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Quick Start

PowerFlex 520-Series Adjustable Frequency AC Drive Quick Start
Quick Start Guide for PowerFlex 523 and PowerFlex 525 AC Drives
PowerFlex 523 Catalog Number 25A
PowerFlex 525 Catalog Number 25B

This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 520-Series
Adjustable Frequency AC Drive. The information provided DOES NOT replace the User Manual and is intended for
qualified drive service personnel only. For detailed PowerFlex 520-Series information including EMC instructions,
application considerations and related precautions, see the PowerFlex 520-Series User Manual, publication 520-UM001.

Topic Page
General Precautions 2
Mounting Considerations 3
Fuses and Circuit Breakers 6
Technical Specifications 8
Power Wiring 9
I/O Wiring 10
Control Terminal Block 11
Prepare For Drive Start-Up 15
Network Communication 33

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.

Title Publication
PowerFlex 520-Series Adjustable Frequency AC Drive User Manual 520-UM001
PowerFlex 4-Class Human Interface Module (HIM) DSI Quick Reference 22HIM-QR001
PowerFlex 525 Embedded EtherNet/IP Adapter User Manual 520COM-UM001
PowerFlex 25-COMM-D DeviceNet Adapter User Manual 520COM-UM002
PowerFlex 25-COMM-E2P EtherNet/IP Adapter User Manual 520COM-UM003
PowerFlex 25-COMM-P PROFIBUS DP Adapter User Manual 520COM-UM004
Dynamic Braking Resistor Calculator PFLEX-AT001
Wiring and Grounding Guidelines for PWM AC Drives DRIVES-IN001
Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES-TD001
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1

You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

PowerFlex 520-Series Adjustable Frequency AC Drive

ATTENTION:
• Before installing, configuring, operating or maintaining this product, read this document and the documents
listed in the Additional Resources section for installing, configuring, or operating equipment. Users should
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable
codes, laws, and standards.
• Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably
trained personnel in accordance with applicable code of practice.
• If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
• Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for
the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1, available from your local Rockwell
Automation sales office or online at http://www.rockwellautomation.com/literature describes some important differences
between solid state equipment and hard-wired electromechanical devices.

General Precautions
ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before
working on drive, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)]. Wait three minutes for capacitors to
discharge to safe voltage levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury
and/or equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are
required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are
not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or
application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result
in malfunction of the system.
ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive
decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes;
2. Actual deceleration times can be longer than commanded deceleration times
However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus
regulator must be disabled (see parameter A550 [Bus Reg Enable]). In addition, installing a properly sized dynamic brake resistor
will provide equal or better performance in most cases.
ATTENTION: Risk of injury or equipment damage exists. Drive does not contain user-serviceable components. Do not disassemble
drive chassis.

2 Rockwell Automation Publication 520-QS001A-EN-E - March 2014

PowerFlex 520-Series Adjustable Frequency AC Drive

Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
Frame Screw Size Screw Torque
A M5 (#10...24) 1.56...1.96 Nm (14...17 lb-in.)
B M5 (#10...24) 1.56...1.96 Nm (14...17 lb-in.)
C M5 (#10...24) 1.56...1.96 Nm (14...17 lb-in.)
D M5 (#10...24) 2.45...2.94 Nm (22...26 lb-in.)
E M8 (5/16 in.) 6.0...7.4 Nm (53...65 lb-in.)

• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.

Minimum Mounting Clearances
See Dimensions and Weight on page 32 for mounting dimensions.
Vertical Vertical, Zero Stacking Vertical with Control Module Fan Kit Vertical, Zero Stacking with
No clearance between drives. Control Module Fan Kit
No clearance between drives.

50 mm 50 mm 50 mm 50 mm
(2.0 in.) 25 mm (2.0 in.) (2.0 in.)(1) (2.0 in.)(1)
(1.0 in.)

Esc Sel Esc Sel Esc Sel Esc Sel
Esc Sel Esc Sel Esc Sel Esc Sel

25 mm (2)
50 mm 50 mm 50 mm (1.0 in.) 50 mm
(2.0 in.) (2.0 in.) (2.0 in.) (2.0 in.)

50 mm 50 mm
(2.0 in.) 50 mm (2.0 in.)
(2.0 in.)(1) 50 mm
50 mm (2.0 in.)(1)
Esc

50 mm
Esc
Sel

(2.0 in.) (2.0 in.)
Sel

(2)
Esc
Esc

Sel

25 mm
Sel

(1.0 in.)

50 mm 50 mm
(2.0 in.) (2.0 in.)

Horizontal with Control Module Fan Kit Horizontal, Zero Stacking with Control Module Fan Kit
No clearance between drives.
(1) For Frame E with Control Module Fan Kit only, clearance of 95 mm (3.7 in.) is required.
(2) For Frame E with Control Module Fan Kit only, clearance of 12 mm (0.5 in.) is required.

Rockwell Automation Publication 520-QS001A-EN-E - March 2014 3

with Control Module Fan Kit (Derate) column is reduced by 10 °C (18 °F) for vertical and vertical with zero stacking mounting methods only. publication 520-UM001 for option kits. Ambient Temperature Maximum with Control Module Mounting Enclosure Rating(3) Minimum Maximum (No Derate) Maximum (Derate)(4) Fan Kit (Derate)(2) (5) Vertical IP 20/Open Type 50 °C (122 °F) 60 °C (140 °F) 70 °C (158 °F) IP 30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) – Vertical. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. the temperature listed under the Max. (2) Requires installation of the PowerFlex 520-Series Control Module Fan Kit. (3) IP 30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-Series IP 30/NEMA 1/UL Type 1 option kit. Zero Stacking IP 20/Open Type 45 °C (113 °F) 55 °C (131 °F) 65 °C (149 °F) -20 °C (-4 °F) IP 30/NEMA 1/UL Type 1 40 °C (104 °F) 50 °C (122 °F) – Horizontal IP 20/Open Type 50 °C (122 °F) – 70 °C (158 °F) with Control Module Fan Kit(1) (2) Horizontal. catalog number 25-FANx-70C. The integrity of all ground connections should be periodically checked. (Derate) column is reduced by 5 °C (9 °F) for all mounting methods. Zero Stacking IP 20/Open Type 45 °C (113 °F) – 65 °C (149 °F) with Control Module Fan Kit(1)(2) (1) Catalogs 25x-D1P4N104 and 25x-E0P9N104 cannot be mounted using either of the horizontal mounting methods. (4) For catalogs 25x-D1P4N104 and 25x-E0P9N104. (5) For catalogs 25x-D1P4N104 and 25x-E0P9N104.PowerFlex 520-Series Adjustable Frequency AC Drive Ambient Operating Temperatures See Appendix B of the PowerFlex 520-Series User Manual. Typical Grounding Esc Sel R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 SHLD 4 Rockwell Automation Publication 520-QS001A-EN-E . General Grounding Requirements The drive Safety Ground – (PE) must be connected to system ground.March 2014 . catalog number 25-JBAx. the temperature listed under the Max.

Tighten the screw to keep it in place. Disconnecting MOVs To prevent drive damage. PowerFlex 520-Series Adjustable Frequency AC Drive Ungrounded Distribution Systems ATTENTION: PowerFlex 520-Series drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system. Jumper Location (Typical) Power Module IMPORTANT Tighten screw after jumper removal. Turn the screw counterclockwise to loosen.March 2014 5 . publication 520-UM001 for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives. Phase to Ground MOV Removal R/L1 Three-Phase AC Input S/L2 T/L3 Jumper 1 2 3 4 CE Conformity See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. 2. remove the jumper shown in the diagrams below. the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system (IT mains) where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to- line voltage. Pull the jumper completely out of the drive chassis. ATTENTION: Removing MOVs in drives with an embedded filter will also disconnect the filter capacitor from earth ground. 1. 3. To disconnect these devices. Rockwell Automation Publication 520-QS001A-EN-E .

0 0.5 0..0 7.0 25A-A4P8N104 25B-A4P8N104 1.264 12..5 0.March 2014 .0 45/70 100-C43 140M-F8E-C45 656.528 5...264 2.4 2.....230V 3-Phase Output 25A-V1P6N104 – 0.25 0.0 25A-D024N104 25B-D024N104 10..0 25A-A8P0N104 25B-A8P0N104 2.528 24.3 6/10 100-C09 140M-C2E-B63 – 20.0 25A-B062N104 25B-B062N104 20.528 5..132 3.25 0..0 32/50 100-C23 140M-F8E-C25 – 67..0 25A-D2P3N114 25B-D2P3N114 1..2 25/40 100-C23 140M-D8E-C20 – 53.2 3..5 4.5 0..0 25A-A2P5N104 25B-A2P5N104 0.0 4..0 25A-D6P0N114 25B-D6P0N114 3.0 85.5 32.4 0.5 0...2 0..6 21. +10%) – 1-Phase Input.6 13.4 0.0 25A-D010N114 25B-D010N114 5.5 10/16 100-C09 140M-C2E-C10 – 86.0 11.. +10%) – 3-Phase Input with EMC Filter..2 33..8 20/32 100-C23 140M-C2E-C16 – 107.3) Normal Duty Heavy Duty Watts Loss Fuse 140M Motor Protectors Amps PowerFlex PowerFlex Voltage Max Ratings 523 525 HP kW HP kW Range kVA Amps(2) Min/Max Contactors (3) (4) (5) 100.528 12.9 34..8 20/32 100-C23 140M-C2E-C16 – 133.5 170.0 10.9 3.0 4.2 170...7 6/6 100-C09 140M-C2E-B40 – 29.8 85.4 25/40 100-C23 140M-D8E-C20 – 221.9 3/6 100-C09 140M-C2E-B25 – 27.0 1.1 15.0 1..4 35/63 100-C37 140M-F8E-C32 656.5 2.0 7..0 0.1 44.5 1.0 10.0 1.0 7.0 323.0 2.1 26.264 25.5 10.5 85.1 6.2 1.75 4.0 22.0 2..0 25A-D6P0N104 25B-D6P0N104 3.5 48.0 6 Rockwell Automation Publication 520-QS001A-EN-E ..0 4.230V 3-Phase Output 25A-A1P6N114 – 0.0 25A-B032N104 25B-B032N104 10.6 170.0 25A-A011N114 25B-A011N114 3..5 170.7 6.0 25A-B8P0N104 25B-B8P0N104 2..4 0.4 20/35 100-C23 140M-D8E-C20 – 170..0 7.9 32/50 100-C37 140M-F8E-C25 – 111.6 13.264 4.PowerFlex 520-Series Adjustable Frequency AC Drive Fuses and Circuit Breakers Catalog No. 0.8 18.0 2.0 5.0 2.2 6.5 17.528 6.6 16/20 100-C12 140M-C2E-C10 – 27.1 32/45 100-C23 140M-F8E-C25 – 148.8 6.25 0.120V AC (-15%..5 0.0 15.4 0. +10%) – 3-Phase Input.264 2.528 2.0 0.2 6/10 100-C09 140M-C2E-B40 – 37.6 170.0 25A-B048N104 25B-B048N104 15.528 12.0 0.480V AC (-15%.0 0.5 323.7 1..75 5. +10%) – 1-Phase Input.8 20/32 100-C23 140M-C2E-C16 – 129.75 1.0 1.0 10..264 2.0 15.2 0.4 1.2 24.5 19..75 1.9 3...240V AC (-15%.75 2.2 11...0 25A-B024N104 25B-B024N104 7.0 380..8 45/70 100-C43 140M-F8E-C45 – 323.0 25A-A4P8N114 25B-A4P8N114 1...0 4.0 323.75 4.0 1.5 1. 0..75 4.0 15.0 25A-D4P0N114 25B-D4P0N114 2.0(7) 584.0 25A-B2P5N104 25B-B2P5N104 0.264 6.0 170.5 7.264 1..0 25A-V6P0N104 25B-V6P0N104 1.0 25A-A2P5N114 25B-A2P5N114 0.480V AC (-15%.0 25A-B011N104 25B-B011N104 3.0 15.75 1.5 8. 0.230V 3-Phase Output 25A-A1P6N104 – 0.0 63/90 100-C60 140M-F8E-C45 1416.460V 3-Phase Output 25A-D1P4N114 25B-D1P4N114 0..528 16.0 22.528 14.0 200.0 2.2 6/10 100-C09 140M-C2E-B40 – 37. Enclosure Volume (in.5 0.4 10/16 100-C09 140M-C2E-B63 – 20..264 6.3 9.0 170.0 170.5 10/16 100-C09 140M-C2E-C10 – 88.2 11.9 1.0 1.0 7..4 323.5 2.0 62.0 4..4 323.2 3.230V 3-Phase Output 25A-B1P6N104 – 0..240V AC (-15%.3 323.0 1.0 323.0 1.5 8.0 2..8 170.264 1.(1) Output Ratings Input Ratings Branch Circuit Protection IP 20 Open Type Min.2 1.3 9..25 0.0 30.264 1..5 0...4 2..0 25A-D030N104 25B-D030N104 20..0 323.0 2.132 2..2 26..264 4.6 35/63 100-C37 140M-F8E-C32 – 259..0 25A-D010N104 25B-D010N104 5.2 0.0 25A-D4P0N104 25B-D4P0N104 2.7 10/16 100-C09 140M-C2E-B63 – 80.75 2...4 2.0 2.264 15.0 0.5 10/16 100-C09 140M-C2E-C10 – 29..5 2.5 10..5 170.0 1.5 5.0 2.5 10/16 100-C09 140M-C2E-C10 – 29..2 5.9 7.7 16/25 100-C12 140M-C2E-C16 – 50.3 13.7 10/16 100-C09 140M-C2E-B63 – 81.0 200.3 6/10 100-C09 140M-C2E-B63 – 20..5 13.5 170.0 0.0 25A-B017N104 25B-B017N104 5..2 6.0 323..75 1...6 56..528 6.264 0.9 7.0 25/40 100-C23 140M-F8E-C25 – 81.0 323.2 11.0 25/40 100-C23 140M-F8E-C25 – 84.8 10.5 2.132 1.0 323.0 4.4 0..0 1.5 7.7(7) 221.0 25A-A8P0N114 25B-A8P0N114 2.5 17.8 18..528 1.6 170.5 24.5 323.0 170.3 170.75 1..5 0..5 16/20 100-C12 140M-C2E-C10 – 79.7 16/25 100-C12 140M-C2E-C16 – 53.. 0.264 1.0 380.4 2.0 0..7 5.264 4.4 1.5 0..6 85....0 25A-V4P8N104 25B-V4P8N104 1.0 25A-V2P5N104 25B-V2P5N104 0.2 3.0 25A-B5P0N104 25B-B5P0N104 1. +10%) – 1-Phase Input with EMC Filter.5 0.0 323.264 6.0 17.0 25A-A011N104 25B-A011N104 3..0 170..0 25A-D2P3N104 25B-D2P3N104 1.. 0..0 7.0 200..264 20.0 70/125 100-C72 – – 708...7 1.460V 3-Phase Output 25A-D1P4N104 25B-D1P4N104 0.9 32/50 100-C37 140M-F8E-C25 – 116.8 18.240V AC (-15%.9 3/6 100-C09 140M-C2E-B25 – 27.1 1.0 11.0 0.0 25A-D013N104 25B-D010N104 7.7(7) 387..2 5.264 1.0 0.5 2.25 0.75 1...0 0.5 10.0 170.5 5.4 5...2 3.25 0.3 323.1 170.0 5..0 5.5 5... +10%) – 3-Phase Input.5 5.25 0..2 1.8 10/16 100-C09 140M-C2E-B63 – 50..2 3.528 2.8 10.0 11.8 170.0 7.7 6.2 1.25 0.2 2.528 1.4 0.132 0.0 170.0 2..9 3/6 100-C09 140M-C2E-B25 – 20.264 9.4 5.5 0.0 170.0 25A-D017N104 25B-D017N104 10.5 4..528 30.2 0. 0.5 0.5 8.0 0.

