RST495-3G

Rotary Support Table
USER’S MANUAL

ORIGINAL INSTRUCTIONS
RIG/PLANT
B349 Pemex Rig 1 VarcoBJ BV
CUSTOMER
K-Fels Nijverheidsweg 45
PROJECT NUMBER 4879 AP Etten_leur
The Netherlands
SALES ORDER NUMBER
179196 Phone +31-76-5083000
CUSTOMER PO NUMBER Fax +31-87-5046000
CLIENT DOCUMENT NUMBER

REMARKS VOLUME
1 of 1
DOCUMENT NUMBER REV

10756291-001-MAN -

www.nov.com

User’s Manual
RST495-3G
General Manual

ORIGINAL INSTRUCTIONS

REFERENCE REFERENCE DESCRIPTION
RST495-3G Rotary Support Table

This document contains proprietary and confidential information which is VarcoBJ BV
the property of National Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited Nijverheidsweg 45
purposes only and remains the property of NOV. Reproduction, in whole 4879AP Etten-Leur
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
Tel: +31-76-5083000
document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000
the use for which it was loaned. This document and the information
contained and represented herein is the copyrighted property of NOV.
DOCUMENT NUMBER REV

10756291-001-MAN -

www.nov.com

photocopying. Inc. Varco is a registered trademark of Varco I/P reg. No part of this publication may be reproduced or copied in any form. recording or otherwise.com . U. including electronic.896. www. First Issue © Copyright 2013 Varco LP. and contains information proprietary to Varco International. Document number 10756291-001-MAN Revision - Page 2 of 84 Revision History . Information in this manual is subject to change without notice. & Worldwide (D) Varco I/P.S. This publication is the property of. mechanical. 24. or by any means. brand. Patents Pending U.S. All rights reserved. US 6.048. Patent & Trademark Office.nov. without the prior written permission of Varco IP®. Inc. or trade names used in this publication are the trademarks or registered trademarks of their respective owners.2013 Issued for Implementation Rev Date Reason for issue This document is reviewed. WO 03060280 All product.June. released and controlled within the NOV VarcoBJ document management system (TC) Change Description Revision Change Description .

. . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Design safety factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 RST restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Hydraulic filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Lubrication and maintenance . . . . . . . . . . . . 27 www. . . . . . . . . . . 17 Size specifications . . . . . . . . . . . . . . . . . . . . . . . 13 Lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Recommended Preservation Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Identification numbers . . . . . . 26 Automated greasing RST . . 14 Warning & identification plates . . . . 19 Hydraulic control station description . . . . 23 Recommended hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Illustrations . . . . . . . . . . . . . . . . . . . 18 Hydraulic motor description . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Recommended inspections . . . . . . . . . . . . . . . . . . . . . . 9 Intended audience . . . . . . . . . . . . . . . . . . . 23 Safety . . . . . . . . . . . . . . . . . . . . . . . . 12 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Daily inspection schedule (when RST is in use) . . . . . . . . . Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Specifications. . . . . . . . . . . . . . . . . . . 12 Notes. . . . . . . . . . . . . . . . . 25 3 Monthly maintenance (when RST is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Major components Rotary Support Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Document number 10756291-001-MAN Revision - Page 3 of 84 Table of Contents General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Hydraulic interlock description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Replacing Components . . . . . . . . . . . . . . . . . . . . . . 27 Flushing procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .nov. . . . . . . . . . . . . . . . . 26 Grease quantities manual greasing . 12 Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Recommended grease . . . . . . . . . . . . . . . . 18 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . and Warnings . . . . . . . . . . . 17 Specifications and requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .com . . . . . . . . . . . . . . 13 Limited warranty . 11 Special information . . . . . . . . . . . . . 25 Weekly maintenance (when RST is in use) . . . . . . . . . . . . . . 13 General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Compliance . . . . . . . . . . . . . . . . . . . . . 20 Flushing kit description . 25 Greasing & slip ring bypass manifolds . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 46 Function 4: OPERATION OF PS21/30 VIA SLIPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Operation 4: Locking with linear lock. . 37 Typical control panel (software)controls . . . . . . . . . . . . . . . . . . . . . 39 Electric connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Operation . . . . . . . . . . . . . 44 Operation 2: Rotating (0-15 rpm)& stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Operating the dynamic slip ring . . . . . . . 43 Dynamic slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Operation general notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Installation & Commissioning . . . . . . . . . . . . . . . 45 Operation 3: Rotating (0-5 rpm)& stopping releasing trapped torque . . . . . . . . . . . . . . . 33 Summary installing the RST and Control Station . . . . . . . . . . . . . . . . . . .com . . . . while rotating in either direction . . . . . . . . . . . . . . . . . . 35 Hydraulics . . . . . . . . . 43 Isolating the dynamic slip ring . . . . . . . . . . . . . . . 46 Operation 6: Free rotate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Function 3: FREE ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Safety . . . . . . . . . . . . . . . . . . . . . . . 29 Lifting the dynamic slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .nov. . . . . . . . . . . . . . . . . . . . 27 Lifting . . . . . . . . . . . . . . . . . . . . . 35 Installation of the Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 (Optional) flow control manifold . . . . . 36 Connecting the flow control manifold . . . . . . . . . . . 45 Function 2: LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Connecting the RST to Rig hydraulic system . . . . . . . . . . . . . . 29 Lifting the bowl . . . . . . . . 43 Normal usage . . . . . . . . . . . . . . . . . . . . . . . 46 www. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Operation 1: Rotating (0-5 rpm) & stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Installation of the RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Required software interlocks . . . . . . . . . . . . . . . . . . . . .Document number 10756291-001-MAN Revision - Page 4 of 84 Table of Contents Slip greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Operation procedures . . . . . 39 Commissioning must be carried out according to procedure TSEL-0205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Lifting the main bearing . . . . . 35 Assembly fixating blocks and shims . . . . . . 28 Lifting the top cover from the RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Purpose . . . . . . . . . . . . . . 36 Hoses and piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 References . . 34 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Function 1: ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 De-preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Lifting kit pn 202705 . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Noise measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 MSDS-sheets . . 58 Hydraulic tubing . . . . . . . . 83 www. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Main bearing and bowl assembly . . . . . . . . . . . . . . . . . . . . . 51 Required tools . . . . . . . . . 73 Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Dimensional drawings . 47 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Disassembly of the top cover . . . . 73 Torque values (metric)for bolts . . . . . . . . . . . . . . . . . . . . . . storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Document number 10756291-001-MAN Revision - Page 5 of 84 Table of Contents Operation 7: Usage of PS21/30 . . . . 55 Linear lock assembly . . . . . . . . . . . . . . . . . 75 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 80 Drawings . . . . . . . . . . . . . 71 Reception. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Operational spares 50005500-12 . . . . . . . 79 Commissioning spares 50005500-11 . . . . . 57 Positioning cover plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Function 5: AUTOMATED GREASING OF RST . . . . . . . . . . . . . . 56 Fitting the dynamic slip ring assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Residual risks . . . . 52 Drive gear subassembly. . . . . . . . . . . . . . . . . . . . . . . .com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Assembly of the RST . . . . . . . . . . . . . . . . . 51 Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . transport & decommissioning (see also TSEL-0191) . . . . . . . . . . . . . . . . .nov. . . . . . . 71 Risk assessment RST + RST Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Storage general recommendations . . 72 Decommissioning . . . . . . . . . . . . . . . . . 53 Fitting the mud seals . . . . . . . . . . . . . . . . . . . . . . . 51 Procedure prior to working on the RST or any of it’s parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Fitting the slip ring seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Transport . . . . . . . 72 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 RST-consumables . . . . . . . 59 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Flushing . . . 71 Applicable standards . . . . . . . . . . . . . . . . . 72 Reception . . . . . . . . . . . . . . . . . 83 Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Assembly of the grease block . . . . 52 Dynamical slip ring subassembly . . . . . . . . . . . . . . . . . . . . . .

com .nov.Document number 10756291-001-MAN Revision - Page 6 of 84 Table of Contents www.

DOCUMENT NUMBER REV 50005500-MAN-001 - www. Reproduction.nov.. in whole 4879AP Etten-Leur or in part. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned. This document and the information contained and represented herein is the copyrighted property of NOV. L. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV").com .P. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. RST495-3G 1-General Information REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco.

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Please note that this service may not be free of charge. Original Instruction can be downloaded from www. Document number 50005500-MAN-001 1: General Information Revision - Page 9 of 84 General Information Instructions Original Instructions are published in English.NOV. in the event the end-user may wish to obtain a translation of these in the official language of the country in which the machinery is to be used please contact your local NOV representative.com/drilling   .

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com . kad ši paslauga gali b*ti mokama. et see teenus ei pruugi olla tasuta. Nale>y pami<ta=. kus seadmeid kasutatakse. se o utilizador final pretender obter uma tradução destas instruções no idioma oficial do país onde a maquinaria vai ser utilizada. l*dzu. kurioje )rengimai turi b*ti naudojami.         : www. Palume silmas pidada. Az eredeti használati utasítás a www. L*dzu.com/drilling Šo nor0d1jumu ori2in0lvaloda ir ang3u valoda. ve které se zaízení bude používat. 5emiet v4r0.com/drilling Juhendi originaal on avaldatud inglise keeles. nale>y skontaktowa= si< z lokalnym przedstawicielem firmy NOV. As Instruções Originais podem ser transferidas a partir do site www.NOV.NOV. Jei galutinis vartotojas nor&t% gauti ši% instrukcij% vertim( ) šalies. reik&t% kreiptis ) vietin) NOV atstov(. Kérjük. Kui lõppkasutaja soovib tõlget selle riigi ametlikus keeles.NOV. Upozor$ujeme. gad1jum0.com/drilling As Instruções Originais são publicadas em inglês. oficiali(j( kalb(. hogy ezt a szolgáltatást esetleg nem tudjuk díjmentesen nyújtani. w którym urz(dzenie ma by= u>ywane. ja j*s k0 gala lietot0js v4laties sa5emt nor0d1jumu tulkojumu t0s valsts ofici0laj0 valod0. ahol a gépet használni fogják. ka šis var neb*t bezmaksas pakalpojums. Instrukcij% originalas yra skelbiamas angl% kalba. že tato služba nemusí být zdarma. vegye fel a kapcsolatot a NOV helyi képvisel8jével. >e taka us9uga jest p9atna. deverá contactar o representante local da NOV. Aby uzyska= t9umaczenie tych instrukcji na j<zyk kraju. kur0 š1 maš1na tiks lietota. akkor kérjük. sazinieties ar viet4jo „NOV” p0rst0vi.nov.com/drilling. Pvodní návod je k dispozici ke stažení na adrese www.NOV. mže se obrátit na místního zástupce spole"nosti NOV.NOV.com/drilling oldalról tölthet8 le.NOV. vegye figyelembe.com/drilling www. Chamamos a atenção para o facto de este serviço poder não ser gratuito.com/drilling Pvodní návod je zveejn!n v angli"tin!.com/drilling A használati utasítások eredetileg angol nyelven kerülnek kiadásra. Juhendi originaali saab alla laadida veebisaidilt www. Amennyiben a végfelhasználó meg szeretne kapni azon ország hivatalos nyelvén készült fordításukat. Prašome atkreipti d&mes).NOV. Instrukcij% original( galima parsisi%sdinti iš tinklalapio www. Oryginaln( instrukcj< mo>na pobra= na stronie www. Nor0d1jumus ori2in0lvalod0 varat lejupiel0d4t no vietnes www. pokud si koncový uživatel peje získat peklad návodu v úedním jazyce zem!. Oryginalne instrukcje zosta9y wydane w j<zyku angielskim. palume pöörduda NOV-i kohaliku esindaja poole.NOV.

Document number 50005500-MAN-001 Revision . Las instrucciones originales son publicadas en inglés. dans le cas où l’utilisateur final demande une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit être utilisée. v ktorom sa stroj bude používaF.com/drilling www.NOV. En el caso de que el usuario final quiera obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada. Originálny návod je k dispozícii na prevzatie zo stránky www. dann wenden Sie sich bitte an Ihren örtlichen NOV-Vertreter. v@ rug@m s@ lua?i leg@tura cu reprezentantul NOV local. V@ rug@m s@ re?ine?i c@ este posibil ca acest serviciu s@ nu fie gratuit.NOV. Ta storitev mogo"e ne bo brezpla"na. mikäli loppukäyttäjä haluaa saada niiden käännöksen sen maan virallisella kielellä.NOV. Wünscht der Endverbraucher eine Übersetzung dieser Anleitung in der offiziellen Sprache des Landes. Ak si koncový používateD želá získaF preklad v úradnom jazyku štátu. Tenga en cuenta que este servicio puede conllevar gastos.NOV. Originalna navodila lahko prenesete s spletne strani www. i gcás ar mian leis an úsáideoir aistriúchán a fháil i dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil NOV le do thoil. Le service de traduction peut être payant. Instruc?iunile originale pot fi desc@rcate de pe www. On mahdollista. Upozor$ujeme. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. že táto služba nemusí byF bezplatná.com/drilling Pôvodný návod je vydaný v anglickom jazyku. että tästä palvelusta peritään maksu.com/drilling. De originale anvisninger kan downloades fra www. henvises der til den lokale NOV-repræsentant. în eventualitatea în care utilizatorul final doreBte s@ ob?in@ o traducere a acestora în limba oficial@ a ?@rii în care se vor folosi utilajele.com/drilling Les consignes originales sont publiées en anglais.com .NOV. Les consignes originales peuvent être téléchargées du site www.NOV. dass diese Dienstleistung möglicherweise nicht kostenlos ist.NOV. Måtte slutbrugeren ønske at få en oversættelse af disse i det officielle sprog af det land.NOV. Is féidir Treoir Bhunúsach a íoslódáil ag www. Es posible descargar las instrucciones originales desde www. on otettava yhteys paikalliseen NOV-edustajaan. veuillez contacter le représentant NOV sur place. "e kon"ni uporabnik želi prevod teh navodil v uradnem jeziku države. 1: General Information Page 10 of 84 Instruc?iunile originale sunt publicate în limba englez@. Foilsítear Treoracha bunúsacha sa Bhéarla. Bemærk venligst at denne service måske ikke er gratis.com/drilling Die Originalanleitung erscheint in englischer Sprache. Bitte beachten Sie. in dem die Maschine benutzt werden soll. Alkuperäiset ohjeet on julkaistu englannin kielellä. debe ponerse en contacto con su representante local de NOV. Die Originalanleitung können Sie unter folgendem Link herunterladen: www.com/drilling. Alkuperäiset ohjeet voi ladata osoitteesta www. Originalna navodila so objavljena v angleš"ini.nov. jossa konetta käytetään. kjer se bodo stroji uporabljali.com/drilling. hvor maskineriet skal bruges.com/drilling.NOV. se obrnite na lokalnega predstavnika podjetja NOV. obráFte sa na miestneho zástupcu spolo"nosti NOV.com/drilling De originale anvisninger er udgivet på engelsk.

Om slutanvändaren önskar en översättning av dessa till det officiella språket i det land där utrustningen ska användas. jekk l-uttent a••ari jixtieq jakwista traduzzjoni ta’ dawn fil- lingwa uffi—jali tal-pajji> fejn il-makkinarju g•andu jintu>a kkuntattja r-rappre>entant lokali tan-NOV. Le Istruzioni originali possono essere scaricate dal sito: www.NOV. or for consequences arising from misuse of this material. Let op dat er kosten aan deze service verbonden kunnen zijn. operation. We reserve the right to make changes at any time without notice.com/drilling Intended audience This manual is intended for use by field engineering. and repair personnel.NOV. see the technical drawings that accompany your NOV documentation. †„ x …‡Z^Š` ]\ˆ…|` ƒ_‡Z „[ ‡‹ŒZ €Z[ €…‹\[| …Ž„ x{|}Z‰„ …|„ ~|€| }‡‰[ …|` ]‰\[` x ƒ[ ]\|Z€xxZ|ƒ~ …x €|]‹„|€[. Originalinstruktionerna publiceras på engelska. These figures may or may not be drawn to scale. ‘\x_’… }Z[…~ […ˆ | |\~[ €x\~ „[ €|„ ~„[Z {Ž\‹„. www. kontakta den lokala NOV-representanten. Originalinstruktionerna kan laddas ned från www.com/drilling. must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized. Le Istruzioni originali sono pubblicati in lingua inglese. whether or not recommended by NOV. Please understand that these warnings cannot cover all conceivable ways in which service (whether or not recommended by NOV) might be done. or cause PERSONAL INJURY. L-istruzzjoni ori”inali jista’ jitni>>el minn www. will not be held liable for errors in this material. “Z` [\]Z^_` x{|}~` €x\~… „[ …Z` ^[…Œ‹… [Š …x www.nov. Varco® 2013. Special information Detailed descriptions of standard workshop procedures.com . neem dan contact op met uw plaatselijke NOV vertegenwoordiger.com/drilling De oorspronkelijke instructies zijn in het Engels gepubliceerd.com/drilling Istruzzjonijiet ori”inali bl-Ingli>. safety principles and service operations are not included. Facciamo inoltre rilevare che questo servizio può non essere a titolo gratuito. make it unsafe. All information contained in this manual is based upon the latest product information available at any time of printing. Observera att denna tjänst eventuellt inte är kostnadsfri.NOV.NOV. or the possible hazardous consequences of each conceivable ways. installation. De oorspronkelijke instructies kunnen worden gedownload op www. Innota li dan is-servizz huwa b’xejn. Anyone using service procedures or tools. Document number 50005500-MAN-001 1: General Information Revision - Page 11 of 84 YZ [\]Z^_` x{|}~` {|€xZ‚ƒ|^[„ …|„ †}}‡Z^ˆ }‡‰[. Varco LP.NOV.com/drilling. Every effort has been made to ensure the accuracy of the information contained herein. NOV. Illustrations Illustrations (figures) represent a graphical representation of equipment components for use in identifying parts or establishing nomenclature. €x\~… „[ Z^xZ„Ž„ˆ… € …x„ …xZ^Š [` [„…Z\ŠŽx …|` NOV. For more specific component information pertinent to your rig configuration. nel caso in cui l'utente finale intenda ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina deve essere usata si prega di contattare il rappresentante locale della NOV. Als de eindgebruiker een vertaling van de instructies wil ontvangen in de officiële taal van het land waar de machine zal worden gebruikt. Please note that this may manual contain warnings about procedures which could damage equipment.

and to advise the reader to take specific action to protect personnel from potential injury or lethal conditions. CAUTION: Personnel should wear protective gear during installation. carefully observe requirements outlined in this section. Proper maintenance is important for safe and reliable operation. tool operation.com . maintenance. and certain operations. cautions. Extreme care should be taken when performing operations or procedures preceded by this caution symbol. Procedures outlined in NOV manuals are the recommended methods of performing operations and maintenance. They may also inform the reader of actions necessary to prevent equipment damage. Cautions. or maintenance procedures on the equipment. Personnel Training All personnel performing installation. should be trained on rig safety. and Warnings Notes. significant property loss. repair.nov. Caution: The caution symbol indicates that potential damage to equipment or injury to personnel exists. CAUTION: To avoid injury to personnel or equipment damage. Please pay close attention to these advisories. Warning: The warning symbol indicates a definite risk of equipment damage or danger to personnel. Safety Requirements NOV equipment is installed and operated in a controlled drilling rig environment involving hazardous situations. and warnings provide readers with additional information. www. Contact the NOV training department for more information about equipment operation and maintenance training. Note: The note symbol indicates that additional information is provided about the current topics.Document number 50005500-MAN-001 Revision . 1: General Information Page 12 of 84 Conventions Notes. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel. and maintenance to ensure their safety. or significant equipment damage. or those in the vicinity of the equipment. operations. Follow instructions explicitly.

NOV recommends that only those tools specified be used when stated. such as electrical. hydraulic. maintenance.200 Nm). www. Back up torque applied on the locks must not exceed the 120. Ensure that personnel and equipment safety are not jeopardized when following service procedures or using tools not specifically recommended by NOV. Document number 50005500-MAN-001 1: General Information Revision - Page 13 of 84 Recommended Tools Service operations may require the use of tools designed specifically for the purpose described. RST restrictions Static loads applied to the Rotary Support Table must not exceed 1000 tons (910 metric tons).. The RST must not rotate when the drain line pressure exceeds 70 Psi. See this manual for maintenance recommendations. Routine Maintenance Equipment must be maintained on a routine basis. and should be used only for its intended purpose... The identification plate of the control station is fitted on the ground plate. hoses.  Wear proper protective equipment during equipment installation. Lifting points The lifting procedures should carefully be observed and carried out according to the manual.nov. Failure to do so could result in equipment damage or injury to personnel.000 FtLbs (163.... General System Safety Practices The equipment discussed in this manual may require or contain one or more utilities. CAUTION: Failure to conduct routine maintenance could result in equipment damage or injury to personnel. pneumatic. Identification numbers You will find the identification of the RST stamped into the frame recess and into the identification plate on the inside of the frame. The RST must not rotate when the tank line pressure exceeds 290 Psi. CAUTION: Read and follow the guidelines below before installing equipment or performing maintenance to avoid endangering exposed persons or damaging equipment. Proper Use of Equipment NOV equipment is designed for specific functions and applications.) are tagged and labelled during assembly and disassembly of equipment to ensure correct installation.  Avoid performing maintenance or repairs while the equipment is in operation. etc. The serial number is preceded by NL. Replacing Components  Verify that all components (such as cables.  Isolate energy sources before beginning work..com . or cooling water. or repair.  Replace failed or damaged components with NOV certified parts...

www.Document number 50005500-MAN-001 Revision . When a label or warning plate has disappeared. SIZE Type-plate p/n # 50001003 / 10714264-001 Compliance The RST complies with: Ex II 2G c T5 Eex ia IIC T5 Tamb 55°C The RST Control Station complies with: Ex II 2G T5 Eex de IIC T3 IP66 Tamb 55°C WARNING: Care should be taken to avoid creating possible ignition sources. 1: General Information Page 14 of 84 Limited warranty The warranty provided will be void if the RST or parts were either:  unauthorized modified. it must be replaced. due to improper use of the tool in combination with other equipment. repaired or serviced  replacement parts not manufactured by NOV were utilized  not properly stored or maintained Warning & identification plates WARNING: The warning plates must be present on the RST and Control Station. like sparks.nov.com . Do not remove the labels.

in whole 4879AP Etten-Leur or in part. L.com . DOCUMENT NUMBER REV 50005500-MAN-001 - www.nov. This document and the information contained and represented herein is the copyrighted property of NOV. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. Reproduction. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned.P.. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). RST495-3G 2-Specifications REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco.

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029 Kg Weight 2.000 Nm Maximum speed intermittend 15 rpm Maximum speed continuously 5 rpm Gear ratio 1:9. a pressure 20. class 9 Fluid contamination class.003 Kg LxWxH (inch)= 105”x82”x30. a flow restriction must 435 l/min be applied Maximum allowed working pressure If the pressure in the rig loop line is higher 3. If the flow in the rig loop line is higher than 115 Gpm Hydraulic system 115 GPM / 435 l/min.20°C) up to 131°F Ambient Temperature Range Temperatures* (+ 55°C) Recommended 104°- Working / operational / oil temp 122°F / 40°.200 Nm Maximum required flow. Maximum pressure measured at the drain 70 psi line.50°C Maximum 140°F / 60°C Surface temperature RST (ATEX T5) Maximum 212°F / 100°C Surface temperature Control Station (ATEX T3) Maximum 392°F / 200°C www. Document number 50005500-MAN-001 2: Specifications Revision - Page 17 of 84 Specifications Specifications and requirements Components Items Description Rotary Support Table 22.000 KPa continously SAE AS4059. A separeate line should go to the HPU 480 KPa Maximum back pressure measured at the 290 psi continuously tank line 2.2” Dimensions LxWxH (mm) =2670x2082x770 RST Control Station 1.270 Lbs LxWxH (inch)= 62”x50”x29.6 Number of teeth on pinion 15 Number of teeth on main gear 144 1.27x0. ISO 4406:1999 19/17/14 NAS 1638 class 8 An inline pressure filter must be mounted in 40 um the pressure line Design -4°F (.052 lbs Weight 10.74 45.000 ft lbs Maximum back-up torque on locks 163.21” Dimensions LxWxH (m) = 1.575x1.700 KPa).700 KPa reducing valve must be applied .000 ft-lbs System Maximum generated torque 61.000 S-tons Static vertical load bearing capacity 910 M-tons Maximum vertical load bearing capacity 750 S-tons during rotation 680 M-tons 120.000 psi than 3000 psi / 20.com .nov.

The purpose of this ring is to apply oil from the PS manifold.com . see the dimensional drawings. 180 rpm cont. The RST can be used with a top drive without having double functionality in the tool.nov. max. www. signal and slips set.  The top drive is used for drilling while the RST is used for slowly positioning the bit in any desired direction for directional drilling  The RST is being used to prevent the pipe from getting stuck when handling casing. Size specifications For dimensions.8 cc/rot. This makes it possible to operate the RST and the PS without making or braking connections for applying oil to the PS. The bowl is always in National configuration. and 940. Hydraulic motor description  The RST is equipped with 3 hydraulic Char-Lynn GEROLER-DISC-Ventil-motors 10-950.4 inch/rot).Document number 50005500-MAN-001 Revision . center of gravity and weight data. (57.  The RST is hydraulically driven with 3 motors each with a pinion on a bull gear. 2: Specifications Page 18 of 84 Components Items Description Environment Maximum Humidity: 100% RH IP Rating: IP66 ATEX Category: Category 2 G Explosion safety ATEX Gas Group: IIB Control Station: T3 ATEX T Class: RST: T5 ATEX EPL: Gb Electrical Electrical Supply Voltage: 24 VDC Electrical Earthing Type: IT Trained persons only Limits Use Limits: (Users responsibility) External limits defined by Space Limits: RST + Control Station Time Limits: Design life = 20 years NOTE: Hydraulic requirements for the power slip PS: In the PS hook-up manifold.  The RST is an integrated product. General description The RST is equipped with a dynamical slip ring with 3 hydraulic ports for PS slips up. through the (rotating) bowl to the PS. a pressure reducing valve is fitted to reduce the supply pressure to the PS system. With an adapter ring it’s possible to convert to a smaller size and/or limited number of other configurations. The bowl is mounted on a main bearing and is suited to fit conventional rig floor tools.

nov.com . Document number 50005500-MAN-001 2: Specifications Revision - Page 19 of 84 Major components Rotary Support Table Top cover lifting eye (4 pl) Mud seal retainer Top cover Access lid for hydraulic QD’s (by pass) Lifting Dynamic slip points for ring assembly assembly (4 pl) Hydraulic Bowl assembly motor (3 places) Linear lock (not Main bearing shown) Fixating point (8 pl) www.

Design safety factor The design-safety factor and design verification of the Rotary Support Tables is in accordance with API-requirements and specifications.S. proximity inline filter switches RST hydraulic manifold Flushing kit description The flushing kit is used to clean the dynamical slip ring. www.Document number 50005500-MAN-001 Revision . 2: Specifications Page 20 of 84 Hydraulic control station description Varco’s Control Station is a separate skid with all hydraulic components like valves.S. the oil ports and the manifold of the PS before every run with the PS. Hydraulic interlock description The hydraulic interlock generates the pressure of the PS to drop to zero when the RST starts rotating.nov. manifolds and connections for controlling the RST and the PS. Pressure transmitter Pressure Junction box switches (3 non-I. places) Grease reservoir PS hydraulic manifold Flushing handle Junction box Hydraulic I.com .

