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SREE SAKTHI ENGINEERING COLLEGE,

KARAMADAI, COIMBATORE

LESSON PLAN Date : 02-07-2016

Name of the department: MECHANICAL Semester: VII


Subject code and Name: ME 6006 DESIGN OF JIGS, FIXTURES AND

PRESS TOOLS Academic year: 2016-17

Name of the faculty: R.ARUMUIGAM Total Hrs: 45

Objectives:
1.To understand the functions and design principles of Jigs, fixtures and press tools
2. To gain proficiency in the development of required views of the final design.

Outcomes:
Upon completion of this course, the students can able to design jigs, fixtures and press tools.

S.No Topic Books referred Teaching aid No of hours

UNIT 1

Objectives of tool design- Function and advantages of Jigs BLACK BOARD /


1 1
and fixtures CHALK
T1

BLACK BOARD /
2 Basic elements 1
CHALK
T1

principles BLACK BOARD /


3 1
of location Locating methods and devices CHALK
T1

BLACK BOARD /
4 Redundant Location Principles of clamping 1
CHALK
T1

BLACK BOARD /
5 Mechanical actuation 1
CHALK
T1

BLACK BOARD /
6 pneumatic and hydraulic actuation Standard parts 1
CHALK
T1

Drill bushes and Jig BLACK BOARD /


7 1
buttons CHALK / PPT
T1

BLACK BOARD /
8 Tolerances and materials used 1
CHALK / PPT
T1

UNIT II

BLACK BOARD /
9 Types of Jigs Post, Turnover 1
CHALK
T1

BLACK BOARD /
10 Channel, latch, box, pot, 1
CHALK
T1
BLACK BOARD /
11 angular post jigs Indexing jigs 1
T1 CHALK

BLACK BOARD /
12 Design and development of jigs for given component 2
CHALK
T1

BLACK BOARD /
13 General principles of milling, Lathe, boring 1
CHALK
T1
BLACK BOARD /
14 broaching and grinding fixtures T1 1
CHALK

BLACK BOARD /
15 Assembly, Inspection and Welding fixtures 1
CHALK
T1

Modular fixturing BLACK BOARD /


16 1
systems,Quick change fixtures. CHALK
T1

BLACK BOARD /
17 Design and development of fixtures for given component 1
CHALK
T1
UNIT III

BLACK BOARD /
18 Press Working Terminologies - operations 1
T2 CHALK

BLACK BOARD /
19 Types of presses,press accessories 1
CHALK
T2
BLACK BOARD /
20 Computation of press capacity Strip layout T2 1
CHALK
BLACK BOARD /
21 Material Utilization Shearing action Clearances 1
T2 CHALK

BLACK BOARD /
22 Press Work Materials Center of pressure- 1
CHALK
T2

Design of various elements of dies Die Block Punch BLACK BOARD /


23 1
holder CHALK
T2

BLACK BOARD /
24 Die set, guide plates Stops Strippers Pilots 1
CHALK
T2

BLACK BOARD /
25 Selection of Standard parts 1
CHALK
T2

Design and preparation of four standard views of simple BLACK BOARD /


26 1
blanking, piercing CHALK
T2/R6

Design and preparation of four standard views ofcompound BLACK BOARD /


27 1
and progressive dies. CHALK
T2/R6

UNIT IV

Difference between bending and drawing Blank BLACK BOARD /


28 1
development for above operations CHALK
T2

29 Types of Bending dies MULTIMEDIA 1


T2

Press capacity Spring back knockouts direct and


30 MULTIMEDIA 1
indirect pressure pads Ejectors T2

BLACK BOARD /
31 Variables affecting Metal flow in drawing operations 1
CHALK
T2

BLACK BOARD /
32 draw die inserts draw beadsironing 1
CHALK
T2

BLACK BOARD /
33 Design and development of bending, forming, 1
CHALK
T2/R6

BLACK BOARD /
34 Design and development of drawing, reverse redrawing 1
CHALK
T2/R6

Design and development of combination BLACK BOARD /


35 1
dies CHALK
T2/R6

Blank development for axisymmetric, rectangular and BLACK BOARD /


36 1
elliptic parts T2 CHALK
Single and double action
37 MULTIMEDIA 1
dies.
T2

UNIT V

Bulging, Swaging, Embossing, coining, curling, hole


38 MULTIMEDIA 1
flanging R2

39 shaving and sizing, assembly, fine Blanking dies MULTIMEDIA 1


R2

40 recent trends in tool design- MULTIMEDIA 1


R2

BLACK BOARD /
41 computer Aids for sheet metal forming Analysis 1
CHALK
R2

basic introduction - tooling for numerically controlled BLACK BOARD /


42 1
machines CHALK
R2

BLACK BOARD /
43 setup reduction for work holding 1
CHALK
R2

BLACK BOARD /
44 Single minute exchange of dies Poka Yoke 1
CHALK
R2

Total Hrs 45
Theory Examination:

1. Question paper will comprise of 10 Nos.of question each of 2 marks, 5 brief questions each of 16 Marks.
2. 2 Mark questions is compulsory, 16 marks question is either or type, based on maximum part of the syllabus.

In question paper weightage of each module will be proportional to number of respective lecture hours as mention in the
syllabus.

Internal Assessment:
1. Internal assessment consists of three tests.
2. Each Internal assessment Test marks consists of 50 Marks, Assignment consists of 25 Marks, Attendence
consists of 25 Marks, so total 100 Marks for each test

Recommended Text Books / Reference Books


TEXT BOOKS:
1. Joshi, P.H. Jigs and Fixtures, Second Edition, Tata McGraw Hill Publishing Co., Ltd., New
Delhi, 2004.
2. Joshi P.H Press tools - Design and Construction, wheels publishing, 1996.
REFERENCES:
1. Venkataraman. K., Design of Jigs Fixtures & Press Tools, Tata McGraw Hill, New Delhi,
2005.
2. Donaldson, Lecain and Goold Tool Design, 3rd Edition, Tata McGraw Hill, 2000.
3. Kempster, Jigs and Fixture Design, Third Edition, Hoddes and Stoughton, 1974.
4. Hoffman Jigs and Fixture Design, Thomson Delmar Learning, Singapore, 2004.
5. ASTME Fundamentals of Tool Design Prentice Hall of India.
6. Design Data Hand Book, PSG College of Technology, Coimbatore.

Subject in charge HOD PRINCIPAL