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EC-C2 E-C60


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.S. All Rights Reserved Printed in U. RENR7367-06 August 2015 385C and 385C FS Excavator Type 1 and Type 2 Electrical System 385C: 385C FS: 385C L: 385C L MH: KBC1-UP MMA1-UP EDA1-UP WAW1-UP SBE1-UP T2F1-UP KGB1-UP KKK1-UP EAM1-UP T2E1-UP JCM1-UP GLT1-UP MNZ1-UP Volume 1 of 2: Cab and Chassis Wiring Volume 2 of 2: Engine Control © 2015 Caterpillar.A.

Block K-16 5 Solenoid .Swing RH C-7 50 Motor .Stick Retract C-14 46 Fuse .Service E-2 1 Solenoid .Travel K-1 18 Solenoid .Radiator Fan Speed Cont. Lubrication (ATCH) C-6 20 Switch .PS Pressure A-13 41 Diode .Anti Drift Stick B-10 34 Block .Machine Security G-6 7 Solenoid .Ele. 1Way 2way Limit (1) E-7 52 Pump .Start Relay J-14 5 Solenoid .Swing LH C-7 48 Joystick RH J-1 13 Solenoid .A/C Clutch E-16 3 Alternator E-16 3 Solenoid .Auto Lubrication (ATCH) C-6 19 Switch .Engine ECM F-18 6 Solenoid .Backup 3 L-11 5 Solenoid .MSS I-1 11 Solenoid .Wiper L-1 16 Solenoid .Right (ATCH) K-1 17 Solenoid .Left (ATCH) L-1 16 Solenoid .Backup 1.System Pressure A-11 46 Motor .Bucket Retract B-14 36 Controller .Washer F-16 15 Solenoid .Boom Extend B-10 35 Controller .VIDS F-1 8 Solenoid .Backup 4 L-12 5 Solenoid .Starter F-17 14 Solenoid .Action E-2 1 Sensor .Aux.Reversing Fan E-6 43 Diode .Travel D-7 2 Solenoid .Travel RH Front B-10 45 Pedal .Refueling (ATCH) A-7 21 Switch .Neutral Flow Bypass B-14 40 Diode . I-8 10 Solenoid .Swing Pump Swash B-17 49 Meter .Stick Extend B-10 45 Ferrite Coil .Travel LH Front B-10 45 Motor .Bucket Extend B-10 35 Controller .Machine Control ECM F-9 5 Solenoid . COMPONENT LOCATIONS Volume 1 of 2 .Wiper/Washer E-2 9 Solenoid .Chassis Lamp K-17 5 Solenoid .Att Extend B-10 35 Breaker .Water In Fuel Level A-8 32 Alarm .Lowering Check Stick A-11 39 Diode . B-17 42 Diode .Ctwt Removal Cont.Air Cleaner C-17 51 Pump .Travel RH Rear C-14 50 Pedal .Att Retract B-14 36 Controller .Terminal G-12 5 Solenoid .Travel Speed Shift A-13 41 Pump .Travel LH Rear C-14 50 Pedal .CAB AND CHASSIS WIRING Page 1 of 2 Schematic Machine Schematic Machine Component Component Location Location Location Location Alarm . 2 I-14 5 Solenoid . (ATCH) A-17 37 Controller .Swing Brake C-7 47 Joystick LH L-2 12 Solenoid . 1Way 2way Limit (2) D-7 52 .Anti Drift Boom B-14 33 Batteries C-16. G-18 4 Solenoid .Main Relay L-17 5 Solenoid .Aux.Hydraulic Lock A-13 38 Converter (7 A) H-8.MSS E-8 5 Solenoid .Main H-17 5 Solenoid .Lowering Check Boom A-11 39 Diodes .Gateway Worldview H-7 5 Solenoid .Boom Retract B-14 36 Controller .Start Aid (ATCH) F-16 44 Exciter Coil .

Manual Lubrication D-2 11 Resistor .D.O.Horn L-2 56 Relay . 2 K-14 5 Switch .Lamp Delay Timer L-14 5 Switch .Air Conditioner I-7 5 Sensor .Hydraulic Oil Level B-8 57 Relay .Disconnect H-17 5 Relays . COMPONENT LOCATIONS Volume 1 of 2 .Secondary Shutdown L-5 55 Relay .Ctwt Removal (ATCH) A-17 37 Relay .Fuel Temperature A-14 27 Switch .Key I-1 56 Relay .One Touch Low Idle J-1 13 Resistor .Backup Governor H-2 53 Relay .Refueling Power B-7 21 Switch .Horn J-17 5 Switch .MSS 1.Under Window Limit E-3 17 Sensor .TR LH Backup L-11 5 Switch .Engine Pickup Speed F-17 28 Switch .W.Backup Travel (Right) H-3 53 Relay .Neutral Start J-17 5 Switch .Engine Oil Level F-17 54 Relay .Beacon K-12 5 Switch .Hydraulic Oil Filter A-8 57 Relay .Start I-12 5 Switch .Neutral Start Limit L-3 56 Resistor .Backup Travel (Left) K-3 5 Relay .Refueling Pump (N.Seat Heater D-4 9 Sensor .Beacon D-4 9 Relay .Main K-14 5 Switch .CAN 1 F-9 23 Switch .Backup Boom K-3 5 Relay .) A-5 21 Sensor .Ether I-17 5 Switch .Refueling Stop A-7 21 Switch .Auto Lube J-14 5 Switch .Boom Lamp 2 H-17 5 Switch .Hyd Oil Temperature A-8 26 Switch .Panel E-1 24 Resistor .Chassis Lamp K-17 22 Switch .Swing Pump Pressure B-17 31 .Fuel Level A-9 25 Switch .L.O.TR RH Backup K-11 5 Switch .ATM Pressure A-14 27 Switch .Backup EPR Valve H-3 53 Relay .Indicator J-1 11 Sensor .Cab Lamp K-17 22 Switch .Backup Boom Down L-17 5 Switch .) A-5 21 Sensor .CAB AND CHASSIS WIRING Page 2 of 2 Schematic Machine Schematic Machine Component Component Location Location Location Location Relay .OLWD Cancel (ATCH) D-4 11 Resistor .Auto Lube Pressure C-6 19 Switch .Refueling Level B-8 59 Sender .Throttle Position I-1 13 Sensor . Pressure D-6 29 Unit .Refueling Start A-7 21 Switch .Refueling Pump (N.C.Hydraulic Lock Solenoid J-17 5 Switch .Control Handle RH J-1 11 Relay .Radio Mute D-3 11 Sender .Coolant Level E-16 15 Relay .Limit (Window) F-2 58 Resistor .CAN 2 E-1 24 Switch .Control Handle LH L-2 11 Relay .Timer L-17 22 Switch .Pump Pressure B-17 30 Unit .Boom Lamp I-17 5 Switch .Backup Boom L-12 7 Switch .

Intake Air Pressure E-4 4 Sensor .Cam Speed D-4 6 Sensor .Engine Control D-8 1 Sensor .ENGINE CONTROL Schematic Machine Schematic Machine Component Component Location Location Location Location Injectors . COMPONENT LOCATION Volume 2 of 2 .Coolant Temperature D-5 8 Machine locations are repeated for components located close together. A = Located under valve cover.Oil Pressure F-5 2 Sensor .Crank Speed D-5 5 Module .Atmosphereic Pressure E-5 3 Sensor .1 thru 6 B-4 A Sensor .Intake Manifold Air Temperature D-5 7 Sensor .(Injectors 1 thru 6 front to back) .

CAB AND CHASSIS WIRING Page 1 of 2 Schematic Machine Connector Number Location Location CONN 1 L-17 5 CONN 2 I-17 5 CONN 3 G-17 5 CONN 4 D-17 54 CONN 5 A-16 60 CONN 6 B-16 60 CONN 7 B-16 61 CONN 8 D-16 62 CONN 9 D-16 62 CONN 10 E-16 62 CONN 11 E-16 62 CONN 12 F-16 30 CONN 13 G-16 5 CONN 14 G-16 5 CONN 15 G-15 5 CONN 16 B-15 60 CONN 17 B-15 60 CONN 18 B-14 60 CONN 19 G-14 5 CONN 20 G-13 5 CONN 21 E-12 63 CONN 22 G-12 5 CONN 23 G-11 5 CONN 24 E-11 63 CONN 25 E-10 63 CONN 26 H-9 5 CONN 27 H-9 5 CONN 28 G-9 5 CONN 29 G-9 5 .CONNECTOR LOCATION Volume 1 of 2 .

CAB AND CHASSIS WIRING Page 2 of 2 Schematic Machine Connector Number Location Location CONN 30 G-9 5 CONN 31 F-9 5 CONN 32 F-9 5 CONN 33 A-9 57 CONN 34 J-8 5 CONN 35 K-8 5 CONN 36 D-7 43 CONN 37 A-6 64 CONN 38 A-6 64 CONN 39 B-6 21 CONN 40 B-6 21 CONN 41 D-6 33 CONN 42 D-6 29 CONN 43 D-6 43 CONN 44 G-5 53 CONN 45 F-5 65 CONN 46 D-5 65 CONN 47 C-5 66 CONN 48 G-4 53 CONN 49 I-4 53 CONN 50 I-4 53 CONN 51 I-4 53 CONN 52 J-4 53 CONN 53 J-4 53 CONN 54 K-4 55 CONN 55 L-4 55 CONN 56 G-3 53 CONN 57 I-1 10 CONN 58 D-7 20 .CONNECTOR LOCATION Volume 1 of 2 .

