Form Measurement

PORTABLE SURFACE ROUGHNESS TESTER
SURFTEST SJ-201/301

Bulletin No. 1964

Excellent, Portable Surface Roughness Testing
with Enhanced Capabilities

allow measurements to be performed easily in various situations and setups. Capable of performing measurements in any orientation. Optional accessories. 2 . including vertical and upside-down. such as a height gage adapter. World-Class Portable Surface Roughness Testers Battery-powered portability means better productivity when making surface roughness measurements on the shop floor.

Standard detector Measuring force: 0. such as a blind hole. when inserted into a feature whose profile cannot easily be seen. U The detector is in the retracted position shrouded workpiece features such as at rest so it is immune from damage crankshaft bearings. etc. Improved Product Lineup A wide variety of system setups is possible with the detector + drive unit + display unit combination. Display units Handheld compact unit Touch-panel operation unit with a built-in printer Display unit for SJ-201 series SJ-301 series display unit U For SJ-201P/201S: Standard type U For SJ-201P/201S: Standard type U For SJ-201R: With function to retract the detector when setting up U Common to SJ-301/301S/301R 3 . etc.75mN Stylus profile: Tip radius: 2μm Measuring force: 4mN Stylus profile: Tip radius: 5μm Drive units Standard drive unit Transverse tracing drive unit Retractable drive unit For SJ-201P/SJ-301 For SJ-201S/SJ-301S For SJ-201R/SJ-301R U Popular standard drive unit U Best suited for measurement of narrow.

U Measurement data also can be saved in the memory card in CSV format and then loaded onto a personal computer for data handling with spreadsheet software. allows approximately 600 U The Measure-Start button and others frequently used are measurements to be made shop-hardened and resistant to workshop contaminants. 4 . U Five sets of measurement set-ups can be saved in the unit and the optional memory card (compact flash memory) allows saving of set-ups and measurements. touch-panel when fully charged. Surftest SJ-301 Series Unbeatable portable surface roughness tester created for ease-of-use and as a cost-effective solution to a wide variety of measuring needs Simple operations performed with the large LCD Equipped with a large capacity battery that. A high-resolution. high-speed printer is built in the main unit. U A convenient carrying case is supplied as standard for protecting the instrument in the field.

5 . The data deletion function allows on-screen elimination of flaws that should be excluded from calculation prior to performing an evaluation.Result display screen shows the GO/NG judgment Recorded profile display capability allows surface result. functions. prior to print-out. texture measurements to be checked instantly. Evaluation parameters conform to internationally With a broad array of statistical processing recognized surface roughness standards. the instrument is ideally suited for histogram-based data management.

6) 1.83” (46.91” .04” (1) .70” (94) 6.7) (23.53” (115.12” (3.0) .02” (26.09” (307) 6 .53” (115.0) 1.02” (26.0) (26.05” 4.7) (23.0) 1.0) Retractable drive unit .02” (26.50” (165) 15° 12.0) . Surftest SJ-301 Series External view Unit: Inch (metric) Drive unit type Drive unit external view (23.99” (25.0) Transverse tracing drive unit .2) 1.2) (2.91” 1.08” (23.0) .5) 4.53” (115.0) Standard drive unit .0) (26.05” 4.0) U Display unit external view 3.91” 1.91” 1.0) .77” (45.26” (6.

