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Water Supply & Heating Application: Certifications

Coesklima Superk

Italy Russia Ukraine Spain France Finland

Norway England Romania

Coestherm

Italy Germany Germany Spain Croatia Ukraine Sweden

Norway England France Australia Russia Romania

Updated certifications are available for downloading in the Website www.coes.it


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163

Water Supply
& Heating
Coesklima Superk Pag. 164

Coestherm Pag. 196

Water Supply & Heating


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The system Pag. 167

Connection Pag. 172

Installation Pag. 174

Fields of use Pag. 179

The programme Pag. 181


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165

Coesklima Superk
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166
Coesklima Superk

Coesklima Superk is the system for supplying hot and cold


sanitary water and for heating/air-conditioning, made up of
PE-Xb/AL/PE-HD multilayer pipe, mechanical fittings and
pressfittings in brass, with diam. of 14 to 75 mm.
The multilayer pipe combines all the advantages of plastic and
aluminium in a single product: it is strong and resistant to cracks,
corrosion and chemicals; the aluminium core guarantees duration and
safety, and is impermeable to oxygen.
The Coesklima SuperK system is compliant with the Italian standard
UNI 10954.
The Coesklima SuperK programme is non-toxic and perfectly suited to
transporting drinking water and liquid foods (Italian Ministerial Decree
174 -04).

EXTENSIVE RANGE OF BARE,


INSULATED, "POLAR" INSULATED
AND CORRUGATED SHEATH PIPES

PRESSFITTINGS
Maximum safety
Greater gasket grip surface
High flow capacity
Nickel-plated on the outside
Range: 144-16-18-20-25-32 mm
PATENT: The fitting is patented
MECHANICAL FITTINGS
Ease and practicality of use
Nickel free where it comes in
contact with water
Range: 14-25 mm
Wide range of complementing
fiittings
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THE SYSTEM
167
TECHNICAL FEATURES
Working temperature (C) 0-95
Peak temperature at (C)* 110
Max. working pressure (Bar) 10
Coeff. of thermal expansion (mm/mC) 0.026
Internal texture (n mm) 0.007
Thermal conductivity (W/mK) 0.40
Diffusion of oxygen (m/i) 0
Radius of manual curvature (mm) 8-10 x pipe

* For brief periods of time

Malleability Corrosion

The pipe is stable and flexible in the event the shape has The PE-Xb inner layer and the PE-HD outer layer prevent
to be changed when laying. every type of chemical, electrochemical or natural
The special bending spring is needed to make corrosion.
particularly narrow radiuses of curvature. It prevents the
pipe section from suffering from any deformation or Traceability
ovalization phenomena.
The Coesklima Superk pipe can be located by a metal
Long life and safety detector so as to prevent all damage caused by possible
breaks.
The aluminium core absorbs the pressure of the heating
fluid, in this way preventing the plastic pipe from aging Sound insulation
prematurely. Also cold flow - the lengthening of the
pipe due to the temperatures - is prevented by the The internal and external surfaces of the Coesklima
aluminium layer. Superk pipe are able to absorb and eliminate noises
caused by vibrations and water hammering that
normally occur in systems with iron pipes.

Expansion The coesklima Superk pipe compared with other


materials
The primer layer ensures long-lasting adherence
between the plastic material and the aluminium.
PEX 500 m
Despite the fact that the expansion coefficients are
different, the composite pipe remains an inseparable,
PP 450 m
homogeneous unit. The aluminium pipe is crucial for
the expansion, which is 0.026 mm/m K.
PB 375 m

PVC 200 m

Coesklima Superk 65 m

Copper 41.25 m

Galvanised steel 28.5 m

Linear thermal expansion between 50-m pipes with t 50C Stainless steel 27.5
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THE SYSTEM
168
Diffusion of oxygen

The oxygen diffusion and permeation phenomena Plastic pipes, when used for heating, are at the same
common to all plastic pipes are eliminated by the barrier time subjected to thermal (T), mechanical (P) and time (t)
created by the welded aluminium layer. The aluminium stresses and are subjected to faster mechanical wear
layer prevents the formation of crystallisation phenomena than a metal pipe (Fig. 2).
phenomena and slimy sediments and as a consequence
the damage caused to boilers, heat meters, taps, steel
pipes, etc. (Fig. 1).

