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SEPCO QC FORM REV 0 27-May-17

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Condensate system

Siemens document
A1 Review functional description of Condensate System
21041-107-01

Review boiler interlocks and alarms


a)Review HRSG System Protection according System Siemens document
A2
Description and/or logic diagrams 21041-107-01
b) Provide approved ESD testing test log

First filling of HRSG


a)Verify open/close position of valves including instrumentation acc.
to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
A3
c) Verify correct functioning of measurements from DCS 21041-790-51
d) Increase and decrease drum level value and verify drum
level measurements for response and acceptable deviation
values.

Check components A10-A-DOC-VE-229251


a) Instrument Pressure Gauge
b)Instrument Temperature Transmitter
Siemens document
A4 c) Flow Transmitter and Switches
A10-A-DOC-VE-229251
d)Manual Valves
e)Motorised Valves
f)Non Return / Check Valves

Cleaning of system 21041-782-01


a)Provide approved cleaning test log specifying flushingspeeds, Siemens document
A5
flushing times, analysis flushing water, CC times, CC temperatures, 21041-782-01
dissolved iron, visual inspection reports, rinsing results, etc
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Hot commissioning of Condensate System can commence


provided the HRSG and the water/steam systems are ready for
operation.
a)check for steam leakages in piping systems
b)check expansion of piping systems (and possible clashes)
c)check if position of spring hangers is within normal
Siemens document
A6 operating range
A10-A-DOC-VE-229251
c)check for any possible leakages in ducting system (smell,
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)
e)check for any particular vibration or rattling inside the boiler
f)check for gland leakages on valves, pumps, instruments etc

B IP System

Review functional description of IP System.


Siemens document
B1
21041-107-01

Review boiler interlocks and alarms


a)Review HRSG System Protection according System Siemens document
B2
Description and/or logic diagrams 21041-107-01
b) Provide approved ESD testing test log

First filling of HRSG


a)Verify open/close position of valves including instrumentation acc.
to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
B3
c) Verify correct functioning of measurements from DCS 21041-790-51
d) Increase and decrease drum level value and verify drum
level measurements for response and acceptable deviation
values.

Check of components
a) Drum
b)Instrument Pressure Gauge
c) Instrument Level Transmitter
d)Instrument Level Gauge
e)Instrument Remote Level Indicator
f)Instrument Temperature Transmitter Siemens document
B4 g) Flow Transmitter and Switches A10-A-DOC-VE-229251
h)Manual Valves
i)Motorised Valves
j) Manual Set Control Valve k)Motorised Control Valve
l)Non Return / Check Valves
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Cleaning of system 21041-782-01


a)Provide approved cleaning test log specifying flushingspeeds, Siemens document
B5
flushing times, analysis flushing water, CC times, CC temperatures, 21041-782-01
dissolved iron, visual inspection reports, rinsing results, etc

Hot commissioning of IP can commence


provided the HRSG and the water/steam systems are ready for
operation.
a)check for steam leakages in piping systems
b)check expansion of piping systems (and possible clashes)
c)check if position of spring hangers is within normal
Siemens document
B6 operating range
A10-A-DOC-VE-229251
c)check for any possible leakages in ducting system (smell,
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)
e)check for any particular vibration or rattling inside the boiler
f)check for gland leakages on valves, pumps, instruments etc

C RH System
Review functional description of RH System.
Siemens document
C1
21041-107-01

Review boiler interlocks and alarms 21041-107-01


a)Review HRSG System Protection according System Siemens document
C2
Description and/or logic diagrams 21041-107-01
b) Provide approved ESD testing test log

First filling of HRSG 21041-790-51


a)Verify open/close position of valves including instrumentation acc.
to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
C3
c) Verify correct functioning of measurements from DCS 21041-790-51
d) Increase and decrease drum level value and verify drum
level measurements for response and acceptable deviation
values.
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Check of components
A)Instrument Pressure Gauge
b)Instrument Temperature Transmitter
c) Flow Transmitter and Switches
d)Manual Valves Siemens document
C4
e)Motorised Valves A10-A-DOC-VE-229251
f)Non Return / Check Valves

Cleaning of system
a)Provide approved cleaning test log specifying flushingspeeds, Siemens document
C5
flushing times, analysis flushing water, CC times, CC temperatures, 21041-782-01
dissolved iron, visual inspection reports, rinsing results, etc

Hot commissioning of RH System can commence


provided the HRSG and the water/steam systems are ready for
operation.
a)check for steam leakages in piping systems
b)check expansion of piping systems (and possible clashes)
c)check if position of spring hangers is within normal
Siemens document
C6 operating range
A10-A-DOC-VE-229251
c)check for any possible leakages in ducting system (smell,
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)
e)check for any particular vibration or rattling inside the boiler
f)check for gland leakages on valves, pumps, instruments etc

D HP System

Siemens document
D1 Review functional description of HP System
21041-107-01

Review boiler interlocks and alarms


a)Review HRSG System Protection according System Siemens document
D2
Description and/or logic diagrams 21041-107-01
b) Provide approved ESD testing test log
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

First filling of HRSG


a)Verify open/close position of valves including instrumentation acc.
to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
D3
c)Verify correct functioning of measurements from DCS 21041-790-51
d) Increase and decrease drum level value and verify drum evel
measurements for response and acceptable deviation
values.