91"x1. . JIS’94. R.76" (100×70mm).01 inch interval) (0. AR. Calibration Auto-calibration with the entry of numerical value.1. ×500.70" (307×165×94mm) (W×D×H) Drive unit 4. Specifications Unit: Inch (metric) SJ-301 SJ-301R SJ-301S Model No. consumables.12AAA841 *1: Compact flash (CF) card on the market is also available. mr (c). Rq.5 inch (12.44 lbs. R3z.6mm) range Z-axis 13780μinch (-7880μinch to +5900μinch) (350μm (−200μm to +150μm)) Drive unit Measuring speed . ×10. 6a. AUTO magnification Horizontal magnification ×1.8.12AAA896 U Memory card *1 No. Sm.12AAA876 U Touch-panel protector sheet (10 sheets) No. GO/NG judgment rule: mean value. minimum value. Ppi. ×20K.5mm/s) . JIS’01. ×50. . Rt. . standard deviation. 7 . bc. Rz.89” (48mm) (Paper width: 2. Roughness profile (R). Power saving function If the auto-power-off function ON: Power turns off if not operated for 5 minutes External input/output RS-232C I/F. 2.1 mm increment)) Cutoff filter 2CR / PC75 / Gaussian hc .25mm/s) Measuring motion Standard Starts measuring from detector retracted state Transverse tracing Conical-taper angle 90° 90° 90° 60° Stylus tip radius 5μm 2μm 5μm 2μm Measuring force 4mN 0. . Charging time 15 hours maximum Battery Recharge cycles Approximately 600 times (slightly varies with the usage and environmental conditions) External dimensions Display unit 12.25.8.01 inch/s (0. 25μm) Printer Built-in thermal printer Graphical printout Bearing are curve (BAC1 BAC2). ×1K. ×2. Ku. Ry. (1. pass rate.5. ×200. Rv.75mN 4mN . Lo. . ×500. frequency distribution chart of each parameter GO/NG judgment Upper/lower limits setting: 3 parameters. mean value. 8mm) Cutoff length hs 100μinch.3 inch (0.50"x3. Rp.5. ×100.5mm (0. ×100K. MOTIF-W Ra.75mN Detector Stylus tip material Diamond Skid radius of curvature 1. xL Arbitrary length . . ×2K.03.08.5.1. Rvk. ANSI Assessed profiles Primary profile (P). 320μinch. (0.5mm) .22 inch (5. ×1K.03.75mN type 178-954-4A (inch/mm) 178-955-4A (inch/mm) 178-993-2A (inch/mm) 178-902-3A (inch/mm) Measuring X-axis .01.01. ×5. A1.01. ×100. DIN. Amplitude distribution curve (ADC) Printing width 1. Statistical processing Maximum value. Pc. sampling data. Mr1. evaluation data. 2. HSC. S.25.02 inch/s (0. 6q. 8mm) Number of sampling lengths ×1.94"x2. Rpk. 0. DIN4776. maximum value rule Function Measurement conditions saving Maximum 5 sets Data saving Save/retrieval of measurement conditions (up to 20 sets).49 inch (.3 inch (0. 0. Vo. ×5K. AUTO Customization Desired parameters can be selected for calculation and display.65 lbs.25. ×200. .270732 U Durable printer paper (5 rolls) No.28” (58 mm)) Recording Vertical magnification ×10. Rk. ×50.2kg) LCD dimensions 3. AW Parameters (can be customized) Sampling length .003. ×5. Rx. 8. ×20.57 inch (40mm) Skid force 400mN or less Detecting method Differential inductance Applicable standards JIS’82.003. Touch-panel type 12BAA686 Connecting cable 12BAA686 Connecting cable Roughness specimen 178-602 (inch/mm) Roughness specimen (Ra3μm) 178-606 (inch/mm) (Ra1μm) 357651 AC adapter 357651 AC adapter 12AAA217 Flat surface nosepiece 12AAE643 Point-contact adapter 12AAA218 Cylinder nosepiece 12AAE644 V-type adapter Standard accessories 12AAA216 Supporting feet set 353134 Calibration stage 12BAA689 Touch-pen 12BAA689 Touch-pen 12BAA690 Protector sheet 12BAA690 Protector sheet 541106 Flat-blade screwdriver 541106 Flat-blade screwdriver 270732 Printer paper (5 rolls) 270732 Printer paper (5 rolls) 12BAA781 Carrying case 12BAA781 Carrying case Optional accessories. mr. and others for SJ-301 U Printer paper (5 rolls) No. ×50K.02" (115×23×26mm) Display unit 2.53"x. Wx. 0. and statistical data with a memory card (option). ISO.2kg) Mass Drive unit .01 to . MOTIF-R. 16% rule. . A2. ×3. Wte. SK.08. 0. W.09"x6. ×20. SPC output Power supply Two-way power supply: battery (rechargeable Ni-H battery) and AC adapter. 1000μinch (2. . 0. Mr2.3 ~ 12.75mN type 4mN type 0. 4mN type 0. ×10K.

compact and simple to operate! The display unit has IP53 protection level against The built-in battery if fully charged allows dripping water and dust. 8 . Up to 10 measurement results can be saved in the built-in memory. Surftest SJ-201 Series Light-weight. A convenient carrying case is supplied as standard for protecting the instrument in the field. approximately 500 measurements to be taken even on a site with no access to power.