Fig. 1

Pipe made of plastic material Coesklima SuperK pipe


with wall that is permeable to gas

Fig. 2

Pipe made of plastic material Coesklima SuperK pipe


without aluminium pipe

Temperature / time / pressure effect

Non-toxicity Low flow resistance

The Coesklima Superk pipe is considered suitable for the Since the internal surface is practically smooth, there is
transport of drinking water and liquids for human less flow resistance. This condition also prevents lime
consumption, and meets the national and foreign from depositing, thus making the Coesklima Superk
standards in force. pipe section unaltered over time.
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THE SYSTEM
169

COESKLIMA SUPERK PIPE
Coesklima SuperK pipe is made with a special 5-layer batch and production date, anti-forgery code.
extrusion process. It synthesises the physical and
practical qualities of a plastic pipe, together with those Range
of dimensional stability and strength of a steel pipe
in a single product. From DN 14 to 75 mm.
Bare, insulated, Polarinsulated and corrugated sheath
Pipe marking pipe

Coesklima Superk PE-Xb/AL/PE-HD sanitary/heating


x thickness 10 bar t max 95C Product compliant
with DM 174-04 UNI10954 cl. 1 DIN 472629
national and international certifications - Made in Italy

OUTER LAYER
Made of PE-HD ALUMINIUM
The sheet of aluminium is wrapped around the inner
layer of the PE-Xb pipe and welded at the head using a
"LASER" welding technique

INNER LAYER
Reticulated polyethylene, PE-Xb, to guarantee
excellent resistance to higher temperatures (95C).
It is ideal for contact with drinking water
and corresponds to the requirements
envisaged by Italian D.M. 174 -04 and other
PRIMER
directives or laws in force in relation Used for the adhesion of layers in
to the transport of drinking water PE-Xb, PE-HD and aluminium.

Measurements
Outer diameter (mm)
14 16 16 18 20 20 25 26 32 40 50 63 75
Thickness (mm)
2 2 2,25 2 2 2,25 2,5 3 3 4 4,5 6 7,5
Inner diameter (mm)
10 12 11,5 14 16 15,5 20 20 26 32 41 51 60
AL Thickness (mm)
0,20 0,20 0,20 0,25 0,25 0,25 0,30 0,30 0,50 0,60 0,75 0,95 1,10
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THE SYSTEM
170
COESKLIMA SUPERK FITTINGS
The Coesklima SuperK system envisages the opportunity
to use two types of fitting:

Pressfittings
Mechanical fittings

PRESSFITTINGS

Made from brass, designed and produced by COES, they


are used for coupling via compression with the
multilayer pipe.
The fittings bear the diameter for coupling to the pipe
and the "U" pressing profile.

K-Fit pressfittings
in diameters of 14 to 32 mm
D PLUS
Objectification of
incorrect pressing
B High flow capacity
C K-Ring gasket with greater
grip surface
Gasket suitable for
inspection

A) Body of the fitting in brass CW617N, UNI EN C) Patented profile: thanks to the shape of the rubber
12164. insert support, the joint is more agile: flaring
The parts which come into contact with water are free is no longer necessary. It is sufficient to calibrate the
from nickel and other heavy metals, in compliance with pipe, particularly in cases of ovalising following cutting.
Italian DM 174-04 on the matter of suitability for
drinking. D) Bush in AISI 304 stainless steel marked with the
The outer part is nickel-plated to protect the fitting diameter and the thickness of the corresponding pipe.
from the chemicals produced by mortar. It is made via an introduction process, guaranteeing
The outer layer of nickel is very thick (6 m). constant hardness of ~ 160 Hv, for uniform and safe
The flow capacity on DN 16 mm, equal to 7,5 mm, is pressing.
among the best on the market. The bush is fitted with holes to objectify the arrival of
the pipe at its destination.
B) K-Ring in EPDM for alimentary use, with a
half-barrel profile to simplify insertion into the pipe. E) Bush support ring in PP, to interrupt electrical
The large grip surface enables reduction of the stress on continuity between pipe and fitting and fasten the bush
the gasket material, guaranteeing increased durability. onto the body of the fitting.
A special, high-performance and long-lasting lubricant,
suitable for use with food, is used.
In the event of failed or incorrect pressing, the fitting
leaks visibly during the system test.
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THE SYSTEM
171
Pressfittings MECHANICAL FITTINGS
in diameters of 40 to 75 mm
Made from brass, designed and produced by COES,
they are used for narrowing joints with
C D
A multilayer pipe.
They are made of brass CW617N, UNI EN 12164.
The parts which come into contact with water are free
from nickel and other heavy metals, in compliance with
Italian DM 174-04 on the matter of suitability for drinking.