ENGINE CONTROL Schematic Machine Connector Number Location Location CONN 4 F-5 9 CONN 59 B-7 10 CONN 60 C-5 11 CONN 61 C-5 11 .CONNECTOR LOCATION Volume 2 of 2 .

CAB AND CHASSIS WIRING Component Identifiers (CID¹) Module Identifier (MID² Machine Control System Engine Control System (MID No. pulse width. or incorrect. 1178 Machine Overload Warning Pressure Sensor 12 Bad device or component. 1164 Right Travel Backward Solenoid 9 Abnormal update. 1193 Boom Cylinder Rod Extension Solenoid 15 Parameter failures. 039) (MID No.CID / MID / FMI Volume 1 of 2 . 1166 Left Travel Forward Solenoid 11 Failure mode not identifiable. 1159 Stick Lowering Check/Modulation Valve Solenoid 6 Current above normal or grounded circuit. 1147 Medium Pressure Circuit #1-A Solenoid 2 Data erratic. intermittent. 20 Parameter failures. 19 Condition not met. 18 Sensor supply fault. 036) CID Component CID Component 0001 Injector Cylinder 1 0096 Fuel Level Sender 0002 Injector Cylinder 2 0110 Engine Coolant Temperature Sensor 0003 Injector Cylinder 3 0190 Engine Speed Sensor 0004 Injector Cylinder 4 0291 Engine Cooling Fan Solenoid 0005 Injector Cylinder 5 0295 Control Module 0006 Injector Cylinder 6 0374 Swing Brake Solenoid 0091 Throttle Position Switch 0376 Travel Alarm 0094 Fuel Pressure Sensor 0379 Auto-Lube Pressure Sensor 0100 Engine Oil Pressure Sensor 0466 Left Track Steering Pedal Position Sensor 0102 Boost Pressure Sensor 0467 Right Track Steering Pedal Position Sensor 0110 Engine Coolant Temperature Sensor 0485 Engine Fan Reversing Solenoid 0168 System Voltage 0558 Auto-Lube Relay 0172 Intake Manifold Air Temperature Sensor 0586 Engine Speed Dial Switch 0174 Fuel Temperature Sensor 0588 Monitoring System Display 0190 Engine Speed Sensor 0590 Engine Control Module 0248 Cat Data Link 0598 Travel Speed Solenoid 0261 Engine Timing/Calibration 0600 Hydraulic Oil Temperature Sensor 0262 5 Volt DC Supply 0790 Swing Pump (Outlet)Pressure Sensor 0268 Programable Parameters 0864 Variable Implement Hydraulic Pump Pressure Sensor 0274 Atmosphereic Pressure Sensor 1118 Neutral Flow Bypass Solenoid 0291 Engine Cooling Fan Solenoid 1119 Boom Anti-Drift Solenoid 0342 Secondary Engine Speed Sensor 1120 Stick Anti-Drift Solenoid 2417 Start Aid Solenoid 1121 Front System High Pressure Solenoid 1125 Left Hand Lever Forward/Backward Position Sensor Event Codes 1126 Left Hand Lever Left/Right Position Sensor 1127 Right Hand Lever Forward/Backward Position Sensor Engine Control 1128 Right Hand Lever Left/Right Position Sensor Event Code Condition 1129 Right Side Attachment Pedal Sensor E172 High Air Filter Restriction 1130 Left Side Attachment Pedal Sensor E265 User Defined Shutdown 1131 Joystick Switch # 1 E360 Low Engine Oil Pressure 1132 Joystick Switch #4 1138 Boom Cylinder Rod Retract Solenoid E361 High Engine Coolant Temperature 1139 Stick Cylinder Rod Extend Solenoid E362 Engine Overspeed 1140 Stick Cylinder Rod Retract Solenoid E390 Fuel Filter Restriction 1141 Bucket Cylinder Rod Extend Solenoid E539 High Intake Manifold Air Temperature 1142 Bucket Cylinder Rod Retract Solenoid 1143 Swing Right Solenoid Failure Mode Identifiers (FMI)¹ 1144 Swing Left Solenoid FMI No. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. 1192 Swing Hydraulic Valve 14 Parameter failures. 1148 Medium Pressure Circuit #1-B Solenoid 3 Voltage above normal or shorted high. 1149 Boom Lowering Check/Modulation Valve Solenoid 1150 Swing Pump Swash Plate Angle Solenoid 4 Voltage below normal or shorted low. Failure Description 1145 Attachment Extend/CW Solenoid 0 Data valid but above normal operational range. 1165 Right Travel Forward Solenoid 10 Abnormal rate of change. 1657 Left Joystick Thumbwheel 16 Parameter not available. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. 1146 Attachment Retract/CW Solenoid 1 Data valid but below normal operational range. 1163 Left Travel Backward Solenoid 8 Abnormal frequency. . 1658 Right Joystick Thumbwheel 17 Module not responding. ¹ The CID is a diagnostic code that indicates which circuit is faulty. 1155 Implement Pump Power Shift Pressure Solenoid 5 Current below normal or open circuit. 1191 Main Hydraulic Valve 13 Out of calibration. 1160 Hydraulic Lock Solenoid 7 Mechanical system not responding properly. or period.

13 Out of calibration. CID / MID / FMI Volume 2 of 2 . ¹ The CID is a diagnostic code that indicates which circuit is faulty. 15 Parameter failures. 0291 Engine Cooling Fan Solenoid 8 Abnormal frequency. . 036) CID Component 0001 Injector Cylinder 1 0002 Injector Cylinder 2 0003 Injector Cylinder 3 0004 Injector Cylinder 4 0005 Injector Cylinder 5 0006 Injector Cylinder 6 0091 Throttle Position Switch 0094 Fuel Pressure Sensor 0100 Engine Oil Pressure Sensor 0102 Boost Pressure Sensor 0110 Engine Coolant Temperature Sensor Failure Mode Identifiers (FMI)¹ 0168 System Voltage FMI No. 20 Parameter failures. 0190 Engine Speed Sensor 2 Data erratic. 10 Abnormal rate of change. 0342 Secondary Engine Speed Sensor 2417 Start Aid Solenoid 9 Abnormal update. 12 Bad device or component. 11 Failure mode not identifiable. pulse width. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. 19 Condition not met. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. 17 Module not responding. 0262 5 Volt DC Supply 5 Current below normal or open circuit. or incorrect. 0274 Atmosphereic Pressure Sensor 7 Mechanical system not responding properly. 0248 Cat Data Link 3 Voltage above normal or shorted high. or period. 18 Sensor supply fault.ENGINE CONTROL Event Codes Engine Control Event Code Condition E172 High Air Filter Restriction E265 User Defined Shutdown E360 Low Engine Oil Pressure E361 High Engine Coolant Temperature E362 Engine Overspeed E390 Fuel Filter Restriction Component Identifiers (CID¹) E539 High Intake Manifold Air Temperature Module Identifier (MID²) Engine Control System (MID No. intermittent. 16 Parameter not available. 0261 Engine Timing/Calibration 4 Voltage below normal or shorted low. 0174 Fuel Temperature Sensor 1 Data valid but below normal operational range. 0268 Programable Parameters 6 Current above normal or grounded circuit. 14 Parameter failures. Failure Description 0172 Intake Manifold Air Temperature Sensor 0 Data valid but above normal operational range.

535 Travel RH Backup Empty = 83.0 (+1) (-0.451 25°C = 6134 .0 Full = 8.25 Position 1 = 10.SPECIFICATIONS AND RELATED MANUALS Volume 1 of 2 .75 Att Extend Att Retract Boom Extend Boom Retract Bucket Extend Bucket Retract 148-2350 Solenoid: 5 ± 0.6 ± 1.824-25.8 ± 2.25 126-2941 Resistor: Boom Down Backup Position 3 = 25 ± 1.CAB AND CHASSIS WIRING Off Machine Switch Specification Part No.5) CAN (1) 174-3016 Resistor: 120 ± 12 CAN (2) Anti Drift Boom Anti Drift Stick 189-0189 Solenoid: 32.7 ± 2. Function Actuate Deactuate Contact Position 162-6208 Air Cleaner Switch 635 ± 58 mm H²O .7 ± . Normally Open 103.7 kPa MIN 212-2768 Fuel Differential Pressure Switch Normally Closed MAX ( 15 (+3) (-2) psi MAX) (12 psi MIN) Related Electrical Service Manuals Title Form Number Alternator: 177-9953 (DENSO HDB) SENR4130 Electric Starting Motor: V-0890 (Delco 50 MT) SENR3860 Engine Control: RENR5092 Machine Control: RENR8067 Resistor.25 Position 4 = 25 ± 1.7 ± 0. Fuel Level Half = 33.4 (+20. Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms)¹ 0°C = 20.269 111-9916 Solenoid: PS Pressure 11. .7) (-13.4 Swing RH ATCH Reversing Fan Hydraulic Lock 121-1491 Solenoid: 32 ± 3.7496 4I-5394 Sender.535 Position 2 = 10.2 Swing Brake Travel Speed Shift Position 1 = 25 ± 1.5 163-6700 Sender.25 Position 2 = 25 ± 1.535 145-3084 Resistor: Boom Backup Position 3 = 10.535 Position 4 = 55 ± 2.5 ± 0.7 ± .3 Stick Extend Stick Retract Travel LH Front Travel LH Rear Travel RH Front Travel RH Rear Travel LH Backup 151-9360 Resistor: 10.6 Neutral Flow Bypass System Pressure 239-1134 Solenoid: Start Aid 20 ¹ At room temperature unless otherwise noted. Hydraulic Oil Temperature 50°C = 2224-2718 125°C = 221 .8) kPa 82.7 ± .5 ± 1.2 Swing LH 112-5874 Solenoid: 6.