Measurement results appear in large characters on the large LCD screen. Detailed set-ups. built-in battery operated compact SJ-printer (optional). External output Ordinary measurement Open/ close Detailed setup The SPC connector for Digimatic output and the RS-232C output connector are provided on the rear panel of the display unit for data output to external devices. can be made by pressing the relevant display switch buttons after sliding back the top cover. Printout of recorded profiles is also possible if the tester is connected to the dedicated hand-held. 9 . such as change of standards and Measurement start/stop Roughness parameter cutoff lengths. Results can be confirmed at a glance.

89” (48) 2.0) .2) (2.0) .91” 1.0) .53” (115.16” (156. Surftest SJ-201 Series External view Unit: Inch (Metric) U Display unit external view 2.53” (115.0) (26.0) (26.91” .6) 1.05” 4.08” (23.77” (45.05” (52) 6.02” (26.7) (23.02” (26.7) (23.83” (46.99” (25.0) Standard drive unit .0) Transverse tracing drive unit .5) Connecting cable 3.0) 10 .91” 1.26” (6.04” (1) .44” (62) 1.05” 4.91” 1.0) 1.53” (115.02” (26.12” (3.0) .5) 4.94” (1m) Type of drive unit Drive unit external view (23.2) 1.0) 1.0) Retractable drive unit .

Statistical processing − GO/NG judgment Upper / lower limit setting: 2 parameters. Ra. mr (c). . xL Arbitrary length . 0. R3z. .22 inch (5. Pc.44"x2. S. External input/output RS-232C I/F.25mm/s) Measuring motion Standard Starts measuring from detector retracted state Transverse tracing Conical taper angle 90° 90° 90° Stylus tip radius 5μm 5μm 5μm Measuring force 4mN 4mN 4mN Detector Stylus tip material Diamond Skid radius of curvature 1.01 inch/s (0. Vo Ra. ×3. . ISO. Rz.57"x1.1mm increment)) Digital filter 2CR / PC75 / Gaussian hc .8. Rp.5mm) .38" (40×35mm). Rz. R3z. SPC output.5. mr (c). DIN. JIS’01. Mr2. 0. JIS’94. Ry.57 inch (40mm) Skid force 400mN or less Detecting method Differential inductance Applicable standards JIS’82.6mm) range Z-axis 13780μinch (-7880μinch to +5900μinch) (350μm (−200μm to +150μm)) Drive unit Measuring speed . Rt.03.05" (156.5mm) Number of sampling lengths ×1. 2.1 inch (0. S.5 inch (12. ANSI Assessed profiles Primary profile (P).3 ~ 12.5×62×52mm) (W×D×H) Drive unit 4. Rq.49 inch (. Ry. Vo (can be customized) (can be customized) Sampling length .53"x.02" (115×23×26mm) Display unit . Charging time 12 hours (16 hours maximum) Battery Recharge cycles Approximately 500 times (slightly varies according to usage and environmental conditions) External dimensions Display unit 6. Rp.5mm) Cutoff length hs 100μinch. A2. Rk. (0.5mm (0. S. Pc. Mr2.25. Rpk. 8μm) Printer Optional (Refer to page 14) Customization Desired parameters can be selected for calculation and display.3kg) Mass Drive unit .25. Large character display 12BAA303 Connecting cable 12BAA303 Connecting cable Roughness specimen 178-602 (mm/inch) Roughness specimen (Ra3μm) 178-606 (mm/inch) (Ra1μm) 353134 Calibration stage 12AAE643 Point-contact adapter Standard accessories 538612 Phillips screwdriver 12AAE644 V-type adapter 12BAA304 Carrying case 353134 Calibration stage 526688A AC adapter 538612 Phillips screwdriver 12BAA304 Carrying case 526688A AC adapter *1: Not compatible with the 16% rule and maximum value rule. printer output Power supply Two-way power supply: battery (rechargeable Ni-H battery) and AC adapter. Rt. (0.01 inch interval) (0. Sm.25. 11 . Specifications Unit: Inch (Metric) SJ-201P SJ-201R SJ-201S Model No.8. 320μinch (2.01.03. Mr1. Calibration Auto-calibration with the entry of numerical value Power saving function If the auto-power-off function is ON then power turns off if no operation for 30 seconds. Rt. Rk. 4mN type 4mN type 4mN type 178-923-2A (inch/mm) 178-992A (inch/mm) 178-912-2A (inch/mm) Measuring X-axis . Rvk. A2.2kg) LCD dimensions 1.44 lbs. Mr1. Rq.66 lbs.01. Sm. Rp. mr (c).01 to . 0. A1. A1. roughness profile (R).16"x2.01. GO/NG judgment rule: mean value *1 Functions Measurement conditions saving Saves the conditions at the power OFF Data saving A maximum of 10 measurement results can be saved.02 inch/s (0. Rq. ×5. Ry.91"x1. Mr Evaluation parameters Rpk. Pc.5mm/s) . DIN4776 profile Ra.1 inch (0. . Rz. R3z. Rvk. Sm. . 2.

