320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP5228 - ...

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Product: EXCAVATOR
Model: 320D EXCAVATOR BZP
Configuration: 320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.4 Engine

Testing and Adjusting
320D and 323D Excavators Hydraulic System
Media Number -RENR7295-17 Publication Date -01/05/2014 Date Updated -01/05/2014

i04645650

Swing Motor - Test - Measurement of Case Drain Oil
SMCS - 5058-081-ZW

Specification
Table 1
"Swing Motor - Test (Measurement of Case Drain Oil)"
Date Machine Serial Number
Swing Relief Pressure Engine Speed

Machine Settings Engine speed dial
26000 + 1000 - 1500 kPa (3770 + 145 - 218
"10"
psi)
AEC Switch OFF
Item Specification (1) Actual
1.
New Swing Motor 2.
30 L/min (7.9 US gpm)
3.
1.
Rebuilt Swing Motor
2.
35 L/min (9.2 US gpm)
3.
(1)
Maximum acceptable flow

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 4/2/2017

.0...4 Engine(SEBP5228 .320D Excavator BZP00001-UP (MACHINE) POWERED BY C6..jsp?returnurl=/sisweb/sisweb/. Page 2 of 7 Required Tools Illustration 1 g01623868 Tooling group "B" 198-4240 Digital Pressure Indicator Gp Illustration 2 g02709177 Tooling group (D) Table 2 Required Tools Part Tool Item Description Qty Number B 198-4240 Digital Pressure Indicator Gp B1 198-4234 Indicator 1 https://127.0..1/sisweb/sisweb/techdoc/techdoc_print_page. 4/2/2017 .

0. 2.0.4 Engine(SEBP5228 . Dispose of all fluids according to local regulations and mandates.368 kPa (6...320D Excavator BZP00001-UP (MACHINE) POWERED BY C6. Release the pressure in the hydraulic system.1/sisweb/sisweb/techdoc/techdoc_print_page... maintenance. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. testing. 4/2/2017 . and repair of the product.. "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Release".jsp?returnurl=/sisweb/sisweb/. "Hydraulic System Pressure . Page 3 of 7 Pressure Sensor B2 198-4239 1 41. https://127. Refer to Special Publication. 1. Stop the engine. adjusting.000 psi) B3 198-4236 Extension Cable 1 Flow Meter D1 6V-7788 1 5 to 60 L/min (2 to 15 US gpm) D2 8C-6874 Reducer 1 D3 6V-9746 O-Ring Seal 1 D4 124-1901 Permanent Coupling 1 D D5 122-6870 Bulk Hydraulic Hose 3 ft D6 124-2147 Permanent Coupling 1 D7 6V-8942 O-Ring Reducer 1 D8 6V-8556 Nut 1 D9 6V-8398 O-Ring Seal 1 F 311-1362 Vacuum Cap 1 Machine Preparation NOTICE Care must be taken to ensure that fluids are contained during performance of inspection. NENG2500. Refer to Testing and Adjusting.

.0. Attach 311-1362 Vacuum Cap onto the hydraulic tank. Page 4 of 7 3. 4/2/2017 .0.. https://127.. This procedure will pull a vacuum on the hydraulic system. Attach an air supply hose onto the assembly. Disconnect case drain hose (1) from adapter (2) .4 Engine(SEBP5228 .jsp?returnurl=/sisweb/sisweb/.1/sisweb/sisweb/techdoc/techdoc_print_page... Apply 276 to 414 kPa (40 to 60 psi). Illustration 3 g02788993 Swing motor compartment (1) Case drain hose (2) Adapter 4.320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.

6.4 Engine(SEBP5228 .320D Excavator BZP00001-UP (MACHINE) POWERED BY C6..1/sisweb/sisweb/techdoc/techdoc_print_page. The oil flows from swing motor (3) to swivel (4) .. Refer to Illustration 4. https://127. Note: Correct orientation of the flow meter is necessary. Page 5 of 7 Illustration 4 g02352913 Flow Meter Tool Layout Tooling D (1) Case drain hose (2) Adapter (3) Swing motor (4) Swivel 5. Connect the flow meter assembly (D) between adapter (2) and case drain hose (1) ..jsp?returnurl=/sisweb/sisweb/.0. 4/2/2017 .0...

30 L/min (7..1500 kPa (3770 + 145 . ReferenceRefer to Testing and Adjusting. Move the swing joystick fully for 1 minute.0. Place the engine speed dial at position "10" and AEC switch OFF. 7.9 US gpm) https://127. 4/2/2017 . For each test procedure.. Slowly move the swing joystick and make sure that the swing parking brake is activated. 4. Test Procedure 1.. Stop the engine.Test (Engine Speed)" for engine rpm settings.218 psi). The following values specify the maximum acceptable flow of case drain oil when the swing relief pressure is set at 26000 + 1000 . 2..1/sisweb/sisweb/techdoc/techdoc_print_page. 8. Remove 311-1362 Vacuum Cap and install the filler plug for the hydraulic tank.4 Engine(SEBP5228 . swing the upper structure to a different position. Start the engine. New swing motor . Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).0. Page 6 of 7 Illustration 5 g02788999 Pilot manifold (5) Connector (6) Solenoid valve for swing parking brake 7.. 6.. "Engine Performance . 3.320D Excavator BZP00001-UP (MACHINE) POWERED BY C6. 8. Connect connector (5) to the solenoid valve for swing parking brake (6) . 5.jsp?returnurl=/sisweb/sisweb/. Measure the case drain oil.. Disconnect connector (5) from the solenoid valve for swing parking brake (6) . Repeat this test procedure three times in order to obtain three measurements.

jsp?returnurl=/sisweb/sisweb/. 4/2/2017 ..2017 Caterpillar Inc.2 US gpm) Copyright 1993 . Sun Apr 2 09:04:30 UTC+0700 2017 All Rights Reserved.. https://127.1/sisweb/sisweb/techdoc/techdoc_print_page.0. Private Network For SIS Licensees.. Page 7 of 7 Rebuilt swing motor .4 Engine(SEBP5228 ...0.. 35 L/min (9..320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.