DOCUMENT NUMBER REV 50005500-MAN-001 - www. in whole 4879AP Etten-Leur or in part.. L. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. Reproduction. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. This document and the information contained and represented herein is the copyrighted property of NOV.nov.P. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned.com . RST495-3G 3-Lubrication and maintenance REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco.

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maintenance. The ball-valve is installed to ease connecting and disconnecting the QD with pressure still on the line and for disconnecting the RST from the power source. Improper welding can cause cracks and brittleness in heat-affected areas which can result in dramatic weakening of the part and possible failure. loading. WARNING: Only original NOV OEM parts must be used. WARNING: Ensure that all hydraulic lines are disconnected before ANY work is performed on the RST. It’s not always sufficient to isolate the hydraulic lines by using a ball valve. repair and remanufacture procedures consistent with equipment application.com . Long-term planning shall be adjusted in order not to interfere unnecessarily with the running operations. Using a RST that has been improperly welded or repaired is dangerous. Please contact an authorized NOV repair facility. Safety WARNING: It is not allowed to weld on Rotary support tables. NOV recommends using the Periodic inspection and maintenance Categories and Frequencies as mentioned in API RP8B Table 1. usage and operational conditions. Repairs involving welding and/or machining should be performed only by a NOV authorized repair facility. NOTE: The RST does not lubricate the PS. which could generate movement of the RST. RST’s are produced from certified high strength steel and must not be welded in the field.nov. as the hoses might function as an accumulator. These factors may change as a result of new technology. WARNING: RST’s which have experienced wear or are found to have cracks must be replaced or repaired by a NOV authorized repair facility. See the PS manual for reference. product improvements or fundamental changes in service conditions. Document number 50005500-MAN-001 3: Lubrication and maintenance Revision - Page 23 of 84 Lubrication and maintenance Recommended inspections NOTE: The owner and user together with the manufacturer should jointly develop and update inspection. work environment. Alternatively. www.

lithium based. NLGI grade 1 or 2 Temp. above -20° C EP2: L-XBAFB. industrial oil and related products (class L) . below -20°C EP1: L-XCAFB.Part 9: Family X (greases) or equivalent. HV (ISO 6743-4) or Recommended oil type equivalent Determination of the required viscosity class regarding the working temperature Viscosity class Working temperature (acc. ISO 3448) ° C 32 30 up to 50  C (86F up to 122F) 46 40 up to 60 C (104F up to 140F) 68 50 up to 70  C (122F up to 158F) Recommended grease Use extreme pressure. multi purpose grease classification according to ISO 6743-9:2003 Lubricants. Minimum requirements: Operating temperature range Grease type Temp. NLGI grade 1 or 2 Recommended Preservation Fluid Basic requirement Recommended preservation Castrol Rustilo DWX 32 www.Classification .Document number 50005500-MAN-001 Revision . Mineral oil type HVLP (DIN 51502). 3: Lubrication and maintenance Page 24 of 84 Recommended hydraulic fluid The requirements for the hydraulic oil are based upon the best performance of the actuators at specific temperatures / viscosity.nov.com .

Check for loose and missing parts Weekly maintenance (when RST is in use) Weekly inspection. loose parts etc. www. Check for leakage. Verify mud seal conditions. 1. or change by contamination. Daily inspection schedule (when RST is in use) Daily Inspection. Verify linear lock. Depending on the results of the checks the interval between checks can be increased or decreased. Check exterior for worn and damaged parts 2. oil or mud is seen. Visual inspect and repair when needed 1. Visual inspect and repair when needed. 3. Visual inspect and repair when needed 1. incidents. linear lock functionality and inspect lock latch for proper locking and/or damage/ wear. after 6 months. and after one year service. 2. However. 4. Remove top cover and check for internal leakage. Check slip ring for leakage 3 Monthly maintenance (when RST is in use) 3 Monthly inspection. If any excessive dirt. Check slip ring for leakage.nov. repairs etc. rig conditions may differ from these required conditions. loose parts etc. The filters are designed to stand for at least 1 year service in conditions as required in this manual.com . determine what the cause is for the contamination and solve the problem. Document number 50005500-MAN-001 3: Lubrication and maintenance Revision - Page 25 of 84 Hydraulic filter Hydraulic filter Tank to HPU assembly Pressure from Lock fittings (4 HPU places) Connections for PS21/30 (3 places) Grease line Drain Drain A rotate CW B rotate CCW from to RST HPU NOTE: Depending on the quality of the hydraulic fluids on the rig it is important to check the condition of the inline-filters on a regular basis. It is recommended to conduct the check after one month of service. 2.

Document number 50005500-MAN-001 Revision .25 c.5 c.com . 3: Lubrication and maintenance Page 26 of 84 Greasing & slip ring bypass manifolds “E” Main override Assembly Needle valves By pass “A” “B” “C” “D” slipring for bypassing QD’s Spare Drive gear Main Linear lock bypass the slip ring bearing manifold Grease quantities manual greasing Grease point Grease location Quantity “A” Plugged n/a “B” Drive gear 40 ml / 2.75 c. inch “D” Linear Lock 60 ml / 3.25 c. inch www. inch “C” Main bearing 20 ml / 1. inch “E” Main (overrides individual greasing points A to D) 180 ml / 11.nov.

Flushing must be carried with the the PS21/30 in NEUTRAL position. especially after reconnecting the tool. 14. NOTE: The RST DOES NOT lubricate the PS. The flushing device that will allow the PS unit to be flushed with oil before start up. The PS is ready for work Slip greasing The performance of the PS power slip is directly related to the greasing of the backside of the slips. Manual greasing of each individual part can be done via central greasing block located on outside of the RST frame. Flushing procedure The performance of the PS is influenced by the cleanliness of the oil in the hydraulic system.27 kg (5 lbs) grease. Flush for 30 seconds 12. Give command ‘flush’ with handle 6. Set handle in Neutral 8. Set handle in Neutral 13. depending on what comes first. isolate the power lines and reinstall the inline check-valve. and therefore the ports in the slip ring and the PS manifold. when empty. Give command slips DOWN 9. The grease reservoir is supplied with two level switches indicating grease reservoir full and empty. Set switch in neutral 5. Remove the inline check valve 2.nov. Command slips UP 4.com . Procedure 1. Set switch in neutral 10. The operation of automated grease unit must be done via software using input of 100 linear lock movements or a set period of time (672 h). 3. Flushing is carried out by reversing the flow in the signal line for slips up / slips set. The RST is equipped with an automated greasing unit to supply grease to all main moving parts inside the RST frame via central divider block. See the PS manual www. The quantity going to each greasing point is shop set and the frequency is directly related to the operation of Linear Lock and timely based. with 2. Flushing must be carried out for a period of 30 seconds. Switch off HPU. Give command ‘flush’ with handle 11. Document number 50005500-MAN-001 3: Lubrication and maintenance Revision - Page 27 of 84 Automated greasing RST The grease reservoir on the Control Station must be filled. NOTE: Always rotate the RST slowly when lubricating the RST. Flush for 30 seconds 7.

Document number 50005500-MAN-001 Revision .370 lbs) Cover plate 976 kg (2.030 kg (4.720 kg (8.847 lbs) Dynamic slip ring 620 kg (1.745 kg (3.200 lbs) Motor support plate 57 kg (125 lbs) Motor drive gear 26 kg (57 lbs) Bowl 2.nov.com . 3: Lubrication and maintenance Page 28 of 84 CAUTION: Do not use pipe dope (anti seize compound) for lubricating the PS.150 lbs) Transit block 90 kg (200 lbs) Bypass manifold assembly 94 kg (207 lbs) Char-Lynn hydraulic motor 100 kg (225 lbs) www. See the PS-manual Lifting Weight of separate parts Average weight (for information only) Frame 3.475 lbs) Main bearing 1.

6. Disconnect two opposite located slip ring brackets from the frame (4 bolts each) 2.com . www. Attach a 4-way lifting sling with safety hooks to the cover plate lifting eyes 4. bolt. plug and washer Swivel hoist ring pn-980473-10 (4 places) Lifting the dynamic slip ring Procedure 1. Unscrew the fixating nuts (1 per bracket) on the adjustment rods 3. Remove the mud seal retainer 2. Hoist the top cover plate Mud seal retainer Remove.nov. Remove bolt cap cover. 4. Document number 50005500-MAN-001 3: Lubrication and maintenance Revision - Page 29 of 84 Lifting the top cover from the RST Procedure 1. When the seals are clear of the bowl. Jack up the slip ring using the adjustment rod. Lift the dynamic slip ring by using the in the hoist swivel rings (pn 980473-10) placed in the dedicated holes. hexhead screw. Keep the slip ring level. hoist the slip ring using a 4-way lifting sling with standard safety hooks. Use lifting eyes pn# for lifting 5. washer and top cover plug (4 places) 3.

Lift the bowl using the lifting eyes (pn 57000-16-12) 2.com .Document number 50005500-MAN-001 Revision . 3: Lubrication and maintenance Page 30 of 84 Holes for hoist swivel rings (4 places) pn 57000-10-8) Holes for lifting eye bolts (3 places) pn 57000-16-12 Holes for lifting eye bolts (3 places) pn 57000-16-12 Lifting the bowl Procedure 1. Remove the eyes after lifting www. Lift the main bearing using the eye bolts (pn 57000-16-12) 2. Remove the eyes after lifting Lifting the main bearing Procedure 1.nov.

Reproduction. DOCUMENT NUMBER REV 50005500-MAN-001 - www.com . L..P. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. RST495-3G 4-Installation and commissioning REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). in whole 4879AP Etten-Leur or in part.nov. This document and the information contained and represented herein is the copyrighted property of NOV. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV.

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Verify presence of correct lifting equipment 2. Summary installing the RST and Control Station Procedure 1. 7. hydraulic and block diagram xxxxxxxx-DIA or xxxxxxxx -2/3/5 Test procedures TSEL’s Procedures PDEL’s * Drawing numbers are rig specific www. Verify presence of handling and transport procedure. Verify presence of installation kit 202649-14 5. which contains information about safety. Safety This Installation procedure is part of the User’s manual. Hook up the RST hydraulically and electrically. Document number 50005500-MAN-001 4: Installation & commissioning Revision - Page 33 of 84 Installation & Commissioning Purpose The purpose of this document is to ensure a proper installation of the equipment without any damage to the equipment or injuring to personal. Install RST/Control Station according procedure 6. Conduct commissioning and sign off commissioning sheet 8.com . Tool ready for operation References Description* Extension General Arrangement Drawings xxxxxxxx-GAD or DD-xxxxxxx Assembly Drawings xxxxxxxx-ASM or xxxxxxxxx/-1 Electrical. 3. The User’s manual must be read and understood prior to starting any installation jobs.nov. Verify rig structure with GA-drawings 4.

WARNING: Lift the RST-Rotary Support Table and its parts by the hoist swivel rings and provided lifting eyes only and never by other parts. Mudseal retainer 57000-16-12 3 Eye bolt to lift Bowl and Main Bearing 57000-20-14 3 Eye bolt to lift old style Bowl Safety WARNING: Follow the lifting procedures. Follow handling and transport procedure PDEL-1093. www.Document number 50005500-MAN-001 Revision . The PS has separate lifting slings mounted on the body.nov. Not complying will result in damaged parts and or injury. 4: Installation & commissioning Page 34 of 84 Lifting Lifting kit pn 202705 Part number Qty Description 202699 4 Lifting lug for lifting RST 980473-4 4 Hoist swivel ring for lifting RST 57000-10-8 4 Eye bolt to lift Slip Ring. WARNING: Do not lift the RST-assembly with the top cover lifting eyes WARNING: Never try to lift the adapter in or out when the PS is inside the adapter.com . Procedure 1.

6.1 “ (2. The shims must be welded to the support beams. Refer to the General Arrangement Drawings xxxxxxxx-GAD 2. 13. Recommended distance from RST less than 590” (15 m) 5. The fixating block fixates the RST in vertical direction. hydraulic connections pointing downwards 4. It is recommended to set the RST on jacks at the required height. Connect the 1” NPT drain holes (bottom) to a waste management system.nov. 1/2” grade 5 or M12 grade 8.250 Nm. The General Arrangement Drawing shows the installation of the RST on the support beams in all three directions. Refer to the General Arrangement Drawings xxxxxxxx-GAD 2. Set the RST on the shims 8. Alignment: 0. 3. Ensure to maintain 7” (175 mm) clearance from top of pressure filter.  Level: 0. Position and weld the fixating shim block (clearance 0. Document number 50005500-MAN-001 4: Installation & commissioning Revision - Page 35 of 84 Installation of the RST WARNING: The RST is constructed from certified high strength steel and therefore no welding is allowed on the RST or parts (except the shim blocks and the shims) NOTE: The Fixating Shim Block and Shims are made of plain construction steel (S355 / St 52-3). Ensure the RST is in contact with all shims (use blue dye) for at least 70% per shim 9. Lift the RST and weld the top shim to the bottom shim 7. The minimum number to connect is 1 on each side. Mount the fixating blocks with bolts to the fixating shim blocks. Tag weld the top shim to the lower shim 6.5 mm) over a length of 68.125” .0.02 inch (0.com . Assembly fixating blocks and shims Procedure 1. Mount the Control station horizontally or vertically by welding or bolting 3. Installation of the Control Station Procedure 1. 5. www. Place the top shim 50005514-2 on the bottom shim.728 m (horizontally measured over bowl) 4.2 “ / 3 . Weld the bottom shim 50005514-1 onto the beams. Ensure to use a minimum 6 pcs. Recommended vertically.660 Ft-Lbs / 2. Now verify alignment to well center line 10. The shim blocks are designed to fixate the RST in longitudinal and transverse directions. 14. Torque with 1. recommended number to connect is 6 (all).05”/ 1.5 mm) 12.8 bolts and nuts.54 mm) relative to well center 11.

10-JIC. 4: Installation & commissioning Page 36 of 84 7” / 175mm Hydraulics Pls. Hoses are supplied by NOV at first delivery. For nozzle schedules.700 KPa) WARNING:All connections should be pressure tested after installation. 3.com . 20.000 psi.5 meter (100”) between RST hydraulic connections and hard tubing (easier alignment and prevent damage to piping due to vibrations). Look for the location of the connections at the markings on the RST and the Control Station Connecting the RST to Rig hydraulic system The following hydraulic connectors are required:  Pressure line (SAE O-ring 4 bolt flange-2”.nov. Purpose of the flow control manifold is to limit the maximim flow supplied to the RST (max 115 GPM / 435 lpm). 41.000 psi. refer to the Diagrams Overview see block diagram xxxxxxxx-DIA.700 KPa)  Drain line (SAE-10 fitting. for reference only.Document number 50005500-MAN-001 Revision .000 psi. This procedure describes the installation and setting of the valve. NOTE: The drain line is used to prevent back-pressure in the pilot lines of the valves and must separately taken back to the power-unit for this reason.. see Dimensional Drawings xxxxxxxx-GAD. 20. www. 6. Hoses and piping NOTE: Apply hoses from minimum 2. 3.400 KPa)  Tank line (SAE O-ring 4 bolts flange-2 ½”. (Optional) flow control manifold Image shown with flanges.

bolts M24  Flow OUT: SAE 2” Code 62 adapter (6. Adjusting procedure  Ensure flow control manifold is in closed position  Set RST speed control valve fully open (torque setting 50%)  Open flow control manifold and set rotational speed at 15 rpm. Fit the manifold between the Control Station and the Rig hydraulic system in the pressure line (4 threaded mounting holes in manifold provided). Refer to the General Arrangement Drawings xxxxxxxx-GAD 2.nov.com . 3. www.1/2” Code 62 adapter (6.000 psi). bolts M16 Procedure 1.000 psi). Document number 50005500-MAN-001 4: Installation & commissioning Revision - Page 37 of 84 Connecting the flow control manifold The following hydraulic connectors are required:  Flow IN: SAE 2.

but the RST MUST be processed through a PLC or an other control unit to prevent undesired simultaneous commands. Read-out for Speed read-out monitoring only to be in rpm’s. Low pressure alarm for Indication that hydraulic pressure of PS21/30 circuit is below required PS21/30 hydraulics pressure for optimal operation. “slips up” and “neutral” by PS21/30 control switch controlling on/off directional valve for PS21/30. Override switch >5 rpm Override mode for speed setting above 5 rpm. PS21/30 switch to operate “slips set”. (Stalls) Torque read-out as a result of measured applied pressure to hydraulic motors via pressure transmitter. Control to be open-loop. as this will be only accurate reading. (Optional) The grease pump should make 50 strokes after every 10. Control panel Function Torque setting via controlled pressure setting output to proportional pressure reducing valve. Automated greasing using speed read-out pulses (1. sensed via two pressure switches set” indication located at control station. “neutral” position is when both solenoids are off.440 K) Grease reservoir Empty and Indication that grease reservoir is empty or full.000 revolutions. sensed via proximity sensor indication located at linear lock.000 Ft-Lb (61. Control to be open-loop and/or closed-loop only when speed is 0 rpm. 4: Installation & commissioning Page 38 of 84 Typical control panel (software)controls WARNING: The control panel may differ from rig to rig. (During rotation shown pressure will not be representative) Read-out to be in 0-100% and/or 0-45.com .000 Ft-Lb (61. www.000 Nm). (additional info see interlocks) Linear lock engaged Indication that linear lock is fully engaged. sensed via two level Full (optional) indication switches on grease reservoir. PS21/30 “slips up” & “slips Indication that slips are set or up.nov. Should automatically (Optional) defaults to 5 rpm after 5 minutes (additional info see interlocks) Auto Default mandatory Engaging/disengaging linear lock by controlling on/off directional valve for Linear lock switch linear lock. Torque read-out Read-out to be displayed only at 0 rpm. Torque setting Setting range to be 0-100% and/or 0-45. Speed setting Setting range to be 0-100% and/or 0-15 rpm. Operating the “free rotating mode” by controlling on/off directional valve Free rotation mode switch for free rotate.Document number 50005500-MAN-001 Revision .000 Nm). Speed setting via controlled flow setting output to proportional directional flow control valve. (additional info see software interlocks) Speed read-out (by measuring pulses at the drive gear).

De-preservation must be done after installation and prior to commissioning. speed setting to default to 5 rpm after 5 minutes. Be aware of the possibility of generating sparks within the explosive zone while working in a powered junction box De-preservation Prior to start up. PS must switch to “Neutral” 2 When linear lock engaged signal is present.nov. 2 Ramp down in minimum 4 seconds. when >5 rpm override switch is available. when speed setting exceed 3 rpm. Commissioning Commissioning must be carried out according to procedure TSEL-0205. www. (advisable) PS21/30 operation interlock 1 When linear lock engaged signal is NOT present. Without >5 rpm override. refer at the electrical diagrams. PS is allowed to switch to “slips set” or “slips up” Optional free rotate interlock Only operate “free rotate” when torque setting and speed settings are set to 0 and linear lock 1 engaged signal is off. see TSEL-0191. Procedure  Connect all electrical cables according to electrical diagram All connections in between the junction box on the control station and the drillers-console MUST be installed by a certified electrical engineer. WARNING: Work on the junction box MUST be carried out by certified electrical engineers. 3 Speed setting to default to 5 rpm after each override Locks (dis)engaged interlock 1 The linear lock may only engage when speed of the RST < 1 rpm. The electric system of the RST and the control station is 24 VDC. prior of disengaging lock. Document number 50005500-MAN-001 4: Installation & commissioning Revision - Page 39 of 84 Required software interlocks Max speed setting interlock 1 RST to rotate at max. of 5 rpm. Electric connections For connecting the RST electrically. 3 No disengaging of lock. the RST must be de-preservated.com . 2 PS21/30 must be set to “Neutral”.

4: Installation & commissioning Page 40 of 84 www.nov.com .Document number 50005500-MAN-001 Revision .

This document and the information contained and represented herein is the copyrighted property of NOV.. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. Reproduction. L. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). DOCUMENT NUMBER REV 50005500-MAN-001 - www.com .nov. RST495-3G 5-Operation REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco. in whole 4879AP Etten-Leur or in part. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV.P.

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This makes it possible to operate the RST and the PS without making or braking connections for applying oil to the PS.2 environment. NOTE: Do not rotate the RST when the hydraulic ports are pressurized. QD’s are located flush with the RST top cover. 45. Connect QD’s once the PS is installed in the RST. www. max. When removing the PS from the RST the connections have to be removed. The seals are greasing themselves with the hydraulic oil that is flowing through the slip ring ports. The purpose of this ring is to apply oil from the PS manifold through the bowl to the PS. Please apply to all rules and legislation while working within these zones. slips set and signal. Document number 50005500-MAN-001 5: Operation Revision - Page 43 of 84 Operation Normal usage The RST-Rotary Support Table is designed to:  Rotate casing while running casing in order to prevent the casing from sticking (5 rpm)  Position the drill bit when directional drilling (0-5 rpm)  Generate back-up torque when making and braking connections. 2.000 Nm) depending on Power Slip or conventional tool and other parameters) WARNING: The RST is being used in a zone 1 . Isolating the dynamic slip ring The hydraulic slip-ring can be isolated by closing the valves (3 places) underneath the by-pass hatch. Procedure 1. CAUTION: The maximum period allowed at maximum pressure and flow is 10% per minute (15 rpm max) Dynamic slip ring The RST is equipped with a dynamic slip ring with 3 hydraulic ports for PS slips up.nov. This will cause a considerable friction that results in a major torque loss and extra wear on the seals and sealing surface. 3.com .000 ft/lbs (61. An interlock should be programmed to prevent this. There is no need to lift the top cover for access. Operating the dynamic slip ring NOTE: Clean the QD’s before making or braking any hydraulic connection In a recessed part of the bowl of the RST.

CAUTION: Be aware of the maximum back up torque a PS can generate. Reset torque to 0. Operation procedures WARNING: The in-line flow control valve can be set in order to prevent the pipe from spinning freely when switching into “free rotate mode” This valve is NOT shop-set. no free rotating is possible.Document number 50005500-MAN-001 Revision . uncontrolled back spinning is possible. NOTE: The PS can only be pressurised when the linear lock is fully engaged. If the valve is fully closed. Operation 1: Rotating (0-5 rpm) & stopping START ROTATING BY 1. The recommended speed for using the linear lock is 1/2 rpm CAUTION: The PS must be depressurized while the RST is in free rotating mode. Set required torque 2.nov. See the PS-user’s-manual. www. CAUTION: Locking is allowed at a speed < 1 rpm. If the valve is fully open. Operate speed control (0-5 rpm) STOP ROTATING BY 3. a proportional pressure reducing valve for torque setting and a proportional directional flow control valve for direction and speed control. Function 1: ROTATION The rotation of RST is achieved via two hydraulic valves. Otherwise all torsion energy. This rotation can cause severe damage to the tools and create an unacceptable unsafe situation.com . 5: Operation Page 44 of 84 Operation general notes WARNING: Do not rotate the RST while the topcovers of the ps are open CAUTION: When operating the RST for rotation clockwise it will rotate the pipe and the pipe might be twisted in the hole. DO NOT stop rotating COMBINED WITH short cutting both the “A” and “B” ports (operate in free rotate mode) of the motor to the tank line UNLESS you have engaged the counter clockwise lock OR the linear lock. Operate speed control to 0 rpm 4. will come free and the pipe will quickly spin. stored in the twisted pipe.

Disengage linear lock. When pipe stops.com . At speed <1rpm linear lock will engage and lock RST in both directions 3. Operate speed control to approx. until pipe will stop and back spin trapped torque 5. Set speed to required value www. 2 rpm 4. Document number 50005500-MAN-001 5: Operation Revision - Page 45 of 84 Operation 2: Rotating (0-15 rpm)& stopping START ROTATING BY 1. STOP ROTATING BY 4. Operate speed control (0-15 rpm)  After 5 minutes. and rotation will continue (<1rpm). Operate speed control to 0 rpm 5. Decrease torque setting slowly. Set required torque 2. Verify if speed setting is not set at speed > 3 rpm (when not interlocked) 5. Verify “linear lock engaged” indication STARTING: 4. Switch >5 rpm override (optional) 3. while rotating in either direction STOPPING: 1. speed setting automatically defaults to 5 rpm. Engage linear lock 2. Operate speed control (0-5 rpm) STOP ROTATING BY 3. Reset torque to 0 Operation 3: Rotating (0-5 rpm)& stopping releasing trapped torque START ROTATING BY 1. For locking the RST in both directions 2. Set required torque 2. Decrease speed to <1rpm. reset speed control to 0 rpm Function 2: LOCK The linear lock can be used: 1. For locking the RST before using the PS21/30 (mandatory) Operation 4: Locking with linear lock.nov.

Manual greasing of each individual part can be done via central greasing block located on outside of RST frame www. see PS21/30 OPERATION 2. Function 5: AUTOMATED GREASING OF RST The RST is equipped with an automated greasing unit to supply grease to all main moving parts inside RST frame via central divider block.g. The operation of automated grease unit must be done via software using RPM input. “slips set” and “signal slips up/set”.com . Free rotate allowed to activate Function 4: OPERATION OF PS21/30 VIA SLIPRING The RST is equipped with a dynamical slip ring with 3 hydraulic ports for “slips up”. The purpose of this slip ring is to apply hydraulic oil from the PS21/30 control manifold through the RST bowl to the PS21/30. Free rotate can be required to rotate e. Operation 7: Usage of PS21/30 LOCKING: 1. WARNING: Do not rotate the RST in free rotate mode faster then 15 rpm.Document number 50005500-MAN-001 Revision . PS21/30 must be set to “Neutral” prior to disengaging lock. 5: Operation Page 46 of 84 Function 3: FREE ROTATE The RST is equipped with a “free rotate mode” achieve by hydraulic directional and flow control valve short cutting motor hydraulics. The quantity going to each greasing point is shop set and the frequency is directly related to the operation hours due to the number of main gear revolutions.nov. Operation 6: Free rotate 1. Do not run the RST in free rotate mode at a speed of faster then 5 rpm for longer then 5 minutes! This will cause damage to seals and motors. CAUTION: Do not operate free rotate mode while rotating. To operate PS21/30 the RST must be locked by linear lock. Verify PS21/30 is set to neutral (interlocked via linear lock disengage signal) 3. and verify applicable indication DISENGAGING LOCKS: 3. Verify the lock is disengaged 2. making it possible to rotate the RST without disconnecting hydraulic supply lines to PS21/30. drill string via external force like manual tong when hanging of in RST. The grease reservoir is supplied with two level switches indicating grease reservoir full and empty. This will cause damage to seals and motors. Operate PS21/30 in between “slips set” and “slips up”. Engage linear lock and verify “linear lock engaged” indication.

com . Flushing handle www. Document number 50005500-MAN-001 5: Operation Revision - Page 47 of 84 Flushing CAUTION: The PS must be in neutral (A & B port connected to tank) whilst flushing See chapter “Maintenance ” for appropriate procedures.nov.