600V AC (-15%..0 15..0 (1) Normal Duty (ND) and Heavy Duty (HD) ratings are available for this drive.9 446.0 323.0 27. Enclosure Volume (in.0 22.5 0.2 4. Application specific thermal considerations may require a larger enclosure.7(7) 336.660 15..0 11.528 30.2 24.4 29.5 12..0 25A-E4P2N104 25B-E4P2N104 3..0 446.0 25A-E3P0N104 25B-E3P0N104 2.9 446.5 20.2 446.0 32/50 100-C30 140M-F8E-C25 656..).0 24.4 20/35 100-C23 140M-D8E-C20 – 175.75 1. Not UL listed for use on 480V or 600V Delta/Delta.5 43.. +10%) – 3-Phase Input..0 15.6 446.0 5.0 18.2 3/6 100-C09 140M-C2E-B25 – 22.5 5.0 25A-E9P9N104 25B-E9P9N104 7.0 323.2 x 457.660 4.0 15.2 16/25 100-C16 140M-D8E-C16(6) – 138. corner ground.6 2..2 27.528 35.0 15. (7) When using a Manual Self-Protected (Type E) Combination Motor Controller with this drive power rating.0 25A-E1P7N104 25B-E1P7N104 1.0 37.7(7) 290.0 25A-D030N114 25B-D030N114 20.0 25A-E027N104 25B-E027N104 25..0 10/20 100-C09 140M-D8E-C10 – 95.0 19.0 15.7 45/70 100-C43 140M-F8E-C45 – 602.0 4.0 25. 0.0 2.528 24.660 33.660 6...0 7.3 35/63 100-C30 140M-F8E-C32 656..0 7.March 2014 7 . See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.0 25A-D043N114 25B-D043N114 30.5 5..6 38.3 3/6 100-C09 140M-C2E-B25 – 32.5 2.5 5.660 31.7(7) 402..7 446. the 25A-E9P9104 must be installed in a ventilated or non-ventilated enclosure with the minimum size of 457. UL listed for 480Y/277 and 600Y/347 AC input.5 10. (3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary.62 in.4 1.0 25.5 32.2 3.4 13.0 25A-D037N114 25B-D037N114 25.0 25A-E019N104 25B-E019N104 15.5 0.(1) Output Ratings Input Ratings Branch Circuit Protection IP 20 Open Type Min. PowerFlex 520-Series Adjustable Frequency AC Drive Catalog No.75 1.9 50/80 100-C60 140M-F8E-C45 – 697.528 14.0 15.0 323.0 11.0 7. (2) When the drive is controlling motors with lower amp ratings.0 25A-D017N114 25B-D017N114 10..0 25A-E032N104 25B-E032N104 30.5 7.0 446.5 17..0 25A-E6P6N104 25B-E6P6N104 5. or high-resistance ground systems.0 446.5 9.0 25A-D024N114 25B-D024N114 15..5 3.4 0.1 8.0 525.0 6.4 35/63 100-C37 140M-F8E-C32 656.4 0.0 15.0 11..0 4..660 27.0 323.0(7) 466.5 5.0 15.0 0.2 33.0 18.4 24..575V 3-Phase Output 25A-E0P9N104 25B-E0P9N104 0. (6) When used with the 140M circuit breaker..0 446.660 28.0 11.8 33..0 323.0 1.0(7) 562..2 40/63 100-C37 140M-F8E-C32 1416.5 7..528 16.0 11..0 446.7 35/50 100-C30 140M-F8E-C32 1416..1 5.0 22..0 1..4 25/40 100-C23 140M-D8E-C20 – 230.3) Normal Duty Heavy Duty Watts Loss Fuse 140M Motor Protectors Amps PowerFlex PowerFlex Voltage Max Ratings 523 525 HP kW HP kW Range kVA Amps(2) Min/Max Contactors (3) (4) (5) 25A-D013N114 25B-D013N114 7. (5) Manual Self-Protected (Type E) Combination Motor Controller. refer to the drive nameplate for drive input current rating.1 15..8 18.0 7.0 0..2 x 269.3 10/16 100-C09 140M-D8E-B63 – 65.528 30.5 13. (4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.0 25A-E022N104 25B-E022N104 20.660 1.7(7) 313.8 6/10 100-C09 140M-C2E-B40 – 50..0 18.0 30.0 2.3 3..0 45/70 100-C43 140M-F8E-C45 656.0 11. Rockwell Automation Publication 520-QS001A-EN-E .0 25A-E012N104 25B-E012N104 10..660 12....660 9.660 2..0 446.5 10.0 323.1 26.0 18.8 11.5 20/32 100-C23 140M-D8E-C16 – 164.8 mm (18 x 18 x 10.5 20. the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column.0 22.

H00040 II (2) G D Digital Control Inputs (Input Current = 6 mA) Analog Control Inputs Fuses and Circuit Breakers SRC (Source) Mode: SNK (Sink) Mode: 4-20 mA Analog: 250 Ω input impedance Recommended Fuse Type: 18....120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line) 200.24V = OFF External Pot: 1.... Control Output Programmable Output....... – If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line) Control Ride Through: Minimum ride through is 0. T or Type BS88. 125V AC and 240V AC 30V DC......0 A @ 30V DC.500 Hz (Programmable) SRC (Source) Mode: SNK (Sink) Mode: IN D CO T EQ N IN D CO T EQ N LV Directive 2006/95/EC: EN 61800-5-1 Efficiency: 97.600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line).480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line) 525. 0. Inductive Rating: 0.. 2 W min.6V = ON EMC Directive 2004/108/EC: EN 61800-3:2004 0...480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line) 525.5 A @ 30V DC. 600V (550V) or equivalent.6V = OFF 18. Clause 3 GOST-R: POCC US..120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line) 200.... Protective Features Motor Protection: I2t overload protection – 150% for 60 s.ME92.240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line) 380.typical value 2 s Faultless Power Ride Through: 100 ms PowerFlex 525 Specifications Input/Output Ratings Approvals LIS UL TED 966X LIS UL TED 966X Bauart geprüft Functional ® UL508C C ® CSA 22.ME92.0 A @ 30V DC..5 s – typical value 2 s Faultless Power Ride Through: 100 ms 8 Rockwell Automation Publication 520-QS001A-EN-E .5 s . 200% for 3 s (Provides Class 10 protection) Overcurrent: 200% hardware limit....480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line) 525.10 kΩ..120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line) 200...480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line) 525. 600V (550V) or equivalent.6V = OFF 18. Protective Features Motor Protection: I2t overload protection – 150% for 60 s.....600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line) Under Voltage: 100..6V = ON 0-10V DC Analog: 100 kΩ input impedance UL Class J. 125V AC and 240V AC 0-10V DC Analog: 100 kΩ input impedance UL Class CC..H00040 Control Output Analog Control Inputs Fuses and Circuit Breakers Programmable Output.. 300% instantaneous fault Over Voltage: 100.PowerFlex 520-Series Adjustable Frequency AC Drive Technical Specifications PowerFlex 523 Specifications Input/Output Ratings Digital Control Inputs (Input Current = 6 mA) Approvals LIS TED 966X LIS TED 966X UL ® UL508C C UL ® CSA 22. Form C 4-20 mA Analog: 250 Ω input impedance Recommended Fuse Type: Resistive Rating: 3.240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line) 380..... J...... 50 mA 0-10V: 1 kΩ min.10 kΩ.600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line) Under Voltage: 100. T or Type BS88. TUV Output Frequency: 0.2 N223 ..500 Hz (Programmable) IN IN Safety D CO T EQ D CO T EQ N N Rheinland Type approved LV Directive 2006/95/EC: EN 61800-5-1 EMC Directive 2004/108/EC: EN 61800-3:2004 Efficiency: 97. 2 W min. 125V AC and 240V AC Non-inductive 4-20 mA: 525 Ω max.240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line) 380.. Inductive Rating: 0.5% (Typical) AC156 KCC: Article 58-2 of Radio Waves Act. 200% for 3 s (Provides Class 10 protection) Overcurrent: 200% hardware limit.24V = ON 0.. Recommended Circuit Breakers: HMCP or equivalent.120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line) 200.24V = OFF AC156 KCC: Article 58-2 of Radio Waves Act.24V = ON 0.2 N223 Output Frequency: 0.. – If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line) Control Ride Through: Minimum ride through is 0.5 A @ 30V DC.. 125V AC and 240V AC External Pot: 1.. 300% instantaneous fault Over Voltage: 100.March 2014 ...5% (Typical) 18. Recommended Circuit Breakers: HMCP or equivalent.600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line). Clause 3 GOST-R: POCC US.240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line) 380.. Form A and Form B Opto Outputs Analog Outputs (10-bit) Resistive Rating: 3..

