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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
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E-C61

VIEW ALL CALLOUTS

EC-C1
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Zoom In CTRL / + Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out CTRL / - and Definitions page

Fit to Page CTRL / 0 (zero)


Hand Tool SPACEBAR (hold down)
Find CTRL / F
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR3748-01
May 2015

416F2 Backhoe Loader


Hydraulic System
416F2:
HWA1-UP
LYA1-UP
HWB1-UP
LBF1-UP

2015 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE

COMPONENT LOCATIONS
Part Schematic Machine
Description
Number Location Location
Accumulator - Pilot 149-0686 D-7, C-4 1
Accumulator (OPT) 382-8033 C-8 2
Cooler - Hydraulic 337-5263 A-5 3
Cylinder Gp - Boom 210-7074 F-7, F-4 4
Cylinder Gp - Bucket 449-5429 F-6, F-3 5
Cylinder Gp - Coupler (HOE) 361-1139 B-4 6
Cylinder Gp - E-Stick 210-7098 F-5, F-2 7
Cylinder Gp - Front Steer 214-5097 A-6 8
Cylinder Gp - Lift (LH) 358-5034
B-8 9
Cylinder Gp - Lift (RH) 358-5035
Cylinder Gp - MP Bucket (OPT) 185-1839 A-8 10
Cylinder Gp - Stab (LH) 291-2681
F-8 11
Cylinder Gp - Stab (RH) 291-2682
Cylinder Gp - Stick 210-7078 F-6, F-2 12
Cylinder Gp - Swing (LH) 381-8055
F-7, F-3 13
Cylinder Gp - Swing (RH) 381-8054
Cylinder Gp - Tilt 358-5044 B-8 14
Filter Gp - Hydraulic 361-6768 B-4, C-1 15
Manifold Gp - PRV (Brake) 373-6966 C-3 16
Pump Gp -Implement 307-3063 B-5 17
Sensor Gp - Ride Control (OPT) 304-5696 C-8 18
Sensor - Gp - Temp (OPT) 264-4297 C-5 19
Switch Gp - Diff Press (OPT) 449-1641 C-5 20
Tank - Hydraulic 358-9301 A-6 21
Tank Gp - Filter / Breather / Sight Gage 438-3001 A-6 22
Valve Gp - Backhoe (4 Bank) (MECH) 389-3133
Valve Gp - Backhoe (5 Bank) (MECH) 389-3134
Valve Gp - Backhoe (6 Bank) (MECH) 389-3135
F-7, D-3 23
Valve Gp - Backhoe (4 Bank) (PILOT) 389-3133
Valve Gp - Backhoe (5 Bank) (PILOT) 389-3134
Valve Gp - Backhoe (6 Bank) (PILOT) 389-3135
Valve Gp - Ball 365-2875 F-5, F-1 24
Valve Gp - Boosted Brake 220-8226 D-6 25
Valve Gp - Coupler (HOE) 358-2091 A-4 26
Valve Gp - HMU (Load Sense Relief) 449-1647 C-6 27
Valve Gp - Loader (ST 2) 359-7201
C-7 28
Valve Gp - Loader (ST 3) 359-7203
Valve Gp - Pilot (HOE) 359-7227 F-4, E-8 29
Valve Gp - Pilot (STAB) NOT SHOWN 389-3142 F-8 30
Valve Gp - Ride Control (OPT) 245-8780 C-8 31
Valve Gp - Press Reducing (Solenoid) 359-7223 D-7 32
Valve Gp - Pattern Change 300-4491 B-3 33
TAP TABLE

TAP LOCATIONS
Pressure, Sampling, Sensor
Schematic
Tap Number Description
Location
T1 Pump Discharge Pressure C-6
T2 Right Rear Service Brake C-5
T3 Rear Park Brakes C-6, C-3
SOS Oil Sampling (Not Shown - Located at Hydraulic Oil Filter) C-5, C-1
8 7 6 5 4 3 2 1
(13) CYLINDER GP - SWING (7) CYLINDER GP - E STICK
(5) CYLINDER GP - BUCKET (12) CYLINDER GP - STICK (29) VALVE GP - PILOT (HOE)
LH: 381-8055 (OPT)
449-5429 210-7082 359-7227 OPERATOR RIGHT JOYSTICK
(4) CYLINDER GP - BOOM RH: 381-8054 210-7098
210-7074 (24) VALVE GP
BALL (OPT)
365-2875

(30) VALVE GP - CHECK (STAB)


389-3142

F F
(11) CYLINDER GP (11) CYLINDER GP
(23) VALVE GP - BACKHOE SA
(LH) STAB (RH) STAB
4 BANK: 421-5448 L3
291-2681 291-2682 5 BANK: 421-5469 BA
6 BANK: 421-5490 R1 R3 R4 R2
R2 T9 T9