A
B
B

A) Body of the fitting in brass CW617N, UNI EN 12164.


The parts which come into contact with water are free
from nickel and other heavy metals, in compliance with
Italian DM 174-04 on the matter of suitability for
drinking. The outer part is nickel-plated to protect the
system from the chemicals produced by mortar.
Fitted with teeth to prevent slipping on the pipe side.
A) Tightening cap
B) 2 o-rings in EPDM which ensure an adequate grip
surface with a well tested profile. B) Adapter body complete with ogive

C) Bush in AISI 304 stainless steel marked with the


diameter and the thickness of the corresponding pipe. The adapter is particularly important, as it is the
It is made via an introduction process, guaranteeing coupling element between the pipe and the fitting.
constant hardness of ~ 160 Hv, for uniform and safe It is fitted with 3 o-rings in EPDM, which ensure the
pressing. hydraulic seal, 2 of which are mounted on the pipe side,
The bush is fitted with holes to visually check the correct with 1 on the fitting side.
penetration of the pipe. There is no electrical continuity between the pipe and
the fitting thanks to the presence of a PE separation
D) Bush support ring in PP, to interrupt electrical ring.
continuity between pipe and fitting and fasten the bush
onto the body of the fitting.

The male threads are knurled to improve the grip of the


teflon or hemp; the female threads are cylindrical in
compliance with ISO 7/1 EN 10226-1.
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CONNECTION
172
PRESSFITTING CONNECTION

The connection between pipe and fitting is made by


compression with the use of an electropneumatic tool
or manual equipment. The seal bush is deformed and
Pressfitting
made to adhere to the surface of the pipe, which in turn
after compression
is pressed against the o-rings on the surface of the
fitting, thus guaranteeing the seal and preventing the
pipe from extracting

Pressfitting K-Fit
after compression

Warnings
Minimum space needed for
using the clamps
pipe A mm B mm
14 15 45
16 15 45
18 17 46
20 18 48
25 27 71
32 27 75
40 40 89
50 45 95
63 80 98
75 82 125

pipe A mm B mm C mm
14 30 30 87.5
16 30 30 87.5
18 30 30 88.5
20 32 32 90
25 49 49 105
32 50 50 110
40 60 60 128
50 60 60 135
63 75 80 125
75 82 82 125

MECHANICAL CONNECTION Warnings

When the cap is being screwed on, it exercises pressure Connection by threading
on the bush to deform it and press it hard on both the It is advisable you make the connections only with
fitting side and pipe side. fittings having the same identical type of threading (see
When tightening is completed, the bush-pipe DIN 2999). It is also advisable that you do not use
connection remains fixed while the cap can be fittings having unsuitable conical threading connected
unscrewed so as to permit separation from the fitting with female fittings having cylindrical threading.
body for any necessary system maintenance or changes.
Hydraulic seal
Use teflon or similar material for the seal with other
metal fittings, however without lavish use.
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CONNECTION
173
CONNECTION INSTRUCTIONS
1 - Cut the Coesklima SuperK pipe at a right angle 4 Couple the pipe and the fitting, trying to keep the
using a pipe cutter or special clippers, taking care to pipe on the same axis as the insert.
avoid excessive ovalising.

14-32 mm 40-75 mm
4.1 - For K-Fit and pressfittings
2 - Calibrate and flare the Coesklima SuperK pipe using Extract the fittings from the sealed packaging only just
the special flaring tool, which must be clean and before assembly, to prevent them from coming into
smooth. Insert it and turn it clockwise inside the pipe. contact with dust or debris which might contaminate
the grease on the o-rings and K-Rings.
N.B.: when using K-Fit pressfittings for coupling, no flaring is Insert the Coesklima SuperK pipe as far as it will go. For
required. All you have to do is calibrate to eliminate any correct penetration of the fitting, the pipe must be
ovalising due to cutting! visible through the reference holes on the steel bush.
With K-Fit fittings, if the coupling operation is carried
out following the instructions above insertion requires
practically no effort. This is the best way to check
that assembly has been successful.
Caution!
If you force K-Fit into the pipe at an angle of more than
It is possible to use the flaring tool on a power tool base 20, the gasket will be forced out and lacerated, causing
as long as it does not exceed 500 rpm, to avoid severe leakage during the test phase.
overheating the pipe.

