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MD11-1

NC controller operation manual

Microcyber Automation(HK)

Address

ROOM

8F,kamLoy

hang,HongKong.

industrial

TEL852-97220562

FAX852-25528664

building,wong

chuk

MICROCYBER AUTOMATION

  • 1. INTRODUCTION

MD11-1 operation manual

The MD11-1 is a simple convenience programmable controller, designed to control machinery based on incremental displacement of certain machine functions such as the backgauge control of an industrial shear. It is possible to program several steps which can be combined to a program,. any machine section with a movement, measured by an incremental encoder by the different software pre-installed ,the MD11-1 is capable of controlling 3 phase AC motor drive system,or AC servo systems.

  • 1. FEATURES

Designed with high performance CPLD

Equipped with aluminium alloy panel

Big and Bright LED Digital display

9 steps combined to a program , each step has 999 repeat count

Power-off data saving

Equipped with index keyfor the quick input of index position

Position Accuracy Up to 0.05mm(3 phase AC drive +ball screw)

Display resolution 0.1mm

Enhanced anti-vibration function for encoder interface

Up to 100% recurrent positioning accuracy

Backgauge retract function

Backgauge moving range has software limited

more parameters for better positioning control

more digital I/O for extension

  • 1. ELECTRICAL SPECIFICATIONs

DIGITAL INPUT

opto isolated 8 way

DIGITAL OUTPUTopto isolated 6 way

POWER SUPPLY

AC12V

  • 1. ENVIROMENTS

working

temp

0℃—60℃

storage

temp

-2080

working humidity

20%95%

storage

humidity

0%95%

  • 1. PARAMETERS LISTING

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MD11-1 operation manual

parameter

function

description

 

Nominal value setting

 
  • 00 Reserved

reserved

 

Should

be set

to

0

  • 01 allowable positioning deviation ,unit + / - 0.01mm

accuracy

0.05(min) - 0.15mm

 
  • 02 Retract

Retract

amount

setting

unit

0-200mm

or

within

the

range

of

 

amount

mm

limit

 
  • 03 Pulse/Rotation of encoder÷screw pitch×

Gear factor

According to ball-screw pitch

 
 

4=gear factor

 
 
  • 04 Jogging

Slow down distance from target,

0.5-7mm

 

distance

Adjust

according

to

momentum

 

and

friction

 

of

machanism,increase

 

for

small

friction

or

decrease

for

large

friction,best

setting

would

 

be

that

target

position

 

axactly

arrived

after

deceleration,or

arrived

by

additional

1

 

or

2

jogging actions.

 
  • 05 Time

Positioning

take

to

confirm

 

when

0.5

1

 

time

stopped at a

position is stable

 
 
  • 06 Jogging

Time of contactor switch on,if

0.01

1

speed

,decrease for shorter time,motor would moving for shorter distance(sometimes,for too short time setting,motor may not move at all)best to adjust for shortest time that motor still can move.

 
  • 07 Software position limit range

Front limit

 

Set

to

actual

protection

range

 

unit:mm

 
  • 08 Software position limit range

Rear limit

 

Set to actual protection range Unit:mm

 
  • 09 s/w version

Software

version

of

md11-1

Current version:2.0

 

controller

 

Attention!

When machine is ship out, The above parameters are adjusted by factory technicians according to the actual machine conditions, but after a period of use, the mechanical characteristic or motion inertia may have changed ,so that ,during the maintenance of machine, it is necessary to inspect and adjusting the driving system, such as tension of belt ,gap between ball-screw ,

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MD11-1 operation manual

chaining , etc, Are subject to be maintained.

Parameter setting operation

Press program key for 3 seconds, until the flashing ”P” appear in

The program field, then press

+

or

-

key

to browse the

parameter ,When the value of parameter need to be changed, using

the numerical keypad to input the new value ,Press program once

again will quit from parameter mode to working mode.

attention

:you

need to press

enter key

to save

all

the data value before

quitting.

 

Function keypad operation

 

1.Index

when to use: if machine was power off ,and somehow The backgauge position

being moved, under this situation, as no power supplied to the encoder, and no position information will be send to the Controller, when power on again, the memory of controller still keep the old position information and make Incorrect positioning, to correct the position again, you must Check the actual length from backgauge to the reference point(die).

How to use: press Index key, the backgauge display field will flashing, input

the actual length value using numerical keypad then press enter key to save the value and return to working mode.

2.single/cyclekey Led indicator ON=cycle mode, OFF=single mode

in single mode

the

backgauge only move and stay in

the current step,

it

stopped when the counter of that step down count to zero,

 

in cycle mode

the backgauge will positioning

to

next step

and

one step

to

next step when the counter down count to zero, the cycle will never ending

until stop key was pressed.

