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Original instructions

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Designations

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This publication is copyright of Sandvik Sandvik 2014.

It must not be copied*, reproduced or otherwise made available in full or in part to any third party
without Sandvik's prior written consent.

All rights reserved.

* The maintenance checklists in the Maintenance Instructions and Operator's Instructions may be
copied solely for maintenance purposes of Sandvik equipment.

Document number: S 223.1156


Version: 1
Language: en-US
Issue: 04/02/2015

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
WARNING
IGNORING INSTRUCTIONS HAZARD

Lack of knowledge can lead to risky situations.

Read and understand the information in the manual. If anything is


unclear, please contact Sandvik. Keep this publication for future
reference.

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Table of contents

1. Designations
1.1. Functions....................................................................................... 8
1.1.1. Sensors.............................................................................. 8
1.1.2. Consumers.........................................................................9
1.1.3. Mechanical parts................................................................ 9

2. Placement of designations
2.1. Tank............................................................................................. 14
2.2. Cooler.......................................................................................... 15

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Table of contents

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1. Designations

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1. Designations

1.1. Functions

Denomination Functions
K1- Hydroset system
L1- Main lubrication system
L2- Pinion lubrication system
L3- Dust seal air pressure
L4- Off-line filter
L5- Diesel heater
M1- Main drive

1.1.1. Sensors
Hydroset system, K1-

Designation Type Description


K1-GT1, B1N Position Transmitter Hydroset piston position
K1-LS1 Level Switch Hydroset oil level
K1-PS1 Pressure Switch Pressure drop across Hydroset filter
K1-PT1, B2N Pressure Transmitter Hydroset pressure
K1-TS1 Temperature Switch Pressure relief valve temperature
K1-TT2 Temperature Transmitter Spider bearing temperature

Main lubrication system, L1-

Designation Type Description


L1-FS1 Flow Switch Return oil flow
L1-LS1 Level Switch Lubrication oil level
L1-PS1 Pressure Switch Pressure drop across main filter
L1-TS1 Temperature Switch Temperature in lubrication tank, heaters
L1-TS2 Temperature Switch Temperature in lubrication tank, cooler
L1-TS3 Temperature Switch Oil temperature in return oil box

Pinion lubrication system, L2-

Designation Type Description


L2-FS1 Flow Switch Pinion oil flow
L2-PS1 Pressure Switch Pressure drop across pinion filter
L2-TT1 Temperature Transmitter Pinion oil temperature

Off-line filter, L4-

Designation Type Description


L4-PS1 Pressure Switch Pressure drop across off-line filter

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1. Designations

Main drive, M1-

Designation Type Description


M1-JT1, U1N Power Transmitter Main motor power
M1-SS1 Speed Switch Pinion shaft speed

1.1.2. Consumers
Hydroset system, K1-

Designation Type Description


K1-E1 Cartridge Heater Heater for pressure relief valve
K1-M1 Electric Motor Electric motor for Hydroset pump

Main lubrication system, L1-

Designation Type Description


L1-E1 Heater Heater for lubrication oil and Hydroset oil in tank
L1-E2 Heater Heater for lubrication oil and Hydroset oil in tank
L1-E3 Heater Heater for lubrication oil and Hydroset oil in tank
L1-M1 Electric Motor Electric motor for lubrication pump
L1-M2 Electric Motor Electric motor for air cooler

Dust seal air pressure, L3-

Designation Type Description


L3-M1 Electric Motor Electric motor for air pressure unit

Off-line filter, L4-

Designation Type Description


L4-M1 Electric Motor Electric motor for off-line filter pump

Main drive, M1-

Designation Type Description


M1-M1 Electric Motor Electric motor for crusher

1.1.3. Mechanical parts


Hydroset system, K1-

Designation Type Description


K1-AC1 Accumulator Tramp release
K1-CV1 Check Valve Check valve in K1-HA1
K1-CV2 Check Valve Check valve in K1-HA1
K1-CV3 Check Valve, Pilot Check valve in K1-HA1
Operated
K1-CV4 Check Valve Check valve before accumulator
K1-FE1 Filter Element Filter element within filter unit, K1-FU1