ENGINE CONTROL Related Electrical Service Manuals Title Form Number Engine Control: RENR5092 .SPECIFICATIONS AND RELATED MANUALS Volume 2 of 2 .

S.WIRE DESCRIPTION Page 1 of 2 Wire Wire Wire Wire Description Description Number Color Number Color Power Circuits Control Circuits 101 RD Bat (+) 709 OR Autolube Relay To Autolube Pump 102 BU Engine Control (+B) 788 YL Machine Control Engine Speed To Speed Sensor 103 RD +B ET Conn. Fuel Press Sw Gnd To Eng Cntrl To Conn 59 135 BU Converter 1 12v Switched Out / Socket A T725 WH Diff.S.S. Relay 2 To M.S.S. Control Driver 1 Return 131 RD Machine Control (+B) Pins 47.S. (Accel) 123 WH Seat Heater Switch F718 BU Backup Governor Sw. X738 PK Sw Panel SP Filter Sw 140 BU Autolube Circuit (+B) 801 PK Mach Cntrl Autolube Relay To Autolube Relay 147 PU CTWT Removal Sw / Water. Dome Lmp A751 YL Fuel Temp Snsr To Conn 4 Wire F421-K12 YL-18 105 RD Key Sw A755 PK Mach Cntrl Throttle Sw S1 / Throttle Pos Sw S1 109 RD Alt Output (+) Term. Relay 2 To Conn 15 229 BK Gnd Chassis 3 / Eng.S.Diode/Ether Rly/Mon Acc/Key Sw K928 GN Mach Cntrl Stick Retract To Stick Sol Retract 310 PU Ether RelayTo Start Aid Sol K929 GN Mach Cntrl Bucket Retract To Bucket Sol Retract 317 YL Eng Cntrl Ether Rly To Ether Rly K930 GN Mach Cntrl Stick Extend To Stick Sol Extend 320 RD Horn Relay Coil To Horn Sw K931 GN Mach Cntrl Bucket Extend To Bucket Sol Extend 321 BR Mach Control Travel Alram To Travel Alarm K932 BU Mach Cntrl Swing LH To Swing Sol Left 322 GY Horn Relay To Horn K934 BR Mach Cntrl Swing RH To Swing Sol Right 323 WH Refueling Relay To Refueling Pump K943 OR Travel Left Sol Rear 325 PK Refueling Level Sw To Refueling Stop Sw K944 YL Travel Left Sol Front 329 YL (Refueling) Diode / Rly Coil / Rly 2 K945 GY Resistor To Left Backup Sw 365 YL Refueling Relay 2 To Refueling Stop Sw K946 OR Travel Right Sol Rear A346 BU MSS Control Driver 2 Out To MSS Rly 2 K947 YL Travel Right Sol Front A347 GN MSS Control Driver 1 Out To MSS Rly 1 K948 GY Backup Sw Trav RH To Backup Resistor Trav RH .S. Serv Meter. (Decel) 124 GN A/C Unit H704 PK Auto Reverse Fan Sol 125 RD Aux Ckt H716 WH Swing Pump Swash Sol Return 127 OR Air Suspension (Atch) H733 BU Backup Diode 4 To Boom Backup Resistor 129 BU Cigar Lighter M732 OR M.S. Control Driver 2 Return 130 RD Machine Control (+B) Pins 1 & 23 M733 PK M. F859 GY Boom Down Backup Resistor 154 RD Neutral Start Relay to Neutral Start Limit Sw. Relay 1 To M. Fuel Press Sw SigTo Eng Cntrl Diff Fuel P/S 139 OR Radio . Monitor. / Product Link / Gateway Worldview G829 GN Atmospheric Pressure Sensor Ground 175 RD A/C Unit G833 PK Fuel Temperature Sensor Ground 176 YL Aux Ckt H807 YL Machine Control On / Off Return 179 BU Converter 1 Input (+24V Batt +24V Sw'd) K847 PU Atch Control Handle RH 180 GN Aux Ckt K848 WH Atch Control Handle LH 196 BU Aux Ckt L885 BU Sw Panel Option Rocker Sw 199 OR Beacon Relay / Action Alarm L886 BR Sw Panel Option STG Sw Ground Circuits L887 PK Sw Panel Option Relay 200 BK Platform / Rly Panel / Cab 1 & 2 998 BR Backup Governor Sw To Eng Cntrl Throttle Return 210 BK 12V Gnd Converter 1 / Socket A Return C904 GN M.Mute Sw / Converter (+24V) Sw'd. Cntrl (-B) / Skt B Return C991 PK Eng Cntrl Fuel Press To Atmosphereic Press Snsr 235 BK Gnd Chassis 2 E997 BR M/C Hyd Lock To Hyd Lock Sol Rly To Bkup Diode 251 YL CAN Data Link (+) E998 YL M/C Radiator Fan Cntrl To Radiator Fan Cntrl Sol 261 GN CAN Data Link (-) G976 BU Water Spr Lvl Sw To Atch Water Fuel Lvl Snsr Basic Machine Circuits K907 BU Swing Brake Sol 304 WH Starter Relay To Start Motor K909 BU Backup Sw 306 GN Neut Start Rly To Start Diode To Start Rly K924 YL Hyd Lock Solenoid Relay To Hyd Lock Solenoid 307 OR Key Sw To Neutral Start Rly / MSS Rly 2 K927 BU Solenoid Return 308 YL Main Rly. & 70 N707 PU Diff. F856 GN Boom Down Backup Resistor 151 GN Hyd Lock Sol Rly / Neutral Start Limit Sw.S.Fuel Sensor 892 BR Cat Data Link (-) 148 WH Boom Lamp Relay 2 893 GN Cat Data Link (+) 149 PU Boom Lamp Relay 1 F853 BR Travel Speed Shift Solenoid 150 RD Timer Relay to Neutral Start Limit Sw. A756 BU Mach Cntrl Throttle Sw S2 / Throttle Pos Sw S2 110 RD Timer Relay (+B) A757 GY Mach Cntrl Throttle Sw S3 / Throttle Pos Sw S3 112 PU Main Power Rly Output (Switched Power) A758 BR Mach Cntrl Throttle Sw S4 / Throttle Pos Sw S4 113 OR Switch Panel & Radio ACC A768 BU Backup EPR Valve Sw 114 RD Horn Relay E789 PU Machine Cntl Sol Return 115 RD Cab Lamp Relay E790 PK Machine Cntl Sol Return 118 GY Wiper Control +24V / Wiper Motor F716 WH Mach Cntrl Sec Shutdown To Sec Shutdown Sw 120 YL Converter 1 Input (+24V Batt +24V Sw'd) F717 YL Backup Governor Sw.S. F874 PK Switch To Timer Input 160 PU Chassis Lamp Relay F889 WH Mach CntrlThrottle Position To Eng Cntrl Throttle 168 RD Refueling Circuit G828 WH Atmospheric Pressure Sensor (+B) 172 RD M.S. 57.