4.2 Check that the clamps are of the U type and that
they are in good condition. Position the clamp against
the bush support ring and press.
Check that pressing is carried out evenly and test for
water tightness (page 184).
3 - Check that the calibration and flaring are even and
uniform.
Remove any dust or debris from inside the pipe using a
suitable pad or a clean cloth.

5 - For mechnical fittings


Insert the threaded nut into the Coesklima SuperK
pipe. Push the fitting ogive into the pipe as far as
it will go. After checking the correct penetration,
fully tighten the nut.
Before After
flaring flaring

CAUTION!
If there is no flaring or the flaring has been poorly
performed, the grip elements become damaged, with
consequent leaks, possibly also at a later date.
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INSTALLATION
174
DESIGNING AND BUILDING
THE SYSTEMS
We recommend that you observe the standards in force Flow resistances diagram for the Coesklima
in the country of application. Superk pipe
Standard UNI 9182 is valid in Italy. The leakage values for Coesklima Superk are indicated
in the diagram (Fig. 1).
Flow resistance R (hPa/m)

Flow rate (l/s)

Fig. 1

Flow resistance of Coesklima Superk fittings

Flow resistance coefficients (z) for Coesklima Superk fittings


20 x 2,25

25 x 2,5

50 x 4,5

75 x 7,5
14 x 2

16 x 2

18 x 2

32 x 3

40 x 4

63 x 6

90 elbow 5.00 3.40 2.90 2.60 2.40 2.10 1.90 1.50 1.40 1.40
The concentrated flow resistance
values of the Coesklima Superk
45 elbow - - - - 1.30 1.10 1.10 0.80 0.80 0.80 fittings are obtained from the
following formula:

Reduction 2.00 1.30 1.10 1.00 0.90 0.80 0.80 0.60 0.60 0.50 p = 5 V2 [mbar]
TEE
with flow p = Flow resistance [mbar]
branch 5.90 4.00 3.40 3.10 2.80 2.40 2.30 1.80 1.70 1.70
V2 = Speed of the flow [m/s]
TEE = Flow resistance coefficient
with flow
1.40 0.90 0.80 0.70 0.70 0.60 0.50 0.40 0.40 0.40 (see table)
cutoff
TEE
5 = Numeric constant
with flow
separation 5.20 3.50 3.00 2.80 2.50 2.10 2.00 1.60 1.50 1.50
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INSTALLATION
175
EXPANSION
In exposed pipe systems the Coesklima Superk pipe is The change of length of a pipe is calculated according to
subject to thermal expansion if it undergoes a change of the following formula:
temperature. The expansion phenomenon comparable
to that of metal pipes must be taken into L = L t (mm)
consideration when the system is installed.
Expansion of the Coesklima Superk pipe varies in direct where:
ratio with the temperature. L = Linear thermal expansion (mm)
The longitudinal expansion coefficient for the Coesklima = Longitudinal expansion coeff. Mm/m K
Superk pipes is: L = Pipe length (m)
t = Difference of temperature C

0.026 mm/mK Example of calculating the change of length L:


Length of the pipe = 16 metres
Design temperature = + 19C
Working temperature = +9 C
t = (19C 9C) = 10C
L = (16 10 0.026) = 4,16 mm

Diagram for determining the change of length


of the Coesklima Superk pipe
Difference of temperature t
Expansion L in (mm)

Pipe length in (m)


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INSTALLATION
176
Expansion compensation in exposed
pipe systems
It is necessary to know the position of all the fixed
points in order to compensate the thermal expansion.
Compensation always takes place between two fixed
points (PF) by means of a flexible arm (BF).

L L

PS PF

BF

PF
PF = Fixed point
BF = Arm
PS = Sliding point
L = Expansion

Graphic determination of the


length of arm BF
Pipe length in (m)

Example of graphic reading:


Ambient temperature 20 C
Working temperature: 60 C
Temperature difference: 40 C
Length of the pipe segment L: 10 m
Pipe size: 40 x 4 mm.
Necessary arm BF length
Temperature difference K Length of the arm in (mm)
= 600 mm

Exposure to UV rays

It is recommended that you do not install Coesklima


Superk pipes directly exposed to sunlight without
adequate protection.
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INSTALLATION
177
LAYING INSTRUCTIONS
Aerial fixing of the pipes

For the aerial fixing of the Coesklima Superk system,


the distance between one support and the next varies
depending on the diameter of the pipe.