2. Power Terminal Block Diagrams and Wiring Specifications Terminal Description Frame A.3. • PVC jacket.) DC.. • Black sunlight resistant PVC jacket overall. DC Bus Connection (except for 110V 1-Phase) BR+ BR+.7 mm2 (3 AWG) 2 8.D R/L1.4 lb-in..DC+ BR. • Three copper grounds on #10 AWG and smaller. Rockwell Automation Publication 520-QS001A-EN-E .16 Nm (15.16 Nm (15....19. publication 520-UM001 for specific line reactor part numbers. Class I & II.1 mm2 (14 AWG) 1. 90 °C (194 °F) • Three tinned copper conductors with XLPE insulation. V/T2.2.6.. DC+ BR- BR+ D 13.4 mm2 (8 AWG) 2. DC+. Input Power Conditions Input Power Condition Corrective Action Low Line Impedance (less than 1% line reactance) • Install Line Reactor(2) Greater than 120 kVA supply transformer • or Isolation Transformer Line has power factor correction capacitors • Install Line Reactor(2) Line has frequent power interruptions • or Isolation Transformer Line has intermittent noise spikes in excess of 6000V (lightning) Phase to ground voltage exceeds 125% of normal line to line voltage • Remove MOV jumper to ground.1 mm2 (14 AWG) 1.19.6.1 lb-in.) B 8.3 mm2 (10 AWG) 0.16 Nm (15.09. DC.6.16 Nm (15.) C 8. The stinger leg should be connected to the center Phase B on the reactor.77 Nm (27..33. PowerFlex 520-Series Adjustable Frequency AC Drive Power Wiring Recommended Shielded Wire Location Rating/Type Description Standard (Option 1) 600V..” etc.3. • PVC jacket.) (1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.) with three bare copper grounds in contact with shield. S/L2..4 mm (8 AWG) 3...1 lb-in.2.76.. DC... This leg should be identified throughout the system with red or orange tape on the wire at each connection point. Ungrounded distribution system • or Install Isolation Transformer with grounded secondary if necessary.. Belden 29501-29507. 240V open delta configuration (stinger leg)(1) Install Line Reactor(2) (1) For drives applied on an open delta with a middle phase grounded neutral system.” “high leg.3 mm2 (6 AWG) 5.. (2) See Appendix B of the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual.4 mm2 (8 AWG) 2.” “red leg.. Standard (Option 2) Tray rated 600V. publication 520-UM001 for accessory ordering information. Anixter B209500-B209507.76.March 2014 9 .. Dynamic Brake Resistor Connection Frame E Safety Ground – PE R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Frame Maximum Wire Size(1) Minimum Wire Size(1) Torque A 5. Division I & II Tray rated 600V.. See Appendix B of the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. 90 °C (194 °F) XHHW2/RHW-2 • Four tinned copper conductors with XLPE insulation.3 mm2 (10 AWG) 1. S/L2 1-Phase Input Line Voltage Connection R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 R/L1. the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg.6. T/L3 3-Phase Input Line Voltage Connection U/T1.) E 26...19.2. BR.8 mm2 (18 AWG) 1.1 lb-in. or equivalent • Copper braid/aluminum foil combination shield and tinned copper drain wire.19. RHH/RHW-2 Anixter OLF-7xxxxx or equivalent • 5 mil single helical copper tape (25% overlap min.76.76.. 90 °C (194 °F) • Three bare copper conductors with XLPE insulation and impervious corrugated RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent continuously welded aluminum armor.1 lb-in. W/T3 Motor Phase Switch any two motor leads to change Connection = forward direction.

2.) (1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations. Unshielded Multi-conductor shielded cable such as Belden 8770 (or equivalent) 2 0.71. but is always recommended.3 mm (16 AWG) 1.PowerFlex 520-Series Adjustable Frequency AC Drive I/O Wiring Recommended Signal Wire Signal Type/ Where Used Belden Wire Type (or equivalent)(1) Description Minimum Insulation Rating 2 (18 AWG).0. 3 conductor.7.196 mm2 (24 AWG). 60 °C (140 °F) Control I/O Terminal Block Wire Specifications Frame Maximum Wire Size(1) Minimum Wire Size(1) Torque 2 2 A. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. Remote Pot 8770 0.750 mm2 (18 AWG).86 Nm (6.. twisted pair. publication 520-UM001 for recommendations on maximum power and control cable length.750 mm (18 AWG). Recommended Control Wire for Digital I/O Type Wire Type(s) Description Minimum Insulation Rating Unshielded Per US NEC or applicable national or local code – 300V. shielded 60 °C (140 °F) Encoder/Pulse I/O 9728/9730 0...March 2014 . 10 Rockwell Automation Publication 520-QS001A-EN-E .750 mm 300V. the use of shielded wire may not be necessary.. shielded.6 lb-in. 100% shield with drain(2) Analog I/O & PTC 8760/9460 0.E 1..3 mm (16 AWG) 0. 3 conductor. individually shielded pairs (1) Stranded or solid wire.. (2) If the wires are short and contained within a cabinet which has no sensitive circuits.

The stopping mode is determined by the drive setting. 11 R1 +10V +10V DC Relay Common 12 R2 0-10V Input Relay N..C. Rockwell Automation Publication 520-QS001A-EN-E . For three wire control use a momentary input on I/O Terminal 02 to command a start. 13 R3 Analog Common 14 Pot must be 4-20mA Input 1. an undetermined frequency reference will result..March 2014 11 . The drive is shipped with a jumper installed between I/O Terminals 01 and 11.O. PowerFlex 520-Series Adjustable Frequency AC Drive Control Terminal Block PowerFlex 523 Control I/O Wiring Block Diagram Typical Typical (1) SRC wiring SNK wiring Stop 01 DigIn TermBlk 02/(2) Start/Run FWD 02 DigIn TermBlk 03/ Direction/Run REV 03 SNK SRC Digital Common 04 DigIn TermBlk 05/Pulse 05 DigIn TermBlk 06 06 +24V +24V DC Relay N. (3) Only one analog frequency source may be connected at a time. Use a maintained input for I/O Terminal 03 to change direction.10 k ohm 15 2 W min. RJ45 Shield C1 Comm Common C2 J8 J7 RS485 DigIn TermBlk 05 Sel SNK Pulse In (DSI) Digital In 81 SRC Digital Input R1 R2 01 02 03 04 05 06 R3 11 12 13 14 15 C1 C2 (1) IMPORTANT I/O Terminal 01 is always a stop input. (2) Two wire control shown. If more than one reference is connected at the same time. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

t062 02 DigIn TermBlk 02/ Run FWD Used to initiate motion and also can be used as a programmable digital input. A459. Drive supplied power for 0. it functions as a stop under all input modes and cannot be disabled. A544.C. t081 R3 Relay N. P048.March 2014 .10V external potentiometer. P047. 13 0-10V In(1) Not Active For external 0-10V (unipolar) input supply or potentiometer wiper. Tie this terminal to a clean ground in order to improve noise immunity – when using external communication peripherals. Electrically isolated (along with the digital I/O) from the rest of the drive. Input impedance = 250 W t062. It can be programmed with t062 [DigIn t063 Start/Run FWD TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA. t066 11 +24V DC – Referenced to Digital Common. Also functions as a Pulse Train input for reference or speed feedback. A471 C1 C1 – This terminal is tied to the RJ-45 port shield. P045 01 Stop Coast Three wire stop. t065.. Signal Default Description Parameter R1 Relay N. Electrically isolated (along with the analog I/O) from the rest of the drive. an undetermined frequency reference will result. 03 DigIn TermBlk 03/ Run REV Used to initiate motion and also can be used as a programmable digital input. The t065 Pulse In maximum frequency is 100 kHz. Current consumption is 6 mA. – (1) Only one analog frequency source may be connected at a time. 12 Rockwell Automation Publication 520-QS001A-EN-E .. A459. A471 14 Analog Common – Return for the analog I/O. Fault Normally open contact for output relay. P049. However. Current consumption is 6 mA. t093. 06 DigIn TermBlk 06 Preset Freq Program with t066 [DigIn TermBlk 06]. – 05 DigIn TermBlk 05/ Preset Freq Program with t065 [DigIn TermBlk 05]. P046. – 15 4-20mA In(1) Not Active For external 4-20 mA input supply.10 kW t065.. It can be programmed with t063 [DigIn t063 Dir/Run REV TermBlk 03] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Motor Running Normally closed contact for output relay. C2 C2 – This is the signal common for the communication signals. P050. P045.PowerFlex 520-Series Adjustable Frequency AC Drive PowerFlex 523 Control I/O Terminal Designations No. If more than one reference is connected at the same time. t076 R2 Relay Common Fault Common for output relay. t066. t066. Maximum output current is 100 mA. t063.O. P049. P049 Maximum output current is 15 mA.. Current consumption is 6 mA. P047. Allowable potentiometer resistance range = 1. t063. – 12 +10V DC – Referenced to Analog Common. Drive supplied power for digital inputs. Input impedance: Voltage source = 100 kW t062. P047. 04 Digital Common – Return for digital I/O.

Use a maintained input for I/O Terminal 03 to change direction. The stopping mode is determined by the drive setting... Pot must be R6 4-20mA Input 1. The drive is shipped with a jumper installed between I/O Terminals 01 and 11.O.C. 0-10V Analog Output 0/4-20 mA 16 Opto Output 1 17 24V (3) Opto Output 2 Common 30V DC 18 50 mA Opto Common Non-inductive 19 RJ45 Shield C1 Comm Common C2 J10 J9 J5 DigIn TermBlk 07 Sel 0/4-20mA Pulse In SNK Analog Out Digital In 0-10V Digital SRC Input R1 R2 R5 R6 01 02 03 04 05 06 07 08 C1 C2 S1 S2 S+ 11 12 13 14 15 16 17 18 19 (1) IMPORTANT I/O Terminal 01 is always a stop input. PowerFlex 520-Series Adjustable Frequency AC Drive PowerFlex 525 Control I/O Wiring Block Diagram Typical Typical (1) SRC wiring SNK wiring Stop Safety 1 01 S1 DigIn TermBlk 02/(2) Safe-Torque-Off Start/Run FWD Safety 2 02 S2 DigIn TermBlk 03/ Direction/Run REV Safety +24V 03 S+ SNK SRC Digital Common 04 DigIn TermBlk 05 05 DigIn TermBlk 06 06 DigIn TermBlk 07/Pulse 07 DigIn TermBlk 08 08 +24V +24V DC Relay 1 N. an undetermined frequency reference will result.March 2014 13 . For three wire control use a momentary input on I/O Terminal 02 to command a start. 11 R1 +10V +10V DC Relay 1 Common 12 R2 0-10V (or ±10V) Input 13 Relay 2 Common Analog Common R5 14 Relay 2 N. If more than one reference is connected at the same time.10 k ohm 15 2 W min. (3) Only one analog frequency source may be connected at a time. Remove this jumper when using I/O Terminal 01 as a stop or enable input. Rockwell Automation Publication 520-QS001A-EN-E . (2) Two wire control shown.

t076 R2 Relay 1 Common Fault Common for output relay. – 11 +24V DC – Referenced to Digital Common. P046. it functions as a stop under all input modes and cannot be disabled.. Signal Default Description Parameter R1 Relay 1 N.March 2014 .O. Electrically isolated (along with the digital I/O) from the rest of the drive. Current consumption is 6 mA. A471 14 Analog Common – Return for the analog I/O. Reference2 08 DigIn TermBlk 08 Jog Forward Program with t068 [DigIn TermBlk 08]. t062 03 DigIn TermBlk 03/ Run REV Used to initiate motion and also can be used as a programmable digital input. P047.10 kW t065. Internally tied to the +24V DC source (Pin 11). t075 18 Opto Output 2 At Frequency Program with t072 [Opto Out1 Sel].5V) 0-10V = 1 kW (10 mA) 17 Opto Output 1 Motor Running Program with t069 [Opto Out1 Sel]. Start/Run FWD TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. P048. Maximum Load: 4-20 mA = 525 W (10. – 12 +10V DC – Referenced to Analog Common. A459. Current consumption is 6 mA. Drive supplied power for 0. Fault Normally open contact for output relay. Motor Running Normally closed contact for output relay. t069.. Drive supplied power for digital inputs. Maximum output current is 100 mA. A544.C. P047. t070. t072. t075 19 Opto Common – The emitters of the Optocoupler Outputs (1 and 2) are tied together at Optocoupler Common. t063. Current consumption is 6 mA. R5 Relay 2 Common Motor Running Common for output relay. P049. change the Analog Output jumper to 0-20 mA.. It can be programmed with t062 [DigIn t063 Dir/Run REV TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. t063. P049 Maximum output current is 15 mA. Each Opto-Output is rated 30V DC 50 mA (Non-inductive). t093. – 05 DigIn TermBlk 05 –Preset Freq Program with t065 [DigIn TermBlk 05]. The t067 Pulse In + Speed maximum frequency is 100 kHz. 14 Rockwell Automation Publication 520-QS001A-EN-E . t066. P049. A459. Each Opto-Output is rated 30V DC 50 mA (Non-inductive). Current consumption is 6 mA. It can be programmed with t062 [DigIn P045. Current consumption is 6 mA. P045 02 DigIn TermBlk 02/ Run FWD Used to initiate motion and also can be used as a programmable digital input. Current consumption is 6 mA. t065. A471 16 Analog Output OutFreq 0-10 The default analog output is 0-10V. – 15 4-20mA In Not Active For external 4-20 mA input supply. Electrically isolated (along with the analog I/O) from the rest of the drive.10V external potentiometer. Input impedance = 250 W t062. Allowable potentiometer resistance range = 1. 04 Digital Common – Return for digital I/O. 01 Stop Coast Three wire stop. Current consumption is 6 mA. Current consumption is 6 mA. t089 with t088 [Analog Out Sel]. t066. To convert a current value. t073. C2 C2 – This is the signal common for the communication signals. Maximum analog value can be scaled with t089 [Analog Out High]. P050. Program t088. Tie this terminal to a clean ground in order to improve noise immunity – when using external communication peripherals. t065 06 DigIn TermBlk 06 –Preset Freq Program with t066 [DigIn TermBlk 06]. Input impedance: Voltage source = 100 kW t062. t081 R6 Relay 2 N.. – S+ Safety +24V – +24V supply for safety circuit.PowerFlex 520-Series Adjustable Frequency AC Drive PowerFlex 525 Control I/O Terminal Designations No. However. Electrically isolated from – the rest of the drive. – S1 Safety 1 – Safety input 1. Also functions as a Pulse Train input for reference or speed feedback. 13 ±10V In Not Active For external 0-10V (unipolar) or ±10V (bipolar) input supply or potentiometer wiper. P047. t066 07 DigIn TermBlk 07/ Start Source 2 Program with t067 [DigIn TermBlk 07]. t068 C1 C1 – This terminal is tied to the RJ-45 port shield. – S2 Safety 2 – Safety input 2.