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RST495-3G
6-Assembly

REFERENCE REFERENCE DESCRIPTION
RST495-3G Rotary Support Table

This document contains proprietary and confidential information which is VarcoBJ BV
the property of National Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited Nijverheidsweg 45
purposes only and remains the property of NOV. Reproduction, in whole 4879AP Etten-Leur
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
Tel: +31-76-5083000
document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000
the use for which it was loaned. This document and the information
contained and represented herein is the copyrighted property of NOV.
DOCUMENT NUMBER REV

50005500-MAN-001 -

www.nov.com

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Document number 50005500-MAN-001
6: Assembly
Revision -
Page 51 of 84

Assembly
Safety
WARNING: Make sure that all hydraulic lines are
isolated before ANY work is performed on the Rotary
Support Table.

WARNING: When working on the RST and PS, lock
and tag the controls in order to prevent unexpected
movement of the tools.

WARNING: It is not allowed to weld on Rotary
Support Table or individual parts.

NOTE: All images in this chapter are for info only. Pls. use
the official drawings for reference.

Procedure prior to working on the RST or any
of it’s parts
NOTE: Prior to assembly or disassembly, clean the Rotary
Support Table thoroughly with a steam-cleaner in order to
prevent the parts from getting contaminated with dirt, mud
etc.

Procedure
1. Ensure all tools are at hand
2. Ensure hoisting equipment is available
3. Ensure lifting equipment is suitable for handling heavy parts (lifting bands, chains, eyes
etc)
4. Bleed the system prior to work
5. Shut the valve in the Pressure line
6. Give command <slips up> and <slips set> a number of times
7. Switch to free-rotate mode
Torques
Use the proper torque for assembly parts. Applying too much torque easily could damage
cartridges.

Required tools
Required are standard tools and also bigger sizes for hydraulic tubes.

Special tools
There are no special tools required for the RST Control Station. It is however possible that for the
removal of cartridges from the PS manifold block, an extended socket needs to be turned down
to a smaller diameter of 29 mm (1.14”) Socket size: 7/8” before it fits in the holes.

www.nov.com

ensure to remove the mud seal retainer and the mudseal as they will get damaged if not removed.com .Document number 50005500-MAN-001 Revision . Assembly of the RST Follow the reverse order for disassembly of the Rotary Support Table Drive gear subassembly. www. 6: Assembly Page 52 of 84 Disassembly of the top cover CAUTION: Prior to removing the top cover.nov.

Document number 50005500-MAN-001 6: Assembly Revision - Page 53 of 84 Dynamical slip ring subassembly Mud seal retainer incl. www. O- ring V-type Mud seal for slip ring protection Dynamic slip ring assembly Bowl assembly Main bearing Fitting the slip ring seals Procedure 1.com . Fit the seal and the two o-rings together over one of the pins in a groove.nov.

6: Assembly Page 54 of 84 2. 6. Fit the seal over the pin and tension the O-ring slightly by hand. Do not use a lot of force. cut the O-rings with a sharp knive about 1/2” (12. Finally fit the last remaining bit of the seal over the pin. Now. Work your way round till you have reached the last pin.nov. 3.5 mm) shorter then required. slightly under tension. www. Decrease the end thouroughly and use 1-second glue to bond them.Document number 50005500-MAN-001 Revision . 7. Slowly work the seal with the 2 O-rings in the groove to the next pin. 5. 4.com .

Document number 50005500-MAN-001 6: Assembly Revision - Page 55 of 84 Fitting the mud seals MUD SEAL Linear lock assembly Locked Unlocked Piston bracket Lock cylinder Cylinder bracket Lock proximity sensor Latch Cover plate Sensor trigger pin Secudairy lock post Base plate Lock finger www.nov.com .

6: Assembly Page 56 of 84 Assembly of the grease block Procedure 1. Lock wire is not allowed to be within radius of seal retainer). Grease the mounting surfaces prior to mounting 16. Torque with 641-709 ft / lbs (872-965 Nm) and lock wire www. Place the bearing into position 5. Mount the bowl on the main bearing. Grease connection in 6× angle left of the grease connection of the frame. Lower main bearing to a 6 mm distance from mounting surface. 9. 15. Assemble 24 bolts with spring washer. Center the main bearing above the mounting surface 4. Make sure no damage will occur on the circumference of the bowl. Spread the grease with a brush.Document number 50005500-MAN-001 Revision . Grease the teeth with a grease gun. Grease block Main bearing and bowl assembly Procedure 1. Teeth of the main bearing should fall between teeth drive gear.com . Lower the main bearing. Fit the grease block underneath the indicator plate. Grease the surface with a grease gun.nov. 12. Make sure the grease tubes are fitted. Use bolts with spring washer. 17. 7. 14. 3. 6. Lock wire the bolts 13. Lift the main bearing with three lifting eyes. Position with three bolts the main bearing. Torque with 641-709 ft / lbs (872-965 Nm). 10. 11. 8. 2.

63 mm). Ensure the distance between the top of the sleeve and the slip ring is 3.25mm) 11. the other 2 are mounted on the slip ring 3.com . Document number 50005500-MAN-001 6: Assembly Revision - Page 57 of 84 Fitting the dynamic slip ring assembly Procedure 1. Mount the other 2 brackets 8. Secure the adjustment rods with the 2 lock nuts underneath the brackets (2 plc). Loosen the first two brackets in order to relieve tension 9. Slip the slip ring adjustment rods in place prior to fitting the slip ring 4.01” (0.nov. Tighten all brackets 10. see detail 7. Use 5/8” inch lifting bolts 2. Mounting bracket Slip ring adjustment rod Fit the adjustment rods here (2 pc) Above image is for info only.765” (95. www. Check the distance as mentioned above and horizontal level within a tolerance of +/. Screw in the two bolts equally until the slip ring is level in the correct position 6. Lower the slip ring over the bowl. Ensure 2 out of 4 facing support brackets are mounted in the table. Lower the slip ring over the bowl 5.0.

com .The bowl should have a clearance towards the cover plate equally divided around the circumference of the bowl.Document number 50005500-MAN-001 Revision .765” (95. www.nov. 6: Assembly Page 58 of 84 3.631 mm) Double lock nut Positioning cover plate NOTE: Use a steel bar to move the cover plate into position.

Document number 50005500-MAN-001 6: Assembly Revision - Page 59 of 84 Hydraulic tubing By-pass & manifold Transit block block pre-pressure signal line www.nov.com .

nov.com .Document number 50005500-MAN-001 Revision . 6: Assembly Page 60 of 84 Page intentionally left blank www.

RST495-3G 7-Trouble shooting REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned. DOCUMENT NUMBER REV 50005500-MAN-001 - www.. Reproduction. This document and the information contained and represented herein is the copyrighted property of NOV. L.com . It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV").P. in whole 4879AP Etten-Leur or in part.nov.

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Pressure may not exceed 70 Psi. Check the pressure of the return line. solves most problems Measure the pressure after the filter on the control station. It is possible to measure the differential pressure over the two nipples. www. If drain line shows higher pressure. If return shows higher pressure. When problems cannot be solved please contact an authorized NOVrepair facility.nov. check if hoses / QD’s are open. Pressure may not exceed 290 Psi.com . carry out the following checks to prevent making loopholes in solving the problem. Check that the hydraulic power supply is providing 3000 Psi (see dwg 204801). Check the pressure of the drain line. check if hoses / QD’s are open. Check if filter indicator is green. WARNING: Make sure the pressure line valve is fully opened before presurising the control station Initial checks. Document number 50005500-MAN-001 7: Trouble shooting Revision - Page 63 of 84 Trouble shooting Prior to trouble shooting a problematic Rotary Support Table.

nov.500 NO Set PC1 to 2. Problem solved? NO Adjust PC1 Check pressure on PG1>2. PS not working at all. NO Probably slip ring mal functioning.500 psi (17. working properly. Replaced check valve (flushing noise worn/damaged seals. Remove top cover RST NO The problem is likely to be a Any hydraulic leakage visible? YES problem with the PS itself. by using by-pass hoses YES RST-frame. Is speed setting Set to 0 rpm is set to 0 rpm. 7: Trouble shooting Page 64 of 84 PS not operating properly while using the slip ring.200 Kpa) Kpa). Re-adjust / check interlock YES valve. Problem position operation solved? NO Check slip ring seals of by-pass Problem likely to be inside slip ring.Document number 50005500-MAN-001 Revision . NO Fully open YES Set handle Check if flush handle to normal is set to normal Check QD conditions. Interlock still active! Check drain YES pressure and re-setting of speed valve Is pressure on PG8 < 100 psi (690 NO (decreasing torque setting will Kpa) temporally override speed valve malfunctioning. NO Is linear lock present? NO Engage linear lock YES NO YES Set PS to neutral. probably slip ring and closing the by-pass valves seals not functioning OR by- (3pc).200 Kpa) open. www. Problem solved? solved? NO NO Contact your nearest NOV repair facility. Check flushing valve is set to Switch PS to set / open slips not normal operation. YES Check pressure on PG1 = 2. PS operating slowly. Check also when operating PS). Check / clean pilot to close Perform pressure test.500 psi Check if by-pass valves are fully (17. Problem the PLC interlocks. PS working properly? NO pass manifold malfunctioning.200 psi (17.com . Please refer to PS users manual.

com . Problem solved ? www. Document number 50005500-MAN-001 7: Trouble shooting Revision - Page 65 of 84 Seal leakage detected Close the ball valves to isolate the slip ring. Detect which rings are leaking OK (bypassing fluid). Exchange seals.nov.

Repair or replace No Check if grease is Yes Replace / repair damaged lost elsewhere in system (damaged hoses / tubes. No Check signals + valve. If no signal Yes OK check software.com . Problem solved ? No Solenoid (E16) is not Is the pump Yes working properly or pump functioning ? broken. 7: Trouble shooting Page 66 of 84 The RST-greasing system does not provide grease to the greasing points. No Contact your nearest NOV repair facility. grease reservoir.nov. devider block is malfunctioning. solve reason of rupture and replace disk. Refill reservoir and check Check grease Yes status of rupture disk of reservoir. If Empty ? ruptured. tubes. www. hoses ?) No Check if grease Yes Replace / repair block.Document number 50005500-MAN-001 Revision .

Document number 50005500-MAN-001 7: Trouble shooting Revision - Page 67 of 84 The PS greasing system does not provide grease to the greasing points. hoses ?) No Contact your nearest NOV repair facility. Problem solved ? No Solenoid E18 and/or 19 is Is the pump Yes not working properly or functioning ? pump broken. If no signal Yes OK check software. tubes. www. Repair or replace No Check if grease is Yes Replace / repair damaged lost elsewhere in system (damaged hoses / tubes. Refill Empty ? No Check signals + valve.com .nov. Check grease Yes reservoir.

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P. L. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. in whole 4879AP Etten-Leur or in part. Reproduction. This document and the information contained and represented herein is the copyrighted property of NOV. RST495-3G 8-Appendixes REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco.com ..nov. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. DOCUMENT NUMBER REV 50005500-MAN-001 - www.

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selection and erection EN60079-17:2010: Explosive atmospheres .Part 1: General requirements EN60079-0:2010: Explosive atmospheres .Part 10-1: Classification of areas .General rules and safety requirements for systems and their components EN 1127-1: Explosive atmospheres .Explosive gas atmospheres EN60079-14:2010: Explosive atmospheres .General requirements EN60079-10:2010: Explosive atmospheres .Risk assessment and risk reduction EN ISO 4413:2010: Hydraulic fluid power .com .Part 0: Equipment .Part 14: Electrical installations design.Part 17: Electrical installations inspection and maintenance 94/9/EC (Equipment and protective systems intended for use in potentially explosive atmospheres) 2006/42/EC (Machinery Directive).General principles for design . hard hat etc  Follow instructions as stated in the manual  Have knowledge of rig procedures  Must have been instructed for safe use of the RST www.Electrical equipment of machines .Part 1: Basic concepts and methodology EN 13463-1: 2009 Non-electrical equipment for use in potentially explosive atmospheres .Explosion prevention and protection . Risk assessment RST + RST Control Station Residual risks In general. Document number 50005500-MAN-001 8:Appendix Revision - Page 71 of 84 Appendix Applicable standards API 7K EN ISO 12100:2010: Safety of machinery .nov.Part 1: Basic method and requirements) EN 13463-5: 2011 Non-electrical equipment intended for use in potentially explosive atmospheres .Part 5: Protection by constructional safety 'c' EN-IEC60204-1:2006/C11:2010 Safety of machinery . crew must:  Wear personal safety protection like safety glasses.

It is recommended to disassemble the tool in a place where drainage for waste fluids is possible. Storage general recommendations  Main unit should be palletized for indoor storage. After the tool is decommissioned. Clean the tool with a steam cleaner. Transport WARNING: Only lift the tool at it’s dedicated lifting points or ears.  For lifting procedures: See TSEL-0191 and this manual.nov. 5. mild steel and several assembled components with undefined consistency or mixtures. The tool can be contaminated with drilling fluids.Document number 50005500-MAN-001 Revision . transport & decommissioning (see also TSEL-0191) NOTE: All exposed. Reception Check the tool immediatelly after reception and re-preserve the tool if needed. it is recommended to disassemble the tool in a place where waste fluids can be contained and properly disposed of. not painted metal surfaces. hydraulic fluids and preservatives. 4. Secure the top safely. WARNING: Any fluids. stainless steel. 70° F (21° C) is recommended. mud and grease are potentially unsafe when in contact with the skin.  Every attempt should be made to avoid wide variations in temperature and high humidity. plastic.  The best way of transporting the tool is in its original crate. Disassemble the tool. 8: Appendix Page 72 of 84 Reception. Bleed off hydraulic oil.  All openings should be covered to prevent water or dust from entering.com . Decommissioning The tool may contain grease. Carry off to proper place for final storage or destruction. storage. 1. are coated with a rust preventative at the factory prior to shipment for transport only. 2. The original crate would be appropriate for indoor/ outdoor storage. 3. steel. Always wear gloves and safety goggles when disassembling the tool.  The preferred environment would be clean and dry at 60°F (16° C) ambient. Use oiled paper and seal the box with plastic to prevent leaking when stored outside. rubbers.. If high humidity is unavoidable. www.

Clamp per inch Torque Torque force Torque Torque force (ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb) Coarse Thread Series.8 19. Max.5 2860 5/16” 18 24 26 3720 17.6 2860 8.7 3720 3/8” 16 43 47 7000 32 35 7000 7/16” 14 67 74 9550 50 55 9550 1/2” 13 105 116 12750 78 87 12750 9/16” 12 143 158 16100 107 118 16100 5/8” 11 209 231 20350 157 173 20350 3/4” 10 361 399 30100 271 299 30100 7/8” 9 570 630 41600 428 473 41600 1” 8 855 945 54500 641 709 54400 1 1/8” 7 1216 1344 68700 912 1008 68700 1 1/4” 7 1729 1911 87200 1297 1433 87200 1 3/8” 6 2261 2499 104000 1696 1874 104000 1 1/2” 6 3002 3318 126500 2252 2489 126500 Tensile Strength = 150. Proof Strength = 120.000 psi www. Clamp per inch Torque Torque force Torque Torque force (ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb) Fine Thread Series. Clamp Min. Max.3189 14.000 psi to 1” dia.7 5220 3/8” 24 48 53 7900 36 39 7900 7/16” 20 76 84 10700 57 63 10700 1/2” 20 114 126 14400 86 95 14400 9/16” 18 162 179 18250 121 134 18250 5/8” 18 228 252 23000 171 189 23000 3/4” 16 399 441 33600 299 331 33600 7/8” 14 627 693 45800 470 520 45800 1” 14 950 1050 59700 713 788 59700 1 1/8” 12 1368 1512 77000 1026 1134 77000 1 1/4” 12 1900 2100 96600 1425 1565 96600 1 3/8” 12 2584 2856 118400 1938 2142 118400 1 1/2” 12 3382 3738 142200 2537 2804 142200 Tensile Strength = 150. UNC 1/4” 20 11. Proof Strength = 120. Threads Min. Max. Clamp Min.8 19.com .nov.6 9. Threads Min.4 12. Document number 50005500-MAN-001 8:Appendix Revision - Page 73 of 84 Torque values Torque values (US) for bolts Bolts Lubricated with Light Bolts lubricated with Anti- Machine Oil seize compound Grade 8 Grade 8 Dia.7 3280 10 11 3280 5/16” 24 24 26 5220 17.000 psi Bolts Lubricated with Light Bolts lubricated with Anti- Machine Oil seize compound Grade 8 Grade 8 Dia. Max.000 psi to 1” dia. UNF 1/4” 28 13.

8 23490 3/8” 24 65.1 100. Max. 8: Appendix Page 74 of 84 Torque values (metric)for bolts Bolts Lubricated with Light Bolts lubricated with Anti- Machine Oil seize compound Grade 8 Grade 8 Min.5 64 32500 43.9 12870 5/16” 18 32.6 42980 68 92.6 35 23490 24.Document number 50005500-MAN-001 Revision .034. Clamp Dia Threads Torque Torque force Torque Torque force meter per inch (Nm) (Nm) (N) (Nm) (Nm) (N) Fine Thread Series.com .6 31500 7/16” 14 91. Max.2 26.5 160 72450 5/8” 11 284 314 91580 213.4 16740 24. UNC 1/4” 20 15.nov.5 17.5 86 48150 1/2” 20 155 171 64800 117 129 64800 9/16” 18 220 239 82130 165 182 82130 5/8” 18 310 343 103500 232 257 103500 3/4” 16 542 600 151200 406 450 151200 7/8” 14 853 943 206100 639 707 206100 1” 14 1292 1428 268650 970 1071 268650 1 1/8” 12 1860 2056 346500 1396 1542 346500 1 1/4” 12 2584 2856 434700 1938 2128 434700 1 3/8” 12 3514 3884 532800 2635 2913 532800 1 1/2” 12 4599 5083 639900 3450 3813 639900 Tensile Strength = 1. Max.5 42980 1/2” 13 143 158 57380 106 118 57380 9/16” 12 195 215 72450 145.14 12870 11. Clamp Min.7 12. Max.6 15 14760 5/16” 24 32.6 35. UNF 1/4” 28 18.214KPa to 1” dia.2 26.5 235 91580 3/4” 10 491 542 135450 368 407 135450 7/8” 9 775 857 187200 582 643 187200 1” 8 1163 1285 245250 872 965 245250 1 1/8” 7 1654 1828 309150 1240 1370 309150 1 1/4” 7 2351 2598 382400 1764 1949 392400 1 3/8” 6 3075 3398 468000 2306 2549 468000 1 1/2” 6 4082 4512 569250 3062 3385 569250 Bolts Lubricated with Light Bolts lubricated with Anti- Machine Oil seize compound Grade 8 Grade 8 Min.1 20 14760 13. Clamp Dia Threads Torque Torque force Torque Torque force meter per inch (Nm) (Nm) (N) (Nm) (Nm) (N) Coarse Thread Series. Clamp Min. Proof Strength = 827.8 16740 3/8” 16 58.3 72 35550 49 53 35550 7/16” 20 103 114 48150 77.5 47.370 kPa www.

nov. Uncertainty KWA = 2 dB. The declared sound power levels are: Frequency 31. www. Document number 50005500-MAN-001 8:Appendix Revision - Page 75 of 84 Noise measurements The declared sound power levels according to ISO 4871 of the NOV RST and the control station are based on sound intensity measurements according to ISO 9614-2 'Acoustics -Determination of sound power levels of noise sources using sound intensity' with engineering accuracy.5 63 125 250 500 1000 2000 4000 8000 Total in dB(A) RST total 31 37 72 74 76 72 73 77 63 82 RST topside only 29 34 70 69 70 64 65 72 57 77 CS 39 35 58 65 63 59 55 -52 53 68 A-weighted sound power level SWL in dB(A) (re: 10e-12 W) of RST at 5 rpm.com .

com .nov. 8: Appendix Page 76 of 84 Page intentionally left blank www.Document number 50005500-MAN-001 Revision .

com . DOCUMENT NUMBER REV 50005500-MAN-001 - www.P.nov. This document and the information contained and represented herein is the copyrighted property of NOV. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). RST495-3G 9-Spare parts REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco. Reproduction. in whole 4879AP Etten-Leur or in part. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. L. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned..

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com .grease. quick disconnect/ in 1 55908-4-4 Valved coupler. quick disconnect/ in 4 55908-6-6 Valved coupler.nov. 1 59000246 Proportional pressure cartridge. quick disconnect/ i 2 56408-20-C Pin. quick disconnect/in 2 55908-8-8 Valved coupler. Document number 50005500-MAN-001 9: Spare Parts Revision - Page 79 of 84 Spare parts Commissioning spares 50005500-11 Part number Part Description Qty 59000093-495 Mud seal for RST top cover 1 979975-606 O-ring core 1 59000067-495 Port seal for RST495 slip ring 3 59000206-495 Top and bottom seal RST495 2 979925-1 Atos electronic driver 1 979925-2 Atos electronic driver 1 59000302-495 V-type slip ring MUD seal 1 112554-D2 Atos 4/2 single solenoid valve 1 112554-J2 4/3 solenoid valve EEXD 1 59000047 Hydraulic operated 3/2" valve 1 59000245 Proportional directional valve. 1 93939-1 Inductive proximity sensor 1 94537-130N Sun pilot to close check valve 1 Operational spares 50005500-12 Part number Part Description Qty 202399-495 Hose set PS30 to RST49. quick disconnect in 4 55909-8-8 Valved nipple. modified 4 55909-4-4 Valved nipple. quick disconnect in 1 55909-6-6 Valved nipple.straight 5 202707 Nut with lock wire hole 8 202707-1 Nut with lock wire hole 4 980473-10 Hoist swivel ring ADB.5 1 979975-606 O-ring core 1 59000093-495 MUD SEAL FOR RST TOPCOVER 1 50004973 Slip ring adjustment rod 2 53201 Fitting. clevis stainless 1 59000236-1 Pressure filter replacement 1 www.

CLEVIS STAINLESS. 10. straight /split flange 37' 2 56540-20-16-S Adapter.Document number 50005500-MAN-001 Revision . 1/2 X 2" 1 50005072 Linear lock cover plate 1 50005077 Linear lock latch 1 50005015 Linear lock latchpin 1 RST-consumables Description Qty Part Number Hydraulic Oil Filter 1 59000236-1 www.000 Serie 1 56539-20-16-S Adapter.nov. motor. 2" stroke 1 50005509 Linear lock finger 1 979854-2 Char-lynn hydr. 90' /split flange 37' 2 940090-17 BEARING BALL 130X85X22MM 3 50171-55-P-04 Screw-cap socket head 4 51208-24 Pin. flange 4 50167-50-P04 Screw-cap socket head 8 50171-50-P-04 Screw-cap socket head 8 56408-16-C PIN.com . dowel 4 56541-20 Kit. 9: Spare Parts Page 80 of 84 59000302-495 V-type slip ring MUD seal 1 50004814 Lock cylinder.

DOCUMENT NUMBER REV 10756291-001-MAN - www.P. or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. It is loaned for limited Nijverheidsweg 45 purposes only and remains the property of NOV. in whole 4879AP Etten-Leur or in part. RST495-3G 10-Drawings REFERENCE REFERENCE DESCRIPTION RST495-3G Rotary Support Table This document contains proprietary and confidential information which is VarcoBJ BV the property of National Oilwell Varco. its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). This document and the information contained and represented herein is the copyrighted property of NOV. This Tel: +31-76-5083000 document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000 the use for which it was loaned.nov. Reproduction. L..com .

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Document number 10756291-001-MAN 10: Drawings Revision - Page 83 of 84 Drawings MSDS-sheets Factory applied grease.com . hydraulic fluid & preservatives MSDS grease Autol TOP 2000 MSDS hydraulic fluid Castrol Hyspin AWH-M 32 MSDS preservative Castrol Rustilo DWX-32 MSDS tape Denso Tape Test procedures Number Description TSEL-0205 Commissioning procedure RST TSEL-0191 Preservation and storage procedure PDEL-1093 Lifting and handling procedure Dimensional drawings Number Description 10756296-GAD Dimensional drawing RST 495 10756299-GAD Dimensional drawing control station configuration DD-50004899 Optional: Flow control manifold General Number Description 10756292-ASM RST 495 assembly 10756297-ASM Ass’y control station RST&PS with grease system 10756300-DIA Electrical wiring diagram control station RST/PS . 10756303-DIA Block diagram 50004975-1 Ass’y slip ring bypass manifold block 50004902 Assembly RST 495 manifold 50004442 Assembly HUK Manifold PS21/30 202752-18 Jumper hose set 50005514-1 Shim bottom plate 50005514-2 Shim top plate 202649-6 Fixating/shim block RST 202649-7 Fixating block RST www.nov. 10756302-DIA Hydraulic schematic control station RST/PS .

10: Drawings Page 84 of 84 Page intentionally left blank www.Document number 10756291-001-MAN Revision .com .nov.

07. 3.autol.no Prepared by Developed/ revised by ApplySørco AS. %. Norway. Eye contact Immediately flush with plenty of water for up to 15 minutes. %vol/vol. Clothes must be washed before re-use. R41.5 % Mineral oil 10 . R38. Remove contaminated clothes and rinse skin thoroughly with water. Postbox 8040. E = Explosive. %wt/wt. if possible). Inhalation Fresh air and rest. Mineral oil contains DMSO<3% and therefor not classified as cancer. ppm. Composition/information on ingredients Component name Identification Classification Contents Zincdialkyldithiophosfate CAS no. N. weight%. F = Very flammable. warmth and fresh air. Xn = Harmful. 4. Identification of the substance/preparation and of the company/undertaking Date issued 21. Contents given in. T = Toxic. EU (Einecs or Elincs number) = European inventory of Existing Commercial Chemical Substances. F+ = Extremly flammable. msds for available for professionel users. O = Oxidizing.no Website www. First-aid measures General Remove affected person from source of contamination. Hazards identification Classification CLP EUH 210 Description of hazard The product has not been classified according to the legislation in force. Provide rest.2010 Product name AUTOL TOP 2000 Use of the substance/preparation Lubricating grease Importer Company name Vedlikehold Industri Produkt AS Postal address Postboks 2003 Postcode N-4392 Place name SANDNES Country Norway Tel +47 51686030 Fax +47 51686031 E-mail mail@v-i-p.AUTOL TOP 2000 Page 1 of 4 SAFETY DATA SHEET AUTOL TOP 2000 1. Skin contact Wash skin with soap and water. N-4068 Stavanger. vol% HH/HF/HE T+ = Very toxic. ppb. mg/m3.: 68649-42-3 Xi.30 % Column headings CAS no. R51/53 < 2. C = Corrosive. = Chemical Abstracts Service. Emergency telephone Poisen informationcentral:+47 22 59 13 00 2. Remove any . Koppholen 6. N = Environmental hazard Component comments Contains in addition component which are not classified. Ingredient name = Name as specified in the substance list (substances that are not included in the substance list must be translated. %vol/wt. Get medical attention if any discomfort continues. Get medical attention if any discomfort continues. Xi = Irritating.

