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Flange Weld Calculation for Neck Area(309LMO)

Total Weld
RF Dia
Nozzle Name Nozzle Size Bore Dia Thick Joints Length Length in Total Area Volume
Ouside
Mtrs
MH3 24" 576 692 2 1 153 0.002 0.277 0.001
MH4 24" 576 692 2 1 153 0.002 0.277 0.001
MH5 24" 576 692 2 1 153 0.002 0.277 0.001
MH6 24" 576 692 2 1 153 0.002 0.277 0.001
MH7 24" 576 692 2 1 153 0.002 0.277 0.001
MH8 24" 576 692 2 1 153 0.002 0.277 0.001
I4 12" 292 382 2 1 115 0.002 0.105 0.000
I5 14" 324 412 2 1 127 0.002 0.129 0.000
I6 8" 186 269 2 1 102 0.002 0.060 0.000
I7 8" 186 269 2 1 102 0.002 0.060 0.000
O2 10" 242 322 2 1 102 0.002 0.078 0.000
O3 8" 186 269 2 1 102 0.002 0.060 0.000
O4 10" 242 322 2 1 102 0.002 0.078 0.000
Total Kgs
Flange Weld Calculation for Face Area(309LMO)
Total Weld
RF Dia
Nozzle Name Nozzle Size Bore Dia Thick Joints Length Length in Total Area Volume
Ouside
Mtrs
MH3 24" 288 346 2 1 153 0.002 0.116 0.000
MH4 24" 288 346 2 1 153 0.002 0.116 0.000
MH5 24" 288 346 2 1 153 0.002 0.116 0.000
MH6 24" 288 346 2 1 153 0.002 0.116 0.000
MH7 24" 288 346 2 1 153 0.002 0.116 0.000
MH8 24" 288 346 2 1 153 0.002 0.116 0.000
I4 12" 146 191 2 1 115 0.002 0.048 0.000
I5 14" 162 206 2 1 127 0.002 0.051 0.000
I6 8" 93 134.5 2 1 102 0.002 0.030 0.000
I7 8" 93 135 2 1 102 0.002 0.030 0.000
O2 10" 121 161 2 1 102 0.002 0.035 0.000
O3 8" 93 134.5 2 1 102 0.002 0.030 0.000
O4 10" 121 161 2 1 102 0.002 0.035 0.000
Total Kgs

Overall Kgs

Total Pcs
Flange Weld Calculation for Neck Area(410S)
Total Weld
RF Dia
Nozzle Name Nozzle Size Bore Dia Thick Joints Length Length in Total Area Volume
Ouside
Mtrs
MH3 24" 576 692 6 1 153 0.006 0.277 0.002
MH4 24" 576 692 6 1 153 0.006 0.277 0.002
MH5 24" 576 692 6 1 153 0.006 0.277 0.002
MH6 24" 576 692 6 1 153 0.006 0.277 0.002
MH7 24" 576 692 6 1 153 0.006 0.277 0.002
MH8 24" 576 692 6 1 153 0.006 0.277 0.002
I4 12" 292 382 6 1 115 0.006 0.105 0.001
I5 14" 324 412 6 1 127 0.006 0.129 0.001
I6 8" 186 269 6 1 102 0.006 0.060 0.000
I7 8" 186 269 6 1 102 0.006 0.060 0.000
O2 10" 242 322 6 1 102 0.006 0.078 0.000
O3 8" 186 269 6 1 102 0.006 0.060 0.000
O4 10" 242 322 6 1 102 0.006 0.078 0.000
Total Kgs
Flange Weld Calculation for Face Area(410S)
Total Weld
RF Dia
Nozzle Name Nozzle Size Bore Dia Thick Joints Length Length in Total Area Volume
Ouside
Mtrs
MH3 24" 288 346 6 1 153 0.006 0.116 0.001
MH4 24" 288 346 6 1 153 0.006 0.116 0.001
MH5 24" 288 346 6 1 153 0.006 0.116 0.001
MH6 24" 288 346 6 1 153 0.006 0.116 0.001
MH7 24" 288 346 6 1 153 0.006 0.116 0.001
MH8 24" 288 346 6 1 153 0.006 0.116 0.001
I4 12" 146 191 6 1 115 0.006 0.048 0.000
I5 14" 162 206 6 1 127 0.006 0.051 0.000
I6 8" 93 134.5 6 1 102 0.006 0.030 0.000
I7 8" 93 135 6 1 102 0.006 0.030 0.000
O2 10" 121 161 6 1 102 0.006 0.035 0.000
O3 8" 93 134.5 6 1 102 0.006 0.030 0.000
O4 10" 121 161 6 1 102 0.006 0.035 0.000
Total Kgs

Overall Kgs

Total Pcs
Welding
Rod in Completed
Kgs
4.430 4.430
4.430 4.430
4.430 4.430
4.430 4.430
4.430 2.215
4.430
1.688
2.068 2.068
0.954
0.954
1.241
0.954
1.241
35.68 22.00

Welding
Rod in
Kgs
1.848 1.848
1.848 1.848
1.848 1.848
1.848 1.848
1.848 0.924
1.848
0.762 0.762
0.814
0.475
0.475
0.567
0.475
0.567
15.224 9.080
Actual
50.902 31.082
Consumed
1400 870 1550.00
Welding
Rod in Completed
Kgs
13.289 11.079
13.289 11.079
13.289 13.289
13.289
13.289
13.289
5.064
6.205
2.861
2.861
3.722
2.861
3.722
107.03 35.448

Welding
Rod in
Kgs
5.545
5.545
5.545 5.545
5.545
5.545
5.545
2.287
2.442
1.424
1.424
1.701
1.424
1.701
45.672 5.545
Actual
152.705 40.993
Consumed
5191 1394 3750
309LMO 410S

250 175 500


175 275 750
275 200 300
200 250 1550
225 350 250
250 375 225
25 75
150 300
200
175
75
200
2900
550
300
3750