Spkr (-) P943 GN Atch Lowering Check Solenoid Stick C569 YL Atch 12V/7A Socket B P944 GY Atch Lowering Check Solenoid Boom E554 PK A/C Clutch Sol To A/C Unit P945 OR Anti Drift Solenod Stick Lighting Circuits P946 BR Anti Drift Solenoid Boom 603 PK Atch Beacon Sw To Atch Beacon Relay P949 PU System Pressure Solenoid 607 PK Chassis Lamp LH & RH / Ind Unit / Atch P955 BU Neutral Flow Bypass Solenoid 615 YL Cab Lamp Relay To Cab Lamps A & B P957 BR Att Extend Solenoid 616 BU Boom Lamp Relays 1 & 2 To Boom Lamps P958 PK Att Retract Solenoid 633 BU Boom Lamp Relay 2 To Boom Lamps P959 GN Swing Pump Swash Solenoid 638 WH Atch Beacon Relay T901 YL Mss Exciter Coil In 645 RD Sw Panel Boomlamp Rly To Boomlamp Rly T902 PK Mss Exciter Coil Out 646 RD Sw Panel Chassis Lamp Relay X976 BU Backup Sw Boom To Backup Diodes 1 & 2 684 RD Cab Lmp Rly/Chas Lmp Diode/Lmp Dly Tmr X977 YL Boom Down Backup Resistor To Backup Diode 2 A623 BU Chassis Lamp Relay To Chassis Lamp Diode . 1 Way / 2 Way Limit Sw. WIRE DESCRIPTION Page 2 of 2 Wire Wire Wire Wire Description Description Number Color Number Color Monitoring Circuits K949 OR Boom Retract Sol 403 GN Alternator (r) Term / Service Meter Signal K950 YL Boom Extend Sol 405 GY Opr Mon Oil Press. 2 E456 WH Autolube Pump Signal M942 WH Atch Control Handle LH Sw-1 E480 WH OLWD Alarm Cancel Sw M943 YL Atch Control Handle LH PWM Out G426 WH Swing Pump Pressure Sensor Output M944 BU Atch Control Handle RH PWM Out H441 GN Auotlube Pressure Sensor Signal M945 BR Atch Control Handle RH Sw-1 H446 PK OLWD Pressure Sensor Signal M947 OR Joystick & Pedal Power Accessory Circuits M948 BR Joystick & Pedal Ground 500 BR Under Window Limit Sw To Window Limit Sw M949 PK Joystick LH Sig L/R 501 GN Wiper Cntrl Wiper Sw / Sw Panel Wiper Low M950 PU Joystick LH Sig F/R 506 PU Wiper Cntrl Motor Washer To Washer Motor M953 BU Sensor Return 508 PU Radio / Speaker LH (+) To Speaker (L) M954 BU Atch Pedal LH Sig 1 509 WH Radio / Speaker LH (-) To Speaker (L) M956 GN Travel Pedal PWM (L-R) 511 BR Radio / Speaker RH (+) To Speaker (R) M957 GY Travel Pedal PWM (F-A) 512 GN Radio / Speaker RH (-) To Speaker (R) M960 PU Atch Pedal RH Sig 1 530 OR Wiper Cntrol Washer Sw / Sw Panel Washer M962 YL Joystick RH Sig (L-R) 590 GY Wiper Cntrl Int 2 To Sw Panel Int 3 M963 BU Joystick RH Sig F/R 592 BU Atch Radio Converter (+12V) Sw'd Output N957 PK Gateway Worldview Module RS232 Port 1 TXD A513 RD Atch Radio Converter (+12V) Memory Output N959 PK Gateway Worldview Module RS232 Port 3 RXD A537 PK Seat Heater Sw To Seat Heater N960 OR Gateway Worldview Module RS232 Port 1 RXD A579 OR Wiper Cntrl Wiper Motor To Wiper Motor N963 OR Gateway Worldview Module RS232 Port 3 TXD A580 BR Wiper Cntrl Brake Wiper To Wiper Motor N970 YL Gateway Worldview Module RS232 Port 1 DTR A584 BU Window Limit Sw To Wiper Cntrl Window Sw N973 BR Gateway Worldview Module RS232 Port 1 CDC A586 OR Wiper Cntrl Int 1 To Sw Panel Int 6 N979 GN Gateway Worldview Module RS232 Port 1 GND C560 OR Atch Radio Aux .Spkr (+) N981 GN Gateway Worldview Module RS232 Port 3 GND C566 PK Atch Radio Aux . 1 Way / 2 Way Limit Sw. (low Setting) K951 GY Boom Backup Sw To Boom Backup Resistor 410 WH Opr Mon Fault Alarm K952 BR Sol Return 412 BU Opr Mon Coolant Level L919 YL Mach Cntrl Man Lube Sw To Man Lube Sw 430 BU Sw Panel (Air Cleaner Sw) To Air Cleaner Sw L972 BU Mach Cntrl Low Idle Sw To Low Idle Sw 487 OR Capsule Filter Sw / Hyd Oil Filter Sw L976 GN Atch Refueling Rlys 1&2 To Atch Refueling Strt Sw 491 PK Hyd Oil Temp Snsr / Opr Mon Hyd Oil Temp L981 YL CTWT Removal Sw To CTWT Removal Cntrl Sol 495 GN Opr Mon Fuel Level / Fuel Level Sender L982 PK Atch Countreweight Removal Sw 496 WH Opr Mon Hyd Oil Level / Hyd Oil Level Sw M933 PU Sol Return 497 OR OLWD Pressure Sensor (+B) M935 BU Power Shift Pressure / Backup Diode 4 C468 BU Opr Mon Eng Oil Level / Eng Oil Level Sw M937 GN Aux. 1 C472 GN Pump Pressure Sensor 1 Output M938 GY Aux.

Ground (Wired): This indicates that the component is connected to a grounded wire.. Wire Gauge 2 contain both pins and sockets. Sender: A component that is used with a temperature or pressure gauge. C2. etc. Solenoid: A solenoid is an electrical component that is activated by electricity. AA. Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1. . Wire Color . It has a coil that makes an electromagnet when current flows through it.. A magnet closes the contacts of a normally open reed switch. No circle indicates that the wire cannot be disconnected from the component. The electromagnet can open or close a valve or move a piece of metal that can do work. It also has an internal switch that places the latch coil circuit open at the time the coil latches. . wire 135 in harness "AG". 325-AG135 PK-14 1 Sure-Seal connector: Typical representation Harness identification code: of a Sure-Seal connector. AG-C4 L-C12 111-7898 3E-5179 L-C12 3E-5179 Part Number: for 1 Part Number: for Connector Plug Connector Receptacle 2 Plug Receptacle Pin or Socket Number 5A 1 Deutsch connector: Typical representation Component of a Deutsch connector. The electromagnet can open or close the switch part of the relay. etc. press. The plug contains all Fuse (5 Amps) 9X-1123 Part Number 2 sockets and the receptacle contains all pins.... The circle indicates that the component has screw terminals and a wire can be disconnected from it.. The plug and receptacle This example indicates wire group 325.). The grounded wire is fastened to the machine. it opens the contacts of a normally closed reed switch. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. It has a coil that makes an electromagnet when current flows through it.. AC. Switch (Normally Closed): A switch that will open at a specified point (temp. . C3. Reed Switch: A switch whose contacts are controlled by a magnet.).) Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample). It has two coils (latch and unlatch) that make electromagnet when current flows through them. or Harness Assembly Identification: Harness Identification Letter(s): (A. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. The sender measures the temperature or pressure. Its T resistance changes to give an indication to the gauge of the temperature or pressure. Harness and Wire Symbols Wire. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.). AB. press. HARNESS and WIRE Electrical Schematic Symbols Symbols T Pressure Temperature Level Flow Circuit Breaker Symbol Symbol Symbol Symbol Symbol Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp. C. Cable. B.

