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Standard -- -- 1 43
Title:

TECHNICAL DOCUMENTATION Ex px SYSTEM F-361.B4/B4M


for purge volume 50 up to 300 Nm/h
Date of change: Revision: Change: Originator: Format: File:
27.11.2013 -- -- Kmmerle A4 f-361.b4_std_27.11.13_en.docx

Ex px system for motor operation


in Ex-areas

Technical
documentation
Kmmerle
Pre rev.: Originator: Release:
Originate: (date / sign) Checked: (date / sign) Release: (date / sign)

27.11.2013 Bachmann
-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

Table of contents

1 PRINCIPLE OF PRESSURIZING SYSTEM 4


2 MAIN PARTS 6
2.1 Control cabinet ST-200B/ST-200BM 6
2.2 Outlet valve VA-65-5 6
3 MOUNTING EXAMPLE 7
4 DIMENSIONS OF ST-200B 8
4.1 Dimensions of ST-200BM 8
5 DIMENSIONS OF OUTLET VALVE VA-65-5 9
6 P&I DIAGRAM 9
7 INTERNAL VIEW CONTROL CABINET ST-200B 10
7.1 Internal view control cabinet ST-200BM 11
8 TECHNICAL DATA 12
8.1 Technical data Outlet valve VA-65-5 15
8.2 Electrical data 15
8.3 Temperature range F-361.B4/B4M 15
8.4 Weight 15
8.5 Minimum requirements for air pressure 16
9 BASIC FUNCTIONAL DESCRIPTION F-351.PX 17
9.1 Menu plan F-351.Px 18
9.2 Structure and Function 19
10 GENERAL FUNCTIONAL SEQUENCE OF CONTROL SYSTEMS F-361.X4 21
10.1 State 1: Minimum conditions to start purge 21
10.2 State 2: Purging 22
10.3 State 3: Purging complete, operate conditions, leakage compensation 23
11 EX D IIC CONTROL- AND JUNCTION BOX GUB 02 24
11.1 Terminals 24
12 EX D IIC JUNCTION BOX GUB 25
12.1 Terminals 25
13 WIRING PLAN 26
13.1 Potential free contacts 26
14 TYPE CODE 27
15 CHECKLIST AND TEST CERTIFICATE 27
16 TIMING DIAGRAMS 28
16.1 Timing diagram purging sequence 28
16.2 Timing diagram operating modus 28
16.3 Timing diagram errors during purging sequence 29
16.4 Timing diagram errors during the operating modus 29

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17 OPTIONS 30
17.1 Option: Outlet valve VA-65-3H 30
17.2 Option: Outlet valve in mirror version VA-xxx-3HM 31
17.3 Option: Flanges and distances 32
17.4 Option: F-361.x4 with minimum required signals 33
17.5 Option: F-361.x4 with separated signals 34
17.6 Option: F-361.x4 with additional signals 35
17.7 Option: F-361.x4 with extended ambient temperature range up to +55C 36
17.8 Option: F-361.x4M with extended ambient temperature range down to -40C 37
17.9 Option: F-361.x4 with external pressure Sensor F-290.A 39
EC-DECLARATION OF CONFORMITY 43

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-- Description Ex px SYSTEM F-361.B4/B4M --
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1 Principle of pressurizing system

To operate motors in hazardous areas some especially requirements are needed for
the electrical and mechanical equipment.
On the base of the Ex-protection p, internal overpressure, motors can operate in
these areas. For this the cabinet of the motors should be sealed in a way that the
leakage of compressed air is very low. Furthermore a pressure supply with sufficient
air supply has to be in reserve.

The principle sequence of a safety device for a pressurizing system is shown as


followed:

After the start of the functional sequence the air flow of the purge gas and the
thereby in the motor growing overpressure are monitored.

If a minimum of air flow streams through the motor enclosure (measure point
in the outlet valve) and a fixed motor enclosure overpressure has been
reached the purge time starts. After the purge time ran off, the motor can be
started.

If some faults appear the control sequence is set to the start point of the
functional sequence.

The safety device has to be combined with a main control system, which
prevents the start of the motor until the purging sequence has finished.

The Ex p pressurization system F-361.B4/B4M serves to create and maintain an


overpressure in an Ex p motor enclosure to prevent the ingress of the ambient
(potentially explosive) atmosphere, according to EN 60079-2.
In addition a compensation of the leakage air is realized in unique redundancy
combination of a mechanical valve and electronic controlled proportional valve for
safe and reliable operation.

Motors with kind of Ex-protection Ex p can operate in combination with the


Ex p system F-361.B4/B4M in Ex areas 1 and 2 (according to ATEX 95).

Combined with an enclosure which is suitable for use with overpressure the Ex
protection class

II 2G Ex px IIC T4

according to EN 60079-2 can be obtained.

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-- Description Ex px SYSTEM F-361.B4/B4M --
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Before commissioning please take note of the following points:

Clean the connected air pipe or tubing system of the installation plant to
ensure that the supplied air tube is free of dirt or small parts which will cause a
malfunction of the purging system, if no air filter is used.

Check outlet valve so all movable parts for ease of movement, before getting
started.

Check if all connections are mechanically secured.

The internal volume of the motor enclosure must be purged with non-
explosive compressed air, to reduce a possible explosive gas concentration to
safe limits. The overpressure has to be monitored permanent.

After purging the motor enclosure an overpressure must be maintained inside


the motor to prevent ambient air, which can contain explosive gas.

If the pressure drops under the reference value an alarm signal is given and the
motor has to be switched off.

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-- Description Ex px SYSTEM F-361.B4/B4M --
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2 Main Parts

The Ex px System F-361.B4 /B4M consists of:


2.1 Control cabinet ST-200B/ST-200BM

consists of: main air valve for pressure supply, purge valve, proportional valve
for operating pressure (leakage compensation), adjustment valves
for purge- and leakage volume, measure points (to acquire
leakage volume and the pressure inside the motor enclosure),
indicator for purge pressure, Ex d junction box GUB-02, Ex d box
GUB, main switch, control unit F-351.P (connected with terminals
in junction box) for the potential free signals:

PURGING IN PROGRESS
READY TO START
MOTOR SHUTDOWN
PURGE SEQUENCE FINISHED
MOTOR NOT PURGED

The purge unit in the control cabinet ST-200B/BM monitors the air flow of the
outlet valve and the pressure inside the motor enclosure. Simultaneous the
control automatic works in accordance with EN 60079-2 and ATEX 94/9.

2.2 Outlet valve VA-65-5

The outlet valve with integrated particle and flame barrier opens during the
purging sequence to ensure the purging of the motor enclosure according to
EN 60079-2. The valve closes completely if the purging sequence is finished.
The built-in safety overpressure valve opens at approx. 30 mbar overpressure.

The sea water proof, corrosion free stainless steel enclosure, Splash water and
sandstorm protected air outlet can be mounted on an existing EN flange
connection of the enclosure in angle steps of 90 degrees with a standard gasket
sheet in between. Mounting of the valve is only allowed in an upright or
horizontal position. The orifice is adjustable even during valve operation and has
an easily accessible measuring point for measuring or check of the volume flow
through the outlet with suitable measuring devices even during operation.