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1. Designations

Designation Type Description


K1-FU1 Filter Unit Filter unit between Hydroset block, K1-HA1 and
Hydroset oil tank
K1-HA1 Hydroset Valve Hydroset Block
K1-HA2 Pressure Relief Valve Tramp release
K1-LI1 Level Indicator Hydroset oil level
K1-LV1 Logic Element Logic element in K1-HA2
K1-MP1 Test Point Measuring point for pressure before Hydroset pump
K1-MP2 Test Point Measuring point for pressure after Hydroset pump
K1-MP3 Test Point Measuring point for Hydroset pressure in tank unit
K1-MP4 Test Point Measuring point for Hydroset pressure in tank unit
K1-MP5 Test Point Measuring point for Hydroset pressure in pressure
relief valve/ accumulator (CH)/block (CS)
K1-MP6 Test Point Air drain in K1-HA2
K1-P1 Hydraulic Pump Hydroset pump
K1-PI1 Pressure Indicator Hydroset pressure indicator
K1-RV1 Pressure Relief Valve Pressure relief valve in Hydroset valve K1-HA1
K1-RV2 Pressure Relief Valve Pressure relief valve in Hydroset valve K1-HA1
K1-RV3 Pressure Relief Valve Pressure relief valve in Hydroset valve K1-HA1
K1-RV4 Pressure Relief Valve Pressure relief valve in K1-HA2
K1-V1 Shut Off Valve
K1-V2 Needle Valve Valve used to relieve the hydraulic pressure during
service
K1-V3 Needle Valve
K1-V4 Shut Off Valve
K1-V5 Needle Valve Valve used to relieve the hydraulic pressure during
service
K1-Z1 Threaded Orifice Within pressure relief valve, K1-HA2
K1-H1 Hydraulic Hose Hydroset cylinder - Pressure relief valve/
accumulator (CH)/block (CS)
K1-H2 Hydraulic Hose Pressure relief valve/ accumulator (CH)/block (CS) -
Hose K1-H12
K1-H3 Hydraulic Hose Hydroset tank - Hydroset valve
K1-H4 Hydraulic Hose Hydroset valve - Pump
K1-H5 Hydraulic Hose Hydroset valve - Pump
K1-H6 Hydraulic Hose Pump - Oil tank
K1-H7 Hydraulic Hose Shut off valve - Oil tank
K1-H8 Hydraulic Hose Hydroset filter unit - Oil tank
K1-H9 Hydraulic Hose Hydroset valve - Shut off valve
K1-H10 Hydraulic Hose Shut off valve - Pressure Indicator
K1-H11 Hydraulic Hose Hydroset valve - Tank unit (N)
K1-H12 Hydraulic Hose Tank unit (N) - Hose K1-H2
K1-H13 Hydraulic Hose Pressure relief valve - Hose K1-H14
K1-H14 Hydraulic Hose Tank unit (Y) - Hose K1-H13

Main lubrication system, L1-

Designation Type Description


L1-CV1 Check Valve After main lubrication filter
L1-CV2 Check Valve Air cooler
L1-FE1 Filter Element Filer element within filter unit, L1-FU1
L1-FU1 Filter Unit Filter unit between lubrication oil tank and air cooler