Skin protection (other than of the Wear appropriate clothing to prevent repeated or prolonged skin contact. Handling and storage Handling Wear protective clothing as described in Section 8. Promptly remove any clothing that becomes wet or contaminated. remove containers exposed to heat or cool with water. Carbon monoxide (CO).=TLV Other Information about threshold Adm. Methods for cleaning Absorb with inert. Oil vapour: 50mg/m3 limit values Occupational exposure controls An eye wash bottle must be available at the work site. non-combustible material. Collect spillage in containers. Contact physician if irritation persists. Environmental precautions Do not allow to enter drains. 6. Be aware of slippy floors. damp. dry powder or polar resistant foam. norm: Oil mist: 1 mg/m3. Break-throughtime> 8 hours. Accidental release measures Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet. Wash hands after handling. seal securely and deliver for disposal according to local regulations.: 68649-42-3 Mineral oil Exposure controls Threshold limit values adm. Eye protection Wear approved chemical safety goggles where eye exposure is reasonably probable. 9. Personal protective equipment Fire brigade must use fresh-air helmet. Fire-fighting measures Suitable extinguishing media Water spray. Avoid contact with skin and eyes. sewers or watercourses.AUTOL TOP 2000 Page 2 of 4 contact lenses and open eyes wide apart. Avoid contact with skin and eyes. Respiratory protection Respiratory protection not required. Hand protection For prolonged or repeated skin contact use suitable protective gloves. 7. Exposure controls/personal protection Exposure limit values Component name Identification Value Year Zincdialkyldithiophosfate CAS no. then flush area with water. beware of slippery floors and surfaces. In case of spills. Contaminated rags and cloths must be put in fireproof containers for disposal. If possible. Irritating gases/vapours/fumes of: Carbon dioxide (CO2). carbon dioxide. Storage Closed container. Wash contaminated clothing before reuse. drink or smoke. Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Keep out of reach of children. Original container. 8. hands) Other Information When using do not eat. Improper extinguishing media Water-jet. Nitril. DO NOT INDUCE VOMITING! Get medical attention. Dangerous waste. Ingestion Immediately give a couple of glasses of water or milk. provided the victim is fully conscious. Physical and chemical properties Physical state Paste Odour Characteristic . Avoid sunlight. 5.norm.

AUTOL TOP 2000 Page 3 of 4
Colour Misc. colours
Solubility in water Not soluble.
Specific gravity Value: 0,91-0,95 g/cm3
Comments: 20 C
Melting point/melting range Value: > 145 °C
Flash point Value: > 200 °C

10. Stability and reactivity
Conditions to avoid Avoid heat.
Materials to avoid Strong oxidising substances.
Hazardous decomposition products Fire creates: Carbon monoxide (CO). Carbon dioxide (CO2). Sulphurous gases
(SOx).
Stability Stable under the prescribed storage conditions.

11. Toxicological information
Components' toxicological data
Other information regarding health hazards
Inhalation Vapours irritate the respiratory system, and may cause coughing and
difficulties in breathing.
Skin contact Prolonged contact may cause dryness of the skin.
Eye contact May cause temporary eye irritation.
Ingestion May irritate and cause stomach pain, vomiting and diarrhoea.

12. Ecological information
Components' toxicological data
Other ecological information
Ecotoxicity ,may give unwanted long-time effects i water
Mobility The product has poor water-solubility.
Persistence and degradability The product is not readily biodegradable.
Bioaccumulative potential Will not bio-accumulate.

13. Disposal considerations
EWC waste code EWC: 130205 mineral-based non-chlorinated engine, gear and lubricating oils
Product classified as hazardous Yes
waste
Packaging classified as hazardous No
waste
Specify the appropriate methods of Absorb in vermiculite or dry sand, dispose in licensed special waste.
disposal

14. Transport information
Dangerous goods ADR Status: No
Dangerous goods RID Status: No
Dangerous goods IMDG Status: No
Dangerous goods ICAO/IATA Status: No

15. Regulatory information
Composition on the label Zincdialkyldithiophosfate: < 2,5 %, Mineral oil: 10 - 30 %
EC lable No
R phrases None
S phrases S2 Keep out of the reach of children. S24 Avoid contact with skin. Safety

AUTOL TOP 2000 Page 4 of 4
data sheet available for professional user on request.
Hazard statements EUH 210 Safety data sheet available on request.
Precautionary statements P102 Keep out of reach of children. P262 Do not get in eyes, on skin, or
on clothing.
References (laws/regulations) MSDS is developed/ revised after 1 ATP to CLP. Chemicals (Hazard
Information & Packaging) Regulations. Commission Decision 2000/532/EC as
amended by Decision 2001/118/EC establishing a list of wastes and
hazardous waste pursuant to Council Directive 75/442/EEC on waste and
Directive 91/689/EEC on hazardous waste with amendments. Control of
Pollution (Special Waste Regulations) Act 1980.

16. Other information
List of relevant R phrases (under R38 Irritating to skin.
headings 2 and 3). R41 Risk of serious damage to eyes.
R51/53 Toxic to aquatic organisms, may cause long-term adverseeffects in
the aquatic environment.
Supplier's notes Developed/ revised by ApplySørco AS.
Koppholen 6. Postboks 8040, 4068 Stavanger.
tlf. +47 51639000 webside: www.ApplySorco.no Quality assured by SØRCO
AS etter 1 ATP til CLP.
Responsible for safety data sheet Sørco AS

Product Data Castrol Hyspin AWH-M
High viscosity index anti-wear hydraulic oils

Description

The Castrol HyspinTM AWH-M hydraulic oil range of shear stable high viscosity index lubricants are based on the latest
stabilised zinc additive technology.

Application

Hyspin AWH-M contains a shear stable additive system which helps maintain the viscosity characteristics of
the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables
the product to be used in very cold environments. It exhibits excellent corrosion and wear protection as well as
outstanding thermal and oxidative stability. In addition, Hyspin AWH-M has excellent hydrolytic stability and separates
rapidly from water contamination upon standing.

Applications include:
• Outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start
up conditions and high temperature continuous running. Examples include off-highway and marine applications.
• Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with
temperature. Examples include precision machine tools.
• The Hyspin AWH-M range is fully compatible with elastomer materials commonly used for static and dynamic seals,
such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin AWH-M is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin AWH-M grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Bosch Rexroth RE07075/RE90220

Advantages

• High viscosity index and low pour point enables the product to be used over a wide temperature range, with good
shear stability which means no excessive loss in viscosity due to mechanical shearing.
• Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to
unscheduled maintenance and savings from replacement part costs.
• Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and
increased equipment reliability.
• Good filterability gives a cleaner system with less frequent filter changes.

Pass Pass Pass Pass Pass Pass Distilled water) ASTM D665A Rust Test (24 hrs ISO 7210/ . .V. version 1.09 13.88 0. IL 60563 Tel: (877) 641 1600 Fax: (877) 648 9801 www. 150 West Warrenville Road. be affected by changes in the blend formulation occurring subsequent to the date of printing.01 ASTM D445 ISO 2909/ Viscosity Index . Material Safety Data Sheets are available for all Castrol Ltd products. such information may.83 6. 605 3E Naperville.88 0. Castrol Hyspin AWH-M 02. 20 20 @ 82°C ASTM D1401 ISO 9120/ Air Release Value Mins 4 4 8 8 12 24 ASTM D3427 FZG fail stage ISO 14635-1/ .V. PMCC °C 160 200 220 220 220 220 ASTM D93 ISO 6247/ Foam Seq I mls 20/0 20/0 20/0 20/0 20/0 20/0 ASTM D892 Water Separability ISO 6614/ Mins 5 10 15 15 . - @ 54°C ASTM D1401 Water Separability ISO 6614/ Mins .V. 9.com/industrial .88 0. >150 >150 >150 >140 >130 >130 ASTM 2270 ISO 3016/ Pour Point °C/°F <-51/<60 -45/-49 -42 /-44 -36/-33 -30/-22 -30/-22 ASTM D97 ISO 2592/ Flash Point.45 18.89 ASTM D4052 ISO 3104/ K.2006.10. Castrol Industrial North America Inc. . 11 12 12 12 12 (A8. COC °C/°F 205/401 210/411 215/419 226/440 226/440 232/450 ASTM D92 ISO 2719/ Flash Point. . However. . @ 100°C mm /s 3.32 11. @ 40°C mm2/s 15 32 46 68 100 150 ASTM D445 ISO 3104/ 2 K.castrol. All reasonable care has been taken to ensure that the information contained in this publication is accurate as of the date of printing.88 0. Typical characteristics Test Method Units AWH-M 15 AWH-M 32 AWH-M 46 AWH-M 68 AWH-M 100 AWH-M 150 ISO Viscosity Grade . 15 32 46 68 100 150 ISO 12185/ Density @ 15°C g/ml 0.0 Castrol Hyspin AWH-M and the Castrol logo are trademarks of Castrol Limited. . Pass Pass Pass Pass Pass Pass Synthetic sea water) ASTM D665B K. @ 100°C after DIN 51350 T6 % . safe handling and disposal of a product.3/90) DIN 51354 Rust Test (24 hrs ISO 7210/ . nevertheless. The MSDS must be consulted for appropriate information regarding storage. - 4 hours KRL loss Subject to usual manufacturing tolerances.89 0.41 8. . .5 .

EYE CONTACT: Wash thoroughly with plenty of water.MSDS Material Safety Data Sheet – Denso Tape Page 1 of 3 Issue: March 6. If irritation persists seek medical advice. IDENTIFICATION OF THE SUBSTANCE / PREPARATION & COMPANY PRODUCT NAME: DENSO TAPE RECOMMENDED USE: ANTI-CORROSION COATING MANUFACTURER’S NAME: DENSO (AUSTRALIA) PTY LTD REGULAR TELEPHONE NUMBER: 03 9356 7600 EMERGENCY TELEPHONE NUMBER: 03 9356 7617 FACSIMILE NUMBER: 03 9387 6973 ADDRESS: 411-413 Victoria Street BRUNSWICK VICTORIA 3056 2. 2005 1. DO NOT USE: Water Jet. Ref: Denso . OTHER: May produce toxic fumes of carbon monoxide if burning. FIRST AID MEASURES SKIN CONTACT: Wash with soap and water. water fog. chemical foam. dry powder. INHALATION: Not considered hazardous except in fires. . INGESTION: Seek medical advice. PROTECTIVE EQUIPMENT: Self-contained breathing apparatus may be needed for large fires. See sections 5 & 10. THIS SHEET TO BE SHOWN TO EMERGENCY / MEDICAL STAFF 5. HAZARDOUS IDENTIFICATION This product is not classified as hazardous under the terms of NOHSC:1008 (2004) or as dangerous goods according to the ADG Code. FIRE FIGHTING MEASURES EXTINGUISHING MEDIA: Carbon dioxide. 3. COMPOSITION / INFORMATION ON INGREDIENTS PRODUCT RISK CONCENTRATION RISK PHRASE CAS № CONTAINS SYMBOL (W/W) NO INGREDIENTS CLASSIFIED AS HAZARDOUS/DANGEROUS 4.

PHYSICAL & CHEMICAL PROPERTIES Green/Brown waxy APPEARANCE: adhesive with a fabric FLASH POINT: Over 180°C carrier. 7. INSTABILITY: INCOMPATIBILITY: With aromatic solvents. carbon dioxide/monoxide. RESPIRATORY PROTECTION: Not applicable. PRODUCTS: CONDITIONS CONTRIBUTING TO None known other than fire. Ref: Denso . HAZARDOUS DECOMPOSITION In a fire. ODOUR: Grease. HANDLING & STORAGE Grease resistant gloves should be worn to reduce skin contact. STORAGE: Store away from heat and open flame. HAZARDOUS POLYMERIZATION: . 8.MSDS Material Safety Data Sheet – Denso Tape Page 2 of 3 Issue: March 6. ENVIRONMENTAL Not applicable PRECAUTIONS: Grease from the tape can be absorbed onto cloth. 10. black smoke. EXPLOSION LIMITS: Not applicable % VOLATILE: Nil. SPECIFIC GRAVITY: Not applicable. Contact with eyes should be EYE/FACE PROTECTION: avoided however. Not suitable for use in potable water. STABILITY & REACTIVITY CONDITIONS CONTRIBUTING TO Heat and open flame. earth or other METHOD OF CLEANING: inert substance. Dispose of as in Section 13. SOFTENS & MELTS: 65°C approx. COLOUR: Green/Brown. SKIN PROTECTION: Grease resistant gloves advised. Not normally considered necessary. ACCIDENTAL RELEASE MEASURES Grease resistant gloves should be worn to reduce skin contact. SOLUBILITY IN WATER: Insoluble. Avoid PERSONAL PRECAUTIONS: contact with eyes. OTHER: -- 9. BOILING POINT: Not known. Avoid HANDLING: contact with eyes. 2005 6. sand. EXPOSURE CONTROL / PERSONAL PROTECTION EXPOSURE LIMITS: Not applicable.

15. Every person dealing with the materials referred to herein do so at his/her own risk absolutely and must make independent determination of suitability and completeness of information from all sources to ensure their proper use. ƒ Prolonged or repeated contact with skin can cause irritation. OTHER INFORMATION This information is based on data believed by DENSO (AUSTRALIA) PTY LTD to be accurate at the time of writing but is subject to change without notice. It is given in good faith. CLASS: None. REGULATORY INFORMATION This product is not classified as hazardous under the terms of NOHSC:1008 (2004) or as dangerous goods according to the ADG Code. MAIN RISK: None. SUBSIDIARY RISK: None. completeness or otherwise. 12. PROPER SHIPPING NAME: None. . SPECIAL PRECAUTIONS IN CARRIAGE: None. TOXICOLOGICAL INFORMATION ƒ Contact with eyes may cause irritation. TRANSPORT INFORMATION Not classified as dangerous goods under the terms of the ADG Code.MSDS Material Safety Data Sheet – Denso Tape Page 3 of 3 Issue: March 6. 2005 11. 16. Ref: Denso . ECOLOGICAL INFORMATION ƒ None available. UN №: None. 13. 14. PACKING GROUP: None. DISPOSAL CONSIDERATIONS ƒ Incineration or landfill in accordance with local regulations. but no warrant expressed or implied is made as to its accuracy.

.

100 265-185-4 R10 Xn. Inhalation If inhaled. Clean shoes thoroughly before reuse. Vapours may cause drowsiness and dizziness. Skin contact Immediately wash exposed skin with soap and water. Get medical attention if symptoms appear. 67 N. nose and throat irritation. film forming corrosion preventives and additives. Get medical attention if irritation occurs. Product Name Rustilo DWX 32 Product Code UK-8332 Page: 1/5 Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language ( BUILD 5. Aspiration hazard if swallowed. Inhalation Vapors and aerosol can produce mucous membrane. remove to fresh air. immediately flush eyes with a copious amount of water for at least 15 minutes. Obtain medical attention. Effects and symptoms Eyes May cause eye irritation. Aspiration hazard if swallowed -.harmful or fatal if liquid is aspirated into lungs. Get medical attention if irritation develops. BE-08332 Product Use Rust preventive.) Limited Wakefield House Pipers Way Swindon Wiltshire. do NOT induce vomiting. Never give anything by mouth to an unconscious person. % EINECS / ELINCS. 4. Ingestion If swallowed. Classification Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 . Environmental hazards Toxic to aquatic organisms. Supplier Castrol (U.: +44 (0)1793 486083 EMERGENCY TELEPHONE +44 (0)1793 512712 NUMBER 2. R65 R66. Repeated exposure may cause skin dryness or cracking. R51/53 Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn. Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis. SN3 1RE United Kingdom Tel. Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea. First-aid measures Eye Contact In case of contact. R36 See Section 16 for the full text of the R Phrases declared above * Occupational Exposure Limit(s). Identification of the substance/preparation and of the company/undertaking Product name Rustilo DWX 32 SDS # UK-8332.: +44 (0)1793 512712 Fax. Wash clothing before reuse. are listed in Section 8 3. R20/22 2-(2-Butoxythoxy) ethanol. if available. Hazards identification This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.can enter lungs and cause damage. Vapours may cause drowsiness and dizziness. Human health hazards Harmful: may cause lung damage if swallowed. Chemical name CAS no. Composition/information on ingredients Hydrocarbon solvent.K. May cause long-term adverse effects in the aquatic environment. SAFETY DATA SHEET 1. Remove contaminated clothing and shoes. Residual film: Harmful by inhalation and if swallowed. diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi.0 ) ( ENGLISH ) . Physical/chemical Hazards Flammable. NL-08332.

5. Fire-fighting measures
Extinguishing Media
Suitable In case of fire, use water fog, foam, dry chemical or CO2 extinguisher or spray. This material is toxic to
aquatic organisms. Fire water contaminated with this material must be contained and prevented from
being discharged to any waterway, sewer or drain.
Not Suitable Do not use water jet.
Hazardous decomposition These products are carbon oxides (CO, CO2), sulphur oxides (SO2, SO3, etc.). Some metallic oxides.
products
Unusual fire/explosion Hazards This material is combustible/flammable and is sensitive to fire, heat, and static discharge.
Special fire-fighting procedures None identified.
Protection of fire-fighters Fire fighters should wear self-contained positive pressure breathing apparatus (SCBA) and full turnout
gear. Firefighters' protective clothing will provide limited protection. DO NOT FIGHT FIRE WHEN IT
REACHES MATERIAL. Withdraw from fire and let it burn. Promptly isolate the scene by removing all
persons from the vicinity of the incident if there is a fire. First move people out of line-of-sight of the scene
and away from windows.
Fire Hazards in Presence of Flammable liquid and vapour. Vapour may cause flash fire. Vapours may accumulate in low or confined
Various Substances areas, travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create
fire or explosion hazard.

6. Accidental release measures
Personal Precautions Immediately contact emergency personnel. Eliminate all ignition sources. Keep unnecessary personnel
away. Use suitable protective equipment (Section 8). Follow all fire fighting procedures (Section 5). Do
not touch or walk through spilled material.
Environmental precautions and If emergency personnel are unavailable, contain spilled material. For small spills add absorbent (soil may
cleanup methods be used in the absence of other suitable materials) and use a non-sparking or explosion proof means to
transfer material to a sealed, appropriate container for disposal. For large spills dike spilled material or
otherwise contain material to ensure runoff does not reach a waterway. Place spilled material in an
appropriate container for disposal. Minimize contact of spilled material with soils to prevent runoff to
surface waterways. See Section 13 for Waste Disposal Information.
Personal Protection in Case of a Splash goggles. Full suit. Vapour respirator. Boots. Gloves. A self-contained breathing apparatus
Large Spill should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.

7. Handling and storage
Handling Aspiration hazard if swallowed- can enter lungs and cause damage. Do not ingest. If ingested do not
induce vomiting. Avoid prolonged or repeated contact with skin. Keep container closed. Use only with
adequate ventilation. Keep away from heat, sparks and flame. To avoid fire or explosion, dissipate static
electricity during transfer by earthing and bonding containers and equipment before transferring material.
Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Avoid contact of
spilled material and runoff with soil and surface waterways. Wash thoroughly after handling.
Storage Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container
tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame).

8. Exposure controls/personal protection
Ingredient Name Occupational Exposure Limits
Low boiling point hydrogen treated naphtha (white EH40-OES (United Kingdom (UK)).
spirit) TWA: 600 mg/m3
Highly refined mineral oil EH40-OES (United Kingdom (UK)).
TWA: 5 mg/m3 Form: Oil mist, mineral

STEL: 10 mg/m3 Form: Oil mist, mineral

Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.

Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 2/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )

9. Physical and chemical properties
Autoignition temperature >200 °C
Flash point 40 °C (CLOSED CUP)
Explosion Limits LOWER: 0.6 %
UPPER: 8 %
Colour Brown.
Odour Solvent.
Odour threshold Not available.
Physical state Liquid.
Boiling point / range 150 °C
Density <1 g/cm3
Vapour pressure 2.625 mmHg
Solubility Insoluble in cold water, hot water.
Viscosity kinematic at 40°C: <7 cSt

10. Stability and reactivity
Conditions to Avoid Keep away from sources of ignition.
Incompatibility with Various Reactive with oxidizing agents.
Substances
Hazardous Polymerization Will not occur.

11. Toxicological information

Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).

12. Ecological information
Persistence/degradability Inherently biodegradable
Mobility Volatile. Liquid. Insoluble in water.
Bioaccumulative potential This product may bioaccumulate through food chains in the environment.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.

13. Disposal considerations
Disposal Consideration / Waste Avoid contact of spilled material and runoff with soil and surface waterways. Consult an environmental
information professional to determine if local, regional or national regulations would classify spilled or contaminated
materials as hazardous waste. Use only approved transporters, recyclers, treatment, storage or disposal
facilities.
Hazardous Waste This product is listed as Hazardous by the EU Directive on hazardous waste. Dispose of according to all
national and local applicable regulations.

14. Transport information
International transport regulations

Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information

ADR/RID UN1300 Turpentine substitute 3 III Hazard identification
Classification mixture number
30
3
CEFIC Tremcard Number:
30G35
Hazchem Code
3Y

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 3/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )

ADNR UN1300 Turpentine substitute 3 III -
Classification mixture
3

IMDG UN1300 Turpentine substitute 3 III Emergency Schedules
Classification mixture (EmS)
3-07
3

Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)

IATA UN1300 Turpentine substitute 3 III -
Classification mixture
3

15. Regulatory information
Label Requirements
Hazard symbol(s)

Indication of Danger Harmful Dangerous for
the environment.
Risk Phrases R10- Flammable.
R65- Harmful: may cause lung damage if swallowed.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Safety Phrases S23- Do not breathe vapour or spray.
S24/25- Avoid contact with skin and eyes.
S43- In case of fire, use CO2/dry powder/foam - Never use water..
S51- Use only in well-ventilated areas.
S61- Avoid release to the environment. Refer to special instructions/Safety data sheets.
S62- If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Contains Low boiling point hydrogen treated naphtha (white spirit)
EU Regulations Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC
as amended and adapted.
Other Regulations
Inventories AUSTRALIAN INVENTORY (AICS): Not determined.

CANADA INVENTORY (DSL): Not determined.

CHINA INVENTORY (IECS): Not determined.

EC INVENTORY (EINECS): In compliance.

JAPAN INVENTORY (ENCS): Not determined.

KOREA INVENTORY (ECL): Not determined.

PHILIPPINE INVENTORY (PICCS): Not determined.

US INVENTORY (TSCA): Not determined.

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 4/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )

If you are an employer.Repeated exposure may cause skin dryness or cracking.Irritating to eyes.0 ) ( ENGLISH ) . You should not use the product other than for the stated application or applications without seeking advice from us. it is your duty to tell your employees and others who may be affected of any hazards described in this sheet and of any precautions which should be taken.Harmful: may cause lung damage if swallowed. in section 2 R20/22.Toxic to aquatic organisms.Vapours may cause drowsiness and dizziness. R51/53. Further copies of this Safety Data Sheet may be obtained from Castrol. R66. it is your duty to take all necessary steps to secure that any person handling or using the product is provided with the information in this sheet.16. R67. R36. may cause long-term adverse effects in the aquatic environment. Product Name Rustilo DWX 32 Product Code UK-8332 Page: 5/5 Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language ( BUILD 5.Flammable. Prepared by Product Stewardship Notice to Reader The data and advice given apply when the product is sold for the stated application or applications. HISTORY Date of issue 21/02/2003. Other information Full text of R-phrases appearing R10. The product is not sold as suitable for any other application. Date of previous issue 30/07/2002.Harmful by inhalation and if swallowed. If you have purchased the product for supply to a third party for use at work. R65. Use of the product for applications other than as stated in this sheet may give rise to risks not mentioned in this sheet.

.

: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 1 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.: Shop Order: (Signed for final approval by) (name) (signature) (date) NOV Operator (Signed for final approval by) (name) (signature) (date) Quality Inspector (Signed for final approval by) (name) (signature) (date) NOV Picker (Signed for final approval by) (name) (signature) (date) rd 3 Party Varco BJ B. 4 TEST SPECIFICATION RST495-3G. IN WHOLE OR IN PART.P. . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.V. REPRODUCTION.. L. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. -H & w/out Slipring Configuration: Part Description: Frame assembly Control station Final assembly assembly Part Number: Serial No. Revision: Document No. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.

The Operator performs the initial check/measurement. with either initials or stamp.P. 1. use the remarks sheet if insufficient space by the point in question. Some measurements/checks may require that the Operator and Quality Inspector be simultaneously present.3. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. The Picker visually inspects the finished product. Deviations/waivers to this TSEL must be clearly marked and detailed. Measurements and checks are logged and signed off at the appropriate points as required by the NOV Operator.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 2 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. After shop order is closed and TSEL completed the Cell Quality Inspector send to Document Control who then control and file the TSEL into the document Management System (Pdm Link) 1. 1. L. Revision: Document No.8. 1. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").4. etc.V. TSEL Guide Lines 1.2. prior to the product being delivered to the Warehouse. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. and signs off the applicable box.9. serial number. . REPRODUCTION.5. TSEL stands for Test Specification Etten-Leur. 1. and signs off the applicable box. IN WHOLE OR IN PART. 1. both will sign off the applicable box as required.. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.1. Quality Inspector. heat no. a copy of the completed TSEL will be included in the MRB. Varco BJ B. and signs off the applicable box. All deviations /waivers must be approved and signed off by the Quality Inspector or Engineering representation. 1. with either initials or stamp. If Manufacturing Record Books are part of supply. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. The TSEL describes the essential measurements and checks which need to be performed during and after assembly. The Quality Inspector verifies key measurements & checks performed by the Operator.6. with either initials or stamp.7. The TSEL contains all relevant product information: part number. 1. Picker and if applicable 3rd Party.

IN WHOLE OR IN PART. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.V. Manufacturing Record Book Part numbering and traceability information Description Part number Heat-code/ Vendor Tick box applicable Serial number (DNV/ABS number) Critical Items 50005501-DNV (495) 50005501-ABS (495) Frame 50005801-DNV (495-H) 50005801-ABS (495-H) 50004963 (slipring) Bowl 50005019 (w/out slipring) Bearing 59000207-495 50004975-1 (slipring) By-pass manifold N/A (w/out slipring) Manifold RST 50004902 Manifold PS 50004442 980473-10 (standard) Hoist swivel 980473-2 (special) 980473-10 (standard) Hoist swivel 980473-2 (special) 980473-10 (standard) Hoist swivel 980473-2 (special) 980473-10 (standard) Hoist swivel 980473-2 (special) Varco BJ B. . OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 3 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. L. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. 2. REPRODUCTION. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").P. Revision: Document No.

slips up 83095-1 signal.P. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.S. . slips 83095-1 low pressure signal. E12 Pressure switch.V. E13 Pressure transmitter. L.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 4 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. E11 Pressure switch.). PTE J-Box (Eexe). Revision: Document No. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. Tubing 1” tube A port 50005510-1 left motor 1” tube B port 50005510-2 left motor 1” tube A port 50005510-3 center motor 1” tube B port 50005510-4 center motor 1” tube A port 50005510-5 right motor 1” tube B port 50005510-6 right motor Ex components Pressure switch. RST control 50004679 station J-Box (I. IN WHOLE OR IN PART. 30156355-4 RST torque read out. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. REPRODUCTION. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. RST control 50004918-1 station Varco BJ B. slips 83095-1 set signal. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV")..

Check for a smooth functioning of the linear lock. See picture 1.8. . 3. Check if the latch/lock of the linear lock works properly. 3. 3. Check if the dowel pins for assembly of the motorplates are correctly installed. Revision: Document No. PICTURE 1 Varco BJ B. Check if the cylinder housing protection rings are mounted.V. ASSEMBLY Operator Quality inspector rd 3 Party FRAME (w/out topcover) & CONTROL STATION 3. 3. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. REPRODUCTION..1.P. Prior to assemble the bowl in the RST. 3. Check if the grease block (under right motor plate) is lock wired. Skip 3.4.5. Check if the dowel pins do not protrude outside the groove.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 5 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.7. Prior to assemble the seals into slipring. check for damages and roughness of the sealing surface. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV")..2. (between motors and drive gears) 3.10 for RST 495 w/out Slipring. 3.8 to 3.3.6. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. L. Initials required 3. IN WHOLE OR IN PART.