Orifice diameter adjustment:


Remove the cube-shaped cover by unscrewing the four hat nuts on its top.
Unscrew the black adjustment lever from its storage bolt.
Snap the lever on the black hexagon adjustment screw.
Turn the lever according to the printed scale to a higher number for a smaller
orifice diameter or to a lower number to increase the orifice diameter (do not
turn below 1).
The volume flow diagram printed on the side may help to estimate the
adjusted air flow.
Screw the lever on its storage bolt again, so the new orifice size is fixed. Put
the cover of the valve on its top and fix with the four nuts again.

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-- Description Ex px SYSTEM F-361.B4/B4M --
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3 Mounting example
(f-361x4-VA-xxx-5d.emf)

2
P A B

Ex p motor
10

4
5
6
7

9 3

1: Control cabinet ST-200B


2: Outlet valve VA-65-5
3: Measure point motor inside pressure
4: Pilot line to outlet valve
5 and 6: Measure points air volume A - B
7: Measure line motor inside pressure
8: Compressed air connector for supply
(Flanges as option)
9: Compressed air connector to motor
(Flanges as option)
10: Motor enclosure

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4 Dimensions of ST-200B
(f-361c4.002xe.dwg)

640
170 30
600 805

100

p min A B
p

1355
220

All dimensions in mm. Unless otherwise mentioned the tolerance is 2 mm.

4.1 Dimensions of ST-200BM


640
30
600 170
85 100

A B p min
p

Kiemenblech

85 135+5
-5
compressed air inlet cable plate
air connection to motor earthing point M8

All dimensions in mm. Unless otherwise mentioned the tolerance is 2 mm.

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5 Dimensions of outlet valve VA-65-5


(VA65-5_dim_en.emf)

250

P A B Connection
for tube 10 mm
Cutting ring fitting 10 L

45 30

Measuring point
with M10 screw
locked

185

hole arrangement
according to
EN 1092-1:2007(D)
Type 05 PN16
NW50 and NW65
formerly
DIN 2527
NW50 PN16 and NW65 PN16

240

If not otherwise mentioned the tolerance is 2 mm.

6 P&I diagram
(f-361x4_va-xxx-5_pi1_en.emf)
1
control unit F-351.P
p min p max

P P P P P P P P

23 p min/max A 22 B

p = 3 ... max. 4,5 bar


2
15
13 adjustment valve
"leakage air compensation/
10 12 operating pressure" 0,8 ... 15 mbar measuring point
p differential pressure
1
motor
8 enclosure
main valve pressure regulator approx.
with gauge 30mbar
17
overpressure
valve

prop. valve
16 18

purge valve adjustment valve P outlet valve VA-xxx-3


"purge volume" without overpressure valve/
outlet valve VA-xxx-5
21 with integrated
overpressure valve
ST-X00

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7 Internal view control cabinet ST-200B


(f-361b4c4_iv.emf)
23 22 20 21

19
1

18
1 3 5 7 9

PE PE
2 4 6 8 10

2 4 6 8 10

1 3 5 7 9

2
17

16
1 2

3 14
PE L1 N F1 PE

3 4 N

K2 K3
3
2 4

1 5

4
0

15
6

12 13

5 6
11
10
7
8 9

1: Control unit F-351.P 12: Name plate


2: Ex d enclosure GUB 13: Pressure regulator
3: Ex d enclosure GUB-02 14: Pressure gauge
4: Control cabinet 15: Adjustment valve leakage comp.
5: Earthing point 16: Proportional valve
6: Cable plate 17: Purge valve
7: Test conn. diff. pressure 18: Adjustment valve purge volume
8: Air outlet to motor 19: Test conn. pilot pressure outlet valve
(Flanges optional) 20: Main switch
9: Main air inlet 21: Conn. pilot pressure outlet valve
(Flanges optional) 22: Conn. diff. pressure
10: Main air valve 23: Conn. motor inside pressure
11: Grill panel or pressure
balancing elements

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7.1 Internal view control cabinet ST-200BM
(f-361b4mc4m_iv.emf)

21 20 22 23

19
1

18
9 7 5 3 1

PE PE
10 8 6 4 2

10 8 6 4 2

9 7 5 3 1

2
17

16
2 1

14 3
PE F1 N L1 PE

N 4 3

K3 K2
3
4 2

5 1

4
6 0

15
12
13

6 5
11
10
7

9 8

1: Control unit F-351.P 12: Name plate


2: Ex d enclosure GUB 13: Pressure regulator
3: Ex d enclosure GUB-02 14: Pressure gauge
4: Control cabinet 15: Adjustment valve leakage comp.
5: Earthing point 16: Proportional valve
6: Cable plate 17: Purge valve
7: Test conn. diff. pressure 18: Adjustment valve purge volume
8: Air outlet to motor 19: Test conn. pilot pressure outlet valve
(Flanges optional) 20: Main switch
9: Main air inlet 21: Conn. pilot pressure outlet valve
(Flanges optional) 22: Conn. diff. pressure
10: Main air valve 23: Conn. motor inside pressure
11: Grill panel or pressure
balancing elements

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-- Description Ex px SYSTEM F-361.B4/B4M --
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8 Technical data

1: Control unit F-351.P


Ex-protection class: II 2G Ex mb e ia [px] [ia] IIC T4
Protection class: IP 65
Temperature range: -30C ... +60C
Certified by: TV02 ATEX 1801

Resolution of the pressure sensors: 0,05 mbar (5 Pa)


Pressure switch Purge ( p) 0,3 15 mbar (30 1500 Pa)
Pressure switch Min: 0,8 25 mbar (80 2500 Pa)
Pressure switch Max: 10 - 25 mbar (1000 2500 Pa)

2: Control- and junction box GUB


Ex-protection class: II 2 GD Ex d IIC T6
Protection class: IP 66
Temperature range: -20C ... +55C
Certified by: CESI 01 ATEX 036
Bore holes: 2 x M20x1,5; 2 x M25x1,5
Material: Aluminium

3: Control- and junction box GUB 02


Ex-protection class: II 2 GD Ex d IIC T6
Protection class: IP 66
Temperature range: -20C ... +55C
Certified by: CESI 01 ATEX 036
Bore holes: 5 x M20x1,5; 5 x M25x1,5
Material: Aluminium

2/3: Ex d Cable glands


Ex-protection class: GD Ex d IIC
Protection class: max. IP 66
Typ: FL
Temperature range: -40C ... +110C
Certified by: CESI 00 ATEX 052

2/3: Ex d Cable glands


Ex-protection class: II 2GD Ex d IIC Gb
Protection class: max. IP 66
Typ: REV - REVD
Temperature range: -40C ... +110C
Certified by: CESI 13 ATEX 019X

2/3: Ex d Reducers and adapters


Ex-protection class: GD Ex d IIC
Protection class: max. IP 66
Typ: RE-REB-REM-REN
Temperature range: -40C ... +150C
Certified by: CESI 02 ATEX 049