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1. Designations

Designation Type Description


L1-FU2 Filter Unit Air breather in tank unit
L1-LI1 Level Indicator Main lubrication oil level
L1-MP1 Test Point Measuring point before filter unit
L1-OC1 Air Cooler
L1-OS1 Screen box Return oil screen in tank unit
L1-P1 Pump Main lubrication pump
L1-PI1 Pressure Indicator Lubrication oil level
L1-RC1 Compensator Rubber compensator before main lubrication motor
L1-TI1 Temperature Indicator Temperature indicator inlet oil temperature
L1-TI2 Temperature Indicator Temperature indicator return oil temperature
L1-TI3 Temperature Indicator Temperature indicator tank oil temperature
L1-V1 Shut Off Valve Valve used to stop oil flow from lubrication tank, during
service
L1-V2 Thermostatic valve Keeps a constant outlet temperature
L1-V5 Valve Drainage valve
L1-H1 Hydraulic Hose Cone crusher (M) - Hose L1-H7
L1-H2 Hydraulic Hose Cone crusher (L) - Hose L1-H6
L1-H3 Hydraulic Hose Tank unit (U) - Air cooler (U)
L1-H4 Hydraulic Hose Lubrication pump - Main lubrication filter unit
L1-H5 Hydraulic Hose Main lubrication filter unit - Pressure indicator
L1-H6 Hydraulic Hose Tank unit (L) - Hose L1-H2

Pinion lubrication system, L2-

Designation Type Description


L2-CV1 Check Valve Build up a pressure for flow switch L2-FS1
L2-FE1 Filter Element Within filter unit L2-FU1 for pinion shaft lubrication
L2-FU1 Filter Unit Filter unit for pinion shaft lubrication
L2-MP1 Test Point Measuring point after valve L2-V1
L2-MP2 Test Point Measuring point before pinion shaft filter unit L2-FU1
L2-MP3 Test Point Measuring point at pinion shaft flow switch
L2-PI2 Pressure Indicator Pinion shaft pressure indicator
L2-V1 Pressure reducing valve Pressure reducing valve in pinion valve
L2-V2 Needle valve Needle valve in pinion valve
L2-H1 Hydraulic Hose Cone crusher (Q) - Hose L2-H4
L2-H2 Hydraulic Hose Pinion valve - Main lubrication filter
L2-H3 Hydraulic Hose Pressure indicator - Pinion valve
L2-H4 Hydraulic Hose Tank unit (Q) - Hose L2-H1

Dust seal air pressure, L3-

Designation Type Description


L3-C1 Low pressure compressor
L3-FU1 Filter Unit Air filter for low pressure compressor
L3-FU2 Filter Unit Air filter
L3-FV1 Flow Valve Regulate air flow
L3-RV1 Relief valve Limit air pressure
L3-H1 Hydraulic Hose Low pressure compressor - Filter unit L3-FU1
L3-H2 Hydraulic Hose Cone crusher (P) - Low pressure compressor

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1. Designations

Off-line filter, L4-

Designation Type Description


L4-FE1 Filter Element Filter element within filter unit L4-FU1
L4-FU1 Filter Unit Offline filter
L4-P1 Pump
L4-PI1 Pressure Indicator Pressure before filter unit L4-FU1
L4-V1 Valve Oil sample drainage
L4-H1 Hydraulic Hose Offline filter - Tank Unit
L4-H2 Hydraulic Hose Offline filter - Drainage valve L1-V5

Diesel heater, L5-

Designation Type Description


L5-FU1 Filter Unit Filter unit for diesel heater

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2. Placement of designations

2. Placement of designations

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2. Placement of designations

2.1. Tank

14
15 2
3 1
4
5
6
13
7
12
8
16 9
11
17 10

1 K1-FU1 Hydroset oil filter unit


2 L1-FU1 Main lubrication filter unit
3 L2-FU1 Pinion shaft filter unit
4 L1-PI1 Lubrication pressure indicator
5 L1-PI2 Oil pressure indicator
6 K1-PI1 Hydroset pressure indicator
7 K1-V3 Needle valve, push button
8 L1-TI2 Return oil temperature indicator
9 L1-TI3 Oil in tank temperature indicator
10 L1-V5 Shut-off valve, lubrication tank
11 L1-V1 Shut-off valve, lubrication oil to pump
12 K1-V1 Shut-off valve, Hydroset tank
13 K1-V4 Shut-off valve, Hydroset oil to pump
14 K1-P1 Hydroset pump
15 L1-P1 Main lubrication pump
16 L1-E1 Oil heater
17 L1-E2 Oil heater

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2. Placement of designations

2.2. Cooler

1 L1-M2 Electric motor for air cooler

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2. Placement of designations

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