L
14 1 mt
16 1 mt
18 1 mt
20 1 mt
25 1,5 mt
32 2 mt
40 2 mt
50 2 mt
63 2 mt L L L
75 2 mt

Note: fixing the pipes in the installation must take into account
the expansion and relative axial thrusts.

Mounting method with reference to the Z dimension

The Z dimension offers the possibility of preparing the


job with considerable advantages and easier laying.
With the help of the data relative to the Z
measurement found on the Coesklima Superk fittings,
the installer can quickly get the exact length of the pipe
between the fittings without wasting material.
All of the chases to be made must be measured along
the axial line from centre to centre, e.g.:
Lt = La Z1 Z2

Lt = length of pipe
Z1 e Z2 = measurements indicated, article by article,
in the fitting technical tables

Z1 Lt Z2
La

Example of installation with 40 mm


Pressfitting.
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INSTALLATION
178
HYDRAULIC TEST
Sanitary system Radiator system

All of the systems have to undergo the hydraulic test. Close all of the shutdown devices located upline and
The pipes must be filled with water and put under downline of the radiators.
vacuum before being walled in. Open all of the manifold valves and perform the test
The gauge has to be connected at the lowest point of with a max. pressure of 5 bars, then decrease the
the system being tested. pressure to the working pressure value (2.5 bars).
Use gauges that read a 0.1 bar pressure change.
Close all of the systems shutdown devices, perform the Testing pressure: 5 bar
test with a 15 bar pressure and then decrease the Max. working pressure: 5 bar
pressure to the working pressure value. Test duration: 2 hours
Testing pressure change: 0.2 bar
Testing pressure: 15 bar
Max. working pressure: 5 bar Visually check all of the fittings to see if there are any
Test duration: 2 hours leaks.
Testing pressure change: 0.2 bar

Hydraulic test with K-Fit fitting

During system tests with pressures of just 1.5 bar, in the


event of failed or incorrect pressing, the fitting leaks
visibly. This is the best guarantee for the correct
coupling of the system.

SAFETY!
!
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FIELDS OF USE
179
Coesklima SuperK represents the alternative

solution to traditional copper pipes


for the following systems: sink bathtub bid W.C.
Lavabo Vasca Bidet W.C.

Sanitary
With distribution manifold
Every user is singularly connected to the
manifold. Threaded terminal fittings are used
for connection to the taps.

sink bathtub bid W.C.


Lavabo Vasca Bidet W.C.

In branching
The users are connected by TEEs in seriers.
Threaded terminal fittings are used for
connection to the taps

In series - branching sink bathtub bid W.C.


This system is used for wall distribution. It can be
prefabricated and mounted as a unit or in
separate parts.
In addition to being used for connection to
the taps, the TEE fittings are the means of
branching to the other users.

Heating
Traditional and radiant panel systems

Air conditioning
Chilled water

Irrigation
Greenhouses and gardens

Compressed air systems

Diameters comparison table between Coesklima Superk pipes


and copper pipes
Coesklima Superk pipe Copper pipe
14 x 2 12 x 1
16 x 2 14 x 1
18 x 2 16 x 1
20 x 2.25 18 x 1
25 x 2.5 22 x 1.5
32 x 3 28 x 1.5
40 x 4 32 x 1.5
50 x 4.5 42 x 1.5
63 x 6 54 x 1.5
75 x 7.5 63 x 1.5
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FIELDS OF USE
180
COPLANAR DISTRIBUTION PLUS
MANIFOLD
-39% of the fittings to be installed compared
with traditional derivation systems, reducing
The coplanar manifold offered by COES is particularly costs and installation time;
suitable for quick connection to the water-sanitary
system and, thanks to its small size, can be used both improved management of water flow capacity
for renovation work and in new constructions with brick during simultaneous use of different outlets;
or plasterboard walls.
ball-type stop taps already included;
Traditional bathroom systems require 5 cold water
connection points (including one for a washing compact size, saving on the space required for
machine) and 3 hot water connection points; with the installation and a very pleasant aesthetic result
KF001 manifold and the kit of fittings available, all the thanks to the chrome-plated cover plate;
hot and cold water points required are provided by just
one product, avoiding overlapping or crossed pipes. easy maintenance.
Furthermore, the fittings are protected against external
agents and contact with walls.