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-- Description Ex px SYSTEM F-361.B4/B4M --
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2/3: Ex d Closing plugs
Ex-protection class: GD Ex d IIC
Protection class: max. IP 66
Typ: PLG
Temperature range: -40C ... +150C
Certified by: CESI 02 ATEX 049

4: Protection cabinet
Type: ST-200B/BM
Material: sheet steel with color coating RAL7035
or stainless steel
All inside mounted modules with IP rating: IP 65

5: Earthing point M8

6: Cable plate
W x H x D: 160 x 120 x 10 mm
Cut out in cabinet: 80 x 60 mm

7: Test connector Differential pressure


Connector: quick disconnect coupling DN 5
Material: brass

8: Air connector to motor:


Whitworth-screw DIN/ISO 228 Rp 1
Material: 1.4571 (316 Ti)
(Flanges as option)

9: Main air connector: Rp 1


Whitworth-screw DIN 2999
Material: 1.4408
(Flanges as option)

10: Ball valve with hand lever Main air valve, lockable
Material: stainless steel

11: Grill panel or


pressure balancing elements for air compensation

12: Name plate Identification of the system


with serial number and project data

13: Pressure regulator


Inlet pressure: max. 40 bar
Outlet pressure: 0 6 bar
Material: Aluminium

14: Pressure gauge, glycerine filled


Indication range: 0 6 bar
Material: 1.4404 (316 L)

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15: Ball valve with rotating lever Adjustment valve Leakage volume
Material: brass, nickel-plated
Adjustment range with prop. valve: max. 85 Nm/h
at pre-pressure 3 bar

16: Control valve Operating pressure


Ex-protection class: II 2 G Ex m II T4
Temperature range: -40C ... +40C
Certified by: PTB 00 ATEX 2202 X
Material: brass

17: Purge valve


Ex-protection class: II 2 G Ex em II T4
Temperature range: -30C ... +60C
Certified by: PTB No. 00 ATEX 2129 X
Certified by: IECEx PTB 07.0021X
Operating range: 50 - 300 Nm/h
Material: brass

18: Ball valve with hand lever Adjustment purge volume


Adjustment range, if pre-pressure 3 bar: 50 300 Nm/h
Material: brass, nickel-plated

19: Test connector outlet valve Pilot pressure outlet valve


Connection: quick couplings DN5
Material: brass

20: Main switch


Ex-protection class: II 2 G Ex ed IIC T6
Temperature range: -50C ... +60C
Protection class: max. IP66
Certified by: PTB 01 ATEX 1105
Certified by: IECEx PTB 06.0025X

21: Connector Pilot line outlet valve


Connection: male adapter union, tube 10 mm
Material: 1.4571

22: Connectors Differential pressure


Connection: male adapter union, tube 10 mm
Material: 1.4571
Optional: Inside mounted test connector:
Connection: quick disconnect coupling DN 5
Material: brass

23: Connector Motor inside pressure


Connection: male adapter union, tube 10 mm
Material: 1.4571
Optional: Inside mounted test connector:
Connection: quick disconnect coupling DN 5
Material: brass

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8.1 Technical data Outlet valve VA-65-5


Adjustable orifice diameter: 45...108 mm (scale 7...1)
IP protection (valve closed): IP65
Material: 1.4301 (SS304)
Connectors P, A, B: Cutting ring 10mm
acc.to EN ISO 8343-1
Connector material: AISI 316Ti (1.4571)
Flange: EN 1092-1 : 2007 (D) Typ 05 PN 16
formerly DIN 2527
Bolt circle diameter: 125mm (DN50) and 145mm (DN65)
Temperature range: - 30C ... + 65C

8.2 Electrical data

Power supply Purge Operate Voltage tolerance


230 V / 50/60 Hz 200 mA 150 mA 10 %
115 V / 50/60 Hz 400 mA 300 mA 10 %
24 VDC 1200 mA 800 mA 3%

8.3 Temperature range F-361.B4/B4M

Tamb: -20C ... +40C,

optional: -20C ... +55C,


-40C +40C,
-40C +55C

Also see item 17, Options

For an operation below ambient temperatures of 20C down to -40C Ex-heaters


(e.g. 3x 100W = T4 or 2x 200 W = T3) are additional mounted in the enclosure.
Using the Ex p system with ambient temperatures higher than + 40C the
proportional valve (Pos. 16) has to be interchanged with a proportional valve suitable
for +60C.

8.4 Weight

Control cabinet ST-200B/BM: about 88 kg


Outlet valve VA-65-5: about 15,5 kg

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8.5 Minimum requirements for air pressure

Minimum working pressure air volume: 50 300 m3/h at 3 bar / 20C


Medium temperature: -10 C + 60 C
Design pressure: p1 = 3 16 bar; p2 = 3 bar 4,5 bar

Compressed air in the industry must always be in perfect condition, but that it is not
by nature. On the contrary, dust is everywhere in different concentrations. On cooling
the compressed air comes from humidity unwanted water. Air quality is measured
according to DIN ISO 8573-1-2010 and divided into the following three classes:

The quality class of solid contaminants


The quality class for the water content
The quality class of the total oil content

For most applications of pressurized enclosures made by ELB the following


classification of air quality according to ISO 8573-1 is sufficient:

Particles = Class 5 (m) but 3 (mg/m)


Water = Class 4
Oil = Class 3

class max. residual dust content max. residual water content max. oil content
dust density dust size dew point residual water
mg/m3 m C g/m3 mg/m3
1 0,1 0,1 -70 0,003 0,01
2 1 1 -40 0,117 0,1
3 5 5 -20 0,88 1
4 8 15 +3 5,953 5
5 10 40 +7 7,732 25
6 - - +10 9,356 -
7 - - not specified not specified -

Attention!!

There may be greater demands on the quality of compressed air when sensitive
components or systems are installed within the air purged housing.

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9 Basic functional description F-351.Px

For a detailed description see manual F-350.

Pneumatic connectors
2(+) 3 1(-) - 1,2 differential pressure
- 3 enclosure overpressure

Clear text LC display


with choice of language.
3 lines with 12 characters each.

OK / INFO button
Switches the display
over between measuring
data and info menu.
Confirms selected
parameters or values.

Wheel Shuttle
Rotary switch, screwdriver-
activated. Switches over
between different
parametrizing menu,
submenus or selectable data.