Record these settings for your reference. and environmental compatibility. Verify that AC line power at the disconnect device is within the rated value of the drive. Configure the basic program parameters related to the motor. 9. Datalinks in and out. 3. Verify that the Sink (SNK)/Source (SRC) jumper is set to match your control wiring scheme. If an event does not occur while performing this procedure. set the necessary parameters for your application using the LCD keypad interface. If you are replacing a drive and have a backup of the parameter settings obtained using the USB utility application. 6. see parameter P053 [Reset to Defalts]. wiring. and so on). • Configure the communication parameters needed for the application (node number. Do Not Proceed. If the control scheme is changed to Sink (SNK). To avoid electric shock hazard or damage to equipment. Disconnect and lock out power to the machine. Thoroughly read and understand the procedure before beginning. Collect and record motor nameplate and encoder or feedback device information. Complete the autotune procedure for the drive. Verify the operation. 2. 4. See the PowerFlex 523 Control I/O Wiring Block Diagram on page 11 and PowerFlex 525 Control I/O Wiring Block Diagram on page 13 for location. only qualified service personnel should perform the following procedure. Ensure the MOV jumpers are in the correct position. Confirm that all inputs are connected to the correct terminals and are secure. Wire I/O as required for the application. 12. Rockwell Automation Publication 520-QS001A-EN-E . If replacing a drive. Verify if the drive is on a grounded system. The Stop terminal is jumpered to allow starting from the keypad or comms. See Smart Start-Up with Basic Program Group Parameters on page 20 for more information. verify the current drive’s catalog number. 14. 13. connections. 5. the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04. • Is the motor uncoupled? • What direction will the motor need to turn for the application? 11. speed reference. Record these settings for your reference. 15. 7. see the user manual of the adapter for more information. or RSLogix or Logix Designer if using an Add-on Profile through EtherNet/IP. Connected Components Workbench. Some of the voltages present are at incoming line potential. To reset the communication adapters.March 2014 15 . IMPORTANT The default control scheme is Source (SRC). Verify motor connections. Apply power and reset the drive and communication adapters to factory default settings. Before Applying Power to the Drive 1. PowerFlex 520-Series Adjustable Frequency AC Drive Prepare For Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Correct the malfunction before continuing. Verify all options installed on the drive. Inspect grounding. 10. Wire the power input and output terminals. IP address. To reset the drive. start source. use the USB utility application to apply the backup to the new drive. User supplied voltages may exist even when main AC power is not applied to the drive. publication 520-UM001 for more information on using the USB utility application. Verify the input voltage to the drive. communication rate. See Ungrounded Distribution Systems on page 5 for more information on MOVs. See parameter P040 [Autotune] for more information. Remove All Power including user supplied control voltages. Verify that any digital control power is 24 volts. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. 8. • Configure the other drive parameters needed for the drive analog and digital I/O to work correctly. Otherwise.

Escape Back one step in programming menu. Default is active. Logic (PowerFlex 525 only) Flashing Adapter is connected to the Programmable logic functions. This key is always active. Stop. see A544 [Reverse Disable]. LED LED State Description AppView and CustomView Functions from the other groups organized for specific ➌ FAULT Flashing Red Indicates drive is faulted. Cancel a change to a parameter value and exit Controlled by parameters P046. Advanced drive operating conditions. Fault and Diagnostic Esc Sel Consists of list of codes for specific fault conditions. P048. stop. Direction. Control. applications. Network Steady Adapter is connected to the Network functions that are shown only when a comm network but not transmitting FWD card is used. Stop Used to stop the drive or clear a fault. Sel Select a digit when viewing parameter value. Controlled by parameters P047. Increment values. data.PowerFlex 520-Series Adjustable Frequency AC Drive Start. Display. Controlled by parameter P045 [Stop Mode]. change direction. Enter Advance one step in programming menu. Default is Down Arrow or groups. Remaining programmable functions. IMPORTANT To disable reverse operation. and control speed directly from the keypad. active. Start Used to start the drive. Select Advance one step in programming menu. No. [Start Source x]. Default is active. ➋ LINK Off Adapter is not connected to PowerFlex 525 Advanced Program the network. data. P048. Steady Adapter is connected to the Communications network and drive is Esc Sel Programmable communication functions. and P051 [Speed Referencex]. and Speed Control Factory default parameter values allow the drive to be controlled from the keypad.March 2014 . and P050 Esc Program Mode. Key Name Description Key Name Description Up Arrow Scroll through user-selectable display parameters Reverse Used to reverse direction of the drive. 16 Rockwell Automation Publication 520-QS001A-EN-E . and P050 [Start Source x] and A544 [Reverse Disable]. See Fault Codes on page 29 for an explanation of the fault codes. network but drive is not Advanced Display controlled through Ethernet. Display No. Controlled by parameters P046. ➌ Programmable terminal functions. Save a change to a parameter value. ➊ ENET LINK EtherNet/IP ➋ Modified Flashing Adapter is connected to the ➌ Functions from the other groups with values changed network and transmitting from default. Display State Description FWD Basic Program Commonly used programmable functions. controlled through Ethernet. and Navigation Keys PowerFlex 523 Menu Parameter Group and Description PowerFlex 525 Embedded EtherNet/IP Indicators Basic Display Commonly viewed drive operating conditions. No programming is required to start. P049. ➊ ENET Off Adapter is not connected to Terminal Blocks the network. Potentiometer Used to control speed of drive.

or The digit will stop flashing and the word Program on the LCD display will turn off. Continue to press Esc to back out of the programming menu. FWD If pressing Esc does not change the display. The parameter number will flash. 8 Press Enter or Sel to enter Program Mode and edit the value. FWD Esc 3 Press Esc to enter the parameter group list. Step Key Example Display 1 When power is applied. press Sel to move from digit to digit or bit to bit. L. then b001 [Output Freq] is displayed. FWD Esc 4 Press the Up Arrow or Down Arrow to scroll through the group list (b. VOLTS Sel FWD PROGRAM 11 Press Esc to cancel a change and exit Program Mode. VOLTS FWD 12 Press Esc to return to the parameter list.) 2 Press Esc to display the Basic Display Group parameter number shown on power-up. The right digit of the last viewed parameter in that group will flash. VOLTS FWD Or Esc or Press Enter to save a change and exit Program Mode. the last user-selected Basic Display Group parameter number is briefly displayed – FWD with flashing characters. C. (Example shows HERTZ the value of b001 [Output Freq] with the drive stopped.March 2014 17 . This example provides basic navigation instructions and illustrates how to program a parameter. f and Gx). VOLTS FWD Or Press Esc to return to the parameter list. FWD or Sel PROGRAM 9 Press the Up Arrow or Down Arrow to change the parameter value. or FWD 7 Press Enter to view the value of the parameter. t. P. VOLTS or FWD PROGRAM 10 If desired. Esc Rockwell Automation Publication 520-QS001A-EN-E . PowerFlex 520-Series Adjustable Frequency AC Drive Viewing and Editing Parameters The following is an example of basic integral keypad and display functions. FWD or Sel 6 Press the Up Arrow or Down Arrow to scroll through the parameter list. A. The digit or bit that you can change will flash. Press Enter or Sel to enter the group list again. or FWD 5 Press Enter or Sel to enter a group. d. The right digit will flash and the word VOLTS Program on the LCD display will light up. The parameter group letter will flash. The display then defaults to that parameter’s current value.

00/(Drive Rated Power x 2) 0. V & W). Repetitive faults are only recorded once. b019 [Elapsed Run time] 0/65535 x 10 hr 1 = 10 hr Accumulated time drive is outputting power. b007. b004 [Output Voltage] 0. Codes appear in these parameters in the order they occur (b007 b009 [Fault 1 Code] = the most recent fault).00 Hz to 100% at P044 [Maximum Freq]. Does not include slip frequency. 3. b006 [Drive Status] 00000/11111 Digit 5 Digit 4 Digit 3 Digit 2 Digit 1 Present operating condition of the drive. b003 [Output Current] 0.00/[Maximum Freq] 0. SafetyActive(1) Decelerating Accelerating Forward Running (1) Setting is specific to PowerFlex 525 drives only. Scale is based on P035 [Motor NP Poles].01 kW Instantaneous power savings of using this drive compared to an across the line starter. P048.0/100.00/(Drive Rated Amps x 2) 0.00/655. Parameter Min/Max Display/Options b001 [Output Freq] 0.. & 2 Digit 1 Active source of the Start Command and Frequency Command.1 kWh Accumulated output energy of the drive. Important: The frequency command can come from a number of sources. When the maximum value of this parameter is reached.. b021 [Elapsed kWh] 0.PowerFlex 520-Series Adjustable Frequency AC Drive Basic Display Group Parameters See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. DB Trans On(1) DigIn TBlk 3 DigIn TBlk 2 DigIn TBlk 1 Important: Actual control commands may come from a source other than the control terminal block. b013 [Contrl In Status] 0000/1111 Digit 4 Digit 3 Digit 2 Digit 1 State of the digital terminal blocks 1. T2 & T3 (U. Normally defined by the settings of Freq Command Source Start Command Source P046. b002 [Commanded Freq] 0. b016 [Output Speed] 0. T2 & T3 (U.0/100.0/Drive Rated Volts 0.0% 0. b018 [Power Saved] 0. b017 [Output Power] 0.01 kW Average power used by the motor since the last reset of the meters.1% Current output frequency in %.01 Hz Output frequency present at T1. b0012 [Control Source] 0000/2165 Digit 4.00/[Maximum Freq] 0.00/(Drive Rated Power x 2) 0. publication 520-UM001 for detailed descriptions of the parameters listed here. as well as the full list of available parameters. b015 [Output RPM] 0/24000 rpm 1 rpm Current output frequency in rpm.01 Hz Value of the active frequency command even if the drive is not running.01 kW Output power present at T1. P050 [Start Source x] and P047. b005 [DC Bus Voltage] 0/1200VDC 1VDC Filtered DC bus voltage level of the drive. V & W). DigIn TBlk 8(1) DigIn TBlk 7(1) DigIn TBlk 6 DigIn TBlk 5 (1) Setting is specific to PowerFlex 525 drives only. it resets to zero and b022 [Elapsed MWh] is incremented. T2 & T3 (U.3 and DB transistor. [Fault x Code] F0/F127 F0 b008. P051 [Speed Referencex]. b014 [Dig In Status] 0000/1111 Digit 4 Digit 3 Digit 2 Digit 1 State of the programmable digital inputs. See Fault and Diagnostic Group for more information. A code that represents a drive fault. V & W).35 kW 0.1V Output voltage present at T1. 18 Rockwell Automation Publication 520-QS001A-EN-E . (1) Setting is specific to PowerFlex 525 drives only. P049.01 A Output current present at T1. T2 & T3 (U.March 2014 . Time is displayed in 10 hour increments. No. Scale is 0% at 0.0 kWh 0. V & W). b010 [Process Display] 0/9999 1 Output frequency scaled by [Process Disp Hi] and [Process Disp Lo]. b020 [Average Power] 0.