Upon completion of the work, the only part visible is the


cover plate, which has no negative impact on the
aesthetics in the room and simplifies inspection and
maintenance.

The manifold includes the following elements:


- built in cistern with a depth of 75 mm
- straight and elbow fittings, quick connection
for K-Fit fittings
- polished chrome cover plate with or without knobs
- stop taps
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Coesklima Superk

MULTILAYER PIPES IN PE-Xb/AL/PE-HD 181


Multilayer pipe with oxygen barrier. For sanitary and heating systems,
floor radiating panel and fan-coil systems (max. working temperature:
95C)
code de di s
KRS140H 14 10 2
KRS160H 16 12 2
KRS160L 16 12 2
KRS160M 16 12 2
KRS180H 18 14 2
KRS200H 20 15,5 2,25
KRS250G 25 20 2,5 s
KRS320G 32 26 3
KRE162H 16 11,5 2,25 di de
KRE220H 20 16 2
KRE260G 26 20 3

Multilayer pipe with oxygen barrier. The pipe is pre-insulated with a


sheath in closed-cell PE foam. For sanitary and heating systems.
(max. working temperature: 95C)
Insulating material thermal conductivity:  = 0,40 W/mk
code de di s D insulation th.
KIS140G 14 10 2 26 6
KIS160G 16 12 2 28 6
KIS180G 18 14 2 30 6
KIS200G 20 15,5 2,25 40 10
KIS250G 25 20 2,5 45 10
s
KIS320B 32 26 3 52 10
KIE162G 16 11,5 2,25 28 6 di de D
KIE220G 20 16 2 40 10
KIE260G 26 20 3 46 10

Multilayer pipe with oxygen barrier. The pipe is pre-insulated POLAR


with a sheath in closed-cell PE foam. For refrigerated water systems.
(max. working temperature: 95C)
Insulating material thermal conductivity:  = 0,40 W/mk

code de di s D insulation th.


KPO160G 16 12 2 36 10
KPO180B 18 14 2 38 13 s
KPO200B 20 15,5 2,25 40 13
KPO250B 25 20 2,50 51 13 di de D
KPE220G 20 16 2 46 13
KPE260G 26 20 3 51 13

POLAR pipe use conditions


Ambient temperature = 26  35 C
Water temperature = 5  9 C
Humidity = 60%

Extention range
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Coesklima Superk

182 MULTILAYER PIPES IN PE-Xb/AL/PE-HD


Multilayer pipe with oxygen barrier. The pipe is pre-insulated with a
corrugated BLUE/RED sheath. For sanitary and heating systems.
(max. working temperature: 95C)

code de di s
KCR160G 16 12 2
KCB160G 16 12 2
s
KCR180G 18 14 2
KCB180G 18 14 2
di de
KCR200G 20 15,5 2,25
KCB200G 20 15,5 2,25

Multilayer pipe with oxygen barrier. In 5-m bars. For sanitary, heating
and fan-coil systems. (max. working temperature: 95C)

code de di s
KBA1605 16 12 2
KBA1805 18 14 2
KBA2005 20 15,5 2,25
KBA2505 25 20 2,5
KBA3205 32 26 3
s
KBA4005 40 32 4
KBA5005 50 41 4,5
di de
KBA6305 63 51 6
KBA7505 75 60 7,5

INSTRUCTIONS FOR CORRECT USE OF COESKLIMA SUPERK PIPES

Warning: the choice of product and the installation must conform with
Italian Law 10/91, Presidential Decree 412/93 and further regulations in
force; moreover, use of the Coesklima Superk system is suitable for liquids
that do not damage the materials of the plumbing. For clarifications please
contact the COES SpA Technical Department.

Pipes with sheats


When cutting the sheat of the Coesklima Superk pipes, be very careful not
to score the outer surface with cutters or blades of any kind, so as not to
impair its physical-mechanical characteristics.

