from 0-9,choice the wanted step and press run/stop key Backgauge
Will move to positioning of that step; in program mode, this key can be use
for step choice, also refer to program key discription.
5.RUN/STOPkey press this key to toggle run or stop mode in stop Mode
,Press this key to enter mode and backgauge may moving,press This again can
stop the moving and come back to stop mode.
6.FASTkey in stop mode,press this key to toggle the backgauge moving
speed,In fast mode or slow mode,in slow mode press this key will toggle to
fast mode, press this key again will return to slow mode.
7.+ - key in stop manual mode, use this key to adjust the position ofbac
kgauge
8.ENT key in program mode ,press this key to save data and change input
field;in parameter mode, when data input operation completed,use this key to
save all the data.

9.LED mode indicator```

LEDs off on flashing


INDEX Normal mode Index mode
CYCLE Single mode Cycle mode
SINGLE Cycle mode Single mode
RUN Stop/manual mode Run mode Backgauge moving

Pratical operation example:

To making 20 pieces 0f cutting ,cutting length is 100mm

Operation: in stop mode pressprogram key ,digit in the step input field
Started toflashing, you can input the wanted step number(0-9 )using digital
keypad press ENT key then the counter field started to flashing you can
input the wanted count (20 pieces )using digital keypad press ENT key
again then the backgauge field started flashing you can input the wanted
cutting length (100.0 mm )using digital keypad, now ,all the input operation
was completed, press ENT once again to save the input data and quit to
working mode. In working mode, you can pressrun/stop key to start run, the
running indicating LED will flashing indicating backgauge is moving, LED
will stop flashing and light up indicates that the positioning is completed
now you can begain the cutting operation, if automatic cycle to nex t
operation is needed, press Single/cycle key, and LED indicator will light up
when in auto cycle mode, backgauge will move to position of next step after
counter down-count to 0.

5
MICROCYBER AUTOMATION MD11-1 operation manual

4. install and mounting


1. check wiring of motor, power module contactor controller encoder, all
should be correct
2. connect and switch on power source
3. setting correct parameter.
4. checking the motor rotation direction, it is important because it related to
the whole system control
i. press+ key in the panel check the backgauge moving direction ,it
is correct if backgauge moved to rear side, incorrect if backgauge
moved to front side, if press- key the opposite direction moving
are performed
ii. to swap the moving direction,swap the control wire of power

module or contactor .

2. check backgauge moving direction


i. press+ key it is correct for backgauge to moving to rear side and
counting value will increase
ii. press+ key it is incorrect for backgauge to moving to front
sideor counting value decrese
iii. solution:swap the wiring A/B phase(white/green) of encoder

adjust index position: Check the actual length from backgauge to


the reference point(die). press Index key, the backgauge display field will
flashing,input the actual length value using numerical keypad then press enter
key to save the value
3. trial run: in manual mode ,use+ / - keys let the backgauge to moving or
try the auto-run mode(by pressRUN key) ,after serveral teen times use
tools to mesure the actual length value from backgauge to reference point,
compare to display numerical value ,if no equal or error>0.1mm,
then there may need for some inspection on the encoder,if there may have
connect joint loosed.

6
MICROCYBER AUTOMATION MD11-1 operation manual

5. wiring

1 Two com terminal should be connected together


2 Direct connect encoder A/B wire to A1/A2
3 Normal open terminal of limit switch connect to A3 and COM
4 inhibit relay of Foot switch- connect to B3 and V+ optional
5 RC terminal connect to AC24V input
6 AC24V output from R1 terminal connect to forward direction contactor
7 AC24V output from R2 terminal connect to backward direction
contactor
8 Power module can be triac module or magnetic contactor

6, Trouble shooting guide


trouble cause solution
led no display No power supply Check the AC power source and
transformer
Encoder count The connect joint of Tightening the joint /replace joint
error encoder
Loose or broken
One way Encoder A B phase Check encoder wire
counting error
Encoder dose The connect joint of Tightening the screw of connect
not encoder joint,check encoder wiring.
counting Loose broken,encoder

7
MICROCYBER AUTOMATION MD11-1 operation manual

Wire broken
Motor dose no Magnetic contactor Check contactor and wiring
move
Motor moving Control wiring incorrectly Swap the control wire between the 2
Direction swapped contactor
incorrect
Encoder down Encoder A/B phase wire Swap the encoder wire(green and
counting when incorrectly swapped white)
backward
Backgauge parameterjogging Tightening the ball-screw tilt
keep moving distanceaccuracyse chaining adjust the balance of both
Around when tting incorrect left and right screw adjust
positioning parameter jogging
distancepositioning
accuracysetting

You might also like