Terminal rail

Cable glands

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9.1 Menu plan F-351.Px
(Men En SW 90801 Rev.1.2 Motorsystem.doc)

Menu starts with step , when wheel shuttle is turned

1 OK
OK OK
OK

10s / step Parameter range:


10 s 180min l
2 OK
1min / Standard setting: OK
OK 30sec
step

0,05 mbar /
step
Parameter range:
0,80 - 25 mbar l
OK
3 1mbar / Standard setting: OK
OK 0,8 mbar
step

0,05 mbar / Parameter range:


step
5,00 - 25 mbar
OK
4
1mbar / Standard setting:
OK
OK 24,5 mbarl
step

only during current flow


purge and if OK if pushed (yy.yy mbar)

p enclosure > for 3 sec will be stored as
purge start value
switchpoint p min (xx.xx mbar) OK
OK
x = set point
y = current value

0,05mbar / Parameter range:


0,10mbar-
step 25,00mbar
OK
5 OK Standard setting: OK
0,50 mbar
1mbar / step

Parameter range:
OK 1-8
OK
6 Standard setting: 4

Select function:
- Purging - System Fault
- Bypass - Fault 1 min Select polarity:
- <no>reg.closed
7 OK - Fault / Bypass - Fault flash.
- Purge-fail. - Prealarm MIN
OK - <nc>reg.open
OK
- Isolation - Prealarm MAX Preset: <no>
Preset: Purging

Select function:
- Proportional
8 OK - Two-position OK
- pulsed

Preset: Proportional

Select function:
- Purging - System Fault 0,05 mbar /
- Bypass - Fault 1 min step
Parameter range:
0,80 - 25 mbar
9 OK - Fault / Bypass - Fault flash. OK OK
- Purge-fail. - Prealarm MIN 1mbar / Standard setting:
- Isolation - Prealarm MAX OK 0,95 mbar
step
Preset: Prealarm MIN

Select function:
- Purging - System Fault 0,05 mbar /
- Bypass - Fault 1 min step
Parameter range:
0,80 - 25 mbar
10 OK - Fault / Bypass - Fault flash. OK OK
- Purge-fail. - Prealarm MIN Standard setting:
OK 1mbar /
- Isolation - Prealarm MAX 22,50 mbar
step
Preset: Prealarm MAX

Select function:
- Purging
- Bypass
- System Fault
- Fault 1 min Only active with
OK - Fault / Bypass - Fault flash. OK
11

- Purge-fail.
- Isolation
- Prealarm MIN
- Prealarm MAX
connected F-369
Preset: Fault flash.
opto relay
Select function:

12 OK -mbar OK
-pasc

Preset: mbar

13

OK
function
bypass All menus are closed,
OK <on> off

function OK if no inputs are made


bypass
on <off> for more than 10 seconds.

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9.2 Structure and Function

In conjunction with an enclosure (motor enclosure, junction box), the Ex-px system
F-361.x4 provides a pressurized motor that is in compliance with EN 60079-2. For
this purpose, it has all the facilities and sensors needed to monitor the necessary
purging phase and then to monitor and maintain an overpressure within the Ex-p
enclosure (motor cabinet).

1 Structure

The controlling system consists mainly of two components which must be installed
separately:

controlling cabinet ST-xxx, with built-in piping, valves, electronic and


the outlet valve VA-xxx.

The controller F-351.Px itself monitors and regulates the overpressure in the
enclosure, while the digital/proportional valves doses the air quantity needed to
achieve the pressurized apparatus.

2 General Functional Description

After a functional test and start-up, the controller F-351 in the control cabinet
ST-xxx monitors the flowrate of the compressed air or inert gas during the initial
purging process, and then monitors and regulates the internal pressure of the
Ex-p enclosure with regard to the surrounding atmosphere during normal
operation.

Display

In three lines of 12 characters each, the digital display shows the enclosures
internal pressure during normal operation, and the remaining purging time in
minutes and seconds during the initial purging process. During normal operation,
you can call up further information by pressing the button "OK / Info". Faults
which are detected during the self-check are shown here with a number.

OK-button

The button on the left side (OK / INFO) is used in normal operation to call up
the stored parameters Enclosure Pressure, Purging Time, Switchpoint of
Purge Start, Switchpoint of Minimum Pressure and Switchpoint of
Overpressure. During the parametrization, this button is used to select and
confirm the various parameters.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
Rotary switch

The right field (Menu) permits access to the Wheel Shuttle with a tool (e.g. a
screwdriver) for parametrizing the controller. With this Wheel Shuttle, you can
start the parametrization and set the individual parameter values.

Screw terminal

In the lower part of the cover (see page 1), the terminal assignment of the
Controller is shown. Terminals 1 to 3 are inputs; they provide electrical power to
the Controller. Terminals 4 to 19 are outputs, over which the monitoring unit
drives its peripherals, e.g. the digital/proportional controller.

Immediately after the compressed air supply is opened and the main voltage is
applied, the internal self-check of the controller begins automatically. Any fault
occurring during the self-check sequence is indicated by

Error
XXX

An explanation of the fault numbers (XX) is given in the manual, section 3.5 Faults
and Troubleshooting, Table 1: Faults detected during the self-check.

If the self-check is carried out successfully, the initial purging of the enclosure
commences, ending when at least five times the enclosure volume has been
circulated. The purging process is indicated by the message

Remain. time:
XX:XX min.

in the display. All the time, the remaining purging time is counted down to 00 min and
00 seconds.

After the end of the purging sequence, the Non-Ex units in the enclosure are
switched on. The overpressure in the enclosure then constantly monitored for
adherence to the setpoint value (factory setting: 2.0 mbar) and also for transgressing
of the MIN value (factory setting: 0.9 mbar) and exceeding of the MAX value (factory
setting: 20.0 mbar). Normal operation is indicated by the message

OPERATE
pressure is
XX.XX mbar

in the display.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
10 General functional sequence of control systems F-361.x4

For a reliable operation of the Ex p control system different states have to be fulfilled.

10.1 State 1: Minimum conditions to start purge


(f-361x4-va-xxx-5_pi1_s1_en.emf) A
control unit F-351.P
p min p max

P P P P P P P P

ST-X00 L p A K B
min/max

p = 3 ... max. 4,5 bar


2
F
D adjustment valve
"leakage air compensation/
B C operating pressure" 0,8 ... 15 mbar measuring point
p differential pressure
1
motor
E enclosure
main valve pressure regulator approx.
with gauge 30mbar
G
overpressure
valve

prop. valve
H I

purge valve adjustment valve P outlet valve VA-xxx-3


"purge volume" without overpressure valve/
outlet valve VA-xxx-5
J with integrated
overpressure valve

1. Overpressure in the motor enclosure has to be > 50 Pa against atmosphere.


2. The max. overpressure (adjusted in F-351) not exceeded.
3. Purge flow V1 is smaller than the adjusted Min. value in the F-351.
4. Purge time incomplete.

If all four conditions are fulfilled, hence it follows the state Minimum conditions to start
purge.
While the power supply is switched off and the adjustment of the secondary pressure
(pressure after the pressure regulator is p2 = 3,5 4 bar, the operate
pressure/leakage compensation is adjusted by the leakage valve . Herewith the first
condition overpressure > 50 Pa is fulfilled. The value is in a range of 80 Pa and 1000
Pa (it depends on the construction of the motor enclosure). So the second condition
max. overpressure not exceeded is also fulfilled. The purge flow is smaller than the
adjusted minimum, while the purge valve is closed and in the outlet valve (VA-xxx) no
air flow can be measured. The third condition is fulfilled. The fourth condition is fulfilled,
while the system is not powered.
Standard signal conditions at the terminals in the connection box GUB at this time:
Signal* Relay Terminal* Condition
Motor shutdown K2 + K3 12 Contact opened
Purging in progress K4 34 Contact opened
Motor not purged K2 56 Contact closed
Purge sequence finished K2 78 Contact opened
Ready to start K2 + K3 9 10 Contact opened
*Variations of the used signals or in the order of the terminals are possible on customer request

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
A
10.2 State 2: Purging control unit F-351.P
p min p max

P P P P P P P P
( f-361x4-va-xxx-5_pi1_s2_en.emf)

ST-X00 L p min/max A K B

p = 3 ... max. 4,5 bar


2
F
D adjustment valve
"leakage air compensation/
B C operating pressure" 0,8 ... 15 mbar measuring point
p1 differential pressure
motor
E enclosure
main valve pressure regulator approx.
with gauge 30mbar
G
overpressure
valve

prop. valve
H I

purge valve adjustment valve P outlet valve VA-xxx-3


"purge volume" without overpressure valve/
outlet valve VA-xxx-5
J with integrated
overpressure valve

1. Overpressure in the motor enclosure has to be > 50 Pa against atmosphere.


2. The max. overpressure (adjusted in F-351) not exceeded.
3. Purge flow V1 is higher than the adjusted Min. value in the F-351.
4. Purge time incomplete.