1 kg Total approximate accumulated CO2 savings of the drive compared to using an across the line starter. b025 [Accum Cost Sav] 0.1 MWh Accumulated output energy of the drive. b029 [Control SW Ver] 0. Rockwell Automation Publication 520-QS001A-EN-E . [Accum Cost Sav] = [Average kWh cost] x [Accum kWh Sav] b026 [Accum CO2 Sav] 0.535 0.000/65.5 MWh 0.0/6553.0/6553. b023 [Energy Saved] 0.001 Current drive firmware version. b024 [Accum kWh Sav] 0.5 kWh 0.0/6553. b028 [Control Temp] 0/120 °C 1 °C Present operating temperature of the drive control.March 2014 19 . b027 [Drive Temp] 0/120 °C 1 °C Present operating temperature of the drive heatsink (inside module).0/6553.1 kWh Total energy savings of using this drive compared to an across the line starter since the last reset of the meters.0/6553. Parameter Min/Max Display/Options b022 [Elapsed MWh] 0. PowerFlex 520-Series Adjustable Frequency AC Drive No.1 = 10 kWh Total approximate accumulated energy savings of the drive compared to using an across the line starter.5 kg 0.5 0.5 kWh 0.1 Total approximate accumulated cost savings of the drive compared to using an across the line starter.

Used in PM regulator.1 A Drive Rated Amps Sets the motor nameplate FLA. = Stop drive before changing this parameter.1 A Based on Drive Rating Sets the motor nameplate overload current. 1V Based on Drive Rating 25V (for 600V Drives) / Drive Rated Volts Sets the motor nameplate rated volts.00 s Sets the time for the drive to decel from [Maximum Freq] to 0 Hz. 1 = “SVC” (1) Setting is specific to PowerFlex 525 drives only.01 s 10.00/600. P036 [Motor NP RPM] 0/24000 rpm 1 rpm 1750 rpm Sets the rated nameplate rpm of motor.01 s 10.00/Drive Rated Power 0. P033 [Motor OL Current] 0.March 2014 . 4 = Italiano 5 = Deutsch 6 = Reserved 7 = Português 8 = Reserved 9 = Reserved 10 = Reserved 11 = Reserved 12 = Polish 13 = Reserved 14 = Turkish 15 = Czech P031 [Motor NP Volts] 10V (for 200V Drives). P032 [Motor NP Hertz] 15/500 Hz 0. publication 520-UM001 for detailed descriptions of the parameters listed here. = Parameter is specific to PowerFlex 525 drives only. PF 525 No. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. P035 [Motor NP Poles] 2/40 1 4 Sets the number of poles in the motor.0/(Drive Rated Amps x 2) 0. P038 [Voltage Class] 2/3 2 = “480V” 3 Sets the voltage class of 600V drives. P037 [Motor NP Power] 0. Parameter Min/Max Display/Options Default P030 [Language] 1/15 1 = English 1 Selects the language displayed. as well as the full list of available parameters. The Basic Program group contains the most commonly used parameters.00 s Sets the time for the drive to accel from 0 Hz to [Maximum Freq].1 A 60 Hz Sets the motor nameplate rated frequency. Only applicable to 600V drives. P042 [Decel Time 1] 0. 3 = “600V” P039 [Torque Perf Mode] 0/3 0 = “V/Hz” 1 Selects the motor control mode. 2 = Français 3 = Español Important: The setting takes effect after the drive is power cycled.01 kW Drive Rated Power PF 525 Sets the motor nameplate power. 2 = “Economize” 3 = “Vector”(1) P040 [Autotune] 0/2 0 = “Ready/Idle” 0 Enables a static (not spinning) or dynamic (motor spinning) autotune.00 s 0.PowerFlex 520-Series Adjustable Frequency AC Drive Smart Start-Up with Basic Program Group Parameters The PowerFlex 520-series drive is designed so that start-up is simple and efficient. 20 Rockwell Automation Publication 520-QS001A-EN-E .0/(Drive Rated Amps x 2) 0. 20V (for 400V Drives). P034 [Motor NP FLA] 0. 1 = “Static Tune” 2 = “Rotate Tune” P041 [Accel Time 1] 0.00/600.00 s 0.

ensure that the digital inputs are properly configured. CF”(1) 0 Stop command for normal stop. P045 [Stop Mode] 0/11 0 = “Ramp.00/500. Parameter Min/Max Display/Options Default P043 [Minimum Freq] 0. Remove this 4 = “Ramp” jumper when using I/O Terminal 01 as a stop or enable input. 3 = “Serial/DSI” P050 = 3 (PowerFlex 523) (1) When active.00 Hz Sets the highest frequency the drive outputs.00/500.35 0. = Parameter is specific to PowerFlex 525 drives only. 5 = “Ethernet/IP”(3) (3) Setting is specific to PowerFlex 525 drives only. 4 = “Network Opt” 15 (PowerFlex 525) 5 = “0-10V Input” 6 = “4-20mA Input” 7 = “Preset Freq” 8 = “Anlg In Mult”(1) 9 = “MOP” 10 = “Pulse Input” 11 = “PID1 Output” 12 = “PID2 Output”(1) 13 = “Step Logic”(1) 14 = “Encoder”(1) 15 = “Ethernet/IP”(1) 16 = “Positioning”(1) P052 [Average kWh Cost] 0.CF”(1) 11 = “PointStop” P046.00 Hz 0. 1 = “Coast. Sets the default control scheme used to start the drive unless overriden by P048 [Start Source 2] or P050 2 = “DigIn TrmBlk”(2) P048 = 2 P050 [Start Source 3]. the Reverse key is also active unless disabled by A544 [Reverse Disable]. CF”(1) 2 = “DC Brake.00 Hz Sets the lowest frequency the drive outputs. PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. P053 [Reset To Defalts] 0/3 0 = “Ready/Idle” 0 Resets parameters to their factory defaults values. CF”(1) Important: I/O Terminal 01 is always a stop input. [Speed Referencex] 1/16 1 = “Drive Pot” P047 = 1 P049.01 0. 3 = “DCBrkAuto. [Start Source x] 1/5 1 = “Keypad”(1) P046 = 1 P048.01 Hz 0. 6 = “DC Brake” 7 = “DC BrakeAuto” 8 = “Ramp+EM B. P044 [Maximum Freq] 0. 4 = “Network Opt” 5 (PowerFlex 525) (2) If “DigIn TrmBlk” is selected. The stopping mode is determined by the drive setting.00 Sets the average cost per kWh. 3 = “Serial/DSI” P051 = 3 (PowerFlex 523) (1) Setting is specific to PowerFlex 525 drives only.00 Hz 0.CF”(1) Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. 3 = “Power Reset” Rockwell Automation Publication 520-QS001A-EN-E .00/655.01 Hz 60. 1 = “Param Reset” 2 = “Factory Rset” After a Reset command.CF”(1) 9 = “Ramp+EM Brk” 10 = “PointStp.March 2014 21 . 5 = “Coast” (1) Stop input also clears active fault. PF 525 No. the value of this parameter returns to zero. P047. Sets the default speed command of the drive unless overridden by P049 [Speed Reference2] or P051 2 = “Keypad Freq” P049 = 5 P051 [Speed Reference3].

9 s 0.80) 0. [Preset Freq x] 0.00 s Sets the acceleration and deceleration time used when in jog mode.00 Hz Sets the output frequency when a jog command is issued.00/500. publication 520-UM001 for detailed descriptions of the parameters listed here.00 Hz A426 [Keypad Freq] 0. ATTENTION: If a hazard of injury due to movement of equipment or material exists. 1 = “Norml RA Res” 2 = “NoProtection” 3.0 s Sets the length of time that DC brake current is “injected” into the motor after a valid start command is received.0 s Sets the length of time that DC brake current is “injected” into the motor. Preset Freq 3 = 20.00 Hz A417 Sets the frequency of the drive outputs to the programmed value when selected.00 s 0. A433 [Purge Frequency] 0.00/500.00 Hz 0. the inputs are ignored and the frequency is unchanged. 1 = “Preload” A430 [MOP Time] 0.00 Hz A418.99% DutyCycle” 22 Rockwell Automation Publication 520-QS001A-EN-E .00/[Maximum Freq] 0. as well as the full list of available parameters. P049 or P051 [Speed Referencex] selects 2 “Keypad Freq”. Preset Freq 1 = 5.1 s 0. PF 525= Parameter is specific to PowerFlex 525 drives only.00 Hz Provides the drive frequency command using the built-in Motor Operated Potentiometer (MOP).05 Defines the maximum DC brake current.0/99.0 s 0.00 Hz 0. A432 [Jog Accel/Decel] 0. an auxiliary mechanical braking device must be used. in amps. No.9 s 0. the value set in this parameter controls the frequency of the drive.00 Hz Provides a fixed frequency command value when t062.01 Hz 10..01 A Drive Rated Amps x 0.00 Hz PF 525 Preset Freq 5 = 40..00/500.1 s 10.1/600.01 Hz 5. This feature should not be used with synchronous motors.00/(Drive Rated Amps x 1.. applied to the motor when P045 [Stop Mode] is set to either 4 “Ramp” or 6 “DC Brake”.00 Hz Provides the drive frequency command using the built-in keypad navigation.00 Hz A425 Preset Freq 4 = 30..99 = “3. A435 [DC Brake Level] 0... Motors may be demagnetized during braking.01 Hz Preset Freq 0 = 0.00 Hz 0.00 Hz 0. t063..March 2014 . Parameter Min/Max Display/Options Default A410. 1 = “Save MOP Ref” A429 [MOP Preload] 0/1 0 = “No preload” 0 = “No preload” Determines the operation of the MOP function. A428 [MOP Reset Sel] 0/1 0 = “Zero MOP Ref” 1 = “Save MOP Ref” Determines if the current MOP reference command is saved on power down. = Stop drive before changing this parameter. The value of this parameter can also be changed when navigating with the keypad by pressing the Up or Down arrow keys.00 Hz Preset Freq 7.00/500. A436 [DC Brk Time@Strt] 0.01 s 10.01 Hz 60. A434 [DC Brake Time] 0. A427 [MOP Freq] 0. If both MOP Up and MOP Down are applied at the same time.01/600..00 Hz Preset Freq 2 = 10..00 Hz Preset Freq 6 = 50.PowerFlex 520-Series Adjustable Frequency AC Drive Advanced Program Group Parameters See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual.15 = 60.1 s 0.0 s Sets the rate of change of the MOP reference. A437 [DB Resistor Sel] 0/99 0 = “Disabled” 0 = “Disabled” Enables/disables external dynamic braking and selects the level of resistor protection.01 Hz 60. t065-t068 [DigIn TermBlk xx] is set to 40 “Purge”.0/99. When P047. A431 [Jog Frequency] 0.. Important: Frequency is not written to non-volatile storage until drive is powered-down.

0/10. No. A446 Accel Rate = [Maximum Freq] / [Accel Time] A443.0 kHz Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting.0/110. The drive may automatically reduce the PWM carrier frequency at low output speeds. Time for the drive to ramp from P044 [Maximum Freq] to 0.1 Hz 0. unless prevented from doing so by A540 [Var PWM Disable].1 Hz 60.1 Hz 0.0 kHz 0. A468 PF 525 A457 [PID x Trim Lo] 0.0 Hz Scales the upper value of the trim frequency when trim is active. A453 and A455 [Skip Freq Band x] creating a range of frequencies at which the drive does not operate continuously A452. ATTENTION: Equipment damage may result if this parameter is set to a value that causes the dynamic braking resistor to dissipate excessive power.1 Hz 0.0 Hz to P044 [Maximum Freq] if Accel Time x is selected.0/500. Time for the drive to ramp from 0. Lower values makes the dynamic braking function more responsive but may result in nuisance Dynamic Brake activation. A447 Decel Rate = [Maximum Freq] / [Decel Time] A448.1% 100.0 Hz 0.0% 0.0/500.00 s 0. PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter.0 Hz (Disabled) A450 Works in conjunction with A449. A442.00/600. S-Curve Time = (Accel or Decel Time) x (S-Curve Setting in percentage) A440 [PWM Frequency] 2. A469 PF 525 Rockwell Automation Publication 520-QS001A-EN-E . but if both are enabled they simply subtract from each other.00/600. [Skip Frequency x] 0. A450. In general. A455 PF 525 A456 [PID x Trim Hi] 0. Dynamic Brake turns on. Parameter settings less than 100% should be carefully evaluated to ensure that the Dynamic Brake resistor's wattage rating is not exceeded. PF 525 = Parameter is specific to PowerFlex 525 drives only.0/16.1 Hz 0. [Accel Time x] 0. A451. Parameter Min/Max Display/Options Default A438 [DB Threshold] 10.0 Hz Scales the lower value of the trim frequency when trim is active. This frequency is subtracted from the commanded output frequency.00 s 10.0 Hz 0. A453. values less than 90% are not needed.0/30.March 2014 23 .01 s 0.01 s 10.0 Hz 0. [Decel Time x] 0.0 Hz if Decel Time x is selected. [Skip Freq Band x] 0. A454 PF 525 A449.0% Sets the DC bus voltage threshold for Dynamic Brake operation. Generally Slip and Droop would not both be used. A439 [S Curve %] 0/100% 1% 0% Enables a fixed shape S-Curve that is applied to the acceleration and deceleration ramps (including jog).1 kHz 4. This parameter's setting is especially important if parameter A437 [DB Resistor Sel] is set to 2 “NoProtection”.00 s A444.0 Hz 0. A441 [Droop Hertz@ FLA] 0. Typically used in load sharing schemes.0 Hz 0. A452 and A454 [Skip Frequency x].00 s A445. If DC bus voltage rises above this level.0 Hz PF 525 Reduces the frequency based on current.0 Hz A451 Determines the band around A448. Important: Ignoring derating guidelines can cause reduced drive performance.0/500.

