integrat direct modular flow control

for permanent process control

for hydraulik adjustment
to reduce the water quantity to the necessary

manual flow rate control automatic flow rate control

Thomas Leng, 30.06.15 Bericap integrat direct Folie 1

Turbulent flow measurement VORTEX

Energy dissipater with PT1000 temperature probe

Sensor with Piezo-Element

Tube / pipe

Thomas Leng, 30.06.15 Bericap integrat direct Folie 2

itd components

Fastening element Water

distributer Control unit

Option:external
Mould Temperature
Probe

Vortex Flow Meter Regulated ball valve

M 12 plug

Thomas Leng, 30.06.15 Bericap integrat direct Folie 3

 Volume controlled flow regulation

Set value flow rate

The flow rates are permanently

regulated for each circuit.

The return temperature is the result

out of the inlet temperature
und the energy absorbed.

Boundary values for flow rate are active

Thomas Leng, 30.06.15 Bericap integrat direct Folie 4

Temperature controlled flow regulation

Set value temperature

The flow rates are permanently

regulated for each circuit.

The flow rate is the result

out of the inlet temperature
and the energy absorbed.

Boundary values for temperature are active.

Thomas Leng, 30.06.15 Bericap integrat direct Folie 5

Prozess control

Relais 1

Relais 2

Thomas Leng, 30.06.15 Bericap integrat direct Folie 6

itd control unit

Thomas Leng, 30.06.15 Bericap integrat direct Folie 7

itd control unit

Languages:
- German
- English
- French
- Spanish
- Portugues
- Russian
- Czech
- Polish
- Hungarian
- Chinese

Thomas Leng, 30.06.15 Bericap integrat direct Folie 8

 itd control unit

- Free labelling
- Module
- Circuit
- Set temperature
- Inlet temperature
- Outlet temperature
- Mould temperature
- Set flow rate
- Actuela flow rate
- Open value
- On / Off / Vent

Thomas Leng, 30.06.15 Bericap integrat direct Folie 9

 itd control unit

- Actual flow rate

- Set flow rate

- Set temperature
- Actual temperature

- On/Off

- Help

- Set values

Thomas Leng, 30.06.15 Bericap integrat direct Folie 10

itd automatic flow control
Operation mode: temperature controlled flow regulation
Temperature set value: 16C

3l/min

16C

15C

Cooling water inlet temperature

15C

Thomas Leng, 30.06.15 Bericap integrat direct Folie 11

itd automatic flow control
Operation mode: temperature controlled flow regulation
Temperature set value: 16C

4,5l/min 3 l/min

16C 17C

Energy
15C 15C

Cooling water inlet temperature

15C

Thomas Leng, 30.06.15 Bericap integrat direct Folie 12

itd automatic flow control
Operation mode: temperature controlled flow regulation
Temperature set value: 16C

4l/min 3 l/min

16C 17,5C

15,5C
15,5C

Cooling water inlet temperature

15,5C

Thomas Leng, 30.06.15 Bericap integrat direct Folie 13

itd automatic flow control
Operation mode: temperature controlled flow regulation
Temperature set value: 16C

4,5l/min 2l/min

16C 17C

15C 15C

Cooling water inlet temperature

15C
Pressure fluctuation -1bar

Thomas Leng, 30.06.15 Bericap integrat direct Folie 14

itd automatic flow control

Hydraulik adjustment through Conventional

temperature controlled flow
regulation

6l / circuit 9.5 l / circuit

Thomas Leng, 30.06.15 Bericap integrat direct Folie 15

 500 ml PP Container, 2 cavities
Segmented mould cooling with adjusted flow control

Cycle time: 2,7 s

Cycle time reduction: 35 %
ROI: 4 month

Thomas Leng, 30.06.15 Bericap integrat direct Folie 16

 Adjustable Flow Control

Inlet Outlet
Cooling Flow rate
Temperature Temperature
Channel l/min
C C
1 6.0 7,5 4,4
2 6.0 7,8 3,5
3 6.0 7,9 6,8
4 6.0 8,0 4,2
5 6.0 7,6 4,4
6 6.0 7,6 4,3
7 6.0 8,0 6,5
8 6.0 8,3 2,8
9 6.0 7,8 7,7
10 6.0 7,8 3,8
11 6.0 7,5 6,3
12 6.0 8,3 2,8
13 6.0 8,0 6,6
14 6.0 Hochwrmeleitende
7,5 6,0 Seelen
stehen im Wasser
15 6.0 7,5 6,2
16 6.0 7,5 6,6
Total 82,9

Thomas Leng, 30.06.15 Bericap integrat direct Folie 17

Installations at

Since 2011 installed on 111 IMM

Total ircuits 2388

800

700 204

600
24 Sumitomo
500
42 Arburg
itd Kreise

318
400 236 Netstal
144 120
Nachrstung
300 36

200
234 264 246
278
100 96
36 42 12 26
0
2011 2012 2013 2014 2015

Thomas Leng, 30.06.15 Bericap integrat direct Folie 18

itd system advantages

The process-optimized alternative to

conventional cooling water distributors
Individual closed-loop control of the flow rate for
each circuit
Same processing results at different locations
Continuous product quality
Optimum process control through setting,
regulation and continuous monitoring of the
return water temperature and the flow rate
Energy saving up to 70 %
Simple, intuitive operation via touch screen
Perfect integration into injection moulding
machines, close to the mould

Thomas Leng, 30.06.15 Bericap integrat direct Folie 19