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Implementing Implementing the the Vision Vision

2 2

nd nd

Space Space Exploration Exploration Conference Conference

J-2X J-2X Engine Engine

Steve Steve Bouley Bouley

December December 6, 6, 2006 2006

PWR Corporate History

North American

North American

Aviation

Aviation

North American

North American

Rockwell Rockwell

1967-1973 1967-1973

Rockwell

Rockwell

International

International

1973-1996

1973-1996

The The Boeing Boeing

Company Company

1996-2005

1996-2005

United

United

Technologies

Technologies

2005

2005

1928-1967

1928-1967

Technologies Technologies 2005 2005 1928-1967 1928-1967 Four New Four New Divisions Divisions Space Space Systems
Technologies Technologies 2005 2005 1928-1967 1928-1967 Four New Four New Divisions Divisions Space Space Systems
Technologies Technologies 2005 2005 1928-1967 1928-1967 Four New Four New Divisions Divisions Space Space Systems
Technologies Technologies 2005 2005 1928-1967 1928-1967 Four New Four New Divisions Divisions Space Space Systems

Four New

Four New

Divisions

Divisions

SpaceSpace SystemsSystems

Formed 1955

Formed 1955

NAA NAA Aircraft Aircraft Autonetics Autonetics Operations Operations (Electronics Systems) (Electronics Systems)
NAA NAA Aircraft Aircraft
Autonetics
Autonetics
Operations Operations
(Electronics Systems)
(Electronics Systems)
Aerophysics Aerophysics
19281928 -- 19461946
Laboratory Laboratory
Rocketdyne
Rocketdyne
AtomicsAtomics InternationalInternational
1946-19481946-1948
Propulsion &
Propulsion &
Power
Power
Propulsion Propulsion Field Field
19841984
20052005
Laboratory Laboratory (SSFL) (SSFL)
RocketdyneRocketdyne
1948-20051948-2005
1975
United Aircraft Corporation
Pratt Pratt & & Whitney Whitney
United Technologies
Aircraft Aircraft
Company Company
Pratt & Whitney
Pratt & Whitney
19251925
19341934
Rocketdyne Inc.
Rocketdyne Inc.
PrattPratt && WhitneyWhitney
VoughtVought SikorskySikorsky
HamiltonHamilton StandardStandard

Pratt & Whitney Rocketdyne 3,700 Total Employees

1,100 Employees Canoga Facility (California) 1,250 Employees De Soto Facility (California) Consolidation 2008 San
1,100
Employees
Canoga Facility
(California)
1,250 Employees
De Soto Facility
(California)
Consolidation
2008
San Jose Facility
(California)
35 Employees
Decommission 2007
120 Employees
Kennedy Space Center
(Florida)
80
Employees
235
880
Employees
Employees
Marshall Space Flight Center
(Alabama)
Stennis Space Center
(Mississippi)
West Palm Beach
(Florida)
J-2X: Apollo-era Derivative Engine CEV Upper Stage and CaLV EDS Engine Crew Lander Earth Departure
J-2X: Apollo-era Derivative Engine
CEV Upper Stage and CaLV EDS Engine
Crew
Lander
Earth Departure
Stage (1 J-2X)
450 klb LOx/LH 2
S-IVB (1 J-2)
Upper Stage
(1 J-2X)
240 klb LOx/LH 2
280 klb LOx/LH 2
S-II (5 J-2)
1 Mlb LOx/LH 2
Core Stage
5
(5 RS-68)
Segment
2.6 Mlb LOx/LH 2
S-IC (5 F-1)
RSRM
3.9 Mlb LOx/RP

Height: 309 ft Gross Liftoff Mass: 2.0Mlb

Crew Launch Vehicle

Height: 358 ft Gross Liftoff Mass: 6.4Mlb

Cargo Launch Vehicle

Height: 364 ft Gross Liftoff Mass: 6.5Mlb

SaturnSaturn VV

J-2 Engine Lineage J-2X: Adding a new member to the family

  1960-1970 1965-1971 1996-2001 2006- Configuration J-2 J-2S X-33 J-2X Thrust 230 klb 265
  1960-1970 1965-1971 1996-2001 2006- Configuration J-2 J-2S X-33 J-2X Thrust 230 klb 265
  1960-1970 1965-1971 1996-2001 2006- Configuration J-2 J-2S X-33 J-2X Thrust 230 klb 265
 

1960-1970

1965-1971

1996-2001

2006-

Configuration

J-2

J-2S

X-33

J-2X

Thrust

230 klb

265 klb

261 klb

294

klb

Isp

425 sec

436 sec

419 sec

448

sec

Mass

3,492 lb

3,800 lb

7,500 lb

5,360 lb

Length

116 in

116 in

79 in

185

in

 

Requirements

 

J-2X & RS-68 Size Comparison

J-2X & RS-68 Size Comparison JJ-- 2X2X RSRS -- 6868

JJ--2X2X

RSRS--6868

Development Plan Summary

CY 2006 2007 2008 2009 2010 2011 2012 2013 2014 JJ--2X 2X Engine Engine DDT&E
CY
2006
2007
2008
2009
2010
2011
2012
2013
2014
JJ--2X 2X Engine Engine DDT&E DDT&E
Engine Need Milestones
SRR
Mass Sim
E10006
PRR
ATP
SDR
PDR
CDR
LevelLevel 44
DCR
Engine Completions
CoDR
PDR
CDR
LevelLevel 55
Design
Fabrication & Assembly
PPA #1a
PPA #1d
PPA #2
E10002 E10003 E10005
A-1
Stand Prep
(10)
(15)
(15)
(20)
(20)
(25)
E10001
(4)
E20001
E10006
E20002
Stand Prep
(8)
(4)
(14)
A-2
E10004
(4)
E10004
E20001
Vacuum
(PBS)
Stand Prep
(14)
(14)
Integration
System Development Test Plan:
E10002
Stand Prep
(8)
MPTA
2
Power Pack Assy
-
40 starts / 11880 sec
5
Dev.
Engines - 128 starts / 23920 sec
10001 10002 10003 10004 10005 10006
Ares Orion 1
3
2
Certification Engines - 44 starts / 11015 sec
1
Test Flight Engine - 7 starts / 1695 sec
20001 20002

J-2 Legacy Expertise Support

J-2 Legacy Expertise Support Paul Coffman Bill Hagler Don Eddy George Baird Rich Nelson Ron Urquidi

Paul Coffman

Bill Hagler

Don Eddy

George Baird

Rich Nelson

Ron Urquidi

Joe Stangeland

Paul Seitz (not pictured)

Recurring NAR team established

John Halchak

J-2X Powers the Vision for Space Exploration

• PWR on contract now and executing

• Working to definitize DDT&E contract in parallel

• Accelerated schedule - early testing / fab critical

• Rely on heritage & flight proven technology

• J-2X success critical to Exploration sustainability

Low risk propulsion for Exploration