: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 6 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. 3.Main bearing 3.P. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. Prior to assemble the seals into the slipring.9. IN WHOLE OR IN PART. L.2. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").12. Verify the adjustment of the proximity sensors. heigt of 3.63mm) Ref : 3. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. The space between sensor and object has to be between the 2 and 3 mm. Revision: Document No.Lock 3.10. If not.Drive gear/outer bearing Varco BJ B.25mm) at shown Ref. 3. 3.1.01” (0.. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. When applying grease to the greasing points.11.12. See picture 1.3. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. buff the surface. Check if all greasing points are greased sufficiently. Check if slipring is mounted level within a tolerance of +/- 0. Verify if the top and bottom grooves (backside) are smooth. Initials required Quality Operator inspector 3rd Party 3. REPRODUCTION. .12. grease shall visually come out from in between the rotating parts or after loosening the coupling at the grease points.12.765” (95.V.

15.4. IN WHOLE OR IN PART. Check that all parts are present and assembled in accordance with the drawings.Part number 3.Serial number 3.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 7 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. Revision: Document No. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.API markings 3. tab washers. . ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").3.15. Check whether all bolts are on torque and secured by lock wire. Initials required Quality Operator rd inspector 3 Party 3. 3. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. legibility and verify with shop order.6.15.7.5. Check marking on presence.15.15.API markings 3.15. REPRODUCTION.. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.13. 3. loctite or cotter pins in accordance with the drawings.2.14. Frame 3.1.Serial number 3.15.ATEX markings Varco BJ B. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.V. L.15.P.15.8.Part number 3.ATEX markings Control station 3.

Verify pressure settings. Verify hoses between RST frame and Control station are connected according schematic.4. RST Counter Clockwise direction 4. Used calibrated pressure gauge: ______________ Used calibrated Flow tube: ______________ 4.5% or maximal 50 psi [3. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.3. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.2. 4. Pressure test RST and control station on 1. Increase pressure up to Clockwise direction 4500 psi [310 bar] pressure and check for visual leakage 4.2. Revision: Document No.. 4. .1. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. Initials required 4. HYDRAULIC TESTS Operator Quality rd inspector 3 Party Hydraulic checks should be performed using calibrated Pressure and Flow measuring devices.2. Settings may deviate for +/. GA.V. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.2. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IN WHOLE OR IN PART. DWG: _______________________________ DIA.2.3. Re-install RST relief valve PC3.4.1. DWG: _______________________________ Varco BJ B. REPRODUCTION. except for maximum settings. Power slips circuit 4. L.5 times maximum system inlet pressures of 3000psi.5 bar] for low settings. See project specific GA & hydraulic diagram drawings for positions and values. Remove RST relief valve PC3 and slowly lock RST in CW or CCW direction. RST Clockwise direction 4.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 8 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.P. Locks circuit 4.2.

Maximum pressure for PS-21/30: 4.5.Pressure switch (NO) for slips up indication: 4. PS1 .4.Pressure switch (NC) for low pressure alarm: 4. REPRODUCTION.1. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.5.4. PC2 .1 to 4. PC4 .Max. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. PC1 . IN WHOLE OR IN PART.4.7. Initials required Quality rd Operator inspector 3 Party 4. Closed in pressure will be monitored for 3 minutes and pressure may decrease for 300 psi [21 Bar] max. To perform test a ball valve assy must be placed in each applicable pressure line. Pressure will be applied and valve closed.4. 4. PS3 . Each port to be pressure tested separately for 3 minutes at 2500 psi [172 Bar]. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). .3 for RST 605 w/out Slipring.6.Pressure setting hydraulic interlock: 4. L.6.4.4.6. PC5 . Pressure test Slipring to check slipring seals conditions.. PC3 .4.8. system pressure relief valve for RST: 4. Revision: Document No. PS2 .Pressure setting flushing: 4.4. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.9.Pressure switch (NO) for slips set indication: 4.3.6.2.V.4. Varco BJ B.Pressure setting slipring signal port: 4.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria for RST495(-) 9 of 17 Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.Pressure setting for hydraulic lock: 4. PC6 .4.P. Skip item 4.

4.2.8. ______psi ______Bar 4. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. deviation +200 psi [14 Bar] Stalling point will be approx.8. Clockwise stalling point: pressure: ______psi ______Bar 4.2.3. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. Slips set port (A1): pressure after 3 min. Starting point nominal value 500 psi [34. . 10-25% lower than starting point. This value is required to set zero point for torque read-out. Counter clockwise starting point: pressure: ______psi ______Bar 4. REPRODUCTION. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. Pressure will be set to 100% and decreased again until rotations stops (Stalling point). IN WHOLE OR IN PART. Slips up port (B1): pressure after 3 min.V. ______psi ______Bar 4.6.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 10 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.1.5 Bar]..1.3. ______psi ______Bar 4. Initials required Quality rd Operator inspector 3 Party 4.1 to 4. Signal port (S1): pressure after 3 min. To perform test speed setting will be set 50% or up and torque will be increased slowly until rotation starts (Starting point).8. L.6. Skip item 4.6.7.4 for RST 495 w/out Slipring.8. Revision: Document No.8.8. Friction test to determine start/stalling point for RST rotation.4. 4. Clockwise starting point: pressure: ______psi ______Bar 4.8. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). Counter clockwise stalling point: pressure: ______psi ______Bar Varco BJ B. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.P.

Slips set pressure switch only pressurized 5.10. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. interlock should drain slipring ports Varco BJ B.3.1. Rotate Clockwise 5.1.1.5.1. Revision: Document No.Control slips set 5.V. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").11.1. Slips up pressure switch only pressurized 5.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 11 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.. Control Free Rotate. .Control slips set and start rotate.1.7.1. Control Linear lock 5.1. applied pressure on motors should drain off 5. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.1. Verify lock closed proximity sensor feed-back 5.9. Control slips up and start rotate.12. REPRODUCTION. IN WHOLE OR IN PART.1. L. Verify speed proximity sensor feed-back 5.4. interlock should drain slipring ports 5.6. FUNCTIONING Quality rd Operator inspector 3 Party 5.P.8.1. Initials required 5. Control slips up 5. 5.1.1. Rotate Counter Clockwise 5. Function test To perform test PS-21/30 or PS actuator needs to be installed.2.1.

1.2.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 12 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. Applied Flow 15gpm [57 liter]: Measured speed: ________ rpm.2. 5. Varco BJ B. 5. Applied Flow 60gpm [227 liter]: Measured speed: ________ rpm.6..Operate RST grease unit. Clockwise direction: 5. REPRODUCTION. Applied Flow 115gpm [435 liter]: Measured speed: ________ rpm. Applied Flow 15gpm [57 liter]: Measured speed: ________ rpm.2. L. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.2. Speed vs. 5. . 5. set PS in UP and SET position and switch neutral prior to flushing. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). 5. Applied Flow 115gpm [435liter]: Measured speed: ________ rpm.3.0 (page 8) Torque setting must be 50% or up. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. Counter Clockwise direction: 5.Flushing.2.1.14.1.2. 5. flow check Measure speed versus flow characteristics.13. verify grease is pumped 5.V.2. The measured values shall be marked/compared with the values given in graph 1. Revision: Document No.4. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.2. Allowable deviation on theoretical speeds +/. Verify values with graph. IN WHOLE OR IN PART.5. Applied Flow 60gpm [227 liter]: Measured speed: ________ rpm. Initials required Quality rd Operator inspector 3 Party 5.2. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.P.5 rpm.7.1.

0 0 57 114 170 227 284 341 397 435 Liter 0 15 30 45 60 75 90 105 115 GPM Flow 5.0 14.. Measurement will be performed on test frame using special torque adapter. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. By increasing the pressure to motors in steps of 500 psi [34. Allowed deviation on theoretical torque +/.0 2. Revision: Document No. Varco BJ B. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). Pressure check.0 6. net. L. 1.0 Speed Graph 16.0 0.0 12.5 Bar] the pull will be measured via load cell. Torque check to determine max.3.P. Torque vs.0 4. torque output and graph characteristic.V.0 10.0 (page 8). OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. IN WHOLE OR IN PART.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 13 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.4500 FtLbs [6. Speed setting during test must be 50% or up. REPRODUCTION. The measured values shall be marked/compared with the values given in graph 2.1 KNm].0 Speed [RPM] 8. The torque frame will be connected to fixed point on test frame with a pull line including a 10 mTon load cell.

IN WHOLE OR IN PART.356] 500 1000 1500 2000 2500 3000 Varco BJ B. see table below.9703 84 0. Revision: Document No. Start the test in Clockwise direction: Strengthen pull line and achieve close to 90 degree angle to start. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.1. REPRODUCTION. L.9945 74 0.9848 88 0. The actual torque output will be calculated according following formula: T=Fca*9137*F ..Fca = correction factor for angle correction. . Measure the actual angle between load cell centerline and torque arm. .9994 78 0.V.3. . Angle correction factor: Angle in Fca Angle in Fca degrees degrees 90 1 80 0.P. Applied Load cell (F) Calculated (T) torque in [Nm] pressure [psi] read-out [mTon] torque in [Ftlbs] [Ftlbs * 1. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.9903 72 0.9976 76 0.9613 82 0. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").9781 86 0. .: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 14 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.T = torque in FtLbs.9137 = conversion factor for torque adapter arm length and load cell read out conversion to Lbs.F = measured load on load cell in mTon. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.9511 5. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. Angle: _____degree => Fc correction factor ______.

1.2. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.V.. Applied Load cell (F) Calculated (T) torque in [Nm] pressure [psi] read-out [mTon] torque in [Ftlbs] [Ftlbs * 1. .1.3. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 15 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. L. Initials required Quality rd Operator inspector 3 Party 5. Start the test in Counter Clockwise direction: Angle: _____degree => Fc correction factor ______.3. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.P.1. Verify values with graph.2. 2. REPRODUCTION. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.356] 500 1000 1500 2000 2500 3000 5. 5.0 Torque Graph 70000 60000 50000 40000 Torque Torque in FtLbs 30000 20000 10000 0 34 69 103 138 172 207 Bar 500 1000 1500 2000 2500 3000 psi Pressure Varco BJ B.3. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IN WHOLE OR IN PART. Verify values with graph. Revision: Document No.

IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. see Page 15. Revision: Document No.V.2. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). Initials required 6.1. Noise test Standard noise level report for RST’s. performed by Sonus. 6. REPRODUCTION. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. IN WHOLE OR IN PART. Oil cleanness test.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 16 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. Use the tapped oil for an oil clean test and verify it is as a minimum: SAE AS 4059 Class 9 ISO 4406: 1999 Class 19/17/14 NAS 1638 Class 8 NAS class: _______________ ISO class: _______________ Attach sample receipt Varco BJ B. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. Info Info Info Report number 04022..P. . MISCELLANEOUS TESTS Quality rd Operator inspector 3 Party 6. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. L.

OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. L.P. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). REPRODUCTION. Revision: Document No. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.V. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.Varco BJ B. IN WHOLE OR IN PART.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 17 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. .

1. Finalize assembly. Punch list: # Ref. 7.. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. w/out slipring).7.P. Verify that all warning. mud seal and all covers. By-pass hatch. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. GENERAL CHECK FINAL ASSEMBLY 7. mount topcover. Finalize PDEL-1060 (RST 495-3G-F). REPRODUCTION. LOOSE ACCESSORIES TO BE PICKED WITH ASSEMBLY 8.3.2. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. 7.6. Finalize TSEL-0191. Revision: Document No. PDEL-1073 (RST 495-3G. P/N-50004983 or 50004984. 7.: Description: Sheet: Nijverheidsweg 45 TSEL- 4879 AP Etten-Leur The Netherlands Tel: +31-76-5083000 B 0205 Inspection criteria 18 of 17 for RST495(-) Fax: +31-76-5046000 ECR 00009813 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.V. (Weight frame) 7. Finalize PDEL-1030 (Weight control station) 8. . Initials required Quality Operator inspector 3rd Party 7.5. PDEL-1061 (RST 495-3G). L.Item Description Cleared Date Signature number by 1 2 3 4 5 6 7 8 Varco BJ B.4. 9. Verify/complete the traceability information table. name and information plates have been placed. ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IN WHOLE OR IN PART. QTY 1. (Preservation) 7. Check that the nameplate is correctly marked.1. 7. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.

of National Oilwell Varco.com © Copyright National Oilwell Varco . This document is to be returned to National Oilwell Varco upon request and in Phone +31 76 508 3000 any event upon completion of the use for which it was Fax +31 76 5046000 loaned. or use of this design or distribution of this information The Netherlands to others is not permitted without the express written 4879 AP Etten-Leur consent of National Oilwell Varco.com .nov. Reproduction. in whole or in 4870 AA Etten-Leur part. it is loaned for limited purposes only and remains the property Nijverheidsweg 45.2008 DOCUMENT NUMBER REV TSEL-0191 B www. RST.nov. Rotary Support Table Preservation & Storage SERIAL NUMBER:_______________________________ SHOP ORDER:__________________________________ WITNESS by: ___________________________________ _______________________________________________ WITNESS DATE + SIGNATURE: ____________________ _______________________________________________ REMARKS: _____________________________________ _______________________________________________ _______________________________________________ REFERENCE REFERENCE DESCRIPTION Keep original with RST RST Rotary Support Table 2 paper copies to Document This document contains proprietary and confidential Varco BJ BV Control Department information which belongs to National Oilwell Varco. www.

com .2013 See change description A 03. Document number TSEL-0191 Revision B Page 2 of 12 REVISION HISTORY B 13.mm.2012 See change description . First issue A Project comments added. Handling removed and new handling procedure established B Name colums removed www. 06. boxing data.12.02.yyyy) Reason for issue CHANGE DESCRIPTION Revision Change description .nov.g.09.2011 First issue Rev Date (dd. e. specific RST495. etc.

............... 7 5 PRESERVATION SPECIFICATION RECORDS ............................................................... 9 7 DE-PRESERVATION ....... RE-PRESERVATION & STORAGE ........................................ 5 2............2 Customer Procedure for Re-preservation ...................................................................................2..........................................2 Installation period ................. 7 3..........3 Customer Procedure for Storage ........................................................................................2.............................................................................................. 7 4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT): ................. 4 1..2 Definition ............................ 4 1................................................................................................................................................................................................. 4 1.............................................................................................. 10 7................................. 5 2........... Document number TSEL-0191 Revision B Page 3 of 12 TABLE OF CONTENTS 1 INTRODUCTION ............................ 11 www.........................................................................................................................................1............. ......................................... 7 3.........2 Long term storage..........................................................................1 Customer Procedure for long term preservation ................................ 6 3 INSTALLATION ..........................1 Customer Procedure for de-preservation ........3 Procedure ................1 Welding ................................ 10 8 PRESERVATION LABEL ............................1 Purpose........................................................................2.................................. 5 2..........nov.......1 Shop-Preservation during manufacturing...... 5 2............................. 5 2... 4 1................................. .............. 8 6 PRESERVATION CHECKS RECORDS ....com ...............................4 Safety ........................................................ 4 2 SHOP-PRESERVATION...................................................................................................................

 Preservation record: The Preservation log + the log of any Re-preservation carried out. Document number TSEL-0191 Revision B Page 4 of 12 1 INTRODUCTION 1.  The original document shall be filed in the DATA book at manufacturers Document Control Dept. ensuring availability at receipt of the RST. All the outlined procedures in this Preservation Record shall be governing for the entire period from manufacturing until installation.  The Preservation record shall be filled in by assembly-crew. 1. a copy of this document must be attached to the RST and Dispatch Dossier (R01). 1. www. The label reflects the most recent preservation work carried out.  Prior to shipment from manufacturer’s plant. Personnel performing this type of work should be wearing personnel protection equipment.1 Purpose The purpose of this procedure is to provide information involving preservation of the RST. re-preservation and de-preservation may involve usage of solvents that may be harmful.4 Safety  WARNING: Shop-Preservation.2 Definition  Shop-Preservation: Preservation in the manufacturer’s plant during final assembly and before transport. any preservation action must be logged in the preservation-log.  Re-preservation: Any preservation carried out AFTER Shop-Preservation. 1.  Prior to shipment from manufacturer’s plant.nov.com .3 Procedure  This document must be kept with the RST at final assembly.  Preservation period: The period AFTER shipping the RST from manufacturer’s plant.  De-preservation: Removal of any preservative materials.  Preservation label: The label attached to the RST to be filled in when preservation activities are carried out. PURCHASERS RESPONSIBILITY:  After shipment. a Preservation label shall be attached to the RST.

2 Long term storage.  All non-terminated cable ends shall be fitted with shrinking shroud. If the Denso tape oil/grease vaporizes the result is corrosion underneath the tape. 2. They shall be checked for damage of the Denso tape. The Denso tape must not be allowed to dry. Replace the Denso tape or add oil/grease to the tape if necessarily. as well as any extended rod end are covered with Denso tape to avoid corrosion. The RST and Control Station leave the factory in undamaged and new condition. Any anomaly shall be rectified.nov.2.  It is recommended the consignee organisation checks the RST after reception.com . Use the check records in this document.  Long term storage preservation has been ordered from NOV  Long term preservation will guarantee the correct preservation for a period of 12 months.2 Customer Procedure for Re-preservation Carry out according to the preservation-records.  DENSO-TAPE PROTECTION: All fittings. indicating that the checks are carried out. o Carry out interval checks according to preservation. o If found required. www. 2. re-preservation shall be carried out. All fittings shall remain plugged or capped to avoid ingress of material that may contaminate the piping and the fluid in the system.1 Customer Procedure for long term preservation o Check RST immediately after reception.  All hydraulic components are flushed with clean hydraulic oil prior to storage and transport.  The preservation-records will be signed off by the assembly crew. Document number TSEL-0191 Revision B Page 5 of 12 2 SHOP-PRESERVATION.  The hydraulic piping system on the RST & Control Station is sealed off by the manufacturer. 2.1 Shop-Preservation during manufacturing. RE-PRESERVATION & STORAGE 2.  Shop preservation will guarantee the correct preservation for a period of 3 months.2.

3 Customer Procedure for Storage  Every attempt should be made to avoid wide variations in temperature and high humidity.2. Ensure the RST is dry before covering. otherwise condensate may cause corrosion. Recommended max. RST:  If acceptable to store outside. protect the Control Station with a tarpaulin against water ingress. Document number TSEL-0191 Revision B Page 6 of 12 2. provided that the junction box openings are installed with plugged nipples and the door gaskets are intact and tight. otherwise condensate may cause corrosion. dust and grit. Ensure ventilation of the RST is possible at all times.nov. dust and grit. protect the RST with a tarpaulin against water ingress. www. The use of Desiccant (e. the RST shall be supported on beams to avoid contact with the ground. Ensure ventilation of the Control Station is possible at all times.g. the Control Station shall be supported on beams to avoid contact with the ground. Control Station:  If acceptable to store outside.com .  The Control Station may be stored outdoors. salt. salt. Silica) is recommended.  If suitable.  All openings should be covered to prevent water or dust from entering. humidity is 70%. Ensure the Control Station is dry before covering.  If suitable. The preferred environment would be clean and dry at 60°F (16° C) ambient.

Castrol Rustilo DWX 32: For medium to long term protective for use in severe conditions where a high degree of protection is required: Leaves a soft greasy protective film (to be used on dynamic surfaces e. Autol Top 2000 grease: Lubricant for general purpose. Paint repairs: Frame & top cover acc. hatches). to P-001. 5. EP2: General multi purpose grease 9. sockets) 4. 7.  Any black steel spatter on stainless steel material shall be removed with a suitable method to avoid pitting corrosion and to re-establish Pre surface quality.com . 3. www.2 Installation period  The procedures as outlined in this document shall continue during installation and after installation onboard until taken into operation. e. Eoniromonpastax: Anti-galvanic corrosion paste (to be used on stainless steel threads).1 Welding  The RST and Control Station must be protected from spatter of welding and grinding with protective sheets.g. Densotape: Flexible anti corrosion tape (to be used for application on hydraulic fittings. small damages surface < 5 cm2. Plugs / caps: Plastic/steel plugs/caps (to be used for plugging/capping open fittings/QD's) 8. for which NOV paint specification P-001 is acceptable. blank steel surfaces) 2. All other parts acc.g.nov. e. Denso Ltd. OLF-compliant (to be used mandatory for all bowls and slips lubrication applications). Castrol Hyspin AWH-M 32: Hydraulic fluid (to be used for the hydraulic system. 3. 1. Dow Corning Molykote® 1000 Paste: Anti-seize compound for application on bolts and nuts (to be used when bolts/nuts have to be released on a regular basis. except scratch marks. to NOV paint specification P-002.g.g. cylinder rods & static surfaces e. 6. 4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT):  The following materials are used by manufacturer and recommended. Document number TSEL-0191 Revision B Page 7 of 12 3 INSTALLATION 3. see also user's manual for details).

pre-filled and drained 32 32 Comments: Shop-Preservation Performed by: Date/Sign: ________________________________ www. Denso tape (non open-end). Rustilo DWX 32 Bolts and nuts (threads. removable): 5 4 Molykote® 1000 Molykote® 1000 e.: (Months) Description Preservative Preservation Preservative Preservation Preserved Preserved Preserved (optional) (sign) (sign) (1) (2) (3) All unpainted static steel surface and 1 4 Rustilo DWX 32 Rustilo DWX 32 flanges. non removable) EP2 EP2 Hydraulic/pneumatic/grease fittings Plugs / caps + 7 4 Plugs / caps (open-end).nov. Shop.g.. Eoniromon. Standard Long term Date/Sign Date/Sign Date/Sign Long term Activity Intervals Standard Shop. adjustment rods etc 6 4 Bolts and nuts (threads. Document number TSEL-0191 Revision B Page 8 of 12 5 PRESERVATION SPECIFICATION RECORDS Record page 1 Serial Shop-preservation Customer's responsibility of 2 No:……………………………. Re.com . 2 4 All unpainted dynamic steel surfaces. retainers. Re. Eoniromon- 9 4 Stainless steel threads e.g fittings pastax pastax 10 8 Bearings EP2 EP2 Hyspin AWH-M Hyspin AWH-M 11 8 Hydraulic system. Hatches. Denso tape Hydraulic/pneumatic/grease fittings 8 4 . Rustilo DWX 32 Rustilo DWX 32 Rustilo DWX 32 3 4 Extended cylinder rods Rustilo DWX 32 + Denso Tape 4 4 Bolts and nuts (head ) . Re- No.

. Re- No. Document number TSEL-0191 Revision B Page 9 of 12 6 PRESERVATION CHECKS RECORDS Record page 2 Serial Shop-preservation Customer's responsibility of 2 No:……………………………. Standard Date/Sign Date/Sign Date/Sign Activity Intervals Shop.: (Months) Description Preservation Preserved Preserved Preserved (sign) (1) (2) (3) All non-terminated cable ends fitted with 12 4 shrinking shroud.nov. 13 4 J-boxes seals present and correctly fitted 14 4 J-boxes checked for proper closing 15 4 Inspect internals for moisture (must be dry) 16 4 All spare cable entrances plugged 17 18 19 20 21 22 Comments: Shop-Preservation Performed by: Date/Sign: ________________________________ www. Re. Re.com .

 Remove plugs or caps for all open-end fittings.1.  Extended cylinder rods to be washed with dissolving agent to remove preservation. www.  Remove preservative from all unpainted steel surfaces and flanges. Document number TSEL-0191 Revision B Page 10 of 12 7 DE-PRESERVATION De-preservation must be done after installation and prior to commissioning. which shall be available during operation.nov.com .  Remove Denso-tape of all parts necessary.1 Customer Procedure for de-preservation  Remove all protection structure and protective cloths. The commissioning activities comprise checking. 7. functional activities and operational activities.

com . Document number TSEL-0191 Revision B Page 11 of 12 8 PRESERVATION LABEL REAR OF LABEL FRONT OF LABEL www.nov.

Document number TSEL-0191 Revision B Page 12 of 12 Page left blank intentionally www.com .nov.

Reproduction. REFERENCE REFERENCE DESCRIPTION RST Rotary Support Table This document contains proprietary and confidential Varco BJ BV information which belongs to National Oilwell Varco. Rotary Support Table Handling & Transport.1093 01 www.nov. or use of this design or distribution of this information The Netherlands to others is not permitted without the express written 4879 AP Etten-Leur consent of National Oilwell Varco. This document is to be returned to National Oilwell Varco upon request and in Phone +31 76 508 3000 any event upon completion of the use for which it was Fax +31 76 5046000 loaned. loaned for limited purposes only and remains the property of National Oilwell Varco. Document number PDEL-1093 Revision 01 Page 1 of 9 RST.nov. it is Nijverheidsweg 45.2008 DOCUMENT NUMBER REV PDEL. in whole or in 4870 AA Etten-Leur part. www.com .com © Copyright National Oilwell Varco .

yyyy) Reason for issue This document is reviewed and controlled within the NOV VarcoBJ document management system (Teamcenter).nov.mm.09.2013 First issue Rev Date (dd. CHANGE DESCRIPTION Revision Change description 01 First issue www. Document number PDEL-1093 Revision 01 Page 2 of 9 REVISION HISTORY 01 24.com .

....1 Lifting preparation ............. 8 3 TRANSPORT ........................................................................................................................................................ 4 1....... Document number PDEL-1093 Revision 01 Page 3 of 9 TABLE OF CONTENTS 1 INTRODUCTION ................. 4 2 HANDLING.................1 Weight of the RST and required lifting gear ........................................ 4 1..................................................................................2.............................................2 Weights of the Control Stations................................................................................................................................................................................................................2 Control station ................................................................................. 4 1.........................................1 RST ..2.............................................nov.......................................................................................................................2 Procedure ........................... 5 2.............................................................................................. 9 3........................................................... 6 2...........................................1 Purpose.....................................................3 Safety ....................................... 9 3..... 5 2........2 Control Station ............................. 9 www.... 5 2.com ................

the lifting procedure must be followed.2 Procedure  This document must be kept with the RST at final assembly.com .nov. 1.  Forklift handling may be used when the RST is in it’s wooden crate.  To avoid any injury of personnel and damage to the RST.1 Purpose The purpose of this procedure is to provide information involving handling of the RST. Only certified lifting gear shall be used. Document number PDEL-1093 Revision 01 Page 4 of 9 1 INTRODUCTION 1.3 Safety  Handling of the RST involves lifting operations. 1.  Personnel familiar with RST-handling procedures are the only personnel that shall be allowed to enter the lifting operation area. www.