M = roll of m 500 G = roll of m 50


L = roll of m 200 B = roll of m 25
H = roll of m 100
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Coesklima Superk

MECHANICAL FITTINGS 183


Threaded female nut with ogive Male threaded 90 elbow

R
L
L
code R L
KOGOM1 1/2 30
KOGOM2 3/4 33
G

KOGOM3 1 35

code G Z L
KO1010 14x2 1/2 8,7 24
KO1030 16x2 1/2 8,7 24 Female threaded 90 elbow
KO1040 16x2 3/4 9,5 25,5
KO1050 18x2 1/2 12,2 24 L1
KO1060 18x2 3/4 9,5 25,5 Z
KO1065 20x2,25 1/2 12,2 24
KO1020 20x2,25 3/4 9,5 25,5

G
KO1070 25x2,5 1 13,6 37

PLEASE NOTE: to be used only with the Coesklima Superk system


L

R
Nipples
L
code R G Z L L1
KOGOF1 1/2 1/2 18 30 31
R

KOGOF2 3/4 3/4 18 31 34

code R L
KO1210 1/2 34
KO1220 3/4 38 Male T
KO1230 1 41 R

M/F joint for switching from iron pipe to


Coesklima Superk pipe
RL

L
L
R

L
Z

code R RL L
code R G Z L KOTEM1 1/2 - 26
KO1410 1/2 1/2 19 33 KOTEM2 3/4 - 30
KO1420 3/4 3/4 20 35 KOTEM3 1 - 37
KO1430 1 1 23 40 KOTEM0 1 3/4 37
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 184

Coesklima Superk

184 MECHANICAL FITTINGS


Female T 1/2 male radiator connection curve in chrome-
plated copper, for 16-mm pipe
Z

de
L

Z
L
R
L1
R
L1
code R G Z L L1
KV1355 1/2 12 15 25 200
code R G Z L L1 KV1360 1/2 16 15 25 48
KOTCF1 1/2 1/2 18,5 18 31 KV1370 1/2 16 15 25 200

End fitting Adaptor for valves and manifolds with female


thread
L1 L2
Z
G
L

code R G Z L L1 L2 code adaptable


KORFF1 1/2 1/2 15 29 23 28 KO14FG Giacomini 14x2
KO14FC Caleffi 14x2
KO14FR RBM 14x2
KO14FP Pettinaroli 14x2
KO14FS Tesa 14x2
End fitting with bracket KO14FT Pintossi 14x2
KO16FG Giacomini 16x2
L1 L2 KO16FC Caleffi 16x2
Z KO16FR RBM 16x2
KO16FP Pettinaroli 16x2
KO16FS Tesa 16x2
G

KO16FT Pintossi 16x2


L

PLEASE NOTE: only use it for connecting with the systems shown in the table

code R G Z L L1 L2
KORSF1 1/2 1/2 15 29 23 27
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 185

Coesklima Superk

PRESSFITTING FITTINGS 185


Male threaded connector sleeve
code R Z L
PM14M0 14x2 3/8 28,5 50,2 L

PM14M1 14x2 1/2 28,5 50,2 z


PM16M0 16x2 3/8 28,5 50,2
PM16M1 16x2 1/2 28,5 50,2
PM16M2 16x2 3/4 29,5 51,2
PM18M1 18x2 1/2 28,5 50,2

R
PM18M2 18x2 3/4 29,5 51,2
PM20M1 20x2,25 1/2 28,5 51,2
PM20M2 20x2,25 3/4 29,5 52,2
PM20M3 20x2,25 1 29,5 52,5
PM25M2 25x2,5 3/4 29,5 59,5
PM25M3 25x2,5 1 29,5 59,5
PM32M3 32x3 1 29,5 59,5
PM32M4 32x3 1 1/4 35 65

L
Z
code R Z L
PM40M4 40x4 1 1/4 35,8 80
PM50M5 50x4,5 1 1/2 37,8 82

R
PM63M6 63x6 2 40,5 110
PM75M7 75x7,5 2 1/2 40 109

Female threaded connector sleeve


code Rp Z L
PM14F1 14x2 1/2 26 47,7 L
PM16F1 16x2 1/2 26 47,7
z
PM16F2 16x2 3/4 28 49,7
PM18F1 18x2 1/2 26 47,7
PM18F2 18x2 3/4 28 49,7
PM20F1 20x2,25 1/2 26 48,7
PM20F2 20x2,25 3/4 28 50,7
PM20F3 20x2,25 1 34 56,7
Rp

PM25F2 25x2,5 3/4 28 58


PM25F3 25x2,5 1 34 64
PM32F3 32x3 1 34 64
PM32F4 25x2,5 1 1/4 36 66

L
L1 Z
code Rp Z L L1
PM40F5 40x4 1 1/2 13,8 78 44,2
PM50F5 50x4,5 1 1/2 9,8 74 44,2
Rp