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6

PV1

LS1 LS2 (13) CYLINDER GP - SWING


(4) CYLINDER GP - BOOM (12) CYLINDER GP - STICK (7) CYLINDER GP - E STICK
LH: 381-8055 (5) CYLINDER GP - BUCKET
210-7074 210-7082 (OPT) (24) VALVE GP
RH: 381-8054 449-5429 210-7098 BALL (OPT)
365-2875

T9

E TV2 E
T9

VALVE (OPT)
A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6

BOOM SWING BUCKET STICK E-STICK AUX PV1

LS1 LS2

R4

BB L1 SB

(32) VALVE GP - PILOT (HOE)


T6
359-7227

OPERATOR LEFT JOYSTICK

(32) MANIFOLD - SOLENOID


PRESS REDUCING (25) VALVE GP - BOOSTED BRAKE
359-7223 220-8226

J2 T2 T3 J3 LEFT
TO REAR AXLE TV2
P6 BRAKE
PEDAL LEFT WHEEL
J1 BRAKE
D D
BOOM SWING BUCKET STICK E-STICK AUX
T1
T1

P TO REAR AXLE
P RIGHT (23) VALVE GP - BACKHOE
L4 L2 L3 L1 ACC BRK DIAG RIGHT WHEEL 4 BANK: 389-3133
BRAKE
BRAKE 5 BANK: 389-3134
PEDAL 6 BANK: 389-3135
(1) ACCUMULATOR - PILOT
149-0686 T3
BRK

(15) FILTER - HYDRAULIC


361-6768
(2) ACCUMULATOR (31) VALVE GP
OPTIONAL RIDE CONTROL (OPT)
382-8033 245-8780
(28) VALVE GP - LOADER (ST)
ST2: 359-7201
ST3: 359-7203
T9
P DLS

(18) ACCUMULATOR - PILOT


(16) MANIFOLD - BRAKE
SOS
149-0686 373-6966
C (18) SENSOR GP
C
RIDE CONTROL (27) VALVE GP - HMU (LOAD SENSE RELIEF)
449-1647 (19) SENSOR GP
(OPT)
304-5696 T2 TEMP (OPT)
264-4297
P
BRK T7
T1
PS ACC
D T4

T1 SOS
T5

T
(20) SWITCH
DIFF PRESS
R H
LIFT
(OPTIONAL) T3
449-1641
T6
(9) CYLINDER GP
(RH) LIFT
358-5034 T7
P7
T4
B1
LIFT T5

A1

(9) CYLINDER GP MECHANICAL ARRANGEMENT


(LH) LIFT
358-5035 T6

LINE PATTERNS
B (15) FILTER - HYDRAULIC
361-6768
B
(14) CYLINDER GP - TILT(ST) (33) VALVE GP Pressure Line
358-5044 TILT PATTERN CHANGE
300-4491 Pilot / Load Sensing Pressure

Drain / Return Lines

(17) PUMP GP - IMPLEMENT BB SA BA SB Component Group


307-3063
TILT B2 CALLOUTS

A2 (6) CYLINDER GP -
YY Taps (Pressure, Sampling, Sensor - by letter)
COUPLER (HOE)
Callout Number Component
361-1139 (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

R1 L4 R3 L2
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(3) COOLER
(8) CYLINDER GP - FRONT STEER PILOT PUMP OUTPUT
HYDRAULIC
214-5079 337-5268 MAIN PUMP OUTPUT
(26) VALVE GP - COUPLER LIFT CYLINDER CIRCUIT
(HOE) BUCKET CYLINDER CIRCUIT
AUX
358-2091 LOAD SENSE CIRCUIT
STEERING CIRCUIT
STICK CYLINDER CIRCUIT
SUPPLY LINE
AUX CIRCUIT
BOOM CYLINDER CIRCUIT
B3
TILT CYLINDER CIRCUIT
AUX MP BUCKET CYLINDER CIRCUIT
A A3
DRAIN / RETURN LINE
STABILIZER CYLINDER CIRCUIT
A
(21) TANK - HYDRAULIC SWING CYLINDER CIRCUIT
358-9301 E-STICK CYLINDER CIRCUIT
T7 COUPLER CIRCUIT (HOE)
(10) CYLINDER GP - BOOSTED BRAKE OIL CIRCUIT
MP BUCKET (OPT)
185-1839
P7
THIS SCHEMATIC IS FOR THE 416F2 BACKHOE LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: UENR3748-01
BACKHOE COUPLER
SCHEMATIC PART NUMBER: 447-0400, CHANGE: 01, VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(22) TANK GROUP - FILTER / BREATHER / SIGHT GAGE in neutral and with parking brake set.
438-3001
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MP BUCKET OPTION
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14

10

10
MACHINE VIEWS
VIEW ALL CALLOUTS

11
29

2
22
9
3

11

5 12

29

25

13

16
T3
SOS
27 21
8

T1
T2
28
31
18

30

26
17
33
19
15
20

29
1
32
23
BOOM WITH E-STICK
VIEW ALL CALLOUTS

24