If all four conditions are fulfilled, hence it follows the state Purging.
Condition 1 and 2 are fulfilled from state 1. If the control unit is powered now the prop.
valve opens. While the external command motor start purge is active the purge
valve is open. Now the outlet valve (VA-xxx) opens. The compressed air streams
through the Ex p system and a part of it expands in the motor enclosure. A little
overpressure subsists in the motor enclosure. Through the opened outlet valve (VA-
xxx) the compressed air streams in the environment. In the outlet valve a measuring
point for pressure difference is installed. If the air volume at the end of the outlet valve
is measured with an additional instrument, the start point for the purging can be fixed
by the measured air flow and the differential pressure at this point of time. The air flow
is at this point of time higher than the adjusted value in the control unit. So the third
condition is fulfilled. Hence it follows combined with the condition Purge time
incomplete the state Purging. The purge time starts.
Standard signal conditions at the terminals in the connection box GUB at this time:
Signal* Relay Terminal* Condition
Motor shutdown K2 + K3 12 Contact opened
Purging in progress K4 34 Contact closed
Motor not purged K2 56 Contact closed
Purge sequence finished K2 78 Contact opened
Ready to start K2 + K3 9 10 Contact opened
*Variations of the used signals or in the order of the terminals are possible on customer request

To prevent a false alarm, as a result of pressure oscillations through the motor housing
during the purging sequence, a drop-out time delay of ca. 5 sec is programmed in the
control unit. This prevents a prompt reset of the purge time to the start value. The
purge time is stopped, if the adjusted diff. pressure is reached within the 5 sec, the
purge time starts at the stopped time. Otherwise the purge time will be resetted.
The required purging time depends on the setting of the purge volume (normally 10
times the free volume of the motor cabinet) and the presetted inlet pressure at the
pressure regulator .

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

10.3 State 3: Purging complete, operate conditions, leakage compensation


(f-361x4-va-xxx-5_pi1_s3_en.emf)
A
control unit F-351.P
p min p max

P P P P P P P P

ST-X00 L p A K B
min/max

p = 3 ... max. 4,5 bar


2
F
D adjustment valve
"leakage air compensation/
B C operating pressure" 0,8 ... 15 mbar measuring point
p1 differential pressure
motor
E enclosure
main valve pressure regulator approx.
with gauge 30mbar
G
overpressure
valve

prop. valve
H I

purge valve adjustment valve P outlet valve VA-xxx-3


"purge volume" without overpressure valve/
outlet valve VA-xxx-5
J with integrated
overpressure valve

1. Overpressure in the motor enclosure has to be > 50 Pa against atmosphere.


2. The max. overpressure (adjusted in F-351) not exceeded.
3. Purge time complete.

If all three conditions are fulfilled, hence it follows the state Purging complete. After
the regular purging the Ex [p] system switches automatically the power. The purge
valve only closes, if the command motor start purge is deactivated. Likewise the
outlet valve is closing. Leakage compensation (operating overpressure) in the motor
enclosure is performed by the adjustment valve leakage compensation and if
needed with the proportional valve . The start sequence of the motor can be initiated.

Standard signal conditions at the terminals in the connection box GUB at this time:
Signal* Relay Terminal* Condition
Motor shutdown K2 + K3 12 Contact closed
Purging in progress K4 34 Contact opend
Motor not purged K2 56 Contact opened
Purge sequence finished K2 78 Contact closed
Ready to start K2 + K3 9 10 Contact closed
*Variations of the used signals or in the order of the terminals are possible on customer request

During the operating time of the motor the enclosure can be leaking. This is corrected
by the proportional valve . The deviation control is supervised by the control unit to
the adjusted operating pressure. The operating pressure can also be readjusted with
the manual valve .

The overpressure in the motor enclosure is supervised by the pressure sensors "Min"
and "Max" in the control unit F-351.P. Drops the overpressure below the adjusted
value of "Min", or increases the overpressure over the adjusted value of "Max", the
operating releases (READY TO START 1 + 2) are cancelled.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
11 Ex d IIC control- and junction box GUB 02

In this Ex d box are all needed relays and terminals mounted, which are required for
wiring the electrical system. The relays are wired together, that the signals READY
TO START, MOTOR SHUTDOWN, PURGE SEQUENCE FINSHED and MOTOR
NOT PURGED are built. These signals are cabled to the Ex d box GUB. The
connection for the power supply is wired to this box (terminal L1 and N), the
terminals for the control signals are located in the Ex d box GUB.
(f-361.x4_gub02_iv1.emf)

12 11 10 9 C 12 11 10 9 C
O O
41 31 21 11 M 41 31 21 11 M

1 2 8 7 6 5 N 8 7 6 5 N F1 PE
PE 4 6
44 34 24 14 O 44 34 24 14 O

L1 N 4 3 2 1 N 4 3 2 1 N 7
3 5 42 32 22 12 C 42 32 22 12 C

K2 K3
3 5

4 6 C C
14 13 O 14 13 O
I I
A2 A1 L A2 A1 L

PE

For the power supply a cable with a diameter of max. 17 mm can be installed.
It has to be secured that the installed cable through the Ex d cable gland is accurate
sealed, because of the direct wiring in the Ex d box. Not used bore holes have to be
closed with certified plugs.

11.1 Terminals
(f-361.x4_gub02_ter.emf)

12 11 10 9 C 12 11 10 9 C
O O
41 31 21 11 M 41 31 21 11 M

1 2 8 7 6 5 N 8 7 6 5 N F1 PE
PE 4 6
44 34 24 14 O 44 34 24 14 O

L1 N 4 3 2 1 N 4 3 2 1 N 7
3 5 42 32 22 12 C 42 32 22 12 C

K2 K3
3 5

4 6 C C
14 13 O 14 13 O
I I
A2 A1 L A2 A1 L

Terminals for power feeder are suitable for cable size of 4 mm.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

12 Ex d IIC junction box GUB

In this Ex d terminal box are all potentialfree signals wired to terminals.


The client connects here the signal cables for evaluation with the motor
control/interlock system. Do not connect Ex i circuits to these contacts.