09” (ø9) (3.178-234-2 SJ-201S Order No.5mm) 2.1 5 ( ø3 ” (16.31" (8mm) * Not available for the transverse tracing drive unit.06” (4.4) ø. 60º) ø . 178-251A Order No.19” (4.4) (16.06” (1.8 ) ø13.5) Small hole detector Deep groove detector No.06” .35” (2.40” (61) .5) (2) .39” .65” Stylus (16.6) . Optional accessories Drive unit.19” (1.03” ø.5) .08” .06” 2.37” (60.4) .18" (ø 4.11" (ø 2.8) .35” (ø9) .35” (ø9) (10) ø.178-391 ø.178-393 0. ø .178-395 (Stylus tip radius 2μm. 178-241-3A SJ-301S Order No.178-394 Minimum measurable hole diameter: Maximum accessible groove depth: .6) ø.14” .8mm) No.02” (0.178-235 retracting type Order No.178-296 Minimum measurable hole diameter: (Stylus tip radius 2μm.4) .54” .65” Stylus ø.178-230-2 Transverse tracing Order No. Drive unit Display unit Model No. Display unit Drive unit Display unit Model No.178-234-2 Detector retracting type Dedicated display unit for the detector Detector retracting type SJ-201R SJ-301R Order No.3) Stylus tip radius 10μm type No.35” (9) .19” (4.65” Stylus .5) . 0 .35” (ø9) .178-230-2 Standard display unit SJ-201P SJ-301 Order No.14” ø.40” (61) ( ø 2 9” (12. 90º) 2.8) .8) 12 .4) .4 ) ø.178-235 Detector Unit: Inch (Metric) Standard detector Extra-small hole detector 4mN type No.40” (61) 2.8) (0.50” Stylus 2. 178-248-2A Transverse tracing Order No.178-390 No.14” (3.178-392 No.8) .75mN type No.24” (ø6) .34” (59.8) (3. Standard drive unit Standard drive unit Order No.07” (1.5) .

