WOODWARD GOVERNOR

SECTION

AUDIT REPORT
2017-18

UPDATED ON

Proposed by Certified by
SSE/CYH/DSL/KZJ DME/DSL/KZJ

Approved
Sr.DME/DSL/KZJ

Staff competency level 5. M&P 11. INDEX S. Shed messages 7. MESSAGES AND SHED FINDINGS 6. ANALYSIS OF FAILURES. Stocked item position 9. Modifications under progress/ to be carried out 13. Action plan HHP 3. Non stocked item position 10. Reliability improvement action plan . No Description Page No 1. Make wise population and failures 8. OCCURRENCES. Tools 12. Various jobs in section 2. Action plan ALCO 4.

2) Attention of Y-3 schedule 3) Torquing of all bolts and oil changing during Y-1 and Y-2 schedules 4) Trouble shooting in WDG4/WDG4D Locos. VARIOUS JOBS IN WDG4 LOCOMOTIVES 1) Overhauling and testing of woodward governor for Y-3 and out of course. 2) Overhauling of governor base assembly for M-24 for WWG and MCBG 3) Checking the tightness of all bolts and oil changing during M-12 schedules 4) Trouble shooting in Alco Locos . VARIOUS JOBS DONE IN ALCO LOCOMOTIVES 1) Overhauling and testing of woodward governor for M-24 and out of course.

Failure Target No. 15-16 16-17 Actual till Description 2015-16 2016-17 2017-18 No. ACTION PLAN FOR 2017-18 (HHP) Section Air Brake Section Section Officer Supervisor 01./ Description Actual No. Population Target till now 01 Ensuring of 85 28 01 surge diode during the commissioning of new locos and during every overhaul 02 All governors to 85 28 02 be tested on test bench only 03 No adjustment 85 0 0 to be done on loco 04 Solenoid ohmic 85 28 02 value to be checked and recorded 05 Governor drive 85 14 0 gear to be overhauled during Y-6 . Performance Review 02. Failure Analysis 17-18 Sl. Total Qty. now 01 TPs 0 01 0 0 01 LCR pack defect 0 0 0 02 OTPs 0 0 0 0 02 Booster pump 0 01 0 03 SF 0 0 0 0 foundation bolts dropped 03. Type of Sl. CAPA to improve Reliability 2017-18 Sl.

Power piston oil Qty. 16 17 now 01 TPs 0 0 0 0 01 Load control pilot 0 0 0 valve 02 OTPs 0 0 0 0 02 Servo motor 0 0 0 03 SFs 01 0 0 0 03 Diaphragm 0 0 0 04 LCR 0 0 0 05 OIL SEAL 0 0 0 06 POWER PISTON 0 0 0 OIL SEAL 07 Oil gauge 01 0 0 08 Pilot valve 0 0 0 03. Failure Target No. 2015. Failure Analysis 17-18 Sl. Type of Sl. 2016- 15-16 16-17 Actual till Description 2017-18 No. CAPA to improve Reliability Oil seal Total 2017-18 Sl. ACTION PLAN FOR 2017-18 (ALCO) 01. seal Popula Targ Actual tion et till now 01 All governors to 27 14 02 be tested on test bench only 02 No adjustment to 27 0 0 be done on loco 03 Solenoid ohmic 27 14 02 value to be checked and recorded 04 Governor drive 27 14 02 gear to be overhauled during M-24 . Performance Review 02./ No.

B Ramaswamy Sr.OCCURRENCES. Running repairs B 2012 5. L Rama Tech -I 109 Overhauling B Krishna and testing 3. 14-10. MESSAGES AND SHED FINDINGS a) ALCO: Sl. Component 2014-15 2015-16 2016-17 2017-18 No. TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT 1 Load control pilot valve 2 Servo motor 3 Diaphragm 01 01 01 01 4 Oil gauge 5 Pilot valve 6 LCR pack 01 01 01 01 7 Oil seal 01 01 8 Power piston oil seal TOTAL 03 03 02 02 b) HHP: Sl. Desg. Sachin Kumar DKH 569 04-08. ANALYSIS OF FAILURES. DOB DOA DORC Expertise in Grading Remarks No No 1. 14-11. 09-08. K Keshava Tech-I 219 15-08. Name To. TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT 1 LCR pack defect 01 01 01 01 2 Booster pump foundation bolts 01 01 dropped 3 Power piston oil seal 01 01 4 TOTAL 01 01 02 02 01 01 II. Component 2014-15 2015-16 2016-17 2017-18 No. Overhauling A Tech 1957 1980 and testing 2. . Overhauling A Rao 1977 2005 and testing 4. 05-08. Shed messages a) TP S No Loco No Date of Actual message Shed findings Corrective action failure taken 1 12642 14-03-2017 Governor leaking from Booster pump Bolt provided and drive flexible pipe foundation bolts has conducted dropped . Running repairs B 1990 2015 I. Staff competency level SL. Vivek Kumar Tech-III 304 12-05.

NO DESCRIPTION AAC Remarks No Section Stores 01 10051582 Bevel gear and 18 13 pinion assembly 02 10363567 Kit for O/H 10 06 woodward governor 03 04 05 b) HHP Locos Sl. a) WWG FRPCPY S ALCO WDG4 WDP4 Total Failures Failures of Failures of Make No LY CY 16-17 17-18 16-17 17-1816-17 17-1816-17 17-18 16-17 17-18 1 Wood 0 0 0 0 0 0 0 0 0 0 ward 3 Govereno 01 0 02 0 03 0 03 0 03 0 r base assembly IV.NO DESCRIPTION AAC Remarks No Section Stores 01 02 03 04 05 . b) OTP S No Loco No Date of Actual message Shed findings Corrective action failure taken c) Shed findings S No Loco No Date of Actual message Shed findings Corrective action failure taken III. SOH PL. SOH PL. STOCKED ITEM POSITION a) ALCO Locos Sl. Make wise population and failures.

4.NO DESCRIPTION AAC No Section Stores 01 Flexible pipe with end fittings long 02 Flexible pipe with end fittings short 03 04 05 VI. 2. SOH Remarks PL. M&P Additional Sl. 3.Modifications under progress/ to be carried out Sl. Tools Additional Sl. Non STOCKED ITEM POSITION a) ALCO Locos Sl. VIII. no Description Available Remarks Requirement 1. Governor test bench for 01 01 New received to WDG4 be installed 2. Governor test bench for 01 ALCO 3. 2.V. 3. VII. SOH Remarks PL.NO DESCRIPTION AAC No Section Stores 01 Nylon gear - 02 03 04 05 b) HHP Locos Sl. Description Reference Status Remarks No 1. no Description Available Remarks Requirement 1. .

Ensuring of surge diode during the commissioning of new locos and during 85 28 28 28 02 every overhaul . Reliability improvement action plan 2016-17 2017-18 Sl.IX. Total Qty/ Description Act till Act till No Population Target Target now now 1. Torquing of all bolts (WDG4) 85 28 28 28 06 2.