Terminal 1 and 2: MOTOR SHUTDOWN


Terminal 3 and 4: PURGING IN PROGRESS
Terminal 5 and 6: MOTOR NOT PURGED
Terminal 7 and 8: PURGE SEQUENCE FINISHED
Terminal 9 and 10: READY TO START

(f-361.x4_gub10w_en.emf)

2 4 6 8 10

PE PE
1 3 5 7 9

1 3 5 7 9

2 4 6 8 10

For the signals a cable with a diameter of max. 17 mm can be installed.


It has to be secured that the installed cable through the Ex d cable gland is accurate
sealed, because of the direct wiring in the Ex d box. Not used bore holes have to be
closed with certified plugs.

12.1 Terminals
(f-361.x4_gub10w_en.emf)

2 4 6 8 10

PE PE
1 3 5 7 9

1 3 5 7 9

2 4 6 8 10

Terminals for signal cable are suitable for cable size of 4 mm.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

13 Wiring plan
(f-361x4_wp1_en.emf)

power supply
GUB 02

-X1 L1 N PE 1 2

F1:
230 VAC = 200 mA
115 VAC = 400 mA
24 VDC = 1,6 A 12 22
K3

11 21
purging in F1
13 23 progress K2 K3 spare
A1 A2
PE 3 4 PE 7 PE 5 6 PE

A2 A1 gn/ye bl br gn/ye bl br
14 24

main
switch PE 1 2

F1

leakage valve purge valve

F-351.P
1 2 3 4 5 6 7 8 9 10
purging in Ex p
progress release

K1 N L
PE L N control
power supply

13.1 Potential free contacts


(f-361x4_wp_en.emf)

Ex d enclosure GUB

motor purging in motor not purge sequence ready to


shutdown progress purged finished start

-X2 PE 1 2 3 4 5 6 7 8 9 10 PE

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

44 22 14 34

K2

41 21 11 31
3 4
44 31

K3

41 34

Ex d enclosure GUB02

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

14 Type Code

.L.B. EX-GERTE
EEx-p System Type F-361.B4

TV 02 ATEX 1801
Operating voltage: VAC/48-62 Hz VDC

Motor Manufacturer: Order no.:

Project name: Project no.:

Serial no.: Date of pass:

For the identification of the system a stainless steel plate is fixed at the enclosure
of the control cabinet.

15 Checklist and test certificate

To each system a test certificate is supplied

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

16 Timing diagrams

16.1 Timing diagram purging sequence

T1: Switching on power supply and opening air pressure supply the control unit begins with a self test and the purging sequence
of the Ex p motor enclosure starts. With an air flow which is higher than the adjusted value min air flow and the air flow is
adequate the adjusted purge volume (min. 10-fold inner free motor volume), the motor enclosure is purged.

T2: The purging sequence is finished. The adjusted motor enclosure overpressure is controlled by the leakage compensation
(see chapter 5 of main manual). The Non- Ex units can be powered.

T3: Normal operation starts.

16.2 Timing diagram operating modus

T1: The purging sequence is finished. The adjusted motor enclosure overpressure is controlled by the leakage compensation
(see chapter 5 of main manual). The Non- Ex units can be powered.

T2: Normal operation starts. The internal enclosure overpressure is regulated to the set point value.

T3: The internal enclosure pressure rises.

T4: The increased overpressure is controlled down with the proportional valve.

T5: Normal operation begins.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
16.3 Timing diagram errors during purging sequence

T1: Switching on power supply and opening air pressure supply the control unit begins with a self test and the purging sequence
of the Ex p motor enclosure starts. With an air flow which is higher than the adjusted value min air flow and the air flow is
adequate the adjusted purge volume (min. 10-fold inner free motor volume), the motor enclosure is purged.

T2: During the purging sequence the internal overpressure increases to an excessively high value.

The purge operation is aborted.

T3: During the purging sequence the minimum air volume flow falls. The purging sequence is resetted.

16.4 Timing diagram errors during the operating modus

T1: The purging sequence is finished. The adjusted motor enclosure overpressure is controlled by the leakage compensation
(see chapter 5 of main manual). The Non- Ex units can be powered.

T2: Normal operation starts. The internal enclosure overpressure is regulated to the set point value.

T3: The internal enclosure pressure drops. If the pressure value falls below the switch point Minimum pressure in relation to
the external pressure, the Non- Ex units are switched off.

T4: Renewed purge.

T5: Normal operation begins.

T6: The internal enclosure pressure rises. The increased internal enclosure pressure cannot controlled down.

T7: If the internal pressure value exceeds the switch point Overpressure, the Non- Ex units are switched off. The purge valve
is powered, so the outlet valve opens. The increased overpressure sinks to operation values.

T8: After the pressure decrease, normal operation begins without purging.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

17 Options
17.1 Option: Outlet valve VA-65-3H
Mounting example:
(f-361c4.001xe.dwg)
P
2
A B
Ex p motor
10

4
5
6
7

9 3

Not to scale
1: Control cabinet ST-xxx
2: Outlet valve VA-xxx-3H
3: Measure point motor inside pressure
4: Pilot line to outlet valve
5 and 6: Measure points air volume A - B
7: Measure line motor inside pressure
8: Compressed air connector for supply (Flanges as option)
9: Compressed air connector to motor (Flanges as option)
10: Motor enclosure

Detail Dimensions VA-65-3H:


(VA-65-3H_dim_en.emf)
bore holes 4 x 18 mm
hole arrangement according to DIN 2527
NW 65 PN 16

120 450
240
130

390
50 45

450.0

All dimensions in mm. Unless otherwise mentioned the tolerance is 2 mm .

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
If the differential pressure in the outlet valve is not sufficient with the adjusted
operation height of the pneumatic valve, it can be changed after opening the cover of
the outlet valve. Turn the adjustment screw clockwise the diameter will decrease.
The differential pressure now increases.

Please notice that retroactive the overpressure in the motor enclosure rises.
(VA-65-3H_iv_en.emf)

A B

to conn. 2 of control unit to conn. 1 of control unit


Adjustment screw
Operation height

17.2 Option: Outlet valve in mirror version VA-xxx-3HM

The VA-xxx-3H types of the outlet valve are available in a mirrored version e.g. to
avoid the crossing of the pipes to the valve or if you need to place it at the other side of
the motor.

Mounting example:
(f-361x4_va-xxx-m_me_en.emf)
2
B A P
Ex p Motor
4 10
5
6

9
8

Not to scale
1: control cabinet ST-xxx
2: outlet valve VA-xxx-3HM
3: measure point motor inside pressure
4: pilot line to outlet valve
5 and 6: measure points air volume A - B
7: measure line motor inside pressure
8: compressed air connector for supply (Flanges as option)
9: compressed air connector to motor (Flanges as option)
10: motor enclosure

Date of Change: Revision: Change: Originator: Page of pages:


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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

Detail Dimensions VA-65-3HM:


(VA-65-3HM_dim_en.emf)
bore holes 4 x 18 mm
hole arrangement according to DIN 2527
NW 65 PN 16

450 120
240
130

390
45 50

450.0

All dimensions in mm. Unless otherwise mentioned the tolerance is 2 mm.

17.3 Option: Flanges and distances

Depending on your project you can order various flanges and drilling assembly can be adjusted
according to your needs.