926 kg / WEIGHT 14. www.576Lbs 2.200 Lbs lifting SWLcapacity 2 way lifting 1.873 kg / 11.com .200 kg / 1.500 Lbs 33.nov.207 Lbs 22.000 kg / 1.730 Lbs 32.000 kg / 15. Document number PDEL-1093 Revision 01 Page 5 of 9 2 HANDLING 2.271 Lbs 2.500 kg / 12.000 kg / lifting 16.058 kg / 10.271 Lbs 2.500 kg / 12.000 kg / lifting sling 16.000 Lbs SWL Lifting kit providing all necessary PN 202705 parts for safe lifting operation 2.271 Lbs 2.086 Lbs sling 2 meter 2.500 kg / 15.906 Lbs Crane capacity for the RST RST605- RST375 RST495 RST495-H RST605-H RST755 2G Crane with minimum 7.1 Weight of the RST and required lifting gear The following lifting gear is necessary for handling of the RST and the Control Station (dry condition): RST375 RST495 RST495-H RST605 RST605-H RST755 6.070 Lbs 33.000 Lbs SWLcapacity 1 pcs 3 meter long 4-way 7.000 kg / 20.030 kg / 1.444 kg / 10.030 kg / 1.200 kg / 2.500 kg / 12.2 Weights of the Control Stations Type of RST605- RST375 RST495 RST495-H RST605-H RST755 product 2G Control 715 kg / 1.500 Lbs 27.271 Lbs Crane capacity for Control Station CS-RST375 All other CS’s Crane with 1.000 kg / 15.070 Lbs 33.972 Lbs 25.500 kg / 15.535 Lbs 27.500 Lbs 27.030 kg / Station 1.578kg / 14.400 kg / 3.500 kg / 12.535 Lbs 27.271 Lbs 2.645 Lbs SWL.030 kg / 1.527 Lbs 27.645 Lbs minimum 2.000 kg / 20.070 Lbs 44.070 Lbs 44.030 kg / 1.669 kg / 12.175 Lbs 23.500 Lbs 33.

 When lowering the RST to the ground. Procedure  Do NOT remove the top cover. on each corner of the main frame. nuts + plugs.  Remove the corner bolts. Document number PDEL-1093 Revision 01 Page 6 of 9 2.2.1 Lifting preparation The RST is provided with 4 hoist swivel ring attachment points. www.  Fit the lifting posts + hoist swivel rings.nov. ensure that wooden beams are put under the frame.com .

com . Document number PDEL-1093 Revision 01 Page 7 of 9 www.nov.

Secure the sling to 2 of the lifting eyes as a minimum.2. Note: Ensure lifting eye bolt plane is aligned with the lifting sling line.com . Do not use other lifting points. The use of a fork lift is allowed in a laid down position only. www. Document number PDEL-1093 Revision 01 Page 8 of 9 2.2 Control Station The control station is provided with lifting eyes which can be used for handling the control station in a horizontal or vertical way.nov.

off-loading. any warranty will be void.180 weight (kg)  The recipient is solely responsible for the care and treatment of the RST during transport.  If the recipient does not comply.nov.028 15. www.  The recipient shall ensure a standard of care for the RST. RST605/605-H & RST755 product Dimension of box (cm) 205x140x100 LxWxH Weight of box 130 (kg) Packaged 845 1.com .694 10.273 12.119 13.458 11.2 Control station Type of RST375 RST495/495-H.1 RST Type of RST375 RST495 RST495-H RST605 RST605-H RST755 product Dimension of box (cm) 240x175x100 285x240x110 305x270x120 370x310x140 LxWxH Weight of box 250 400 450 500 (kg) Packaged 6. Document number PDEL-1093 Revision 01 Page 9 of 9 3 TRANSPORT 3.426 weight (kg) 3. handling and storage. which shall be no less than outlined in this document.

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66 18. [1454.7] ADJUSTABLE FOR BEST FIT. FOR SHIMMING TO HOIST FULL ASSEMBLY. P/N-202705 DIM'S 33.00 2PLC 0. +0 [1676.25 -1. METRIC MASS:10058 KG. 6 AND 7.00 B B 21818 Lbs / 97051 N @ 120.5 6PLCS [826] SLIPRING BY-PASS MANIFOLD MANUAL GREASE BLOCK COVER NOT SHOWN COVER NOT SHOWN 2.42 [772. LEEDS TO JB-03 INSIDE RST. PER SHIM (6 TOTAL) Dimensions between Brackets: FOR REFERENCE ONLY.01 VIEW SHOWN INCLUDING [51. Assembly.2] 3.66 23. B1 [492] [42] [528] AEROQUIP FD45-1002-08-10 3/4"-16 UNF SLIPS UP EARTH STUD TP23 TP21 UNLESS OTHERWISE SPECIFIED QUICK-DISCONNECT -6.8] MAX. 3/8" NPT JIC SWIVEL 3/8" TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT TP21 A LINEAR LOCK 202752-7 (3/8") SECTION CPL-CPL OF NOV. TP23 B LINEAR LOCK 202752-7 (3/8") NOMINAL VERTICAL LOAD CL = WELL [476] [45] [337] AEROQUIP FD45-1002-06-06 9/16"-18 UNF CREATED ON 05-Jun-13 12:24:39 PM PROJ.4] .28 QUICK-DISCONNECT -6.00 (MATERIAL: S355 / ST52.1] [279] 5 1 10756292-001 RST495-3G.75 2PLCS C MAX. ARE FOR SHIM-PART 10" 50005514-2. ADJUSTABLE RST FIXATING ASSEMBLY 62.X +/.00 0.28 QUICK-DISCONNECT -6.5 mm.75 2PLCS [345.77 13.00 105.0. POINT HOSE SEE NOTE 8PIPE CONNECTION [2082.8] 6) FOR BLOCK DIAGRAM SEE DWG.CAP-HEX HD (UNC 1 1/2") [1574. LOCKING TORQUE [654.6 ] 34. 0 2PLC 4PLC 66. 33.4 #2.00 4PLCS @ 120. SPLIT FLANGE NIPPLE -32 (2") 30. 3/8" NPT PARTNUMBER 10756296-001 TP17A N/A N/A N/A N/A N/A AEROQUIP FD45-1002-06-06 TOLERANCES (PER ANSI Y 14. 1/2" NPT JIC SWIVEL 1/2" CODE 62 S. FOR SHIMMING [127.0. THIS 333. K-Fels. ITS UP/SET QUICK-DISCONNECT -4. & 34.00".00 MAX. 1000s Ton. 10756300-DIA. See Note 7.7 KN CPL SCALE 3:40 ALL WELD DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN DIMENSIONS ARE Z DIM'S 18.66 20. 3/8" NPT JIC SWIVEL 3/8" Frederique Verhulst @ STATIC LOAD RATING TP25 GREASE SUPPLY [787] [45] [382] AEROQUIP FD45-1002-06-06 202752-7 (3/8") 9/16"-18 UNF 1000 TONS [907 MTON] For Metric Dimensions: REVISED ON TC .4 #2.10 THREAD TO CONNECT COUPLING -24 [457.6] [0] [2667.500 5. AND TO EACH OTHER [AFTER FITTING ADJUSTABLE BETWEEN SHIM'S RIG-STRUCTURE AND RST] TOPCOVER MOUNTING POINTS BOTTOM PLATES CAN BE CUT SMALLER IF NEEDED AFTER FITTING.5 [1 8.5) 3 PLACE DECIMAL .25 ROTATING PART 17.03 QUICK-DISCONNECT -6.65 QUICK-DISCONNECT -8.63 -1.8] Dimensioning: .000 FtLbs MAX.5MTR] INCLUDING MATING COUPLINGS [67. [838.E.1] 21818 Lbs / 97051 N CCW DIRECTION @ 120. 3/8" NPT TP25 10) (PRELIMINARY) ASSEMBLY MASS PROPERTIES: TP15A N/A N/A N/A N/A N/A MASS: 22175 LBS. AND REMAINS THE PROPERTY OF NOV.3) [482. SNAP-TITE 75N24-24F-W 57.48 [83] [47] [536] 1-1/2"NPT. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION SIGNAL SLIPS TP38 .50 2PLC 44. B349 Pemex/Rig1 [25.00 0.1 ] BY-PASS HATCH P/N-50004984 NOTES: VIEW SHOWN INCLUDING ONLY WHEN SLIPRING IS 1) FOR SHIMMING AND FIXATING SEE DETAILS ON DRAWING. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.00 #0.A. 1/4" NPT About 1.2 kg ALL WELD SYMBOLS ACC.38 -1.5] 21818 Lbs / 97051 N C @ 120.50 1.00 30.62 16.4] [393] [2 2250 Nm 4 4 202649-7 Fixating Block RST495 / -605 & -755 [5. 6PLCS 19.1] A1 INCLUDING TWO SPLIT FLANGE HALVES. 1" +/.85 21. Top Plate MATERIAL: S355 / St52. TERMINATION MATING JUMPER JUMPER HOSE TO 82. K-Fels.75 2PLCS A [882. KIT PART NUMBER 202752-18. LOCK-REGULAR 1.00 PLUGGED.05] 8) JUMPER HOSES LENGTH 100" [2. SLIPS SET QUICK-DISCONNECT -6. [524] [42] [474] AEROQUIP FD45-1002-08-10 7/8"-14 UNF 9) HOSE ASSEMBLY END CONNECTION: -25.20 CLEARANCE THICKNESS.25 -1.20 [767.5 MOUNTING KIT 202649-14 10 54] 3 4 202649-6 FIXATING/ SHIM BLOCK RST 495/605 [127.00 4PLCS 4PLC ASSEMBLY WEIGHT: 82.38 -1. REVISED BY DO NOT SCALE DOCUMENT SCALE 1:15 31. MAX.2] USE SPECIAL LIFTING KIT.8] ARE PART OF 2 8 50924-C WASHER. LOCKING TORQUE CW DIRECTION [863.13 [3. 1. TP38 DIRT DRAIN NPT 1. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR [521] [45] [337] AEROQUIP FD45-1002-06-06 9/16"-18 UNF WEIGHT 22174.77 15.10 THREAD TO CONNECT COUPLING -24 D TP9 A PORT MOTORS 202752-19 (2") SEE NOTE 9 0.66 ARE PROVIDED WITH RST.XX # .85 21.77 13.11" ITEMS 1 TO 4.2] DETAIL A MAX.77 QUICK-DISCONNECT -8.XX +/. .5NPT [1549. BY-PASS HATCH P/N-50004983 BY-PASSED.P. 3/8" NPT JIC SWIVEL 3/8" MATERIAL 1 PLACE DECIMAL .00" ARE FOR THE POSITION OF TOP PLATE CENTER. LOCKING TORQUE MAX.X # .00 1. AEROQUIP FD45-1002-06-06 TP9 TP11 11) SHOWN ARE REACTION FORCES. SNAP-TITE 75N24-24F-W TP-15B TP17B TP19B 12.4] [1117.00". 10756292-ASM SEE NOTE 7 4) FOR ELECTRICAL SCHEMATIC SEE DWG. 3/8" NPT JIC SWIVEL 3/8" CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV. IT IS LOANED FOR LIMITED PURPOSES ONLY AEROQUIP FD45-1002-04-04 of Front Plate. [483. MACHINED SURFACES E COLOR .0 Place Decimal X RST495-3G. D -3.010 2 PLACE DECIMAL . WELD TO RIG STRUCTURE. FOR SHIMMING CCW DIRECTION 21818 Lbs / 97051 N [1041.0) SCALE 23:300 SECTION CLAMP-CLAMP SCALE 3:40 SCALE 1:20 SEE DETAIL A DIRT DRAIN SECTION A-A JB003 Reachable through Gland. 1000s Ton.6] 22175 LBS/ 10058 KG.25mm. TITLE DIMENSIONAL DRAWING SIZE DRAWING NO. 10756302-DIA. 19.6] [774.0 ] [2514. SHEET [64] [76] [35] [2082.0 0 0 20 43 LIFTING TOPCOVER ONLY. Bottom Plate A EARTH STUD WELD TO RIG STRUCTURE 7 6 50005514-2 Shim.20 (5.00 Dual .12 QUICK-DISCONNECT -8.2.1 NATIONAL OILWELL VARCO TP19 / TP19B S1 202752-7 (3/8") ANGLES # . Service area. 1.5]CL 7) FEED THROUGH GLAND FOR SPEED SENSOR CABLE.1 [2]CL 6PLCS 13. Assembly.03 TP17 / TP17B 202752-6 (1/2") TP17 12) POSITIONING-DIMENSIONS FOR SHIM'S.0] [787.2] -19.00 #0.00 4PLC 31.. MAINTENANCE ONLY 61.00 DESCRIPTION X Y Z CONNECTION FRAME SIDE 5) FOR HYDRAULIC SCHEMATIC SEE DWG. .8] . REPRODUCTION.333 Lbs / 1482.000 FtLbs MAX. L.77 25 05- +0 .75 1.00 2PLC 15.02 [0. [2082. 0. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. 1/2" NPT JIC SWIVEL 1/2" TP13 19.XXX # .5 Lbs 10058. [83] [47] [536] 1-1/2"NPT.5Ft in front / PAINTSPEC. 1 ALL COUPLERS ON RST FRAME ARE MALE TYPE. LOCKING TORQUE 34. THEY HAVE TO COVER TOP PLATES THE COMPLETELY.0.11 11 A 6 6 50005514-1 Shim.0] 5. B349 Pemex/Rig1D +/.1 Places Decimal X.4 82.000 FtLbs 41. 10756296-GAD OF 2 1 2 3 4 5 6 7 8 .0 CPL HARD PIPING FROM JUMPER HOSES TO CONTROL STATION TO BE PROVIDED -20. 10756300-DIA.7] TOP OF TOPCOVER TP15 / TP15B 202752-6 (1/2") TOP OF BOWL [645] [42] [587] AEROQUIP FD45-1002-08-10 3/4"-16 UNF 30.6] TP11 B PORT MOTORS 202752-19 (2") SEE NOTE 9 2.7] 1. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E 20.12 QUICK-DISCONNECT -6.000 FtLbs 25.5 N/A N/A Rev.9] [425.03 -15.7] 49 [222. "01" = New Release.010 # .7] CW DIRECTION A 32.00 2PLCS AND RST HOISTING POINTS. 10756303-DIA. IN WHOLE OR IN PART. 2) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001 GLAND 3) FOR ASSEMBLY SEE DWG.994 SEE DWG.ECR 05-Jun-13 03:00:45 PM 00015780 GAD 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) -2. "POSITION" (ANGLE) OF "BOTTOM PLATES" CAN BE 0° TO 360°.16 23.2 Places Decimal X.38 -1.3 0.00 50 HOIST SWIVELS FOR 7.0] DIRT DRAINS 1"-11.250-11.4] 99.50 3 1.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO TP19A N/A N/A N/A N/A N/A HEREINAFTER AS "NOV"). 1/2" NPT 202752-5 (5/8")JIC SWIVEL 5/8" TP19 TP13 DRAIN TP15 [305] BY OTHERS. 1 8 50024-32-C8D SCREW.5 DEGREE [391] [29] [587] AEROQUIP FD45-1002-06-06 9/16"-18 UNF [25. .11 SURF.6] [37. 1 2 3 4 5 6 7 8 ITEM QTY PART NUMBER DESCRIPTION SHIM ASSY.7 mm.

K-Fels.XX # .XXX # .505+0. ITS / PAINTSPEC.62 27 5 .1 B B INNER-BORE-DETAIL INNER-BORE-DETAIL PLC [15 25 2 8] 5.020 -0. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION 49.63+0.2 kg ALL WELD SYMBOLS ACC. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.30] D [489.03 Bottom Plate .42 49.130x45 $2PLC 5..P.03 MATERIAL . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 22174.5 Lbs 10058.5 DEGREE SURF. MACHINED SURFACES HEREINAFTER AS "NOV"). IN WHOLE OR IN E PART.38 -0.12 ] 49. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.28 [772.70+0.6] 19. R2 8 [7 .48] UNLESS OTHERWISE SPECIFIED PARTNUMBER 10756296-001 TOLERANCES (PER ANSI Y 14.505+0.625 Bearing [1260.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO 0 [1262. L.63] ] [87.0 3 8] PL C C 4PL [3. 1000s Ton.5 6.0 $ 2] 0.010 2 PLACE DECIMAL .250 [5.4-0.X # .875 INNER BORE DETAIL 3.1 NATIONAL OILWELL VARCO ANGLES # . BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.00 -0.010 # . 1 PLACE DECIMAL .1 TORQUE RECESS 2PLC C C SCALE 1:10 57.35 1.2] 54.22 D [3.005 [1333. Assembly.43+0.50 [47. SHEET 2 RST495-3G.6] 0. REPRODUCTION.7] 30.000 BOWL [1257. DO NOT SCALE DOCUMENT SCALE 1:15 REVISED BY Frederique Verhulst REVISED ON TC .7 ] COLOR . .7] 52.25 [1454.5) 3 PLACE DECIMAL .ECR 05-Jun-13 03:00:45 PM 00015780 GAD 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE DIMENSIONAL DRAWING SIZE DRAWING NO.75 [1390.33] 0 ] [133. 2x45 $ 20. SECTION INNER-BORE-DETAIL-INNER-BORE-DETAIL CREATED ON 05-Jun-13 12:24:39 PM PROJ. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.015 -0. 1 2 3 4 5 6 7 8 QD/HOSES RECESS A 0 $ A 40.438 0. B349 Pemex/Rig1D 10756296-GAD OF 2 1 2 3 4 5 6 7 8 .

10756300-DIA. 7/8"-14UNF MALE For Metric Dimensions: TP10 Dual .75 [70] SAE CODE 62 (6000 PSI) 2" W/ 4PCS M20 HOLES (J518C) [628.P.45 COG WELDING ALLOWED (MATERIAL S235JR) 11.00 5PLC [621.X +/.75 TP10 B PORT MOTORS (CCW) 30.1 # . .5 mm.80 [452] 21.00 [279] SAE CODE 61 (3000 PSI) 2-1/2" W/ 4PCS M12 HOLES (J518C) CREATED ON 05-Jun-13 01:36:43 PM DO NOT SCALE DOCUMENT SCALE 1:7 PROJ.3] [29] E5 43.0.00 [229] -1.96 [329] 9. FOR HYDRAULIC SCHEMATIC SEE DWG.97 REF [50.XXX # . LENGTH Isolation valve .38 FILTER UNIT .550 Hole [1574. HYDRAULIC CONNECTIONS POINTING DOWNWARD.55 [268] 11.HC001 . IT IS LOANED FOR LIMITED PURPOSES ONLY 4. STANDARD 100".16 1. P/N-59000236-1.94 LIFTING EYES [14] 62.9] MH .7 mm. for RST495-3G. ITS [116. RECOMMENDABLE TO USE HARD TUBING/PIPEWORK UP TO JUMPER HOSES AT RST FRAME. Inlet Filter . TO Z CONNECTION . 9/16"-18UNF MALE REVISED ON TC .00 [279] JIC 5/8" (-10). TP5 6) FILTER UNIT D TP12 D Y TP1C TERMINATION DESCRIPTION X DIM. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION TP22 B LINEAR LOCK 39.00 [457] -0. 9/16"-18UNF MALE 1 PLACE DECIMAL ANGLES . 5.90 [23] 2.00 [25] 2.FL001 .VERTICALLY. .57 E TP24 GREASE OUTLET 18. FACE .3] 1) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001 5. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR TP1 PRESSURE FROM HPU 26. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.88 [302] SAE CODE 62 (6000 PSI) 2" W/ 4PCS M20 HOLES (J518C) WEIGHT 2266. K-Fels. [699. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.35] E15 [100.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").5) 3 PLACE DECIMAL . MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. VARCO SUPPLIES STANDARD JUMPER HOSE SET P/N-202752-18. 3/4"-16UNF MALE Rev. FITT.6 Lbs 1028. HARD TUBING/PIPE WORK NOT SCOPE OF VARCO SUPPLY.00 [64] JIC 3/8" (-6).90 [23] 2.38 [60] JIC 1/2" (-8). TP14 A1 SLIPS SET 6.RECOMMENDABLE DISTANCE FROM RST <590" [15MTR] JB002 4) HYDRAULIC RST Manifold . 9/16"-18UNF MALE TOLERANCES (PER ANSI Y 14.XX +/.4] SCALE 1:4 NOTES: [139.00 B 2PLC (6 PLC/SIDE) B TP3A E2 E16 1.250 E10 E9 [6.1 kg ALL WELD SYMBOLS ACC.00 [25] 4.5 [292] JIC 3/8" (-6). 2 PLACE DECIMAL .1] TP16 X. .13 [664] -12. .HORIZONTALLY.8] 3.X # . 10756302-DIA.55 [268] 11.48 C 2) FOR ASSEMBLY SEE DWG 10756297-ASM C [88.2 Places Decimal X.03 NATIONAL OILWELL VARCO TP20 A LINEAR LOCK 40.0] TP1C TP3A PRESSURE RETURN 17.9] REVISED BY Frederique Verhulst 50.TOTAL WEIGHT IN KG:1028 PLUGGED TP5 DRAIN TO HPU 29.ELECTRICAL CABLING TO CONTROL STATION NOT SCOPE OF VARCO SUPPLY.0.ECR 05-Jun-13 01:46:26 PM 00015780 GAD 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE DIMENSIONAL DRAWING SIZE DRAWING NO.010 MATERIAL .07 [1018] 12.88 [835] 14.FOR ELECTRICAL SCHEMATIC SEE DWG.25 [768] 14. COG TP8 .00 [533] 12 [305] JIC 3/8" (-6).0] REF E14 0.TOTAL WEIGHT IN LBS: 2267 TP12 DRAIN FROM RST 31.XX # .50 SEE NOTE 6 [339.00 [356] -0.50 [64] JIC 3/8" (-6).. L.0 Place Decimal X +/.REPLACEMENT FILTER. 7/8"-14UNF MALE Dimensions between Brackets: FOR REFERENCE ONLY.88 [175] SAE CODE 62 (6000 PSI) 2" W/ 4PCS M20 HOLES (J518C) TP1 TP3 TP20 .0] / PAINTSPEC.00 [914] 14. "01" = New Release Dimensioning: . 9/16"-18UNF MALE 44.0] E6 TP1C E3 BEAM UNP-100 E4 24.27 [1124] 22.32 TP14 TP18 TP24 TP16 B1 SLIPS UP 9.99 (813] 10.125 [358] 11. 3/4"-16UNF MALE UNLESS OTHERWISE SPECIFIED PARTNUMBER 10756297-001 TP18 S1 SIGNAL SLIPS UP OR SET 14.25 [997] 12. B349 Pemex/Rig1D 10756299-GAD 1 OF 1 1 2 3 4 5 6 7 8 .38 [568] 11. 9/16"-18UNF MALE COLOR .2.KEEP MIN. REPRODUCTION.00 [102] JIC 1/2" (-8). m 1 2 3 4 5 6 7 8 Pessure Switches for PS LIFTING EYES A PS1 A E12 JB001 PS2 E13 PS3 Pressure Transmitter for Torque readout E11 Auto Grease RST . RECOMMENDABLE.25 [235] JIC 3/8" (-6).CS001 SCALE 2:25 PS Manifold 0.125 [358] 2. IN WHOLE OR IN PART.1 Places Decimal [135.00 [279] JIC 5/8" (-10).00 [1270.55 [751] 10.50 [191] JIC 3/8" (-6).125 [358] 6. . 27.0] SECTION MH-MH [279. TP8 A PORT MOTORS (CW) 32.00 [152] -1. MH 13. 5" CLEARANCE FROM TOP OF PRESSURE INLET FILTER FOR POINT FILTER REPLACEMENT.9] 3) CONTROL STATION CAN BE MOUNTED IN TWO DIRECTIONS BY BOLTING OR WELDING: 3.6] TP22 7) WEIGHT 24. SHEET Control Station.96 [329] 7. 5) ELECTRICAL . OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.5 DEGREE SURF.56 COG TP3 RETURN TO HPU 36.125 [1096. 9/16"-18UNF MALE . TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.1 [307] 11.010 # .25mm.

MANIFOLD TO BE SUPPLIED WITH SEALS.03 . REPRODUCTION. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.750 8. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S CREATED BY Dennis Endepoel REVISION IS THE COPYRIGHTED PROPERTY OF NOV.531) 1.465 5/8-11 UNC-2b TAP 1.2 Lbs 63.0] 1.01 [178. IT IS LOANED FOR LIMITED PURPOSES ONLY MACHINED SURFACES E COLOR .1 NATIONAL OILWELL VARCO ANGLES # .80] [96..80] 7.010 # .XXX # . L.: Add note 3 and 4. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 139. IN WHOLE OR IN PART. SHEET 1 Flow Control Manifold Assy.X # .811 [123.94 3.0] B B 4x M24 [312. 115 GPM.70] [158. 6000PSI Location for Flange: SAE 2".0] [215. AND REMAINS THE PROPERTY OF NOV.22 [100.874 3. UNLESS OTHERWISE SPECIFIED PARTNUMBER 50004899 TOLERANCES (PER ANSI Y 14.0] 10.XX # . MAX.311 6.19 C C 4. [69.98 [58.0] 4x M20 12. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.45] [228.93 [303.5 DEGREE SURF.0] 2. FLOW REDUCING BLOCK TO REDUCE RST FLOW TO MAX.02 [26. code 62. DO NOT SCALE DOCUMENT SCALE 1:2 REVISED BY Dennis Endepoel REVISED ON TC .0] 2. 6000PSI 1. SEE NOTE 4. 1 2 3 4 5 6 7 8 A A 11.5) 3 PLACE DECIMAL .28 [44. SUPPLIER SPECIFICATION Rev E. 115 GPMD DD-50004899 OF 1 1 2 3 4 5 6 7 8 . code 62. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.0] [81. BETWEEN MANIFOLD AND COVER PLATE [138. INLET PRESSURE 5000 PSI / 350 BAR. 2 PLACE DECIMAL 1 PLACE DECIMAL .010 MATERIAL .0] PRESSURE COMPENSATOR DIRECTIONAL FLOW CONTROL VALVE 0.275 [20. MANIFOLD NICKEL PLATED PER ASTM-B733-84 VALVES ACC.0] 3.1 kg ALL WELD SYMBOLS ACC.0] 17/32 DRILL (0.0] 5.P.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").433 4. CREATED ON 15-Oct-12 12:22:12 PM PROJ.594 -(4)HOLE D D NOTES: 1.72 2.0] Location for Flange: SAE 2-1/2".ECR 15-Oct-12 01:12:06 PM 00009833 GAD E THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO.04 [255. ITS .79 8. 3. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION / PAINTSPEC.