1% 0.1 s 2.0/10.0% 0.00/99.PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter.01 0. A476 PF 525 A465 [PID x Deadband] 0.9 s 0. 2 = “TrimOn Keypd” 3 = “TrimOn DSI” A470 4 = “TrimOn NetOp” 5 = “TrimOn 0-10V” PF 525 6 = “TrimOn 4-20” 7 = “TrimOn Prset” 8 = “TrimOn AnMlt”(1) 9 = “TrimOn MOP” 10 = “TrimOn Pulse” 11 = “TrimOn Slgic”(1) 12 = “TrimOn Encdr”(1) 13 = “TrimOn ENet”(1) A459 [PID x Ref Sel] 0/13 0 = “PID Setpoint” 0 = “PID Setpoint” Selects the source of the PID reference. 1 = “4-20mA Input” A472 (1) Setting is specific to PowerFlex 525 drives only.01 0.99 0. A477 PF 525 24 Rockwell Automation Publication 520-QS001A-EN-E .0/100. A474 PF 525 A463 [PID x Diff Rate] 0.00 Sets the value (in 1/second) for the PID differential component when PID mode is enabled.01 Sets the value for the PID proportional component when the PID mode is enabled. 1 = “TrimOn Pot” (1) Setting is specific to PowerFlex 525 drives only.99 0. A475 PF 525 A464 [PID x Setpoint] 0.00/99.0 s Sets the value for the PID integral component when PID mode is enabled.0/999.0% Sets the lower limit of the PID output.0% Provides an internal fixed value for process setpoint when PID mode is enabled. PF 525 No. = Parameter is specific to PowerFlex 525 drives only.0% 0. A473 PF 525 A462 [PID x Integ Time] 0. Parameter Min/Max Display/Options Default A458 [PID x Trim Sel] 0/13 0 = “Disabled” 0 = “Disabled” Sets the PID output as trim to the source reference. 2 = “Serial/DSI” PF 525 3 = “Network Opt” 4 = “Pulse Input” 5 = “Encoder”(1) 6 = “EtherNet/IP”(1) A461 [PID x Prop Gain] 0. 1 = “Drive Pot” (1) Setting is specific to PowerFlex 525 drives only. 2 = “Keypad Freq” 3 = “Serial/DSI” A471 4 = “Network Opt” 5 = “0-10V Input” PF 525 6 = “4-20mA Input” 7 = “Preset Freq” 8 = “AnlgIn Multi”(1) 9 = “MOP Freq” 10 = “Pulse Input” 11 = “Step Logic”(1) 12 = “Encoder”(1) 13 = “EtherNet/IP”(1) A460 [PID x Fdback Sel] 0/6 0 = “0-10V Input” 0 = “0-10V Input” Selects the source of the PID feedback.March 2014 .1% 0.

1 = “Inverted” A479 PF 525 A481 [Process Disp Lo] 0..0 Hz Sets the value used to preload the integral component on start or enable.0/600. PF 525 No.0VAC 0. A486 [Shear Pinx Level] 0.2 select the derating factor for the I2t overload 1 = “Min.99 0. Drive 0.00/30. A491 [Load Loss Time] 0/9999 s 1s 0s PF 525 Sets the required time for the current to be below A490 [Load Loss Level] before a Load Loss fault occurs A492 [Stall Fault Time] 0/5 0 = “60 Seconds” 0 = “60 Seconds” Sets the time that the drive remains in stall mode before a fault is issued.5 (Normal Duty).March 2014 25 . Drive Rated Maximum output current allowed before current limiting occurs.1 A Drive Rated Amps x 1.1 A 0. 1 = “120 Seconds” 2 = “240 Seconds” 3 = “360 Seconds” 4 = “480 Seconds” 5 = “Flt Disabled” A493 [Motor OL Select] 0/2 0 = “No Derate” 0 = “No Derate” Drive provides Class 10 overload protection. Rockwell Automation Publication 520-QS001A-EN-E .0/Drive Rated Amps 0.00/99.01 A Based on Drive Rating This is the current necessary for full motor flux.00 Sets the value displayed in b010 [Process Display] when the drive is running at P043 [Minimum Freq]. Settings 0.5 (Heavy Duty) A485 [Current Limit 2] 0.4) 0.0/Drive Rated Amps x 1. Amps x 1.01 s 0.1 A Drive Rated Amps x 1. 2 = “Max.0 A disables this function.. A497 [Flux Current Ref] 0.00 Sets the value displayed in b010 [Process Display] when the drive is running at P044 [Maximum Freq]. PF 525 A490 [Load Loss Level] 0.0/(Drive Rated Amps x 2) 0. A488 [Shear Pinx Level] A489 before a shear pin fault occurs.00 s 0.00/(Drive Rated Amps x 1. Drive 0. PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter.0/500. A484 [Current Limit 1] 0. 1 = “Save” A495 [Drive OL Mode] 0/3 0 = “Disabled” 3 = “Both-PWM 1st” Determines how the drive handles overload conditions that would otherwise cause the drive to fault.1 PF 525 Rated Amps x 1. Setting the value at 0. PF 525 A487 [Shear Pin x Time] 0. 1 = “Reduce CLim” 2 = “Reduce PWM” 3 = “Both-PWM 1st” A496 [IR Voltage Drop] 0. A478 PF 525 A467 [PID x Invert Err] 0/1 0 = “Normal” 0 = “Normal” Changes the sign of the PID error. A482 [Process Disp Hi] 0.8 (Heavy Duty) (Normal Duty).0 A (Disabled) Sets the value of current at which the shear pin fault occurs after the time set in A487.1 Hz 0.0 Hz 0.01 0. = Parameter is specific to PowerFlex 525 drives only. A489 [Shear Pin x A488 Time].5 (Normal Duty). Parameter Min/Max Display/Options Default A466 [PID x Preload] 0. Derate” A494 [Motor OL Ret] 0/1 0 = “Reset” 0 = “Reset Selects whether the motor overload counter is saved on power-down or reset on power-up.00/99.99 0.0 A PF 525 Provides a software trip (Load Loss fault) when the current drops below this level for the time specified in A491 [Load Loss Time]. Derate” function.1 Rated Amps x 1. A483 [Testpoint Sel] 0/FFFF 1 400 Used by Rockwell Automation field service personnel.8 (Heavy Duty) Maximum output current allowed before current limiting occurs. The value should be set to the full speed no-load current of the motor.0/Drive Rated Amps x 1.01 0.1VAC Based on Drive Rating Value of volts dropped across the resistance of the motor stator (autotune) for induction motor.00 s Sets the continuous time the drive must be at or above the value set in A486.1 A 0.

00% PF 525 A511.001 s 0. [Freq x] 0. If A509 [Speed Reg Sel] is set to 1 “Manual”.1 mH Based on Drive Rating PF 525 Leakage Inductance of induction motor.1 Hz 15.0 Hz Sets the frequency where A532 [Break Voltage] is applied if A530 [Boost Select] is set to 0 “Custom V/Hz”. Freq 2 = 15. A522.PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. no IR” below 5 HP) 6 = “0. No. 637. 2 or 3 for faster speed response during A525 dynamic-state where motor is still accelerating. CT” (For 200V 3 = “40. 26 Rockwell Automation Publication 520-QS001A-EN-E . Parameter Min/Max Display/Options Default A498 [Motor Rr] 0.0/6553.00/200. [Freq x Ki] 0.0” 7 = “2.0. If A509 [Speed Reg Sel] is set to 1 “Manual”. VT” 600V drives. 1 = “Manual” Parameters A521. A500 [Motor Lx] 0.00% A514 Freq 3 = 20. 5 HP and above) 4 = “45. VT” 7 = “2.5 mH 0. CT” (For drives 5 = “0. A533 [Break Frequency] 0.0/100. A499 [Motor Lm] 0.0% A523. CT” A531 [Start Boost] 0.5.1% 100.0. 510V AC (on 460V AC Drives). CT” 12 = “15.000 s 0.0. A509 [Speed Reg Sel] 0/1 0 = “Automatic” 0 = “Automatic” PF 525 Determines if PI gain of the “Vector” control mode speed regulator is set automatically or manually. CT” 11 = “12.0% 0.0. A534 [Maximum Voltage] Min = 10V AC (on 230V AC Drives).1 mH Based on Drive Rating PF 525 Mutual Inductance of induction motor.5. A515 PF 525 A521. VT” drives.0% Sets the voltage (in percent of [Base Frequency]) at the A533 [Break Frequency] if A530 [Boost Select] is set to 0 “Custom V/Hz”. Speed control loop bandwidth for “Vector” control mode. [Freq x BW] 0/40 Hz 1 Hz 10 Hz A513. Sets P-gain of “Vector” control mode when in frequency region 1.5.00% 0.00/655. A530 [Boost Select] 0/14 0 = “Custom V/Hz” 6 = “0.5V AC (on 600V AC Drives) Sets the highest voltage the drive outputs. CT” 13 = “17. 25V AC (on 600V AC Drives) Max = 255V AC (on 230V AC Drives). PF 525 = Parameter is specific to PowerFlex 525 drives only. Sets I-gain of “Vector” control mode when in frequency region 1.0% 0.5.35 ohm 0.March 2014 . Sets the “Vector” control mode frequency..0.0. CT” 10 = “10. CT” 9 = “7.0/500. Only used for V/Hz and 1 = “30.5.0/500.01 ohm Based on Drive Rating PF 525 Rotor resistance of induction motor.0% 0. 5 HP and above) SVC control modes. 2 or 3 for faster speed response during A526 steady-state where motor is at its rated speed.33% A512.100 s A524.0 Hz 0.01% Freq 1 = 8.000/10. CT” 14 = “20.0.5% Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the V/Hz curve when A530 [Boost Select] = 0 “Custom V/Hz” and P039 [Torque Perf Mode] = 0 “V/Hz”. these PF 525 parameters can be changed. 20V AC (on 460V 1V AC Drive Rated Volts AC Drives).0.. VT” 8 = “5.0.0/25. CT” 8 = “5.A526 are set automatically by this parameter. 2 = “35.0/6553.1% 2.1% 25. [Freq x Kp] 0. these PF 525 parameters can be changed.0. A510.0” (For 400V and Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the V/Hz curve. A532 [Break Voltage] 0.5 mH 0.

a minimum line impedance must be provided to limit inrush current when the power line recovers.0 0. 1 = “Disabled” A546 [FlyStrt CurLimit] 30/200% 1% 150% Used to determine when the drive has matched the motor frequency if flying start is enabled. standards. regulations or industry guidelines. ATTENTION: To guard against drive damage. Parameter Min/Max Display/Options Default A535 [Motor Fdbk Type] 0/5 0 = “None” 0 = “None” Selects the encoder type. regulations or industry guidelines. national and international codes. A537 [Pulse In Scale] 0/20000 1 64 Sets the scale factor/gain for the Pulse Input when t065 or t067 [DigIn TermBlk xx] is set to 52 “Pulse Train”. Requires a digital input 1 = “Disabled” configured for Run or Start and a valid start contact. 1 = “Pulse Train” PF 525 2 = “Single Chan” ATTENTION: The loss of analog input.0/200. No.0 s Sets the time between restart attempts if A541 [Auto Rstrt Tries] is not zero. Do not use this function without considering applicable local. ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application.0/400. or A535 [Motor Fdbk Type] is set to 1 “Pulse Train”.1 s 1. Input frequency (Hz) / Pulse in Scale = Output frequency (Hz) A538 [Ki Speed Loop] 0. A547 [Compensation] 0/3 0 = “Disabled” 1 = “Electrical” Enables/disables correction options that may improve problems with motor instability. A542 [Auto Rstrt Delay] 0. A543 [Start At PowerUp] 0/1 0 = “Enabled” 0 = “Disabled” Enables/disables drive start on power up without a Start command being cycled.0 s 0. 1 = “Decel” A549 [Half Bus Enable] 0/1 0 = “Disabled” 0 = “Disabled” Enables/disables the power ride through function which allows the drive to maintain power to the motor 1 = “Enabled” at 50% drive input voltage during short-term power sag conditions. A539 [Kp Speed Loop] 0.March 2014 27 . PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. A550 [Bus Reg Enable] 0/1 0 = “Disabled” 1 = “Enabled” Enables/disables the bus regulator. 4 = “Quadrature” 5 = “Quad Check” A536 [Encoder PPR] 1/20000 PPR 1 PPR 1024 PPR PF 525 Specifies the encoder Pulses Per Revolution (PPR) when an encoder is used. A544 [Reverse Disable] 0/1 0 = “Rev Enabled” 0 = “Rev Enabled” Enables/disables the function that allows the direction of motor rotation to be changed. national and international codes. Do not use this function without considering applicable local. 1 = “Electrical” 2 = “Mechanical” 3 = “Both” A548 [Power Loss Mode] 0/1 0 = “Coast” 0 = “Coast” Sets the reaction to a loss of input power.1 2.0 0. The input impedance should be equal or greater than the equivalent of a 5% transformer with a VA rating 6 times the drive's input VA rating if Half Bus is enabled. PF 525= Parameter is specific to PowerFlex 525 drives only.0/120.0 PF 525 Sets the P-gain used in the PI calculation of the speed loop when feedback is used. A541 [Auto Rstrt Tries] 0/9 1 0 Sets the maximum number of times the drive attempts to reset a fault and restart. 1 = “Rev Disabled” A545 [Flying Start En] 0/1 0 = “Enabled” 0 = “Disabled” Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM. encoder or other feedback may cause unintended speed or motion.1 5. 3 = “Single Check” Take appropriate precautions to guard against possible unintended speed or motion. 1 = “Enabled” Rockwell Automation Publication 520-QS001A-EN-E . standards.0 PF 525 Sets the I-gain used in the PI calculation of the speed loop when feedback is used. ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. A540 [Var PWM Disable] 0/1 0 = “Enabled” 0 = “Enabled” Enables/disables a feature that varies the carrier frequency for the PWM output waveform defined by A440 1 = “Disabled” [PWM Frequency].