(f-361x4_flanges.emf)

B 5 D 5
A 5 C

D 5
C

Our standards:
F-361.A4 F-361.B4 F-361.C4 F-361.F4
A: 260 mm 260 mm 300 mm
B: 177 mm 177 mm
C: 170 mm 220 mm 220 mm 240 mm
D: 110 mm 135 mm 135 mm 135 mm
E: 80 mm 90 mm 90 mm 115 mm

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

17.4 Option: F-361.x4 with minimum required signals


Shown here in the System F-361.F4 as example.
(f-361f4.021xe.dwg)

22 21 20 19

18
1

17

Pos. 2 16
Ex d enclosure
not mounted 15

14

13

12
3
11

10

4 5
9
6 7

Wiring plan
(f-361f4.022xe.dwg)
power supply GUB 02

-X1 L1 N PE 1 2

purging in Start/Stop
progress
3 4 5 6

21 12 12

K2 K2 K3

11 11
24 F1
13 23 21
K2 K3
A1 A2
PE K3 PE 7 PE PE
24
A2 A1
14 24 gn/ye bl br

main
switch PE 1 2

F1

leakage valve purge valve

F-351.P
1 2 3 4 5 6 7 8 9 10
EEx p
purging in
release
progress

K1 N L
PE L N control
power supply

Minimum required signals are the purging in progress and the Start/Stop signals.
The Ex d junction box GUB is not needed anymore, all cables have to be wired to the
Ex d control box GUB 02.

Date of Change: Revision: Change: Originator: Page of pages:


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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
17.5 Option: F-361.x4 with separated signals

Arrangement below is only an example. Other arrangements or enclosure dimensions on request


(f-361x4_pfc_2gub_en.emf)

GUB (-X2) GUB (-X3)

motor spare purging in motor not purge sequence ready to spare


shutdown progress purged finished start

-X2 PE 1 2 3 4 PE -X3 PE 1 2 3 4 5 6 7 8 9 10 PE

(3) (4) (5) (6) (7) (8)

44 22 14 34

K2

41 21 11 31
-X1 3 4
44 31

K3

41 34

GUB-02 (-X1)

(f-361c4_iv_2gub_en.emf)
23 22 20 21

19
1

18
1 3 1 3 5 7 9

PE PE PE PE
2 4 2 4 6 8 10

2 4 2 4 6 8 10

1 3 1 3 5 7 9

2a, 2b
17

16
1 2

14
PE L1 N PE

3
F1

3 4 N

K2 K3
3
2 4

1 5

4
0

15
6

12 13

5 6
11
10
7
8 9

Date of Change: Revision: Change: Originator: Page of pages:


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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

17.6 Option: F-361.x4 with additional signals


Shown here in the System F-361.F4 as example.
(f-361f4.023xe.dwg)

22 21 20 19

18
1

F-3 6 9
17

16
Pos. 2
Ex d enclosure 15
with F-369
14

13

12
3
11

10

4 5
9
6 7

Programming the additional potential free contacts K2, K3, K4

The function of each relay is programmable as listed (menu plan page 14):

Isolation Contact switches simultaneous with contacts at terminals


(6) and (7) of F-351

System fault Contact switches in case of a fault


Malfunction 1 minute Contact switches 1 min after fault
Malfunction flashing Contact switches 1 min after fault and
switches over in a cycle of 1 sec
Pre-alarm Min When the internal enclosure pressure drops under the
adjusted value of Min, range 0,8 15 mbar
Pre-alarm Max Switches when the internal enclosure pressure rises above
the adjusted value of Max, range 0,8 24 mbar
Purge Contact switches during purging sequence
Bypass Contact switches, if bypass key-switch is active
Fault/Bypass Fault: contact switches in case of a fault
bypass: contact switches over in cycle of 1 sec
Purge failure Contact switches if pre-purging is terminated due to
insufficient purge volume flow

Note: All contacts can be programmed as NC or NO.

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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
Wiring plan
(f-361x4_wp_+f369_en.emf)

-A2 Ex d enclosure GUB 02

L1 N PE 1 2

FAULT PRE-ALARM PRE-ALARM START/STOP PURGING IN


MAX MIN PROGRESS
3 4 5 6 7 8 9 10 11 12 F1:
-S1 230 VAC = 200 mA
115 VAC = 400 mA
13 23 K2 14 24 VDC = 1,6 A 12 22
K3

11
K3 K2 K3 F1 11 21
14 24
34 A1 A2

PE PE PE 13 PE PE
31
A2 A1 gn/ye bl bn
main
switch gn/ye bl bn

-Y2 -Y1
PE 1 2

F1

-A3
leakage valve purge valve

F-369 9 10 7 5 3 1 14 15 16

Adjustment F-369:
12 12 12
K2 = pre-alarm MIN -A1 F-351.PC
K3 = pre-alarm MAX 1 2 3 4 5 6 7 8 9 10
K4 = fault Ex p
all DIP switches "ON" 11 11 11 release
K4 K3 K2
bn ye wh gy

K1 N L
12 10 8 6 PE L N control C
GUB 0 power supply

The opto-relay F-369 is mounted together with the option minimum required signals.
All signals are wired to terminals in the Ex d box GUB02.

17.7 Option: F-361.x4 with extended ambient temperature range up to +55C

Using the Ex p system with temperatures higher than + 40C the proportional valve
(Pos. 14) has to be interchanged with a proportional valve suitable for +60C.

Technical data

16: Control valve Operating pressure


Ex-protection class: II 2 G Ex m II T4
Temperature range: -40C ... +60C
Certified by: PTB 00 ATEX 2129 X
Certified by: IECEx PTB 07.0021X
Material: brass

Date of Change: Revision: Change: Originator: Page of pages:


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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

17.8 Option: F-361.x4M with extended ambient temperature range down to -40C
(f-361f4.025xe.dwg)
21 20 22 23

19
1

18
9 7 5 3 1

PE PE
10 8 6 4 2

25
10 8 6 4 2

9 7 5 3 1

2
17

16
24
14 3
PE F1 2 1 N L1 P E

N 4 3

K3 K2
3
4 2

5 1

15 4
6 0

12 26
13

6 5
11
10
7

9 8

To operate the Ex p purging system below an ambient temperature of -20 C down to -40 C
heaters will be added inside the control cabinet of system F-361. The heaters and the junction
box (for power supply) are mounted inside the door. The heater is switched on, if the cabinet
temperature drops below +10C to additionally avoid condensation etc.. The Ex p system is
powered while temperature in the cabinet is higher than - 15C.