3.program key use this key for the input of step data, when stop mode, press the key to enter program mode, now in the first display field you can see a flashing number, it is the step number, you can enter a digit number range from “0” to “9”,then press enter key for counter field, after input the counter value, press enter key again for backgauge position setting, input backgauge position and press enter key to save data and quit program mode and return to working mode

4.NEXT key in working mode, press this key to

going the next step, Step

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MD11-1 operation manual

will cycle from 0-9,choice the wanted step and press run/stop key Backgauge Will move to positioning of that step; in program mode, this key can be use for step choice, also refer to program key discription. 5.RUN/STOPkey press this key to toggle run or stop mode in stop Mode ,Press this key to enter mode and backgauge may moving,press This again can stop the moving and come back to stop mode. 6.FASTkey in stop mode,press this key to toggle the backgauge moving speed,In fast mode or slow mode,in slow mode press this key will toggle to fast mode, press this key again will return to slow mode. 7.+ - key in stop manual mode, use this key to adjust the position ofbac kgauge 8.ENT keyin program mode ,press this key to save data and change input field;in parameter mode, when data input operation completed,use this key to save all the data.

9.LED mode indicator```

LEDs

off

on

flashing

INDEX

Normal mode

Index mode

CYCLE

Single mode

Cycle mode

SINGLE

Cycle mode

Single mode

RUN

Stop/manual mode

Run mode

Backgauge moving

Pratical operation example:

To making 20 pieces 0f cutting ,cutting length is 100mm

Operation: in stop modepressprogram key ,digit in the step input field Started toflashing, you can input the wanted step number(0-9 )using digital keypad press ENT keythen the counter field started to flashing you can input the wanted count (20 pieces )using digital keypad press ENT key again then the backgauge field started flashing you can input the wanted cutting length (100.0 mm )using digital keypad, now ,all the input operation was completed, press ENT once again to save the input data and quit to working mode. In working mode, you can pressrun/stop key to start run, the running indicating LED will flashing indicating backgauge is moving, LED will stop flashing and light up indicates that the positioning is completed now you can begain the cutting operation, if automatic cycle to nex t operation is needed, press Single/cycle key, and LED indicator will light up when in auto cycle mode, backgauge will move to position of next step after counter down-count to 0.

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MICROCYBER AUTOMATION

  • 4. install and mounting

MD11-1 operation manual

  • 1. check wiring of motor, power module contactor controller encoder, all should be correct

  • 2. connect and switch on power source

  • 3. setting correct parameter.

  • 4. checking the motor rotation direction, it is important because it related to the whole system control

    • i. press+

key in the panelcheck the backgauge moving direction ,it

ii.

is correct if backgauge moved to rear side, incorrect if backgauge moved to front side, if press- key the opposite direction moving are performed to swap the moving direction,swap the control wire of power

module or contactor

.
.
  • 2. check backgauge moving direction

    • i. press+ key it is correct for backgauge to moving to rear side and

ii.

counting value will increase press+ key it is incorrect for backgauge to moving to front

iii.

sideor counting value decrese solution:swap the wiring A/B phase(white/green) of encoder

adjust index position: Check the actual length from backgauge to

the reference point(die).press Index key, the backgauge display field will flashing,input the actual length value using numerical keypad then press enter key to save the value

  • 3. trial run: in manual mode ,use+

/ - keys let the backgauge to moving or

try the auto-run mode(by pressRUN key) ,after serveral teen times use tools to mesure the actual length value from backgauge to reference point, compare to display numerical value ,if no equal or error>0.1mm, then there may need for some inspection on the encoder,if there may have connect joint loosed.

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MD11-1 operation manual

5. wiring

MICROCYBER AUTOMATION MD11-1 operation manual 5. wiring : 1 . Two com terminal should be connected

1Two com terminal should be connected together 2Direct connect encoder A/B wire to A1/A2 3Normal open terminal of limit switch connect to A3 and COM 4inhibit relay of Foot switch- connect to B3 and V+optional5RC terminal connect to AC24V input 6AC24V output from R1 terminalconnect to forward direction contactor 7AC24V output from R2 terminal connect to backward direction contactor 8Power module can be triac module or magnetic contactor

6, Trouble shooting guide

trouble

cause

solution

led no display

No power supply

Check the AC power source and transformer

Encoder count error

The connect joint of encoder Loose or broken

Tightening the joint /replace joint

One way

Encoder A B phase

Check encoder wire

counting

error

Encoder dose

The connect joint of

Tightening the screw of connect

not

encoder

joint,check encoder wiring.

counting

Loose broken,encoder

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MD11-1 operation manual

 

Wire broken

Motor dose no move

Magnetic contactor

Check contactor and wiring

Motor moving Direction incorrect

Control wiring incorrectly swapped

Swap the control wire between the 2 contactor

Encoder down counting when backward

Encoder A/B phase wire incorrectly swapped

Swap the encoder wire(green and white)

Backgauge

parameterjogging

Tightening the ball-screwtilt

accuracysetting

keep moving

distance”“accuracyse

chainingadjust the balance of both

Around when

tting incorrect

left and right screwadjust

positioning

parameter jogging

distance”“positioning

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