A347-AL13 GN-18 46 410-F20 WH-18 F-C7 (1) ACTION ALARM 308-F23 YL-16 3 ACC THROTTLE BACKUP (DECEL) 23 F718-K6 BU-18 101-CP1 RD-00 229-C145 BK-14 633-C10 BU-16 G976-C129 BU-18 892-C32 BR-18 7 CAT DATA LINK .CIRCUIT #18 L73 1552269 X-C1 WC 234-1199 H-12 T/B-START RELAY 77 78 2161397 2 H716-J28 WH-18 L-C11 1552269 K952-L60 BR-18 2 1482350 K949-L85 K944-L87 OR-18 YL-18 61 62 BOOM RETRACT TRAVEL LH FORWARD 329-X17 YL-18 168-X2 RD-18 X-C7 1211038 2434505 NOTE G: NOT USE WITH 385C FS WE WF 234-1197 234-1195 H-13 K-14 T/B-MAIN RELAY MAIN RELAY-FUSE BASE 79 (33) ANTI DRIFT SOL BOOM 1 P946-L71 BR-16 L-C24 K943-L83 OR-18 63 TRAVEL¡¡LH BACKWARD 168-X16 RD-18 WG 234-1196 K-14 MAIN RELAY-FUSE BASE 80 1890189 2 H807-L48 YL-18 1552269 K947-L81 YL-18 64 TRAVEL RH FORWARD 323-X5 WH-10 168-X1 RD-10 NOTE H: USE WITH 385C FS WH 234-1194 H-13 T/B-ALT BREAKER 200-X18 BK-18 325-X6 PK-18 L76 (35) BUCKET SOL EXTEND 200-X4 BK-10 81 J-C10 K931-L66 GN-18 1 K946-L77 OR-18 65 TRAVEL RH BACKWARD L80 168-X3 RD-18 AR-C1 WJ 234-1193 H-13 T/B-ALT BREAKER 82 1552269 E789-L110 PU-18 2 1482350 P955-L73 BU-18 66 NEUTRAL FLOW BYPASS SOL 2434506 WK 163-6758 L-13 LAMP DELAY TIMER DIFF FUEL PRESS. H704-L36 PK-18 2382211 2382215 (11) ATCH RADIO MUTE 2382218 1 L887-F14 PK-18 23 G426-C65 WH-18 H441-C57 GN-18 7 E790-L37 PK-18 200-AS6 BK-16 HORN MID HIGH 2382216 BK-18 BK-14 BK-18 BK-14 200-C25 BK-14 200-C12 BK-16 200-C26 BK-14 200-C61 BK-4 200-C6 BK-10 200-C8 BK-16 200-C9 BK-16 24 G976-C129 BU-18 H716-C103 WH-18 8 235-L33 BK-18 322-AS2 GY-16 2130711 PASSIVE SPD -1:CRANK S/T .G R BOOM PASSIVE SPD -2:B CAN SPEED 47 L-C6 L982-L8 PK-18 31 CTWT REMOVAL SW 200-J42 BK-16 200-J58 BK-16 2 B GROUND P 238-1613 B-5 E.SENSOR 1946725 L79 147-J40 PU-18 J-C12 2305010 1 T-C1 2434508 147-T1 PU-18 147-T1 PU-18 235-T7 BK-18 G976-T5 BU-18 1 2 3 1 RD-18 2 BK-18 3 GN-18 8-32 VDC GND OUT 1 1495050 (OSJ) X-C4 1495051 X-C3 2304011 168-X3 RD-18 1 Y-C1 2434505 168-Y1 RD-18 6T9442 (OSJ) SCHEMATIC PART NUMBER: 224-2857. 1 2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 FUEL TEMP 62 OUTPUT(+) C C472-J17 GN-18 J-C2 J-C3 J-C30 J-C4 1482350 2 K952-L54 BR-18 K952-L58 BR-18 2 1482350 200-L116 BK-14 46 GND 200-J47 BK-18 200-P7 BK-16 AT 259-4917 E-6 REVERSEING FAN 63 64 J-C1 1211038 2434510 2305010 2434508 2304009 L-C21 131-L42 RD-14 P943-L69 GN-18 47 48 +B LOWERING CHECK STICK 168-J1 RD-10 200-J2 BK-10 325-J48 PK-18 CONN 47 200-P7 BK-16 GH 259-5256 I-4 EXTENDED WIRE FOR 12V READY DIFF FUEL PRESS. 54 7Y3967 1552269 1552269 K909-L32 BU-16 38 BACKUP SW 140-J46 BU-16 200-J43 BK-16 2 2 GND AA 238-1597 A-5 SW N. GJ GK 259-5285 259-4975 H-10 H-10 K EXTENDED WIRE FOR 12V READY G PRODUCT LINK RADIO 66 1552267 1552269 K944-L86 YL-18 1 (45) TRAVEL LH SOL FRONT 50 MID PRESS. SENSOR COMMON 17 607-C11 PK-16 F716-C55 WH-18 130-L41 RD-14 1 +B 322-J14 GY-16 1 322-AS1 GY-16 (OSJ) 7Y3967 18 F889-K15 WH-18 10 F889-C56 WH-18 GND (52) ATCH TRAVEL ALARM 2 1 F716-K11 WH-18 11 F716-C55 WH-18 709-C48 OR-16 F717-C17 YL-18 200-L115 BK-14 2 147-L11 PU-18 200-J15 BK-16 322-AS2 GY-16 HORN LH LOW L885-F39 BU-18 19 C472-C64 GN-18 F718-C38 BU-18 K928-L64 GN-18 3 STICK RETRACT 616-L20 BU-16 2139100 200-AS3 BK-16 2130710 308-K16 YL-16 12 308-C146 YL-16 101-CF1 RD-00 20 21 E456-C60 WH-18 E789-C93 PU-18 F889-C56 WH-18 G426-C65 WH-18 P958-L75 PK-18 4 5 ATCH RETRACT 633-L12 BU-16 H446-L34 PK-18 L86 CONN 58 200-AS4 BK-16 (9) ATCH SEAT HEATER SW (11) ATCH OLWD ALARM CANCEL SW (11) ATCH MANUAL LUB SW F-C25 7Y3967 22 E998-C106 YL-18 G976-C129 BU-18 M935-L79 BU-18 6 POWER SHIFT PRESS.UP SOL 1552267 3E3370 3 200-P5 BK-14 200-P6 BK-16 CONN 6 AS 267-7861 D-7 HORN 10 11 12 10 11 12 NOTE B: USE WITH COLD WEATHER.(JUMP START) 94 L-C16 168-J1 RD-10 T-C3 200-AR9 BK-16 95 L-C13 1552269 322-J14 GY-16 1552269 1733518 BK-14 STRAP AS. CABLE. B 74 75 J-C9 1552269 1482350 2 K927-L101 BU-18 L70 L75 L-C23 1552269 P944-L91 GY-16 M933-L95 PU-18 58 59 LOWERING CHECK BOOM PROP DR RET 9-12 2 X-C8 329-X15 YL-18 1211038 CONN 40 IDENT WA PART NO. (GND) 96 J-C25 DIFF FUEL PRESSURE/SWITCH 1552269 P949-L72 PU-18 1 (46) SYSTEM PRESS.CIRCUIT #1A E998-J10 YL-18 P959-J11 GN-18 C472-J17 GN-18 E789-J27 PU-18 PK-18 BU-18 WH-18 GN-18 H716-J28 WH-18 G426-J31 WH-18 T725-J51 WH-18 N707-J52 PU-18 A751-J53 YL-18 G833-J54 PK-18 G828-J55 WH-18 G829-J56 GN-18 C991-J41 PK-18 GK 259-5012 H-10 H PRODUCT LINK RADIO 322-J14 GY-16 491-J22 PK-18 487-J30 OR-18 200-J15 BK-16 200-J16 BK-16 709-J12 OR-16 430-J13 BU-18 200-J18 BK-16 495-J26 GN-18 G976-J8 BU-18 (36) BUCKET SOL RETRACT 607-J3 PK-18 496-J7 WH-18 168-J1 RD-10 200-J2 BK-10 147-J5 PU-18 140-J9 BU-16 235-J6 BK-18 67 +B A 147-J33 PU-18 L77 1 K929-L25 GN-18 K952-L59 BR-18 2 1482350 K950-L89 YL-18 51 BOOM EXTEND (59) ATCH REFUELING LEVEL SW 200-J2 BK-10 633-P3 BU-16 GL 259-5010 G-9 SERIAL SERVICE CONNECTOR (31) SWING PUMP PRESS. 1 L886-F13 BR-18 INTAKE MANIFOID AIR PRESS. AM 238-1640 G-13 MSS PANEL 60 +B A 147-J32 PU-18 1160126 2304009 2434508 2305010 2434510 801-L9 PK-18 44 AUTO LUB RELAY 200-J15 BK-16 J-C19 J-C24 2 633-P3 BU-16 616-P2 BU-16 AR 238-1611 B-5 F. 55 (51) AIR CLEANER SW 1 K928-L64 GN-18 P945-L70 OR-18 1 (34) ANTI DRIFT SOL STICK 39 ***** 322-J14 GY-16 AF 238-2183 D-6 G O. LOC NOTE APPLICATION 98 T725-J51 WH-18 1 SIG 1211491 2 200-L106 BK-18 E456-J25 WH-18 (21) ATCH REFUELING RELAY 2 PA 7G-1060 H-9 PLAT-FRAME INJECTOR 5&6 HIGH 99 2 3 L982-U2 PK-18 N707-J52 PU-18 2 GROUND H441-J23 GN-18 1495050 (OSJ) PC 140-0860 G-17 DISCON SW-FRAME 1 PE 170-9328 E-17 ENGINE-FRAME 100 101 5 6 L981-U3 YL-18 L-C14 L-C17 L-C39 1552269 3E3364 200-J15 BK-16 200-J16 BK-16 L83 235-T8 BK-18 X-C5 1495051 CONN 38 (21) ATCH REFUELING STOP SW(NC) PF 7G-1060 I-9 H PLAT-RISER L79 4 9X4184 (OSJ) L78 102 J-C26 (27) FUEL TEMPERATURE 1552269 P944-L90 GY-18 1 1 (39) ATCH LOWERING CHECK SOL BOOM 200-J2 BK-10 1 L976-X13 GN-18 X-C2 AA-C1 L77 8 9 INJECTOR INJECTOR 1&2 HIGH 6 COMMON 103 104 105 11 7 12 AH-C1 J-C11 L84 1552269 1309811 A751-J53 YL-18 G833-J54 PK-18 1 SIG 2 GROUND (41) PS PRESS. 