The Logic In 2 Logic In 1 functions replicate the digital input options and function in the same way. Do not use this function without considering applicable local.PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. A563 [Find Home Dir] 0/1 0 = “Forward” 0 = “Forward” Sets the direction the drive commands when “Find Home” is issued.0 Hz 0. A553 [Program Lock Mod] 0/3 0 = “Full Lock” 0 = “Full Lock” Determines the lock mode used in parameter A552 [Program Lock]. 1 = “Low Speed” 2 = “Mid Speed” 3 = “High Speed” A557 [Out Phas Loss En] 0/1 0 = “Disabled” 0 = “Disabled” Enable/disable output phase loss detection. 28 Rockwell Automation Publication 520-QS001A-EN-E .0 Hz PF 525 Sets the maximum frequency the drive uses when “Find Home” is issued. 1 = “Enabled” ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. 1 = “Preset Input” PF 525 2 = “Step Logic” 3 = “Preset StpL” 4 = “StpLogic-Lst” A559 [Counts Per Unit] 1/32000 1 4096 PF 525 Sets the number of encoder counts equal to one user-defined unit.1 Hz 10. The value is added to and subtracted from the target encoder unit value to create the tolerance range. When ambient temperature is 1 = “55C” above 50 °C. Parameter Min/Max Display/Options Default A551 [Fault Clear] 0/2 0 = “Ready/Idle” 0 = “Ready/Idle” Resets a fault and clears the fault queue. When set to 2 or 3. A565 [Pos Reg Filter] 0/15 1 8 PF 525 Sets the error signal filter in the position regulator. regulations or industry guidelines. Digit 6 Digit 5 Traverse Dis Sync Enable Digit 4 Digit 3 Pos Redefine Hold Step Digit 2 Digit 1 Find Home Home Limit A561 [Home Save] 0/1 0 = “Home Reset” 0 = “Home Reset” PF 525 Determines whether the current position is saved on power down. standards. the drive will apply necessary current derating. 2 = “60C” 3 = “65C +Fan Kit” 4 = “70C +Fan Kit” A555 [Reset Meters] 0/2 0 = “Ready/Idle” 0 = “Ready/Idle” Resets the values stored in the parameters that track fault times and energy usage.March 2014 .1/500. A560 [Enh Control Word] 0000 0000/1111 1111 Digit 8 Digit 7 0000 0000 PF 525 Allows control of positioning and other functions through parameter control for use over comms. 1 = “Reset Meters” 2 = “Reset Time” A556 [Text Scroll] 0/3 0 = “Off” 2 = “Mid Speed” Sets the scrolling speed of the text in the LCD display. 1 = “Reset Fault” 2 = “Clear Buffer” A552 [Program Lock] 0000/9999 1111 0000 Protects parameters against change by unauthorized personnel with a 4-digit password. 2 = “Custom Only” 3 = “KeyPd Custom” A554 [Drv Ambient Sel] 0/4 0 = “Normal” 0 = “Normal” Sets the maximum expected ambient of the drive when used above 50 °C. 1 = “Home Saved” A562 [Find Home Freq] 0. A552 [Program 1 = “Keypad Lock” Lock] is added to the custom group to allow unlocking of parameters. national and international codes. = Parameter is specific to PowerFlex 525 drives only. PF 525 No. 1 = “Reverse” PF 525 A564 [Encoder Pos Tol] 1/50000 1 100 PF 525 Sets the “At Position” and the “At Home’ tolerance around the encoder count. A558 [Positioning Mode] 0/4 0 = “Time Steps” 0 = “Time Steps” Defines the positioning transition mode used for the position steps.

00/300. A568 [Traverse Inc] 0. A442. A569 [Traverse Dec] 0. A485 [Current Limit x] for too long.March 2014 29 . Used with t062. Bus overvoltage can also be caused by motor regeneration. F007 Motor Overload • An excessive motor load exists. • Verify communications programming for intentional fault.1 s 0.00 s 0. F008 Heatsink OvrTmp • Check for blocked or dirty heat sink fins. • Check parameters. Extend the decel time or install dynamic brake option. • Reduce load. F006 Motor Stalled • Increase P041. DC brake volts set too high or other causes of excess current.99 0. improper A530 [Boost Select] setting.00 Hz Sets the amplitude of triangle wave speed modulation.00/300. A573 [Mtr Options Cfg] 00/11 Digit 2 Digit 1 11 Sets the configuration of the motor option.01 1. F012 HW OverCurrent Check programming. See the diagram at A567 [Max Traverse]. F005 OverVoltage Monitor the AC line for high line voltage or transient conditions.01 Hz 0. ZeroSpd Slip Jerk Select Fault Codes No. Check for excess load.01 s 0. No. F015(1) Load Loss • Verify connections between motor and load. A572 [Speed Ratio] 0.00/300.0 s Enables the function that holds the drive at the current frequency even if the commanded frequency changes. t065-t068 [DigIn TermBlk xx] 32 “Sync Enable”.00 Hz Sets the frequency amplitude that is added to or subtracted from the commanded frequency.01/99.01 Hz 0.00/300.00 s 0. F013 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition. t063. • Check for dirt or debris. • Verify motor. • Check for overhauling load.00 s Sets the time required for the Traverse function to decelerate from the maximum to the minimum traverse frequency.00 Hz 0. • Verify A530 [Boost Select] setting. A567 [Max Traverse] 0.00 Scales the drive speed command.0 PF 525 Sets the gain adjustment for the position regulator. F021 Output Ph Loss • Verify motor wiring. • Check for airflow obstruction.01 s 0.00 s Sets the time required for the Traverse function to accelerate from the minimum to the maximum traverse frequency. F004 UnderVoltage Monitor the incoming AC line for low voltage or line power interruption. Rockwell Automation Publication 520-QS001A-EN-E .0/3200. See the diagram at A567 [Max Traverse]. A571 [Sync Time] 0. • Verify level and time requirements.0 0.1 3.0 s 0. PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. Fault Action F000 No Fault – F002 Auxiliary Input • Check remote wiring. • Check fan. F009 CC OvrTmp • Check product ambient temperature.00 Hz 0. See the diagram at A567 [Max Traverse]. A444. F003 Power Loss • Monitor the incoming AC line for low voltage or line power interruption. • Check fan. Verify that ambient temperature has not exceeded the rated ambient temperature. A570 [P Jump] 0. • Check input fuses. Parameter Min/Max Display/Options Default A566 [Pos Reg Gain] 0. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current]. F029 Analog In Loss • Check for broken/loose connections at inputs. PF 525 = Parameter is specific to PowerFlex 525 drives only.0/200. A446 [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A484.

• Check Modbus or DSI status. swap the Encoder channel inputs or swap any two motor leads. • Modify using C125 [Comm Loss Action]. F072 Opt Net Loss • Cycle power. • Check communications cabling. F101 External Storage Set P053 [Reset To Defalts] to 2 “Factory Rset”. F070 Power Unit • Check maximum ambient temperature has not been exceeded. F091(1) Encoder Loss • Check Wiring. • Check drive’s Ethernet settings and diagnostic parameters. • Check communications cabling. F082 Opt Comm Loss • Cycle power. verify and tighten jumper for I/O terminals S1. F094 Function Loss Close input to the terminal and cycle power. port expander. F042 Phase UW Short • Replace drive if fault cannot be cleared. F043 Phase VW Short F048 Params Defaulted • Clear the fault or cycle power to the drive. • Check Modbus or DSI setting. • Replace control module if changing power module does not work. F063 SW OverCurrent • Verify connections between motor and load. F083(1) EN Comm Loss • Cycle power. • Replace encoder. • Replace wiring. Fault Action F033 Auto Rstrt Tries Correct the cause of the fault and manually clear. F081 DSI Comm Loss • Cycle power. • Check Modbus or DSI setting. • Check EtherNet/IP setting. F106 Incompat C-P • Change to a different power module. option card. • Check external network status. F073(1) EN Net Loss • Cycle power. • Check external network status. • Replace wiring.PowerFlex 520-Series Adjustable Frequency AC Drive No. • Verify level and time requirements. Modbus master device. F105 C Connect Err Clear fault and verify all parameter settings. 30 Rockwell Automation Publication 520-QS001A-EN-E . P049. • Program the drive parameters as needed. • Change to a PowerFlex 523 control module. or control module.March 2014 . • Check communications cabling. • Replace drive if fault cannot be cleared. F039 Phase V to Gnd • Check motor for grounded phase. F059(1) Safety Open Check safety input signals. • Reinstall option card in drive. F071 DSI Net Loss • Cycle power. S2 and S+. F064 Drive Overload Reduce load or extend Accel Time. If not using safety. Do not remove or install the control module while power is applied. • If P047. P051 [Speed Referencex] = 16 “Positioning” and A535 [Motor Fdbk Type] = 5 “Quad Check”. F038 Phase U to Gnd • Check the wiring between the drive and motor. F107 Replaced C-P • Change to a different power module. • Connecting I/O terminals C1 and C2 to ground may improve noise immunity. or control module. F040 Phase W to Gnd F041 Phase UV Short • Check the motor and drive output terminal wiring for a shorted condition. F100 Parameter Chksum Set P053 [Reset To Defalts] to 2 “Factory Rset”. Ethernet switch. • Replace wiring. • Check Modbus or DSI status. • Cycle power. • Check EtherNet/IP setting. or control module. • Modify using C125 [Comm Loss Action]. • Replace drive if fault cannot be cleared. • Modify using C125 [Comm Loss Action]. • Check communications cabling. • Check network adapter setting. F080 Autotune Failure Restart procedure.