7/16-20UNF 105 1 50005076 Linear Lock Cilinder Bracket. MANUAL-MAIN. TITLE SIZE DRAWING NO. RST375 32 6 53000-16-C PLUG EXTERNAL PIPE . RST 49-1/2_2G 33 5 53000-2-C PLUG EXTERNAL PIPE .. RST495 65 1 202691-1 GREASE BLOCK RST-2G 7 4 50008-22-C8D SCREW. LOCK.9/16UNF 4 2 50006-36-C8D SCREW. RST495 68 1 204815-3 NAME PLATE "INTRINSICALLY SAFE CIRCUIT" 10 16 50012-16-C8D SCREW. SHEET .. RST495-3G WEIGHT 21608..000 155 2 59000247-24 THREAD-TO-CONNECT COUPLING. GREASE. RST495 71 2 979504-13 1. LLE 27 4 50924-C WASHER. RST495 78 1 979958-4 CAP NUT JIC 7/16-20 UNF 20 1 50814-N-C WASHER. DRIVE 0. NPT 13 24 50016-80-C8D SCREW.750 154 1 59000207-495 Bearing. 1000TonS. TORCHCUT SURFACES PART. GREASE. RST605 46 4 56501-4-4-S STR. RST495. 2x M16 & 1x M20 GLAND 22 4 50906-C WASHER. NARROW 148 1 50005512-7 1/4" TUBE.7/8"-12 SAE O-RING 1-1/2" EXT. STRAIGHT 7K . NPT 14 4 50024-32-C8 SCREW..048 / WO 03060280 ll2GcT5EexiallCT5 Tamb+55C 163 1 50004814 Lock Cilinder. LOCK-REGULAR 0..010 # .000-11.CAP-HEX HD (UNC 5/8") 137 1 50005511-3 3/8" TUBE.FOR GENERAL ARRANGEMENT DRAWING SEE DWG. RST495 63 3 56703-6-4-S CONNECTOR 3/8" . CREATED ON 05-Jun-13 12:24:39 PM PROJ.CON. GREASE.9/16-18UNF 106 1 50005077 LINEAR LOCK LATCH. RST495 84 1 10717406-027 Tag No.1 1/4" FLANGE 2 4 50004-16-C8D SCREW.1 5/16 JIC 110 1 50005099-15 TP-15 52 6 56525-4-4-S TEE-SWIVEL. MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV.1/4UNF 3 2 50006-14-C8D SCREW. CLEVIS 2-1/2" 103 1 50005071 LINEAR LOCK BASE PLATE.1/4-18NPT TO EXT. DRAIN RIGHT MOTOR. B-PORT RIGHT MOTOR. 124 1 50005505 MOTOR PLATE. NPT 1.CAP-SOCKET HEAD (UNC 3/8"x0. REPRODUCTION.27 NPT US 6.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO 120 1 50005099-9 TP-9 HEREINAFTER AS "NOV").CAP-HEX HD (UNC 1") 142 1 50005512-13 1/4" TUBE. 7/16"-20 JIC 111 1 50005099-15B TP-15B 53 1 56525-6-6-S TEE-SWIVEL. RIGHT.5 kg ALL WELD SYMBOLS ACC. A-PORT MIDDLE MOTOR.125X1 RST 49 1/2 1000 sTon 89 1 50004639 GREASE SUPPLY BLOCK 31 1 51403-14 COTTER PIN 3/16 X 1 3/4 10756292-001/10756291-001 159 2 93939-1 PROXIMITY SENSOR 90 1 50004780 GREASING BLOCK SUPPORT. LEFT. LOCK. RST 48 1 56504-4-4-S TEE. EXT PIPE HEX HD 1/8" . RST495 64 3 202226-1 CYLINDER HOUSING PROTECTION RING 6 4 50008-16-C8D SCREW. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. RST495 69 2 204815-4 NAME PLATE "EARTH STUD" 11 16 50012-20-C8D SCREW... FLAT 3/4". GREASE. RSE 26 48 50916-C WASHER.375 151 1 50005513 Mud Seal Retainer. GREASE. RST495 67 4 202707-1 3/4-10 UNC NUT WITH LOCKWIRE HOLE 9 4 50010-18-C8D SCREW. 1-1/2" 86 1 10727829-005 TAG NO: 313B1-JB003 28 7 51208-16 PIN. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR 122 1 50005502-M Top Cover. RST495 1 OF .114 DIA X 5/16 97 1 50004983 BY-PASS HATCH.. RST495 61 1 56542-04-04-S ELBOW 90° EXT.500 156 2 59000249-24 CAP. INT 37'. RST495 72 2 979504-4 9/16"-18 SAE O-RING / 3/8" EXT. B-PORT LEFT MOTOR.179 DIA X 3/8 96 1 50004978 PROXIMITY SENSOR RETAINER. Machining. GREASE. RST495 73 1 979504-6 9/16"-18 SAE O-RING / 1/4" EXT. LOCK-REGULAR 1. RST 49-1/2_2G 34 1 53000-20-C PLUG EXTERNAL PIPE . GREASE. DRAIN MOTOR. RST495 66 8 202707 5/8-11 UNC NUT WITH LOCKWIRE HOLE 8 20 50010-16-C8D SCREW.7/16-20UNF 104 1 50005072 LINEAR LOCK COVER PLATE..9/16"-18JIC MALE 109 1 50005099-13 TP-13 51 4 56519-16-16-S ELBOW 90 deg O_RING EXT.ALL USED TYRAPS ARE PLASTIC TYRAPS 4 1 2 3 4 5 6 7 8 . RST495 70 3 940090-17 BALL BEARING 12 24 50016-36-C8D SCREW. MAIN BEARING. ALL RST. RST 495 43 1 56408-16-C PIN.0018 95 1 50004976 TRANSIT BLOCK. 9/16"-18 JIC 112 1 50005099-17 TP-17 54 1 56526-6-6-S TEE. RST605 47 4 56501-4-6-S STR. RST605 45 4 56501-2-4-S STR.CAP-HEX HD (UNC 3/4") 139 1 50005512-10 1/4" TUBE..5 NL.CAP-HEX HD (UNC 1/2") A 135 1 50005511-1 3/8" TUBE. LOCK.. RST 49-1/2"-2G 88 4 50004625-8 TOP-COVER-PLUG 30 2 51402-8 COTTER PIN 0. DIAMOND SHAPE 49 5 56518-4-4-S ELBOW 90degr 7/16"-20JIC SWIVEL . B-PORT MIDDLE MOTOR. 1/4" 24 16 50910-C WASHER. RST495 74 3 979512-16 PLUG 1-5/16" .CAP-HEX HD (UNC 1/2") A 134 1 50005510-6 1" TUBE.1 5/16UNF TO EXT.CAP-HEX HD (UNC 5/8") 138 1 50005512-1 1/4" TUBE. DRAIN LEFT MOTOR.COUNTERSUNK. FLAT 7/8". RST495 60 6 56541-20 KIT.250-11.CAP-HEX HD (UNC 3/8") 133 1 50005510-5 1" TUBE. DUST PLASTIC QUICK DISCONNECT 1/4" NIPPLE SIZE. DUST PLASTIC QUICK DISCONNECT 3/8" NIPPLE SIZE. LOCK-REGULAR 0. RST495 42 5 55915-6 CAP. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV..CON. RST495 80 1 980040-2 EEx i JUNCTION BOX. 10756296-GAD 126 1 50005507 MOTOR PLATE.125-27 10067 KG 22195 Lbs 161 2 980271-30 HOSE 3/8 x 30'' LONG 92 3 50004966 DRIVE GEAR.5) 3 PLACE DECIMAL . DOWEL 1/2" X 2" 157 2 59000294 EARTH STUD. ITS . LOCK-REGULAR 0. 1 2 3 4 5 6 7 8 128 1 50005509 LINEAR LOCK FINGER. CENTER. DRIVE GEAR-DIV.1/4" D D 107 3 50005078 DOWELL. CLEVIS 2" 102 1 50005017 LINEAR LOCK SENSOR TRIGGER PIN. IN WHOLE OR IN E 121 1 50005501 Frame Machining . 5S-10S-20S-5S 23 27 50908-C WASHER. A-PORT RIGHT MOTOR. RST495 79 2 980032-20 NYLON GLAND RG22 INTRINSICALLY SAFE BLUE M20 21 4 50904-C WASHER.625 MARK NAMEPLATE WITH: 153 1 59000093-495 SEAL 83 2 980262-4 TWIN PIPE SUPPORT 1/4" PIPE 25 16 50912-C WASHER.. 1000s Ton. NARROW B B 149 1 50005512-8 1/4" TUBE. RST495 59 6 56540-20-16S Split flange elbow 90dgr 1 14 50004-14-C8D SCREW. MAIN BEARING.1/4" NPT 5 15 50008-08-C8D SCREW..75") 144 1 50005512-3 1/4" TUBE. M10 87 4 50004602 COVER BOLT CAP.5 C DD / MM / JJJJ C 162 4 980473-10 HOIST SWIVEL RING 93 4 50004973 SLIPRING ADJUSTMENT ROD. EXT. RST495 58 1 56530-6-6-S TEE. 100 1 50005011 LINEAR LOCK PISTON BRACKET. RST495 94 1 50004975-1 ASS'Y SLIPRING BYPASS MANIFOLD 36 4 53201 GREASE FITTING. LOCK-REGULAR 0.CAP-HEX HD (UNC 1") 141 1 50005512-12 1/4" TUBE. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S 123 1 50005504-1 SLIPRING ASSEMBLY. LOCK-REGULAR 1. Bowl-Cover 81 1 980247-3 TRABON GREASE DEVIDER. B349 Pemex/Rig1D 10756292-ASM 127 4 50005508 SLIPRING MOUNTING BRACKET. RST 49-1/2_2G 39 1 55909-4-4 MALE QUICK DISCONNECT FD45 -4 98 1 50004984 BY-PASS HATCH. NPT 15 2 50103-6-C SCREW. 29 6 51300-205-B O-RING O 2-205 PARKER RST ROTARY SUPPORT TABLE 158 1 59000302-495 MUDSEAL SLIPRING. DUST-PLASTIC QUICK DISCONNECT. MAIN-DIV.250 SCALE 7:100 150 1 50005512-9 1/4" TUBE. DRIVE 0.CAP-HEX HD (UNC 3/8") 132 1 50005510-4 1" TUBE.P. RST495 REVISED ON TC . MAIN BEARING. NPT 0. RST495 77 3 979854-2 HYDRAULIC MOTOR EATON 119-1043 19 16 50812-N-C WASHER. LOCK-REGULAR 0. RST495 38 36 53301-4-5 SCREW. GREASE. LOCK. SHORTCUT. NPT 1.X # . 160 1 979975-606 O-ring 6mm 91 1 50004963 MACHINING BOWL. GREASE.CON. 37'/37'/O-RING SAE 6-SAE6 ITEM QTY PART NUMBER DESCRIPTION 129 1 50005510-1 1" TUBE.COUNTERSUNK. .1/8-27NPT TO EXT.03 .UNF + 'O'-RING 16 4 50108-32-C SCREW.XXX # . RST495 75 4 979532-2-4 CONNECTOR BSP 1/8 #2 TO 37 JIC #4 17 1 50204-C NUT. NIPPLE 1-1/2" 85 1 10717406-028 Tag No. RST 49-1/2_2G 41 1 55915-4 CAP. RST495. HEX-STANDARD 1/4-20 146 1 50005512-5 3/8" TUBE. EXT..CAP-SOCKET HEAD (UNC 1/2"x4") 145 1 50005512-4 1/4" TUBE.1 NATIONAL OILWELL VARCO ANGLES # .. DRIVE GEAR. 101 1 50005015 LINEAR LOCK LATCH PIN. GREASE.CAP-HEX HD (UNC 1/4") 130 1 50005510-2 1" TUBE.1/4-18NPT TO EXT. GREASE.CAP-HEX HD (UNC 1/2") 136 1 50005511-2 3/8" TUBE. MACHINING. L.7/16-20JIC MALE 108 1 50005099-11 TP-11 50 6 56518-6-6-S ELBOW 90degr 9/16"-18JIC SWIVEL .CAP-HEX HD (UNC 1/4") 131 1 50005510-3 1" TUBE. RST495 44 1 56408-20-C PIN. IT IS LOANED FOR LIMITED PURPOSES ONLY E COLOR .010 118 1 50005099-25 TP-25 MATERIAL .COUNTERSUNK.500 152 1 50005515 RST Nameplate NOV 82 12 980261-04 SINGLE PIPE SUPPORT. RST 49-1/2_2G 40 5 55909-6-6 MALE QUICK DISCONNECT FD45 -6 99 1 50004985 GREASE COVER. A-PORT LEFT MOTOR. EXT.CAP-HEX HD (UNC 1 1/2") 143 1 50005512-2 1/4" TUBE.CAP-HEX HD (UNC 3/4") 140 1 50005512-11 1/4" TUBE. MACHINING. GREASE.1/4UNF TO EXT. FLAT 147 1 50005512-6 3/8" TUBE.896.7/8UNF TO INT. RST495 62 3 56556-10-06-S REDUCER O_RING EXT.. GREASE. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. 37°/37°/SWIVEL INT 37° 113 1 50005099-17B TP-17B 55 2 56529-04-06-S CONNECTOR SAE O-RING -4 TO 37 JIC -6 114 1 50005099-19 TP-19 56 2 56529-06-06-S CONNECTOR SAE O-RING -6 TO 37 JIC -6 115 1 50005099-19B TP-19B 57 2 56529-16-16-S CONNECTOR SAE O-RING -16 TO 37 JIC -16 116 1 50005099-21 TP-21 UNLESS OTHERWISE SPECIFIED PARTNUMBER 10756292-001 117 1 50005099-23 TP-23 TOLERANCES (PER ANSI Y 14. RST495 76 1 979532-4-6 CONNECTOR BSP 1/4 #4 TO 37 JIC #6 18 2 50808-N-C WASHER. RST 49-1/2_2G 35 1 53001-2 PLUG. SPARE.FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001 RST495-3G.5 DEGREE 119 1 50005099-38 TP-38 SURF. Assembly. Main. 2 PLACE DECIMAL 1 PLACE DECIMAL . RST495 Rev "01" = New Release. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION / PAINTSPEC. MACHINING. RST 495 37 4 53301-10-6 SCREW. RST495 DO NOT SCALE DOCUMENT SCALE 1:10 REVISED BY Dennis Endepoel NOTES: 125 1 50005506 MOTOR PLATE. K-Fels.6 Lbs 9801.ECR 20-Jun-13 11:10:39 AM 00015780 ASM 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) . RST495 CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV./ NL.XX # .

MACHINED SURFACES E DETAIL GEARING AND REMAINS THE PROPERTY OF NOV.5) 3 PLACE DECIMAL . 1000s Ton.. C D D UNLESS OTHERWISE SPECIFIED PARTNUMBER 10756292-001 TOLERANCES (PER ANSI Y 14. B349 Pemex/Rig1D 10756292-ASM 2 OF 4 1 2 3 4 5 6 7 8 . ITS .5 DEGREE SURF. DO NOT SCALE DOCUMENT SCALE 1:5 REVISED BY Dennis Endepoel REVISED ON TC .010 MATERIAL .03 . 1 2 3 4 5 6 7 8 SEE DETAIL A A A B B DETAIL A SEE DETAIL GEARING SCALE 1:3 SECTION RIGHT_XS-RIGHT_XS IMPORTANT: MOUNT MUDSEAL WITHOUT PRESSING SEAL LIP INTO SLIPRING.5 kg ALL WELD SYMBOLS ACC. SHEET RST495-3G. ALL SLIPRING TUBES.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION / PAINTSPEC.P. L.X # . IT IS LOANED FOR LIMITED PURPOSES ONLY SECTION GB-GB COLOR .XXX # . SUPPORTS & C FITTINGS MUST BE CLEARED FROM MUDSEAL. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 21608.ECR 20-Jun-13 11:10:39 AM 00015780 ASM 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO.1 NATIONAL OILWELL VARCO ANGLES # .XX # . OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION SCALE ~1:3 TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. IN WHOLE OR IN E SCALE 1:3 TORCHCUT SURFACES PART. Assembly.6 Lbs 9801. K-Fels. . BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.010 # . CREATED ON 05-Jun-13 12:24:39 PM PROJ. REPRODUCTION. 2 PLACE DECIMAL 1 PLACE DECIMAL .

CREATED ON 05-Jun-13 12:24:39 PM PROJ. K-Fels. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV. B349 Pemex/Rig1D 10756292-ASM 3 OF 4 1 2 3 4 5 6 7 8 . MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV.P. Assembly. . TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.1 NATIONAL OILWELL VARCO ANGLES # .X # . 2 PLACE DECIMAL 1 PLACE DECIMAL . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 21608.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").XXX # . C C G L SECTION C-C SCALE 1:5 D D UNLESS OTHERWISE SPECIFIED PARTNUMBER 10756292-001 TOLERANCES (PER ANSI Y 14. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION / PAINTSPEC. DO NOT SCALE DOCUMENT SCALE 1:10 REVISED BY Dennis Endepoel SECTION L-L REVISED ON TC .5) 3 PLACE DECIMAL . SHEET RST495-3G. 1 2 3 4 5 6 7 8 A A SEE DETAIL SLIPRING FIXTURE C B B C L DETAIL SLIPRING FIXTURE G SCALE 1:5 SEE DETAIL LINEAR LOCK SHEET 4. IN WHOLE OR IN PART. IT IS LOANED FOR LIMITED PURPOSES ONLY E COLOR . REPRODUCTION. ITS . OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.6 Lbs 9801..03 .010 # .XX # . L.010 MATERIAL .ECR 20-Jun-13 11:10:39 AM 00015780 ASM 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO.5 kg ALL WELD SYMBOLS ACC. 1000s Ton. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.5 DEGREE SURF.

TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.03 .P. . 1000s Ton. SHEET RST495-3G. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 21608. UNLESS OTHERWISE SPECIFIED PARTNUMBER 10756292-001 TOLERANCES (PER ANSI Y 14.ECR 20-Jun-13 11:10:39 AM 00015780 ASM 01 THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO. 2 PLACE DECIMAL 1 PLACE DECIMAL . K-Fels. ITS .X # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").010 # .010 MATERIAL .5 DEGREE SURF. L.XXX # .1 NATIONAL OILWELL VARCO ANGLES # . OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN SECTION G-G CREATED BY Frederique Verhulst REVISION ALL WELD DIMENSIONS ARE Z DIM'S IS THE COPYRIGHTED PROPERTY OF NOV.6 Lbs 9801. MOTOR TUBES SHOWN DO NOT SCALE DOCUMENT SCALE 1:10 REVISED BY Dennis Endepoel WITHOUT TRANSIT BLOCK REVISED ON TC .IN POSITION DETAIL B . FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION / PAINTSPEC. IN WHOLE OR IN PART.5 kg ALL WELD SYMBOLS ACC.AND WITH ANGLES SCALE 2:1 AS SHOWN. Assembly. #5 $ DETAIL D SCALE 2:1 $ 90 B B DETAIL C SCALE 2:1 SECTION E-E SCALE ~1:3 C C D D DETAIL LINEAR LOCK SCALE 1:5 SEE SHEET 3 FOR LOCATION REF. REPRODUCTION. CREATED ON 05-Jun-13 12:24:39 PM PROJ.XX # . IT IS LOANED FOR LIMITED PURPOSES ONLY E COLOR ..5) 3 PLACE DECIMAL . MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. 1 2 3 4 5 6 7 8 $ 50 50 SEE DETAIL B SEE DETAIL C SEE DETAIL D $ A A DOWELS DIAMOND SHAPE: PLACING: . BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. B349 Pemex/Rig1D 10756292-ASM 4 OF 4 1 2 3 4 5 6 7 8 .

1 2 3 4 5 6 7 8
117 1 50005099-3A TP-3A 58 1 980246-1 AUTOMATED GREASING SYSTEM RST ITEM QTY PART NUMBER DESCRIPTION
118 1 50005099-5 TP-5 59 12 980422-M12 M12 Square taper Washer 8% 1 4 50004-06-C8D SCREW,CAP-HEX HD (UNC 1/4")
119 1 50005099-8 TP-8 60 1 10691573-001 CABLE SUPPORT 2 4 50004-10-C8D SCREW,CAP-HEX HD (UNC 1/4")
120 1 50005515 RST Nameplate NOV 61 1 10717406-014 Tag No. E2 3 6 50006-06-C8 SCREW,CAP-HEX HD (UNC 3/8")
121 1 59000214-20 EEXD M20 STOPPING PLUG 62 1 10717406-015 Tag No. E3 4 4 50006-10-C8D SCREW,CAP-HEX HD (UNC 3/8")
122 1 59000236 PRESSURE FILTER, DFV330F20B1.0 63 1 10717406-016 Tag No. E4 5 12 50008-12-C8D SCREW,CAP-HEX HD (UNC 1/2")

A 123 1 59000237 BALL VALVE SKHDN50SAE6000PSI S3123 64 1 10717406-017 Tag No. E5 6 3 50008-44-C8D SCREW,CAP-HEX HD (UNC 1/2") A
124 1 59000243-3-8 INLINE CHECKVALVE, DT-MOMF-500 65 1 10717406-018 Tag No. E6 7 14 50010-10-C8D SCREW,CAP-HEX HD (UNC 5/8")
125 2 59000257 POSITION SWITCH, EExd IIC T6, PLUNGER 66 1 10717406-019 Tag No. E9 8 2 50010-12-C8D SCREW,CAP-HEX HD (UNC 5/8")
126 2 59000293-01 CABLE GLAND, 501/421/Os/M20 67 1 10717406-020 Tag No. E10 9 4 50071-20-F-06 SCREW, CAP-HEX HEAD (METRIC) M12x020
127 4 59000391-4-5 INSULATION SLEEVE 68 1 10717406-021 Tag No. E11 10 16 50104-6-C SCREW,CAP-SOCKET HEAD (UNC 1/4"x0.75")
128 4 59000391-6-5 INSULATION SLEEVE 69 1 10717406-022 Tag No. E12 11 8 50167-040-P-040 SCREW, SOCKET HEAD, M5x40
129 4 59000392-4 INSULATION WASHER 70 1 10717406-023 Tag No. E13 12 4 50167-050-P-04 SCREW, SOCKET HEAD, M5x50
130 4 59000392-5 INSULATION WASHER 71 1 10717406-024 Tag No. E14 13 3 50168-012-P-04 SCREW, SOCKET HEAD, M6x12
131 8 59000392-6 INSULATION WASHER 72 1 10717406-025 Tag No. E15 14 8 50173-060-P-04 SCREW, SOCKET HEAD, M20x60
132 20 59000424-20 Insulation Washer, Fibre 73 1 10717406-026 Tag No. E16 15 4 50173-070-P-04 SCREW, SOCKET HEAD, M20x70
74 1 10717406-032 Tag No. CS001 16 4 50206-C NUT, HEX-STANDARD 3/8-16
133 1 112554-J2 24 V/DC EEXD 4/3 CETOP 03 VALVE 75 1 10717406-033 Tag No. FL001 17 12 50208-C NUT, HEX-STANDARD-1/2-13
134 1 50004902 ASS'Y MANIFOLD RST495/605/755 76 1 10717406-034 Tag No. HC001 18 4 50258-02 HEXAGON NUT, M20
77 1 10717406-042 Tag No. 313B1-JB001 19 2 50605-8-C SCREW, CAP-FLAT HEAD, 5/16"-18 UNC X 1"
78 1 10727829-002 Tag No. PTE 20 8 50803-N-C WASHER, FLAT 10 NARROW
B B
79 1 10727829-006 Tag No. 313B1-JB002 21 3 50804-N-C WASHER, FLAT 1/4", NARROW
80 1 30156355-4 PRESSUTRE TRANSMITTER 0-3000 PSI 22 10 50806-N-C WASHER, FLAT
81 1 50004442 ASSY H.U.K. MANIFOLD PS-21/30 23 4 50808-N-C WASHER, FLAT
82 1 50004454 TUBE LOW SYSTEM PRESSURE (PS1) 24 6 50810-N-C WASHER, FLAT 5/8", NARROW
83 1 50004455 TUBE SLIPS SET (PS2) 25 8 50903-C WASHER, LOCK-REGULAR 0.190
84 1 50004456 TUBE SLIPS UP (PS3) 26 24 50904-C WASHER, LOCK-REGULAR 0.250
85 1 50004679 ASS'Y J-BOX TB-12, standard RST Control Station 27 14 50906-C WASHER, LOCK-REGULAR 0.375
86 1 50004895 TUBE CHECK VALVE ACCU 28 7 50908-C WASHER, LOCK-REGULAR 0.500
87 1 50004901-W Weldment Controlplate 29 18 50910-C WASHER, LOCK-REGULAR 0.625
88 4 50004904 MOUNTING BRACKET MANIFOLD RST 49.5/60.5 30 2 51300-228-B O-RING O 2-228 PARKER
89 1 50004905 TUBING P-PS 31 4 53301-10-6 SCREW, DRIVE 0.179 DIA X 3/8
90 1 50004906 TUBING T-PS 32 74 53301-4-5 SCREW, DRIVE 0.114 DIA X 5/16
91 1 50004907 BRACKET PRESSURE FILTER RST495/605/755 33 2 56501-4-4-S STR.CON. EXT.1/4-18NPT TO EXT.7/16-20UNF
92 1 50004908 COUPLING PRESSURE FILTER TO MANIFOLD 34 2 56501-4-6-S STR.CON. EXT.1/4-18NPT TO EXT.9/16-18UNF
C MARK NAMEPLATE WITH: C
93 1 50004909 TUBING DRAIN PRESSURE REDUCING VALVE 35 1 56506-4-4-S ELBOW 90 degr EXT1/4-18NPT TO EXT7/16-20UNF
94 1 50004910 TUBING A-PUMP 36 1 56506-4-6-S ELBOW 90 degr EXT1/4-18NPT TO EXT9/16-18UNF
95 1 50004911 TUBING B-PUMP 37 1 56518-4-4-S ELBOW 90degr 7/16"-20JIC SWIVEL - 7/16-20JIC MALE
96 1 50004912 TUBING A1-PS 38 1 56518-6-6-S ELBOW 90degr 9/16"-18JIC SWIVEL - 9/16"-18JIC MALE
97 1 50004913 TUBING B1-PS 39 4 56518-8-8-S ELBOW 90degr 3/4"-16JIC SWIVEL - 3/4"-16JIC MALE
RST CONTROL STATION 98 1 50004914 TUBING S1-PS 40 1 56525-8-8-S TEE-SWIVEL, 3/4"-16 JIC
RST 49 1/2 99 1 50004915 COVER PLATE 2" SAE 6000 PSI HOLE 41 3 56536-32 SAE KIT FLANGE J518c CODE 62. SIZE -32
1000 sTon
100 1 50004917 TUBING GREASE PUMP 42 2 56538-6-6-S UNION BULKHEAD EXT. 9/16-18 UNF TO EXT. 9/16-18 UNF
10756297-001/10756291-001
NL......... / NL......... 101 1 50004918-1 I.S. J-BOX RST, 150x150x80mm 43 2 56538-8-8-S UNION BULKHEAD EXT. 3/4"-16 UNF TO EXT. 3/4"-16 UNF
1040 KG 2292 Lbs 102 1 50004919 BRACKET, POSITION SWITCH GREASE PUMP 44 8 57000-10-8 EYE-BOLT SHOULDERED 5/8" UNC 1"LONG
DD / MM / JJJJ 103 1 50004919-1 FILLPLATE POS SWITCH GREASE PUMP 45 3 83095-1 PRESSURE SWITCH 3000 PSI, EEXD
US 6,896,048 / WO 03060280
104 1 50004923 CABLE SUPPORT 46 12 83444-01 GLAND, Eexd/Eexe, M20
II2GT5EexdeIICT3IP66 Tamb+55C
105 1 50004927 CABLE SUPPORT 47 2 204652 GROUND STRIP
7K - 0018
106 1 50005099-1 TP-1 48 4 204653 DISTANCE BUSHING, GROUND STRIP
D D
107 1 50005099-10 TP-10 49 1 204815-1-A1 TEXT PLATE A1
108 1 50005099-12 TP-12 50 1 204815-1-B1 TEXT PLATE B1
109 1 50005099-14 TP-14 51 1 204815-1-GR TEXT PLATE GREASE
110 1 50005099-16 TP-16 52 1 204815-1-S1 TEXT PLATE S1
111 1 50005099-18 TP-18 53 1 204815-3 NAME PLATE "INTRINSICALLY SAFE CIRCUIT"
112 1 50005099-1C TP-1C 54 1 979532-4-6 CONNECTOR BSP 1/4 #4 TO 37 JIC #6
113 1 50005099-20 TP-20 55 3 979971-34-20 Reducer, Eexd, 3/4 NPT - M20
POS: 141 - 148, SHIP IN PLASTIC BAG AND ATTACH TO
JUNCTION BOX WITH TY RAP. 114 1 50005099-22 TP-22 56 6 979978-M20-BR ADAPTER, 90' ELBOW Eexd/Eexe, M20
115 1 50005099-24 TP-24 57 1 980023-20 RAXTON LOCKNUT M20x1.5
DWG
ITEM QTY SIZE PART NUMBER DESCRIPTION 116 1 50005099-3 TP-3
UNLESS OTHERWISE SPECIFIED
140 30m. 59000415-1.5-03 ELECTRIC CABLE, 3 CONDUCTORS AREA 1.5mm2 PARTNUMBER 10756297-001
TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
141 2 83444-05 CABLE GLAND EEXD, M25, INCL GASKET MATERIAL - 2 PLACE DECIMAL .XX # .03
1 PLACE DECIMAL .X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
142 2 980023-25 RAXTON LOCKNUT M25x1.5 SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
/ PAINTSPEC.
- BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
.010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
143 2 59000424-25 INSULATION WASHER, FIBRE, M25 NOTES: HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
E 1) COLOUR CODE ELECTRICAL CABLE FROM PRESSURE TRANSMITTER COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
E
144 2 59000292-25 SERRATED WASHER, M25 TO "IS" J-BOX USING BLEU SHRINK SLEEVE. TORCHCUT SURFACES
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR
145 1 2) FOR GENERAL ARRANGEMENT DRAWING SEE DWG 10756299-GAD WEIGHT 2292.6 Lbs 1039.9 kg ALL WELD SYMBOLS ACC. TO ISO
83444-07 CABLE GLAND EEXD, M32, INCL GASKET UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN
3) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001 CREATED BY Frederique Verhulst REVISION
ALL WELD DIMENSIONS ARE Z DIM'S
IS THE COPYRIGHTED PROPERTY OF NOV.
146 1 980023-32 RAXTON LOCKNUT M32x1.5 4) ALL USED TYRAPS ARE PLASTIC TYRAPS CREATED ON 05-Jun-13 01:36:43 PM
DO NOT SCALE DOCUMENT SCALE 1:6 PROJ.
147 1 59000424-32 INSULATION WASHER, FIBRE, M32 REVISED BY Dennis Endepoel

148 1 59000292-32 SERRATED WASHER, M32
REVISED ON
TC - ECR
20-Jun-13 11:33:47 AM
00015780 ASM
01 THIS DOCUMENT IS NOV
TEAMCENTER CONTROLLED
UNITS INCH (mm)
Rev: "01" = New Release. TITLE SIZE DRAWING NO. SHEET
149 1 202742 MARKER ELECTRIC SET RST
Control Station, for RST495-3G, K-Fels, B349 Pemex/Rig1D 10756297-ASM
1
OF
2

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

A A

B B

C C

D D

NOTES:
1) COLOUR CODE ELECTRICAL CABLE FROM PRESSURE TRANSMITTER
TO "IS" J-BOX USING BLEU SHRINK SLEEVE.
2) FOR GENERAL ARRANGEMENT DRAWING SEE DWG 10756299-GAD
3) FOR FINAL ASSEMBLY SEE PART NUMBER 10756291-001
4) ALL USED TYRAPS ARE PLASTIC TYRAPS

UNLESS OTHERWISE SPECIFIED
PARTNUMBER 10756297-001
TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
MATERIAL - 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
/ PAINTSPEC.
- BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
.010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
E COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E
TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR
WEIGHT 2292.6 Lbs 1039.9 kg ALL WELD SYMBOLS ACC. TO ISO
UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN
ALL WELD DIMENSIONS ARE Z DIM'S
CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.