120 235-J21 BK-18 6 235-T6 BK-18 1782334 2 BU-18 PROBE SUPPLY 5 L976-X12 GN-18 Refer to the appropriate Service Manual for Troubleshooting. CR 238-1491 G-18 C BLOCK-BAT. 491-F3 PK-18 1 2 ANALOG SENSOR RETURN 3 B 200-C144 BK-18 893-C39 GN-18 L48 T902-C23 PK-18 2 2 T902-AL30 PK-18 235-GN13 BK-18 65 GROUND 27 AJ-C3 200-F49 BK-16 495-F1 GN-18 THROTTLE POWER 4 C 130-C37 RD-14 506-C77 PU-18 (NOTE A) 66 28 2434505 200-F60 BK-14 496-F5 WH-18 (8) MONITOR THROTTLE RETURN 5 998-K1 BR-18 K-C6 D 893-C105 GN-18 131-C42 RD-14 607-C11 PK-16 67 29 C468-F9 BU-18 F-C22 GROUND L62 F F 139-AJ9 OR-18 6 1552269 E 892-C114 BR-18 151-C87 GN-16 788-C51 YL-18 C-C10 (23) RESISTOR 1 (NOTE A) 68 30 GROUND-CAB 2 261-F102 GN-18 2397356 2218941 7 1 788-K26 YL-18 F 308-C137 YL-16 172-C131 RD-18 892-C30 BR-18 3E3370 1743016 69 307-AL15 OR-16 31 CRANK POSN IP 261-F22 GN-18 495-F1 GN-18 1 FUEL LEVEL CAT DATA LINK (+) 8 893-K2 GN-18 2 M953-K27 PU-18 G 310-C136 PU-18 616-C41 BU-16 892-C32 BR-18 251-C147 YL-18 A 308-GN9 YL-16 70 KEY SWITCH ON 32 261-F101 GN-18 2 COOLANT TEMP L49 L89 CAT DATA LINK (-) 9 892-K3 BR-18 H (NOTE A) 412-C135 BU-18 633-C10 BU-16 892-C132 BR-18 261-C149 GN-18 B 33 491-F3 PK-18 3 HYD OIL TEMP L38 (28) SPEED SENSOR L37 10 J 506-C77 PU-18 801-C47 PK-18 893-C43 GN-18 C 34 251-F99 YL-18 403-F4 GN-18 4 ALT R-TERM.SENSOR 633-N4 BU-16 ATCH BOOM LAMP RH UP L 231-1811 B-9 CONT VALVE 45 1482350 2 K952-L51 BR-18 29 200-J43 BK-16 2304013 2434506 2475177 200-N8 BK-16 1532521 M 251-0543 J-1 KEY SW PASSIVE SPD +2:B CAN SPEED 46 151-L19 GN-18 30 HYD LOCK SW 200-J34 BK-16 140-J57 BU-16 1 A +B 200-N9 BK-16 N 238-2174 C-5 D. G S (5) MACHINE CONT 308-AL12 YL-16 403-AL20 GN-18 892-AL26 BR-18 893-AL23 GN-18 15 2 2 200-C142 BK-18 200-C124 BK-18 P944-C54 GY-18 C472-C64 GN-18 C-C8 39 403-F56 GN-18 C468-F9 BU-18 9 ENG OIL LEVEL 172-AL2 RD-18 235-AL32 BK-18 16 200-C141 BK-18 P946-C50 BR-16 E456-C60 WH-18 1607689 1512099 307-AL17 OR-16 (NOTE A) 40 AJ-C4 AJ-C2 403-F4 GN-18 412-F2 BU-18 10 COOLANT LEVEL L47 2312295 2305010 139-F93 OR-18 113-F94 OR-18 17 MTR BAT 101-K29 RD-4 (44) ATCH START AID SOL E554-C71 PK-18 F889-C56 WH-18 1 THROTTLE POSTION 307-AL14 OR-16 41 251-F19 YL-18 496-F5 WH-18 11 HYD OIL LEVEL 199-F59 OR-18 L919-F32 YL-18 A579-F78 OR-14 A580-F77 BR-14 103-F103 RD-16 A537-F64 PK-18 C569-F67 YL-14 G976-F36 BU-18 X738-F35 PK-18 200-F106 BK-14 A584-F16 BU-18 129-F89 BU-16 199-F92 OR-18 607-F91 PK-18 645-F15 RD-18 603-F44 PK-18 103-F40 RD-16 103-F17 RD-18 892-F12 BR-18 893-F11 GN-18 261-F22 GN-18 251-F19 YL-18 103-F41 RD-18 113-F62 OR-18 135-F68 BU-14 430-F33 BU-18 487-F34 OR-18 646-F10 RD-18 892-F42 BR-18 893-F63 GN-18 210-F66 BK-14 229-F65 BK-14 235-F57 BK-18 118-F18 GY-14 506-F31 PU-18 123-F6 WH-18 2391134 103-F7 RD-18 1 2 3 4 5 6 7 8 1 2 3 4 5 6 18 200-C20 BK-14 130-C37 RD-14 F716-C55 WH-18 M962-C100 YL-18 2 JOYSTICK RH-X 307-AL15 OR-16 893-AL22 GN-18 42 CDL(+) AJ-C5 261-F22 GN-18 12 AIH CONT STATUS L74 M937-C121 GN-18 M938-C123 GY-18 L982-C108 PK-18 H716-C103 WH-18 E998-C106 YL-18 K909-C99 BU-16 K944-C84 YL-18 K952-C90 BR-18 K946-C85 OR-18 19 K949-C88 OR-18 101-CF1 RD-00 C-C25 F717-C17 YL-18 3 TRVEL PEDAL LH 43 2434509 F-C23 K947-C86 YL-18 131-C42 RD-14 M957-C101 GY-18 103-F7 RD-18 K943-C78 OR-18 H446-C73 PK-18 E789-C93 PU-18 M935-C96 BU-18 P944-C54 GY-18 P946-C50 BR-16 P959-C74 GN-18 H807-C19 YL-18 H807-C92 YL-18 H807-C75 YL-18 K950-C89 YL-18 MOTOR 130-C37 RD-14 131-C42 RD-14 151-C87 GN-16 147-C94 PU-18 616-C41 BU-16 801-C47 PK-18 E997-C5 BR-16 K924-C2 YL-16 633-C10 BU-16 200-C20 BK-14 200-C25 BK-14 200-C26 BK-14 235-C21 BK-18 500-F50 BR-18 ETHER RELAY 20 317-K4 YL-18 7T5957 151-C87 GN-16 F718-C38 BU-18 (NOTE A) M954-C102 BU-18 4 ATCH PEDAL LH 307-AL16 OR-16 44 892-F12 BR-18 (NOTE A) 2304009 +12V SWITCHED OUT +24V SWITCHED IN +12V MEMORY OUT +24V BAT. CHANGE: 07. COMPONENT VOLTAGE CONVERTER OUTPUT CIRCUIT CIRCUIT CONNECTED STARTING CIRCUIT START AID CIRCUIT SPLICE MACHINE CONTROL CIRCUIT BLADE. 85 2095939 (40) NEUTRAL FLOW BYPASS SOL 1 P955-L73 BU-18 1552269 200-L114 BK-14 69 GND (57) HYD OIL LEVEL SW 3 200-AR5 BK-14 200-AR6 BK-16 IDENT PART NO. 57 K934-L68 BR-18 41 SWING RH 709-J12 OR-16 140-J46 BU-16 A A ON (KEY) P-C1 NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST K952-L55 BR-18 K952-L51 BR-18 K952-L54 BR-18 H807-L48 YL-18 H807-L49 YL-18 K928-L64 GN-18 K929-L25 GN-18 K943-L82 OR-18 K946-L76 OR-18 K949-L84 OR-18 P946-L71 BR-16 P955-L73 BU-18 P958-L75 PK-18 K952-L53 BR-18 58 J-C7 CONN 16 CONN 17 CONN 18 42 E456-J25 WH-18 200-J44 BK-16 B B GND 2434506 AK AL 238-2323 259-5007 D-7 G-6 G AUX 1WAY 2WAY MSS CHASSIS 59 (30) PUMP PRESS. IN GND (12V) GND (24V) L91 21 101-CA1 RD-00 1 200-C124 BK-18 200-C143 BK-14 172-C131 RD-18 L52 F889-C56 WH-18 403-C53 GN-18 5 ALTERNATOR(R) A346-AL5 BU-18 892-AL25 BR-18 45 CDL(-) 893-F11 GN-18 103-F7 RD-18 1 + BATTERY THROTTLE BACKUP (ACCEL) 22 F717-K5 YL-18 MOTOR 2 506-C77 PU-18 L58 200-C144 BK-18 616-C41 BU-16 G426-C65 WH-18 261-C150 GN-18 6 CAN . L55 33 POS NEG POS NEG 235-C140 BK-18 17 1552269 607-J3 PK-18 1532523 WV-C2 N-C1 IDENT PART NO. Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.C. JUMPER 88 L-C4 496-T4 WH-18 1 200-AR7 BK-16 L982-J29 PK-18 E456-J25 WH-18 H441-J23 GN-18 YL-18 WH-18 PK-18 PU-18 WH-18 PK-18 GN-18 CE 234-1200 G-18 BAT.L. 234-1198 LOC NOTE H-12 APPLICATION T/B-START RELAY (35) BOOM SOL EXTEND 1 2 2 1 76 (49) SWING PUMP SWASH SOL 1 P959-J11 GN-18 K950-L88 YL-18 1 60 MID PRESS. IN 5 5 179-A115 BU-16 10 ILLUM 6 607-M17 PK-16 N973-GK8 N960-GK6 N979-GK9 N970-GK7 196-E22 BU-16 151-E31 GN-16 +24V SWITCHED IN 6 6 179-A116 BU-16 200-GH2 BK-18 (53) BACKUP SW TRA RH (53) BACKUP GOV SW BACKUP 7 103-M18 RD-16 200-E19 BK-16 103-GH3 RD-18 1636711 1636711 SPKR LH(+) 8 508-M19 PU-18 80A 235-E65 BK-18 113-GH1 OR-16 (53) BACKUP EPR VALVE SW AUX-SPKR(+) 9 C560-M21 OR-18 L1 CONN 15 638-E53 WH-16 200-E75 BK-16 A579-A125 OR-14 A580-A123 BR-14 308-E68 YL-18 OPERATOR STATION 1636710 SPKR RH(+) 10 511-M20 BR-18 M-C7 C569-A91 YL-16 A537-A16 PK-18 C468-A38 BU-18 G976-A39 BU-18 L919-A40 YL-18 261-A105 GN-18 135-A67 BU-16 210-A70 BK-16 229-A96 BK-16 508-A28 PU-18 509-A20 WH-18 511-A27 BR-18 512-A26 GN-18 607-A58 PK-16 103-A47 RD-18 113-A49 OR-18 118-A65 GY-14 123-A52 WH-18 129-A61 BU-16 199-A76 OR-18 308-A60 YL-16 403-A59 GN-18 405-A44 GY-18 412-A35 BU-18 430-A34 BU-18 487-A29 OR-18 491-A30 PK-18 495-A31 GN-18 496-A32 WH-18 506-A33 PU-18 603-A72 PK-18 615-A62 YL-16 645-A55 RD-18 646-A54 RD-18 892-A37 BR-18 893-A36 GN-18 200-A66 BK-18 200-A69 BK-14 235-A68 BK-18 251-A90 YL-18 892-E80 BR-18 1 7Y3966 10 11 12 1 2 3 4 5 6 7 8 9 893-E81 GN-18 AL-C7 M-C8 L104 2304009 GK-C3 1 7Y3967 1552252 CONN 26 (5) ATCH GATEWAY WORLDVIEW MODULE 10 11 12 H H 1 2 3 4 5 6 7 8 9 109-WH1 RD-6 C904-AL45 GN-16 GN-C2 2399954 CONSOLE RH GK-C1 GN-C3 1607690 200-AL43 BK-14 ALT R-TERM RS-232 TXD RXD GND DTR DCD KEY SW ON BATT + GND L10 101-WJ1 RD-6 2434508 2305010 1 L8 L92 172-GK1 RD-18 1 172-GN8 RD-18 2 308-GK3 YL-16 2 308-GN10 YL-16 3 ANTENNA RS-232 RX-232 RX-232 RX-232 403-GK4 GN-18 3 403-GN12 GN-18 (NOTE A) 4 2595022 (JPN) 4 5 6C3431 (OSJ) (NOTE A) 5 6 645-E100 RD-18 125-E106 RD-16 K948-E97 GY-18 K951-E88 GY-18 X976-E72 BU-18 K909-E89 BU-16 K945-E98 GY-18 113-GJ1 OR-16 103-GJ2 RD-18 175-E30 RD-14 235-E65 BK-18 615-E73 YL-16 127-E71 OR-16 320-E66 RD-18 150-E35 RD-18 607-E40 PK-16 154-E24 RD-16 308-E56 YL-16 118-E11 GY-14 124-E14 GN-14 120-E12 YL-16 307-E55 OR-16 199-E36 OR-18 179-E32 BU-16 129-E15 BU-16 603-E58 PK-18 200-E75 BK-16 123-E13 WH-18 200-E51 BK-14 151-E20 GN-16 646-E50 RD-18 105-E3 RD-16 103-E1 RD-18 113-E6 OR-18 E-C20 235-GK2 BK-18 6 235-GN14 BK-18 7 147-E103 PU-18 140-E104 BU-16 E997-E38 BR-18 K924-E77 YL-16 102-E105 BU-14 L105 H807-E42 YL-18 P946-E28 BR-18 P944-E87 GY-18 M935-E96 BU-18 616-E102 BU-16 E-C36 168-E27 RD-10 130-E16 RD-14 317-E83 YL-18 172-E69 RD-18 801-E39 PK-18 633-E85 BU-16 893-E81 GN-18 892-E80 BR-18 322-E67 GY-16 131-E34 RD-14 310-E18 PU-18 151-E31 GN-16 709-E37 OR-16 304-WC1 WH-8 109-WA1 RD-8 101-WJ1 RD-6 101-WE1 RD-6 109-WH1 RD-6 7Y3967 893-GN6 GN-18 8 CAT DATA LINK + C904-AM6 GN-16 M733-AM1 PK-18 M732-AM2 OR-18 A347-AM3 GN-18 A346-AM4 BU-18 2304011 ATCH L28 307-AM5 OR-16 1 180-E33 GN-16 PROD LINK 2ND GENERATION RADIO 892-GN5 BR-18 9 CAT DATA LINK .SENSOR L-C26 L-C34 1552267 645-F15 RD-18 14 SM BM UP/DOWN 7 7 C991-K33 PK-18 2434510 2304009 140-C16 BU-16 506-C77 PU-18 G426-C65 WH-18 62 SWING PUMP PRESS. 40 GND CHASSIS 3 E998-L5 YL-18 24 RADIATOR FAN CONTROL K932-L67 BU-18 1 (48) SWING LH SOL 140-J45 BU-16 B ON(KEY) 200-N7 BK-16 ATCH BOOM LAMP LH DOWN K947-L26 K949-L29 K947-L81 K949-L85 41 P957-L74 BR-18 25 ATCH EXTEND M933-L93 PU-18 2 1125874 200-J42 BK-16 C GROUND 616-N2 BU-16 1673587 H 251-5098 L-4 CONSOLE LH M933-L92 M933-L93 E790-L99 M933-L94 42 L-C5 26 J 327-9960 B-15 CHASSIS RH L61 43 1552269 27 633-N3 BU-16 K 231-1812 D-16 ENGINE 44 (46) TRAVEL RH SOL REAR 1 K946-L76 OR-18 28 200-J16 BK-16 J-C28 J-C27 (19) ATCH AUTO LUB PR.SENSOR AF-C2 9W1951 646-F10 RD-18 13 OLWD CANCEL SW L67 6 6 G829-K32 GN-18 K-C1 C-C20 496-C46 WH-18 H446-C73 PK-18 61 BOOM BOTTOM PRESS. IN 5 5 120-A104 YL-16 120-A114 YL-16 511-A27 BR-18 893-A36 GN-18 5 5 STD 2510542 E 892-E80 BR-18 (5) BOOM LAMP RELAY 2 X977-E86 YL-18 +24V SWITCHED IN 6 6 120-A114 YL-16 179-A112 BU-16 L19 512-A26 GN-18 C468-A38 BU-18 103-GH3 RD-18 6 6 103-AJ6 RD-16 MSS 2510544 F 200-E19 BK-16 GND RISER GND PLATFORM 3 A537-A16 PK-18 7 7 508-AJ7 PU-18 ATCH RADIO L7 L9 1613128 G E-C13 200-E44 BK-16 L21 179-A115 BU-16 A579-A125 OR-14 G976-A39 BU-18 8 8 511-AJ8 BR-18 AM/FM (JPN) 2510537 H 1495051 200-E46 BK-18 179-A116 BU-16 A580-A123 BR-14 L919-A40 YL-18 2 3 AM/FM (OSJ) 2510539 M-C6 J 1 616-E74 BU-18 200-E70 BK-18 (10) ATCH 12V 7A CONVERTER 2 A-C25 A-C18 200-A111 BK-16 200-A66 BK-18 1 1532541 2341004 5 6 109-WH1 RD-6 101-WJ1 RD-6 (NOTE A) 2 200-E70 BK-18 200-E78 BK-18 PA 2434508 2305010 200-A113 BK-16 200-A69 BK-14 ANTENNA ACC 1 113-M13 OR-18 3 148-E84 WH-16 200-E43 BK-18 PLAT-CHASSIS STRAP +12V MEMORY OUT 1 1 135-A67 BU-16 235-A68 BK-18 4 GND 2 200-M14 BK-18 BR-18 N957-GK5 PK-18 OR-18 GN-18 YL-18 172-GK1 RD-18 235-GK2 BK-18 308-GK3 YL-16 403-GK4 GN-18 4 235-E65 BK-18 7G1060 +12V SWITCHED OUT 2 2 C569-A91 YL-16 C569-A91 YL-16 251-A90 YL-18 8 9 SPKR LH(-) 