..0) 5.0....0) 1.480V w/ Filter 525...5...0 (5.4.20..7.600V A 0..0 (15.120V 200..0) B 0....0) D – – – 7.March 2014 31 .. F111(1) Safety Hardware • Check safety input signals.4 (0..5.0) 0.0) E – – – 11..0) 4.15.0.20.2..480V w/ Filter 525.. Drive Ratings PowerFlex 523 Frames – Ratings are in kW and (HP)..5..2 (0.0.480V 3-Phase 100.3.0..22..0) 0.5.15.2..30..5....0..0 (15.75 (0.75..0.15..0.0) 11....2 (0...0 (5.600V A 0.0.10.5) 1.4..3.0.2 (0. • Replace control module if fault cannot be cleared..30.0) 0.20.4. F127 DSIFlashUpdatReq Perform a firmware flash update operation using DSI communications to attempt to load a valid set of firmware.2 (2.....20.5.0.20.2 (0.0 (25.5) 0.240V 3-Phase 3-Phase 380.5.5 (7.1 (1.240V w/ Filter 200..0) 5.2.0.2... PowerFlex 520-Series Adjustable Frequency AC Drive No.5 (7..0..0) – 18..5.0) 11.0 (5...0) 18.0 (5..4..5) 0.5.5 (10....0) 0.240V 380..240V 380.2.1..0.5.75 (0..2 (0.2 (0..5 (7..5) 5..2 (2.... • Replace control module if fault cannot be cleared..1.15..... Fault Action F109 Mismatch C-P Set P053 [Reset To Defalts] to 3 “Power Reset”.3.10..240V 3-Phase 3-Phase 380...0 (15.3..2..10..75 (0.25.0 (15.2.....0) C – – – 5.3.0) 0. F126 NonRecoverablErr • Clear fault or cycle power to the drive.2..4.20.5..2.0) 0.25.75...15.0) 4..0..0 (5..3.10.5..0) 4.25.... (1) This fault is not applicable to PowerFlex 523 drives.....0 (5.5 (7.22.0) 11.0.5.5 (7..1.0) 0.0..480V 3-Phase 100. If not using safety....4.10....0... F122 I/O Board Fail • Cycle power..5..4.5.0) 4.20...3..5..15.0) 11..0) C – – – 5.5.0) 0.30.0.1 (1...0) E – – – 11..0 (15...5.0) 18..2 (2.240V w/ Filter 200..0) Rockwell Automation Publication 520-QS001A-EN-E .75 (0.0...7.1.0..0 (15..7.2.0) D – – – 7...0) 4.2...7...0 (15.5.1..0..30.5.0 (25.0) 0.0..0 (15.0..0) 4. verify and tighten jumper for I/O terminals S1...5.5 (7. F110 Keypad Membrane • Cycle power..0 (5.2 (2.2.0.22.0) 11.0...2 (0.7..0) PowerFlex 525 Frames – Ratings are in kW and (HP)..0..0. • Replace drive or control module if fault cannot be cleared.22.10...0) 5.2.5..1.120V 200..0) 4..2 (0.5 (10.3..0) 5..1.4 (0...3. F125 Flash Update Req Perform a firmware flash update operation to attempt to load a valid set of firmware...5.4.15.20.5) 5...0) 1.0) B 0..0 (25.....5.1.0.3.. • Replace drive or control module if fault cannot be cleared..0.5..5......0) 0.0 (25..0) – 18.25.5. F114 uC Failure • Cycle power.0.0 (5.5) 1. • Replace control module if fault cannot be cleared.7....15.0) 11.2. 1-Phase 3-Phase Frame 1-Phase 1-Phase 200.4..3.2.. 1-Phase 3-Phase Frame 1-Phase 1-Phase 200.0) 4..0.2.0.5 (7..5.5 (7.5..3. S2 and S+.

10) 5.0 (1.18) 223.0 (3.0 (11.0 (2.35) 76.D Frame E A B ø5.30) 28.0 (11.0 (1.24) 212.76) 109.0 (7.0 (1.0 (6.22) B 70.5 D F (ø0.56) 207.98) 28.30) 28.0 (5.6 (3.35) 116.4) B 87.0 (0.29) 220.0 (3.0 (0.22) (1) See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual.0 (1..28) 300.30) 375.0 (4.0 (9. publication 520-UM001 for instructions on complying with the EMC Directive.5 (0.0 (2.0 (6.26) 140.81) 279.46) 263.33) 33.5 (0.63) 35.0 (2.9 (28.0 (1.99) 25.5 (2.6) E 185.0 (0.0 (2.61) 1.73) 90.PowerFlex 520-Series Adjustable Frequency AC Drive Dimensions and Weight IP 20/Open Type – Dimensions are in mm and (in.5 (0.02) 12.15) 155.0 (2.0 (1.30) 280.66) 184.5 (2.3 (5.).5 (0.0 (8.0 (4.0 (4.0 (14.0 (10.5) C 109.0 (7.76) 87.15) 2.0 (1.98) 24.0 (10.March 2014 .17) 72.0 (10. 32 Rockwell Automation Publication 520-QS001A-EN-E .77) 57.0 (10.98) 172.09) 172.10) 5.83) 152.43) 270.22) D F (ø0.0 (11.30) 298.0 (0.0 (15.0 (8.0 (5.0 (1.0 (6.0 (5.0 (3.0 (8.).85) 168.10) 390.0 (3.94) 5. Frame A.76) 110.9 (8.21) 30.28) 25.22) E C E E C E L1 L2 L3 YELLOW BLACK BLACK BLACK & GREEN G H I F G H I F Frame Size(1) A B C D E F G H I A 55.0 (6.0 (6.79) 23.0 (3.98) 160.43) 180.0 (5.0 (10..29) 275.0 (8.0 (9.83) 234.1 (2.4) EMC Line Filter – Dimensions are in mm and (in.5 (0.35) 33.0 (7.0 (2.0 (4.0 (2.0) D 130.91) 5.5 A H B ø5.72) 3.77) 72. A C D Esc Sel B E Frame Size A B C D E Weight A 72.22) D 80.0 (12.22) E 80.83) 37.0 (2.0 (1.51) 1.38) 258.12) 310.13) 20. Weights are in kg and (lb).10) 5.54) 33.0 (10.5 (3.16) 58.24) 90.57) 247.0 (0.15) 130.22) C 70.12) 260.20) 33.78) 54.0 (1.

Network Wiring Diagram Example PowerFlex 525 PowerFlex 523 PowerFlex 525 Master Node 1 Node 2 Node “n” TxRxD+ TxRxD+ TxRxD+ 120 ohm resistor FRONT 4 4 4 120 ohm resistor TxRxD. some Modbus functions are supported to allow simple networking. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual. Doing so may damage the circuitry. 5 5 5 Shield Shield Shield X X X PIN 1 PIN 8 C1 C2 C1 C2 RS485 RS485 (DSI) (DSI) AK-U0-RJ45-TB2P TxRxD+ TxRxD+ TxRxD. PowerFlex 520-Series Adjustable Frequency AC Drive Network Communication PowerFlex 520-Series RS784 (DSI) Protocol This section contains only basic information to setup the PowerFlex 520-series RS485 (DSI) protocol connection with your PowerFlex 520-series drive. PowerFlex 520-series drives can be multi-dropped on an RS485 network using Modbus protocol in RTU mode. PowerFlex 520-series drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. ATTENTION: Never attempt to connect a Power over Ethernet (PoE) cable to the RS485 port.DC+ BR. PowerFlex 520-Series Drive Network Controller PowerFlex 520-Series Drives Esc Sel Esc Sel Esc Sel Esc Sel Network Wiring Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node. Rockwell Automation Publication 520-QS001A-EN-E .March 2014 33 . publication 520-UM001 for more information. In addition. TxRxD- R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 DC.DC+ BR- BR+ BR+ IMPORTANT The shield is connected at ONLY ONE end of each cable segment. TxRxD- TxRxD. DC.

The PowerFlex drive may contain high voltages that can cause injury or death. 1. and then verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network. Remove power from the drive. C128 [Comm Write Mode] Set to 0 “Save” when programming drive. All nodes on the network must be set to the same data rate. Remove power from the drive. C124 [RS485 Node Addr] Sets the node address for the drive on the network. Route the other end of the Ethernet cable through the bottom of the PowerFlex 525 drive. see the following publications: • PowerFlex 525 Embedded EtherNet/IP Adapter User Manual. For comprehensive information about EtherNet/IP (single and dual-port) and how to use it.PowerFlex 520-Series Adjustable Frequency AC Drive The following PowerFlex 520-series drive parameters are used to configure the drive to operate on a DSI network. and stop bits for the RS485 (DSI) port. and insert the cable’s plug into the embedded EtherNet/IP adapter’s mating socket. C125 [Comm Loss Action] Selects the drive’s response to communication problems. 1769-L36ERM CompactLogix controller PowerFlex 525 with embedded with embedded EtherNet/IP bridge EtherNet/IP adapter (Frame A shown) Esc Sel Ethernet switch 00:00:BC:2E:69:F6 1 (Front) (Front) 2 (Rear) 5. 34 Rockwell Automation Publication 520-QS001A-EN-E . 2. Connect one end of an Ethernet cable to the EtherNet/IP network. Remove the drive control module cover. Configuring Parameters for DSI Network Parameter Description P046 [Start Source 1] Set to 3 “Serial/DSI” if Start is controlled from the network P047 [Speed Reference1] Set to 3 “Serial/DSI” if Speed Reference is controlled from the network. • PowerFlex 25-COMM-E2P Dual-Port EtherNet/IP Adapter User Manual. data bits. C123 [RS485 Data Rate] Sets the data rate for the RS485 (DSI) port. Connecting the Adapter to the Network ATTENTION: Risk of injury or death exists. 3. Each device on the network requires a unique node address. Use static control precautions.March 2014 . parity. C127 [Comm Format] Sets the transmission mode. C126 [Comm Loss Time] Sets the time that the drive will remain in communication loss before the drive implements C125 [Comm Loss Action]. publication 520COM-UM001. publication 520COM-UM003. All nodes on the network must be set to the same setting. PowerFlex 525 Embedded EtherNet/IP This section contains only basic information to setup an EtherNet/IP connection with your PowerFlex 525 drive. Set to 1 “RAM only” to only write to volatile memory. 4.

This parameter must be set to “Parameters” to configure the subnet mask Default = 0.0. Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”.0 192. [EN Subnet Cfg 4] Setting a Gateway Addresss Using Parameters 1.0 using parameters. This parameter must be set to “Parameters” to configure the IP address Default = 0. Rockwell Automation Publication 520-QS001A-EN-E .168.168. [EN Subnet Cfg 3] 3.62 using parameters. Set the value of parameters C133 [EN Subnet Cfg 1] through [EN Subnet Cfg 2] C136 [EN Subnet Cfg 4] to the desired value for the subnet mask.0. Subnet Mask. Reset the adapter by power cycling the drive.255. PowerFlex 520-Series Adjustable Frequency AC Drive Drive and Adapter Status Indicators Item Name State Description ➊ ➋ ➊ ENET Off Adapter is not connected to the network ENET LINK Steady Adapter is connected to the network and drive is controlled through Ethernet.0. [EN IP Addr Cfg 1] 2. [EN Subnet Cfg 1] 2.0 192. ➋ LINK Off Adapter is not connected to the network. Setting a Subnet Mask Using Parameters 1.0.255.1.1.0. FWD Steady Adapter is connected to the network but not transmittingdata. Set the value of parameters C129 [EN IP Addr Cfg 1] through [EN IP Addr Cfg 2] C132 [EN IP Addr Cfg 4] to a unique IP address. Reset the adapter by power cycling the drive. Reset the adapter by power cycling the drive. and Gateway Address Setting an IP Addresss Using Parameters 1.0.March 2014 35 . EtherNet/IP Flashing Adapter is connected to the network but drive is not controlled through Ethernet. Set the value of parameters C137 [EN Gateway Cfg 1] through [EN Gateway Cfg 2] C140 [EN Gateway Cfg 4] to desired value for the gateway address.1 address using parameters. [EN Gateway Cfg 1] 2. Esc Sel Setting the IP Address.0 255. [EN IP Addr Cfg 3] [EN IP Addr Cfg 4] 3. ➌ ➌ FAULT Flashing Red Indicates drive is faulted. ENET LINK EtherNet/IP Flashing Adapter is connected to the network and transmitted data. Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”. [EN Gateway Cfg 3] [EN Gateway Cfg 4] 3. This parameter must be set to “Parameters” to configure the gateway Default = 0. Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”.

Milwaukee.rockwellautomation. Rockwell Automation. Inc.rockwel lautomation. 1831 Diegem. No patent liability is assumed by Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies. www. available at http://www. Rockwell Automation.1 available from your local Rockwell Automation sales office or online at http://www. Because of the many variables and requirements associated with any particular installation. Cyberport 3. AppView. complete this form.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Inc. Inc.com Power. publication RA-DU002. Tel: (852) 2887 4788. Connected Components Workbench.382.Important Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Control and Information Solutions Headquarters Americas: Rockwell Automation. . 1201 South Second Street. Level 14.2000. Belgium. Inc. PowerFlex. Tel: (1) 414. 100 Cyberport Road. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. Allen-Bradley. or software described in this manual. MainsFree Programming. Documentation Feedback Your comments will help us serve your documentation needs better. with respect to use of information. The examples and diagrams in this publication are included solely for illustrative purposes. and also because of the wide variety of uses for solid-state equipment. Reproduction of the contents of this manual. In no event will Rockwell Automation. Hong Kong.rockwellautomation. cannot assume responsibility or liability for actual use based on the examples and diagrams. is prohibited.com/literature/. Inc.4444 Europe/Middle East/Africa: Rockwell Automation NV. WI 53204-2496 USA. without written permission of Rockwell Automation. Pegasus Park.March 2014 Copyright © 2014 Rockwell Automation.382. Studio 5000. Fax: (1) 414. Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation. and P ointStop are trademarks of Rockwell Automation. Rockwell Software. Fax: (852) 2508 1846 Publication 520-QS001A-EN-E . in whole or in part. De Kleetlaan 12a. equipment. All rights reserved. If you have any suggestions on how to improve this document. Installation and Maintenance of Solid State Controls (publication SGI-1. DriveTools SP. Because of this difference. circuits.. CustomView. Tel: (32) 2 663 0600. Inc. Safety Guidelines for the Application. all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. Core F.