Technical data
24: Temperature switch
Ex-protection class: II 2 G Ex d IIC T6
Protection class: IP 68
Temperature range: - 50C + 180C
Certified by: PTB 03 ATEX 1136X
Switch point: -15 3 C
25: Ex - heater
Ex-protection class: II 2 GD Ex dm IIC T3
Protection class: IP 68, NEMA 4X
Temperature range: -50C ... +80C
Certified by: PTB 02 ATEX 1041 X
Certified by: IECEx PTB 07.0052X
Rated power: 3x 100W = T4 or
2x 200 W = T3
Temperature limiter: built-in, automatically working
26: Ex - junction box
Ex-protection class: II 2 G Ex e II T5
Protection class: IP 66
Temperature range: - 20C + 55C
Certified by: PTB 99 ATEX 3103
Certified by: IECEx PTB 06.0026

Date of Change: Revision: Change: Originator: Page of pages:


27.11.2013 -- -- Kmmerle 37 of 43
-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
Maintenance

Due to the type of construction, the heater requires no maintenance. Performance and
safety tests can be conducted at intervals to be determined by the operator in
compliance with current regulations.
Repair work must only be carried out by the manufacturer.

Safety instructions

Installation of the heater in an exposed position involves a certain risk of injury.


Especially the ends of the fins and hot surfaces can pose a risk of burns and injuries.

Wiring plan
for temperature class T3
(f-361x4_wp_+heaterT3_en.emf)

power supply Ex d enclosure GUB 02

-X1 L1 N PE
(+) (-) PE PE 2 3

12 22
K3

11 21
purging in F1
1 13 23 K3
progress K2 A1 A2
PE 4 5 PE 6 PE PE
T>

-15 C 3 A2 A1
14 24 gn/ye bl br gn/ye bl br

temperature main
switch switch PE 1 2

F1

Ex e junction box

br bl gn/ye br bl gn/ye leakage valve purge valve

+10 C +10 C
T> T>

F-351.P
1 2 3 4 5 6 7 8 9 10
Ex p
purging in
release
progress
T> T>

K1 N L
PE L N control
power supply

heaters T3=2x 200 W, thermal coupled

or for T4 (modification concerns heater only):


(f-361x4_detail_t4_heater.emf)

Ex e junction box

br bl gn/ye br bl gn/ye br bl gn/ye

+10 C +10 C +10 C


T> T> T>

T> T> T>

heaters T4=3x 100 W, thermal coupled

NOTE: If Tamb is lower than -15 3C then a delay time may occur until the power
to the control system is switched on.

Date of Change: Revision: Change: Originator: Page of pages:


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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:

17.9 Option: F-361.x4 with external pressure Sensor F-290.A

Attention: Option F-369 and option F-290.A cannot be used together!

The below mentioned function is understood as an additional feature, all other features
remain unchanged:

Prologue:
In addition to the standard the pressurization system is extended with an externally
adjustable additional Ex i pressure sensor. This Ex i sensor has a large wheel adjuster
with an adjusting range between 2.0 and 20.0 mbar The maximum switching
hysteresis is stated at 0.4 mbar. The measure connection of this additional, external
sensor is already connected to the outside of the control box and operates to supervise
a second pressurized chamber of the main Ex px protected motor engine.

Additional monitoring functions:


The measure connection of this additional, external sensor is accessable at the outside
of the control box, and should be connected to the additional monitored room of the
Ex p enclosure.

a. To initiate the pre-purging sequence it is essential that even the pressure in the
second supervised chamber of the motor is at least over the adjusted setting of
the additional Ex i sensor.

b. If this internal pressure is not sufficiently the message "waiting for external
release" appears on the LCD of the control unit F-351.

After successful purging the pressure of this second chamber is continuously


monitored by this additional sensor. For safe operation the pressure must be in
each case > set value of the additional sensor.

c. If the pressure in the second Ex p chamber is permanently below the set value
of the external sensor, the message "external monitoring Error" appears with a
delay time of 10 sec on the LCD of the control unit and at the same time the
operation authorization for the Ex px motor engine expires (motor stop
condition).

d. If the pressure in the second chamber is back to normal conditions ( p >


adjusted setting), the release for safe operation will be immediately granted
again. There will be no new purging sequence initiated unless the pressure in
the main chamber of the engine is still above the minimum pressure. (Ps: a new
purging operation is initiated only when the pressure p in the main chamber of
the motor engine falls below the set value).

e. The pressure conditions in the main chamber have priority, i.e. a pressure drop
in the main chamber leads in each case to an expiration of the authorization for
safe operation (motor stop condition) and with sufficient air supply to a new pre-
purging sequence.

Date of Change: Revision: Change: Originator: Page of pages:


27.11.2013 -- -- Kmmerle 39 of 43
-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
Extended menu settings for F-290.A

OK

Function
bypass
?

OK

Enter
password
xxxx

OK

Purge mode ext. connect.


setting function
...

OK

Select function:
- Bypass For use with option F-290.A
- Release Purge Start
- Printer Door
- Temperature Sensor
purge start + cont.
- Release purge contin
- Release operate is preseleted
- Rel. purge start+cont
Preset: Bypass

OK

P&I diagram with F-290.A


(f-361x4+f290a_va-xxx-5_pi_en.emf)

1
F-290.A control unit F-351.PF
p p max
min
Ex-i
P P P P P P P

ST-xxx 24 p min2 23 p min/max 1 A 22 B

p = 3 ... max. 4,5 bar


2
15
13 adjustment valve measuring point
"leakage air compensation/ differential pressure
10 12 operating pressure" measuring point 2
p1
approx.
0,8 ... 15 mbar
30mbar
8
main valve pressure regulator
overpressure
with gauge
valve
17
motor
enclosure

prop. valve 0,8 ... 15 mbar


16 18

P outlet valve VA-xxx-3


measuring point 1 without overpressure valve/
purge valve adjustment valve outlet valve VA-xxx-5
"purge volume" with integrated
overpressure valve

21

Date of Change: Revision: Change: Originator: Page of pages:


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-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
Mounting example with F-290.A
(f-361f4_me.emf)
2
A B
P
Ex px - Motor
11 4
5
6

7
8

10 9

1: control cabinet ST-xxx/ST-xxx


2: outlet valve VA-xxx with spark arrestor
3: measure point motor inside pressure pmin1
4: pilot line to outlet valve
5 and 6: measure points air volume
7: measure line motor inside pressure pmin1
8: measure line to measure point 2 pmin2
9: compressed air connector for supply
10: compressed air connector to motor
11: motor enclosure

Date of Change: Revision: Change: Originator: Page of pages:


27.11.2013 -- -- Kmmerle 41 of 43
-- Description Ex px SYSTEM F-361.B4/B4M --
nd.:
Wiring plan with F-290.A
(f-361x4+f-290_wp_en.emf)

power supply Ex d enclosure GUB-02

L1 N PE 1 2

F1:
230 VAC = 200 mA
115 VAC = 400 mA
wired to GUB 24 VDC = 1,6 A 12 22
terminals 3 and 4 K3

13 23
PURGING IN
K2 K3 F1 11 21
PROGRESS A1 A2

PE 3 4 PE 5 PE PE
14 24
A2 A1 gn/ye bl br

gn/ye bl br
main
switch

PE 1 2

F1

leakage valve purge valve

F-290.A F-351.P
1 2 3 4 5 6 7 8 9 10
Ex p
release

3 K1 N L
gn gr PE L N control C
power supply

On request: other enclosure materials


filters,
flanges,
moulded cable glands,
Ex d / Ex e connection box

Date of Change: Revision: Change: Originator: Page of pages:


27.11.2013 -- -- Kmmerle 42 of 43