3 509-M15 WH-18 147-E103 PU-18 140-E104 BU-16 125-E106 RD-16 645-E100 RD-18 K909-E89 BU-16 K945-E98 GY-18 K948-E97 GY-18 K951-E88 GY-18 X976-E72 BU-18 102-E105 BU-14 616-E102 BU-16 E997-E38 BR-18 K924-E77 YL-16 P944-E87 GY-18 H807-E42 YL-18 M935-E96 BU-18 P946-E28 BR-18 L22 175-E30 RD-14 200-E51 BK-14 123-E13 WH-18 118-E11 GY-14 120-E12 YL-16 308-E56 YL-16 124-E14 GN-14 127-E71 OR-16 129-E15 BU-16 150-E35 RD-18 151-E20 GN-16 154-E24 RD-16 176-E17 YL-16 179-E32 BU-16 180-E33 GN-16 307-E55 OR-16 320-E66 RD-18 607-E40 PK-16 615-E73 YL-16 235-E65 BK-18 646-E50 RD-18 199-E36 OR-18 603-E58 PK-18 200-E75 BK-16 168-E27 RD-10 130-E16 RD-14 131-E34 RD-14 151-E31 GN-16 172-E69 RD-18 310-E18 PU-18 317-E83 YL-18 322-E67 GY-16 892-E80 BR-18 893-E81 GN-18 633-E85 BU-16 709-E37 OR-16 801-E39 PK-18 2 1 7 2 1 105-E3 RD-16 113-E6 OR-18 103-E1 RD-18 5 633-E85 BU-16 151-E21 GN-16 GND (12V) 3 3 229-A96 BK-16 229-A96 BK-16 261-A105 GN-18 AUX-SPKR(-) 4 C566-M22 PK-18 (5) MAIN BREAKER 3 11 12 3 L23 GND (24V) 4 4 200-A113 BK-16 210-A70 BK-16 SPKR RH(-) 5 512-M16 GN-18 L22 L27 1712210 151-E20 GN-16 GND CHASSIS 1 GND PLATFORM 2 +24V BAT.SENSOR 2304013 2434506 B 235-F69 BK-18 L887-F14 PK-18 15 SM BM DOWN BRAKE SOL M/H 8 8 102-K19 BU-14 1 102-C28 BU-14 607-C11 PK-16 63 SMART BOOM SW M937-L35 GN-18 1 L-C31 L-C37 WV-C1 D 893-F70 GN-18 16 OPTION STG SW 9 229-K18 BK-14 2 229-C145 BK-14 168-C33 RD-10 788-C51 YL-18 64 TILT CAB SW M938-L39 GY-18 2 2304013 2434506 2434506 E 892-F71 BR-18 F-C18 F-C16 F-C4 F-C11 17 OPTION ROCKER SW 10 322-C31 GY-16 998-C52 BR-18 65 UHD SW 235-L107 BK-18 3 616-L20 BU-16 1 1 616-WV1 BU-16 CONN 46 AC 103-F103 RD-16 1636803 1636803 1636803 1636803 18 OPTION RELAY E997-L15 BR-16 K909-L32 BU-16 P946-L16 BR-16 (NOTE A) 998-K1 BR-18 3 998-C52 BR-18 (NOTE A) L85 130-L21 RD-14 131-L10 RD-14 151-L19 GN-18 E998-L5 YL-18 H716-L7 WH-18 L982-L8 PK-18 P959-L4 GN-18 200-L17 BK-14 130-L41 RD-14 131-L42 RD-14 131-L43 RD-14 131-L44 RD-14 CONN 41 200-L3 BK-14 801-L9 PK-18 11 430-C1 BU-18 C468-C49 BU-18 66 MAGNET STANDBY SW 633-L12 BU-16 2 2 633-WV2 BU-16 F-C17 P946-L112 BR-16 200-L113 BK-14 200-L114 BK-14 P946-L71 BR-16 P946-L16 BR-16 200-L115 BK-14 200-L116 BK-14 200-L117 BK-14 892-K3 BR-18 4 892-C29 BR-18 F-C2 200-L17 BK-14 200-L3 BK-14 12 487-C128 OR-18 C472-C64 GN-18 67 ATCH PUMP PRESS.W. M732-AL28 OR-18 235-AL44 BK-18 47 GND L40 1552269 1321829 4 NU 24 PE 200-C126 BK-18 801-C47 PK-18 H441-C57 GN-18 893-C44 GN-18 8 CAT DATE LINK + M733-AL31 PK-18 48 199-F59 OR-18 1 893-F11 GN-18 7 CDL + 25 (15) WASHER MOTOR (17) ATCH L58 ENG-GND STRAP 200-C61 BK-4 E997-C5 BR-16 M953-C3 BU-18 M948-C115 BR-18 9 JOYSTICK RETURN 49 410-F20 WH-18 2 892-F12 BR-18 8 CDL - 26 1709328 7T8890 H807-C19 YL-18 M953-C67 BU-18 10 172-AL2 RD-18 50 UNDER WINDOW LIMIT SW 251-F99 YL-18 5 CAN1 + 27 C-C12 K924-C2 YL-16 235-C139 BK-18 11 PRES SENSOR POWER 172-AL3 RD-18 172-AL1 RD-18 L88 51 1892054 261-F102 GN-18 6 CAN1 - LOW OIL PRESSURE OUTPUT 28 405-K7 GY-18 GND CHASSIS 4 1552269 M935-C96 BU-18 130-C37 RD-14 M953-C67 BU-18 12 SENSOR RETURN 308-AL12 YL-16 308-AL8 YL-16 M732-AL28 OR-18 52 DRVR #2 RTN F-C5 (1) SERVICE METER 200-F8 BK-18 2 GND 29 (15) COOLANT LEVEL SW 1 412-C135 BU-18 P944-C54 GY-18 131-C42 RD-14 M947-C116 OR-18 13 JOYSTICK POWER 308-AL11 YL-16 308-AL10 YL-16 54 2677629 1978832 9 J1939 SHIELD 30 2 200-C141 BK-18 101-C34 RD-4 P946-C50 BR-16 151-C87 GN-16 M950-C117 PU-18 14 JOYSTICK LH-Y 403-AL20 GN-18 308-AL9 YL-16 55 103-F17 RD-18 1 +B 10 J1939 + 31 2459206 102-C28 BU-14 147-C94 PU-18 (NOTE A) M956-C109 GN-18 15 TRAVEL PEDAL RH 403-AL21 GN-18 403-AL19 GN-18 56 F-C21 11 J1939 - L43 32 109-C35 RD-4 616-C41 BU-16 M960-C118 PU-18 16 ATCH PEDAL RH L90 892-AL26 BR-18 57 2677629 (NOTE A) 410-F20 WH-18 12 ACTION ALARM L41 33 (3) ALTERNATOR 304-C36 WH-8 893-C40 GN-18 633-C10 BU-16 17 892-AL27 BR-18 892-AL25 BR-18 M733-AL31 PK-18 58 DRVR #1 RTN ATCH RADIO CONVERTER L42 403-F45 GN-18 1 SIGNAL 34 308-C146 YL-16 893-C39 GN-18 801-C47 PK-18 251-C148 YL-18 18 CAN + 893-AL23 GN-18 59 2341004 F-C20 1779953 L51 35 109-C35 RD-4 317-C7 YL-18 893-C43 GN-18 E789-C93 PU-18 19 893-AL24 GN-18 893-AL22 GN-18 60 LED RED 2677629 F-C3 36 B 403-C45 GN-18 893-C44 GN-18 E997-C5 BR-16 20 235-AL32 BK-18 235-AL4 BK-18 61 200-F61 BK-18 1 GROUND 9G1906 CIGAR LIGHTER 37 R 403-C45 GN-18 405-C125 GY-18 893-C107 GN-18 E998-C106 YL-18 M945-C119 BR-18 21 LEVER TOP SW JS3 235-AL46 BK-18 235-AL44 BK-18 62 LED GREEN 129-F89 BU-16 1 2382318 (JPN) 38 788-C51 YL-18 893-C105 GN-18 H716-C103 WH-18 M942-C120 WH-18 22 LEVER TOP SW JS2 235-AL18 BK-18 63 9W0335 (OSJ) E 1 39 101-CP1 RD-00 200-C61 BK-4 892-C29 BR-18 K924-C2 YL-16 L50 K847-C95 PU-18 23 DUMP OPEN RH SW2 AL-C3 AL-C2 308-AL9 YL-16 64 DRVR #2 ENABLE (9) WIPER CONT E ETHER ON SWITCH 40 101-CA1 RD-00 893-C40 GN-18 H807-C19 YL-18 M963-C97 BU-18 24 JOYSTICK RH-Y 1552269 1552269 65 (NOTE A) 200-F27 BK-16 F-C6 E E998-C106 YL-18 M937-C121 GN-18 M938-C123 GY-18 H716-C103 WH-18 L982-C108 PK-18 41 200-CH1 BK-00 C-C4 L982-C108 PK-18 M949-C122 PK-18 25 JOYSTICK LH-X T901-AL7 YL-18 1 1 T901-AL6 YL-18 66 1887681 1532602 RE01 P959-C74 GN-18 K909-C99 BU-16 H446-C73 PK-18 H807-C75 YL-18 A537-F64 PK-18 G976-F36 BU-18 X738-F35 PK-18 200-F106 BK-14 E789-C93 PU-18 M935-C96 BU-18 P944-C54 GY-18 P946-C50 BR-16 K952-C90 BR-18 YL-18 OR-18 OR-18 OR-18 YL-18 YL-18 C569-F67 YL-14 103-F103 RD-16 200-F106 BK-14 200-F105 BK-18 603-F44 PK-18 L919-F32 YL-18