U Accessible depth: 1.12AAA221 (ø8mm) adapter No.12AAA210 Support feet set Vertical positioning adapter No.20"~ø5. m drive unit.12AAE643 * SJ-201S/301S standard accessories 7. tracing drive unit. Setting attachment: V type for measuring Setting attachment: Magnetic slider type Setting attachment: Inside diameter type in the cylinder axis direction No.12AAA210 No.40" (1m) (Note: Extension is possible with only a single cable. V-type adapter Point-contact adapter No. Display unit Nosepiece for flat surfaces Nosepiece for cylindrical surfaces No.12AAA219 * Not attachable to the detector side of the transverse tracing drive unit.178-035 No.12AAA218 Nosepiece for * SJ-301 standard accessories * SJ-301 standard accessories cylindrical surface No.178-034 No.12AAA222 (9mm x 9mm) No. U Applicable diameter: ø2. for to the cylinder diameter allows taking hands-free example.97" (50mm) (Note: Extension is possible with only a single rod.7mm * SJ-201S/301S standard accessories * Dedicated to the transverse tracing * Dedicated to the transverse tracing drive unit. Optional accessories Drive unit accessories Drive unit.91" (ø5~ø150mm) 13 . facilitating axial measurement measurement on the wall.97” (50mm) tracing drive unit.178-033 The magnet attached to Greatly facilitates measurement of The V-width is adjustable the frame bottom surface internal wall surfaces of. Magnetic stand adapter Height gage adapter No. 72m Extension rod 1.) No.12AAA220 (ø.375") Magnetic stand No.12AAE644 No.12AAA221 No.12AAA233 (1/4" x 1/2") Height gage adapter No.12AAA217 Nosepiece for flat surface No.) Extension cable 39.74" of a wide range of cylinder (ø75~ø95mm) diameters.12AAA216 adapter accessory transverse tracing drive unit No.95"~ø3.12AAA217 No.12AAA219 * SJ-301 standard * Not available for the Vertical positioning No.12BAA303 * Not available for the transverse Extension rod 1.12AAA216 Support feet set No.31" U Adjustable range: (30~135mm) ø. No.12AAA222 Setting attachments * Not available for the transverse tracing drive unit Enhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type and of the hard-to-access sections of a workpiece.12AAA218 * Not available for the transverse * Not available for the transverse tracing drive unit. a cylinder block.18"~5.

Q Can be operated with two-way power supply (AC adapter/battery pack) Q Printing items: Measurement conditions.5) 5. it is equipped with the RS-232C GO/NG judgment output for connection to a personal computer.40" (1m): No. Optional Accessories: Printers SJ-Printer (Optional accessory dedicated to SJ-201 series) Printing recorded profiles is possible if the tester is connected to the dedicated hand-held. and calculation of X-R control charts.51” (140) 1.6) Sample of print format DP-1VR Powerful data management capabilities make it possible to process the Digimatic data output from the Surftest SJ series for measurement data printout.178-420A O Printer paper (dedicated to this printer): 20 rolls No.80" (2m): No.965014 14 .12AAC243 U External view Unit: Inch (Metric) 4.0” (101. O Digimatic mini-processor DP-1VR No. built-in battery operated compact SJ-printer (optional).264-504-5A* *A Digimatic Connecting Cable is required to use DP-1VR O Digimatic connecting cable Cable length 39.80” (45. surface profiles. various statistical analyses for plotting a histogram and D-chart. bearing area curve (BAC) O SJ Printer (with connection cable and 20 rolls of printer paper) No. calculation results. Also.936937 Cable length 78.

Evaluation conditions Measuring condition setting window: window For various recalculations of the measured data. Optional Software: SURFPAK-SJ Surface roughness analysis program SURFPAK-SJ An upgraded data analysis system can be built by connecting the Surftest SJ series to a personal computer. Assessed profile window: The size of the assessed profile display can be easily changed. Operation window Measuring conditions setting window Machine operation icons for SJ-201/301/401 15 . Measurement result window: Analysis graph window: Provides a great variety of Various analysis graphs parameters conforming to most can be created. including calculations of varieties of parameters and graphical data analyses. O Equipped with a flexible report generating function that allows freely laying out the recorded profiles and the calculation results in the report. An RS-232C cable is also required. of the world's standards. U SJ-201 series RS-232C cable No. O Capable of diversified analyses of surface textures.12AAA208 U SJ-301 series RS-232C cable *1 No.12AAA882 *1: Equivalent to RS-232C straight cable with D-sub 9-pin female connector.

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