CREATED ON 05-Jun-13 01:36:43 PM PROJ.
DO NOT SCALE DOCUMENT SCALE 1:6
REVISED BY Dennis Endepoel
REVISED ON
TC - ECR
20-Jun-13 11:33:47 AM
00015780 ASM
01 THIS DOCUMENT IS NOV
TEAMCENTER CONTROLLED
UNITS INCH (mm)

TITLE SIZE DRAWING NO. SHEET

Control Station, for RST495-3G, K-Fels, B349 Pemex/Rig1D 10756297-ASM
2
OF
2

1 2 3 4 5 6 7 8

.

.

.

.

.

IN E COLOR N/A MACHINED SURFACES WHOLE OR IN PART. 24 V/DC EEXD 4/3 CETOP 03 VALVE 22 6 979512-10 979512-10-C PLUG 7/8" . LIRZA-A-3/250/MP & SCLI 32377 WHEN ASSEMBLY SERIAL NUMBER IS NOT IDENTICAL TO MANIFOLD 41 1 NAMEPLATE-OPTIONAL . OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. THIS DOCUMENT AND THE INFORMATION WEIGHT 1234.Mulder REV. G DATE 13-Mar-02 DATE 18-Jun-13 THIS DOCUMENT IS PDMlink UNITS INCH (mm) .TEST ASSEMBLY ACCORDING TSEL-0241. HAVIT APO-406 OR ELSE C C 35 1 50004903 . 00015159 CONTROLLED TITLE SIZE DRAWING NO. M6x100 4 4 50170-110-P-04 . M20x60 10 1 56517-8-6-S . SOCKET HEAD. NAME R. SET PRESSURE REDUCING VALVE 94817-2AN AT SURF. NAME L. SOCKET HEAD. ORIGINAL DOCUMENT LATEST REVISION DO NOT SCALE DOCUMENT SCALE 1:4 PROJ. 1 2 3 4 5 6 7 8 ITEM QTY PART NUMBER SS EQUIVALENT DESCRIPTION 1 4 50167-025-P-04 . USE SS EQUIVALENT COLOMN.9/16-18JIC MALE 11 1 56518-10-10-S 56518-10-10-S ELBOW 90degr 7/8"-14JIC SWIVEL . PILOT OPERATED 37 1 59000230 .UNF + 'O'-RING 26 1 979512-3 979512-3-C PLUG 7/16" . M5x50 3 2 50168-100-P-04 . M12x55 8 8 50173-030 . COVERPLATE FOR CETOP-03 30 2 979958-10 979958-10-C CAP NUT JIC 7/8-14 UNF 31 7 979958-6 979958-6-C CAP NUT JIC 9/16-18 UNF 32 2 979958-8 979958-8-C CAP NUT JIC 3/4-16 UNF 12. PRESSURE CARTRIDGE. SCREW. 3/4-16JIC . L. SOCKET HEAD.7/8"-14JIC MALE 12 1 56525-10-10-S 56525-10-10-C TEE-SWIVEL. 3000 PSI B B 21 2 112554-D2 . TYPE: JPQ-212 39 1 59000245 .00 NICKEL-PLATE SURFACE FINISH.N..UNF + 'O' RING 23 6 979512-2 979512-2-C PLUG 9/16 . PROP. FOR STAINLESS STEEL CONFIGURATION. 23.0 kg ALL WELD SYMBOLS ACC. REDUCER. SCREW. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.03 . M12x50 A 7 4 50171-055-P-04 . M5x25 2 8 50167-050-P-04 .5) .UNF + 'O'-RING 25 1 979512-24 979512-24-C PLUG 1-7/8" . SCREW. SOLENOID CETOP 07 VALVE.XX # .M. SUN CARTRIDGE 94817-2AN & 94521-1DN SHOULD BE TOURQUED TO THE FOLLOWING RECOMENDED TORQUE VALUE: 45 .5 DEGREE THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. SUN PRESSURE REDUCING CARTRIDGE: PBFB-LAN.XXX # . ITS AFFILIATES OR SUBSIDIARIES / PAINTSPEC. 2 PLACE DECIMAL 1 PLACE DECIMAL .00 23.010 # . P/N-50004902-SS OF THE USE FOR WHICH IT WAS LOANED. FINISH N/A (SEE 50004903) ANGLES # . SUN SHUTTLE VALVE CSAD-XXN 20 1 94817-2AN .010 MATERIAL SEE B. SCREW. CODE 61. TYPE: DPHA-2611/E/M/24VDC 38 1 59000231 .9/16 UNF-6 29 1 979943 . CARTRIDGE 59000047 SHOULD BE TOURQUED TO UNLESS OTHERWISE SPECIFIED PARTNUMBER 50004902 THE FOLLOWING RECOMENDED TORQUE VALUE:5O-60 Nm TOLERANCES (PER 3 PLACE DECIMAL ANSI Y 14. SAE LOCKING SHEET. DIRECTIONAL CETOP 08 VALVE. M10x110 5 4 50171-016 . FLOW TRHOTTLING VALVE.750 33 1 10769664-001 .S. . REPRODUCTION. SOCKET HEAD. 4 WAY. HAVIT APO-110 OR ELSE 34 3 10769664-002 . HYDRAULIC OPERATED 3/2 VALVE.O. BREAK SHARP CORNERS E 650 PSI +/. SOCKET HEAD. SOCKET HEAD. SCREW CAP-SOCKET HD M12x16 A 6 6 50171-050-P-04 .1 NATIONAL OILWELL VARCO .5" 36 1 59000047 . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION TORCHCUT SURFACES .C.P. 7/8"-14 JIC 13 1 56529-10-06-S CONNECTOR SAE O-RING -10 TO 37 JIC -6 14 1 56529-10-10-S 56529-10-10-C CONNECTOR SAE O-RING -10 TO 37 JIC -10 15 2 56529-12-8-S 56529-12-8-C CONNECTOR SAE O-RING 12 TO 37 JIC -8 16 5 56529-6-6-S 56529-6-6-C CONNECTOR SAE O-RING -6 TO 37 JIC -6 17 1 56529-8-8-S 56529-8-8-C CONNECTOR SAE O-RING -8 TO 37 JIC -8 18 1 56536-32 56536-32-C SAE KIT FLANGE J518c CODE 62. TYPE DPZA-A-371-S5 ADDITIONAL NAMEPLATE ALLOWED 40 1 59000246 . CONTROL MANIFOLD RST 49. 2".5O Nm WEIGHT ASS'Y MANIFOLD: 1235 LBS 560 Kg . SAE LOCKING SHEET. 2-1/2". SCREW.54 D D NOTES: . PROP. SHEET ASS'Y MANIFOLD RST495/605/755 D 50004902 1 OF 1 1 2 3 4 5 6 7 8 .7 Lbs 560. SCREW. E. OPTIONAL: NAMEPLATE 50X25mm FOR SERIAL NUMBER MANUFACTURE SERIAL NUMBER TO PREVENT DAMAGE TO 14.UNF + O-RING 24 1 979512-20 979512-20-C PLUG 1-5/8" . SCREW CAP-SOCKET HD M20x30 9 4 50173-060-P-04 . SIZE -32 19 1 94521-1DN .UNF + 'O' RING 27 1 979512-32 979512-32-C PLUG 2-1/2" .50 PSI.UNF + 'O'-RING 28 8 979798-3 979798-3-C PRESSURE GAUGE CONNECTOR MEV20 .5/60. SCREW.X # .005 (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). CODE 62. TO ISO CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. SOCKET HEAD.

.PRESSURE SETTINGS: PC1 94817-2AN: 2500 PSI# 50 PSI PC2 94817-2AN: 1500 PSI# 50 PSI . TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.3/4 JIC 9 1 56525-8-8-S 56525-8-8-C TEE-SWIVEL. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN ALL WELD DIMENSIONS ARE Z DIM'S CREATED BY Kees de Laat REVISION IS THE COPYRIGHTED PROPERTY OF NOV.REFERENCES HYDRAULIC SHEMATIC 50004440.O. P/N-50004442-SS USE SS EQUIVALENT COLOMN.010 # . IT IS LOANED FOR LIMITED PURPOSES ONLY MACHINED SURFACES E COLOR . PARKER DM103LD CARTRIDGE 29 1 59000129 . . REPRODUCTION.U.5 kg ALL WELD SYMBOLS ACC.7/16UNF TO EXT.UNF + O RING 16 5 979512-2 979512-2-C PLUG 9/16 . FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION / PAINTSPEC. D SHOULD BE TORQEUD TO THE FOLLOWING RECOMENDED D TORQUE VALUE: 20 Nm 190 INCH.50 Nm 398-442 INCH.PARKER CARTRIDGE 59000117-1.UNF + 'O' RING 18 6 979798-1 979798-1-C PRESSURE GAUGE CONNECTOR MEV20 . M6x40 5 2 50904-C . SOCKET HEAD.LBS . 3 PLACE DECIMAL . IN WHOLE OR IN PART.CAP-HEX HD (UNC 1/4") 2 4 50167-025-P-04 . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 82. TITLE SIZE DRAWING NO.K. PILOT OPERATED 4/2 CETOP 03 VALVE.3/4UNF TO EXT.1/8BSP TO EXT.XXX # .M.00 REF.X # .5 DEGREE SURF.UNF + O-RING 17 4 979512-3 979512-3-C PLUG 7/16" . SCREW. HYDR. SUN CHECK VALVE CXCD-XCN 14 2 94817-2AN . UNLESS OTHERWISE SPECIFIED PARTNUMBER 50004442 / 50004442-SS TOLERANCES (PER ANSI Y 14. 1 2 3 4 5 6 7 8 ITEM QTY PART NUMBER SS EQUIVALENT DESCRIPTION 1 2 50004-04-C8 . HYDR. NAME PLATE FLUSH OPERATION 26 1 50004444 50004444-1 TUBE A1 SIGNAL 27 1 50004445 50004445-1 TUBE B1 SIGNAL 28 1 59000117-1 .6 Lbs 37.7/16-20JIC MALE A 7 2 56519-4-4-S 56519-4-4-C ELBOW 90 deg O_RING EXT.LBS .K.7/16UNF 20 1 979943 . M5x50 4 4 50168-040-P-04 . 30 1 59000226 . M5x25 3 4 50167-050-P-04 . SHEET 1 Ass"y H. .250 A 6 1 56517-8-4-S 56517-8-4-C REDUCER.P.SUN CARTRIDGES 93548-1S30N & 94817-2AN. 2 PLACE DECIMAL 1 PLACE DECIMAL . W/DET.FOR STAINLESS STEEL CONFIGURATION.5) 8. BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. 3/4-16JIC SWIVEL .50 REF. L. H.010 MATERIAL SEE B. WASHER. SCREW.03 . CREATED ON 28-Aug-02 01:47:06 PM PROJ. DO NOT SCALE DOCUMENT SCALE 1:3 REVISED BY Bjorn Buijnsters REVISED ON TC . SOCKET HEAD. TYPE: 4/3 A+B PORT TO T C C NOTES: 5. CETOP 05 VALVE. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. LOCK-REGULAR 0. Manifold PS-21/30 D 50004442 OF 1 1 2 3 4 5 6 7 8 . SOCKET HEAD.. ITS . MANIFOLD PS-21/30 25 1 50004443 . SHOULD BE TORQEUD TO THE FOLLOWING RECOMENDED TORQUE VALUE: 45 .XX # . 3000 PSI 15 5 979512-1 979512-1-C PLUG 3/4" . AND REMAINS THE PROPERTY OF NOV. SCREW. 3/4"-16 JIC 10 2 56529-4-4-S 56529-4-4-C CONNECTOR SAE O-RING -4 TO 37 JIC -4 11 1 56529-6-6-S 56529-6-6-C CONNECTOR SAE O-RING -6 TO 37 JIC -6 12 3 56529-8-8-S 56529-8-8-C CONNECTOR SAE O-RING -8 TO 37 JIC -8 13 1 93548-1S30N .U.1 NATIONAL OILWELL VARCO ANGLES # . SCREW.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). COVERPLATE FOR CETOP-03 B B 21 3 979958-4 979958-4-C CAP NUT JIC 7/16-20 UNF 22 1 979958-6 979958-6-C CAP NUT JIC 9/16-18 UNF 23 4 979958-8 979958-8-C CAP NUT JIC 3/4-16 UNF 24 1 50004441 . SUN PRESSURE REDUCING CARTRIDGE: PBFB-LAN.00 REF.ECR 15-Feb-13 01:36:00 PM 00012652 DAD F THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) 15.7/16 UNF-4 19 2 979935-2-4 979935-2-4-C ELBOW 90° O_RING EXT.7/16 JIC 8 1 56519-8-8-S 56519-8-8-C ELBOW 90 deg O_RING EXT.

EXT. THIS DOCUMENT AND THE INFORMATION WEIGHT 291. SCREW.4 kg ALL WELD SYMBOLS ACC.010 # . EXT. & 19.Schuller NAME T.5 DEGREE SURF.Jumper Hose set also for RST605-H and RST----W/Out Slipring B1: SLIPS SET .1/4-18NPT TO EXT. SOCKET HEAD.CON. EXT. A A LOCKS 7 2 55914-8 PLUG. REPRODUCTION. Steel 20 2 202752-19 202752-19-1 HOSE 2 x 100" LONG. SHEET 1 Jumper Hose set: RST495-3G / RST605 / RST755D 202752-18 OF 1 1 2 3 4 5 6 7 8 . ORIGINAL DOCUMENT LATEST REVISION PROJ. DUST PLASTIC '-8' FEMALE QUICK DISCONNECT. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION THIS HOSE EXISTS IN SET 1x TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. EXT.5) 3 PLACE DECIMAL . THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION TORCHCUT SURFACES OF THE USE FOR WHICH IT WAS LOANED.For straight connections remove items 15. 16. COUPLER 1-1/2" 27 2 979950-H1-1/2 SELF CENTRING SEAL RING.Added 90 degr. DUST PLASTIC '-6' FEMALE QUICK DISCONNECT.9/16"-18JIC MALE FUNCTIONS: 17 2 56518-8-8-S ELBOW 90degr 3/4"-16JIC SWIVEL .P.CON.90 Degree. 17 RevC: . IT IS LOANED FOR .CON.C.3/4"-16JIC MALE A1: SLIPS SET 18 2 56536-32 56536-32-C SAE KIT FLANGE J518c CODE 62. BSP 1 1/2" FLANGE THIS HOSE EXISTS IN SET 1x 26 2 59000248-24 59000248-24-1 THREAD-TO-CONNECT COUPLING. EXT. . 1-1/2-11-1/2 NPT TO EXT. 1 2 3 4 5 6 7 8 ITEM QTY PART NUMBER SS EQUIVALENT DESCRIPTION 1 8 50173-070-P-04 . S1: SIGNAL 8 1 55915-4 CAP.XXX # .3/8-18NPT TO EXT. MACHINED SURFACES WHOLE OR IN PART.8 Lbs 132.3/4-16UNF 13 1 56501-8-10-S 56501-8-10-C STR. TO ISO CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV. 9 2 55915-6 CAP. couplings .005 E LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.1 NATIONAL OILWELL VARCO ANGLES # . DUST PLASTIC QUICK DISCONNECT 1/4" NIPPLE SIZE. BSP-P 1-1/2-11 25 2 59000238-2-24 59000238-2-24-SS SAEJ518c CODE62. UNLESS OTHERWISE SPECIFIED PARTNUMBER 202752-18 TOLERANCES (PER ANSI Y 14.3/4-16UNF THIS HOSE EXISTS IN SET 2x 15 1 56518-10-10-S ELBOW 90degr 7/8"-14JIC SWIVEL . IN E COLOR . ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). S1: SIGNAL DATE 11-Oct-07 DATE 23-Feb-'12 THIS DOCUMENT IS PDMlink E.3/8-18NPT TO EXT.X # . 10 1 56501-4-6-S 56501-4-6-C STR. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS / PAINTSPEC.CON. SAE-Flens / SAE-Flens B B 21 1 202752-5 202752-5-1 HOSE 5/8 x 100" LONG 22 4 202752-6 202752-6-1 HOSE 1/2 x 100" LONG 23 5 202752-7 202752-7-1 HOSE 3/8 x 100" LONG 24 2 979861-24-24 979861-24-24-SS STR.7/8-14UNF 14 4 56501-8-8-S 56501-8-8-C STR.XX # . DUST PLASTIC QUICK DISCONNECT 3/8" NIPPLE SIZE. TYPE: PP45D-2" FUNCTIONS: DRAIN C C THIS HOSE EXISTS IN SET 2x FUNCTIONS: MOTORS D JUMPERS: PS-21/30 ===> BY-PASS MANIFOLD D THIS HOSE EXISTS IN SET 2x FUNCTIONS: A1: SLIPS UP Note: . 1-1/2-11-1/2 / 1-1/2-11-1/2NPT. SIZE 2. L.CON.. M20x70 JUMPERS: RST FRAME ===> HARD PIPING 2 5 55908-6-6 55908-6-6-SS FEMALE QUICK DISCONNECT FD45 -6 THIS HOSE EXISTS IN SET 4X 3 5 55908-8-8 55908-8-8-SS FEMALE QUICK DISCONNECT FD45 -8 4 1 55909-4-4 55909-4-4-SS MALE QUICK DISCONNECT FD45 -4 FUNCTIONS: 5 2 55909-6-6 55909-6-6-SS MALE QUICK DISCONNECT FD45 -6 GREASE SUPPLY 6 1 55914-6 PLUG. BREAK SHARP CORNERS THE PROPERTY OF NATIONAL OILWELL VARCO.CON.010 MATERIAL 2 PLACE DECIMAL 1 PLACE DECIMAL .9/16-18UNF 11 5 56501-6-6-S 56501-6-6-C STR. FUNCTIONS: DO NOT SCALE DOCUMENT SCALE 1:3 NAME T. SIZE -32 B1: SLIPS UP 19 2 56705-24-24-S 56705-24-24-C Elbow.Schuller REV. EXT.N.9/16-18UNF 12 2 56501-6-8-S 56501-6-8-C STR.1/2-14NPT TO EXT. 703056 C CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO.1/2-14NPT TO EXT.03 .7/8"-14JIC MALE 16 4 56518-6-6-S ELBOW 90degr 9/16"-18JIC SWIVEL .

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90] 3.X # .3] For Metric Dimensions: 7.XX +/. UNLESS OTHERWISE SPECIFIED PARTNUMBER 202649-7 TOLERANCES (PER ANSI Y 14.00 Dual .C.5) 3 PLACE DECIMAL .63 Dimensions between Brackets: FOR REFERENCE ONLY.65] A A 45 $x 1.00 [25.0] 1.2 Places Decimal X.63] B 1.M.5 67] SCALE 1:2 .005 INFORMATION AND SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR ANY COLOR RED MACHINED SURFACES PURPOSE.03 . NOR USED FOR MANUFACTURING PURPOSES.5 DEGREE SURF. 701231 C CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO.7 mm. 1 2 3 4 202649-7 PART NUMBER 4.000 1.1 Places Decimal X.XXX # .00 [88.010 # .2.010 MATERIAL S355J2G3 2 PLACE DECIMAL 1 PLACE DECIMAL . DATE 01-Aug-03 DATE 13-Apr-'11 THIS DOCUMENT IS DMS RevC: . FINISH P-001 THIS DOCUMENT CONTAINS PROPRIETARY / PAINTSPEC. DO NOT SCALE DOCUMENT SCALE 1:2 NAME R.XX # . NAME T.X +/.25mm. [101. [39 5.500 [47.4 kg TORCHCUT SURFACES OF THE OWNER C ORIGINAL DOCUMENT LATEST REVISION PROJ.N.Schuller REV.RST495 / -605 & -755 Was: RST495 E. SHEET 1 Fixating Block RST495 / -605 & -755 B 202649-7 OF 1 1 2 3 4 .0.0 Place Decimal X +/.1 NATIONAL OILWELL VARCO ANGLES # . BREAK SHARP CORNERS . [177.4] 62 [127.0.875 B 4. WITHOUT WRITTEN PERMISSION C WEIGHT 12. .60] [41.0 Lbs 5.5 mm.750 [120.8] Dimensioning: .

0 B B Dimensions between Brackets: FOR REFERENCE ONLY..XX +/. ITS .5 DEGREE [21. .XX # . THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN C CREATED BY Mike Daerden REVISION ALL WELD DIMENSIONS ARE Z DIM'S IS THE COPYRIGHTED PROPERTY OF NOV. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. C CREATED ON 22-Aug-13 01:42:45 PM PROJ.4] SURF.0.010 LEGACY REFERENCE PARTNUMBER 50005514-1 ONLY 2 PLACE DECIMAL 1 PLACE DECIMAL . 2. P001 COLOR RED MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV.5 $ 0. Bottem Plate OF 1 1 2 3 4 .03 .0. L.18 REF. ORACLE UNLESS OTHERWISE SPECIFIED PARTNUMBER 10142462-001 TOLERANCES (PER ANSI Y 14. FINISH / PAINTSPEC.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").85 BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO.1 kg ALL WELD SYMBOLS ACC.7 mm. Dimensioning: 1. REPRODUCTION.010 # .2 Places Decimal X. IT IS LOANED FOR LIMITED PURPOSES ONLY [4.0 Place Decimal X +/.X +/.6] MATERIAL S355J2 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION 2.5 Lbs 11.5 A [393] A 4PLCS [279] 11.2.ECR 06-Sep-13 09:56:15 AM 00017372 DAD B THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO.1 NATIONAL OILWELL VARCO 0. IN WHOLE OR IN PART. Changed partnumber.25mm. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV. For Metric Dimensions: Dual .X # .5) 3 PLACE DECIMAL .XXX # .1 Places Decimal X.5 mm. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 24. DO NOT SCALE DOCUMENT SCALE 1:3 REVISED BY Mike Daerden REVISED ON TC . SHEET B 50005514-1 1 Shim. 1 2 3 4 15. . Updated drawing. ANGLES # .P.

2 Places Decimal X. IN WHOLE OR IN PART. 0 00] B B Dimensions between Brackets: FOR REFERENCE ONLY. DO NOT SCALE DOCUMENT SCALE 1:3 [6. For Metric Dimensions: Dual .0 [254.9] REVISED BY Mike Daerden REVISED ON TC .X # . L.0. 1 2 3 4 A A 10. Updated drawing.0. OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT 2. TO ISO UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED.010 LEGACY REFERENCE PARTNUMBER 50005514-2 ONLY 2 PLACE DECIMAL 1 PLACE DECIMAL .XXX # .5 DEGREE THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION MATERIAL S355J2 BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO. Changed partnumber. 2. COLOR .XX +/.ECR 06-Sep-13 10:24:17 AM 00017372 DAD B THIS DOCUMENT IS NOV TEAMCENTER CONTROLLED UNITS INCH (mm) TITLE SIZE DRAWING NO. . REPRODUCTION.0 Place Decimal X +/. Dimensioning: 1.27 REF.8 Lbs 4.XX # . FINISH / PAINTSPEC.71 IS THE COPYRIGHTED PROPERTY OF NOV. .9 kg ALL WELD SYMBOLS ACC. Top Plate OF 1 1 2 3 4 .P. MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV.1 NATIONAL OILWELL VARCO ANGLES # .5 $ OF NOV.25mm. SHEET B 50005514-2 1 Shim.5) 3 PLACE DECIMAL .2. THIS 0. [17. ORACLE UNLESS OTHERWISE SPECIFIED PARTNUMBER 10142463-001 TOLERANCES (PER ANSI Y 14. . CREATED ON 22-Aug-13 01:43:35 PM PROJ. ITS .1 Places Decimal X.005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV").03 .9] DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN C CREATED BY Mike Daerden REVISION ALL WELD DIMENSIONS ARE Z DIM'S C 0.. IT IS LOANED FOR LIMITED PURPOSES ONLY SURF.010 # .X +/. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR WEIGHT 10.5 mm.7 mm.