Checkof components
a) Drum
b)Instrument Pressure Gauge
c) Instrument Level Transmitter
d)Instrument Level Gauge
e)Instrument Remote Level Indicator
Siemens document
D4 f)Instrument Temperature Transmitter
A10-A-DOC-VE-229251
g) Flow Transmitter and Switches
h)Manual Valves
i)Motorised Valves
j) Manual Set Control Valve
k)Motorised Control Valve
l)Non Return / Check Valves

Cleaning of system
a) Provide approved cleaning test log specifying flushing speeds, Siemens procedure cleaning
D5
flushing times, analysis flushing water, CC times, CC temperatures, procedure
dissolved iron, visual inspection reports, rinsing results, etc
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Hot commissioning of HP System can commence provided the


HRSG and the water/steam systems are ready for operation.
a)check for steam leakages in piping systems
b)check expansion of piping systems (and possible clashes)
c)check if position of spring hangers is within normal
operating range Siemens document
D6
c)check for any possible leakages in ducting system (smell, A10-A-DOC-VE-229251
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)
e)check for any particular vibration or rattling inside the boiler
f)check for gland leakages on valves, pumps, instruments etc

E Blowdown System

E1 ITP For commissioning blowdown system SAIC-CO-3001

F Burner System

Review Burner System component specific requirements and


Vendor functional description. 21041-107-01 Siemens document
F1
Review manufacturers functional description. 21041-107-01

Review burner interlocks and alarms


a)Review Burner System Protection according System Siemens document
F2
Description and/or logic diagrams. 21041-107-01
b)Provide approved ESD testing test log for both.

Verify burner gas skid lines and main header gas lines to be in
a sufficiently clean state to commence commissioning.Cleaning in O&M
F3
accordance with the relevant specifications and Cleaning procedure
instructions

a)Fan with Electric Motor


b) Manual Valves
c) Mechanical Regulating Valves
Siemens document
F4 d)Piston Operated Valves
A10-A-DOC-VE-229251
e)Non-Return / Check Valves
f)Filters And Strainers
g)Pneumatic Control Valves
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Preparation for Hot commissioning


a)Check completion of risk assessment and hazard identification for
plannedactivities. b)Make
sure that all steps of Phase A (pre-commissioning)
and Phase B (Cold commissioning) have been completed
c)Verify open/close position of process valves. Siemens document
F5
d)All HRSG DCS instrumentation lined-up. A10-A-DOC-VE-229251
e)Complete a pre-start walk around the system, ensuring it is
safe for the hot commissioning to commence.
f)Functional testing of open loop systems completed.
g)Verify the Continuous Emissions Monitoring System
(CEMS) is operable.

First filling of gas lines.


a)System pressure tests successfully executed.
b)Leak testing flange connections successfully executed. Siemens document
F6
c)After filling, purging and pressurizing perform a walk-down A10-A-DOC-VE-229251
for gas leak detection of complete system. (hydrocarbon
detector)

G Exhaust System

Review boiler interlocks and alarms 21041-107-01


a)Review HRSG System Protection according System Siemens document
G1
Description and/or logic diagrams 21041-107-01
b) Provide approved ESD testing test log

Siemens document
G2 Verify open/close position of process valves prior to initial startup
21041-107-01

Check of components
a)Instrument Pressure Transmitter Siemens document
G3
b) Instrument Temperature Transmitter A10-A-DOC-VE-229251
c) Manual Valves

H Rotor air cooled system

Siemens document
H1 Visual check of piping supports.
A10-A-DOC-VE-229251
SEPCO QC FORM REV 0 27-May-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4)
Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

check of components
a) Level Switch Siemens document
H2
b) Manual Valve A10-A-DOC-VE-229251
c) Motor operated Valve

I Auxiliary System

Visual check of system according to P&I diagram including


I1 valve tag numbers 21041-105-21 Hot Air Inlet

I2 Visual check of piping supports. 21041-105-21 Hot Air Inlet

REMARKS:

REFERENCE DOCUMENTS:
1- Vendor document
2- Aramco Drawing
3- Commissioning Completion Certificate

SIGNATURES:
Contractor / Third-Party Saudi Aramco
Commissioning Representative* PMT Representative
Work is Complete and Ready for Inspection:
Name, Initials and T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed Name, Initials and T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others


Quality Record Approved: Name, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date: Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test **TFA - Technical Field Advisor Y = YES N = NO F = FAILED