PM63F6 63x6 2 10,5 104 69,5


PM75F7 75x7,5 2 1/2 16 112 69
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 186

Coesklima Superk

186 PRESSFITTING FITTINGS


Coupling for pipe-pipe connection

code Z L z
PM1414 14x2 11 54,4
PM1616 16x2 11 54,4
PM1818 18x2 11 54,4
PM2020 20x2,25 11 56,4
PM2525 25x2,5 11 71
PM3232 32x3 11 71

code Z L
L
PM4040 40x4 5,6 94 Z
PM5050 50x4,5 6,6 95
PM6363 63x6 7 146,2
PM7575 75x7,5 7 146

Reducer sleeve for pipe-pipe connection


code Z L1 L
PMR164 (16x2)x(14x2) 11 21,7 21,7
PMR186 (18x2)x(16x2) 11 21,7 21,7 L z L1
PMR206 (20x2,25)x(16x2) 11 22,7 21,7
PMR208 (20x2,25)x(18x2) 11 22,7 21,7
PMR256 (25x2,5)x(16x2) 11 30 21,7
DN1
DN2

PMR258 (25x2,5)x(18x2) 11 30 21,7


PMR252 (25x2,5)x(20x2,25) 11 30 22,7
PMR322 (32x3)x(20x2,25) 11 30 22,7
PMR323 (32x3)x(25x2,5) 11 30 30

code Z L1 L
PMR402 (40x4)x(25x2,5) 4,6 44,2 34,2 L1 Z L
PMR403 (40x4)x(32x3) 5,6 44,2 34,2
PMR503 (50x4,5)x(32x3) 4,6 44,2 34,2
PMR504 (50x4,5)x(40x4) 5,6 44,2 44,2
PMR634 (63x6)x(40x4) 6,6 69,5 44,2
PMR635 (63x6)x(50x4,5) 6,6 69,5 44,2
PMR754 (75x7,5)x(40x4) 9 69 44
PMR755 (75x7,5)x(50x4,5) 9 69 44
PMR756 (75x7,5)x(63x6) 9 69 70
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 187

Coesklima Superk

PRESSFITTING FITTINGS 187


90 pipe/pipe elbow

code Z L
PG1414 14x2 15 36,7
PG1616 16x2 15 36,7
PG1818 18x2 18 39,7
PG2020 20x2,25 18 40,7
PG2525 25x2,5 20 50
PG3232 32x3 23 53

z
code Z L
PG4040 40x4 29,8 74
PG5050 50x4,5 36,8 81

L
PG6363 63x6 58 121
PG7575 75x7,5 58 127

Male threaded-pipe 90 elbow

code R Z L L1
PG14M0 14x2 3/8 15 36,7 28
PG16M0 16x2 3/8 15 36,7 28
PG16M1 16x2 1/2 17 38,7 31
R

PG18M1 18x2 1/2 17 38,7 31


z

PG18M2 18x2 3/4 22 43,7 39,5


PG20M1 20x2,25 1/2 18,5 41,2 37,5
L

PG20M2 20x2,25 3/4 22 44,7 39,5


PG25M2 25x2,5 3/4 22 52 43,5
PG25M3 25x2,5 1 25 55 50
PG32M3 32x3 1 25 55 50
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 188

Coesklima Superk

188 PRESSFITTING FITTINGS


Female threaded-pipe 90 elbow
code Rp Z L L1
PG14F1 14 x 2 1/2 18,5 40,2 38
PG16F1 16 x 2 1/2 18,5 40,2 38

Rp
PG18F1 18 x 2 1/2 18,5 40,2 40
PG18F2 18 x 2 3/4 22 41,7 45

z
PG20F1 20 x 2,25 1/2 18,5 41,2 42

L
PG20F2 20 x 2,25 3/4 22 42,7 45
PG25F2 25 x 2,5 3/4 22 52 49
PG32F3 32 x 3 1 25 55 62

L1

code Rp Z Z1 L L1

Rp
PG40F5 40 x 4 1 1/2 40 32,8 60 77
PG50F5 50 x 4,5 1 1/2 40 36,8 60 81

Z1
L1
Z

Pipe/pipe T

code Z Z1 L L1
z
PT14X3 14 x 2 15 30 36,7 73,4
PT16X3 16 x 2 15 30 36,7 73,4
PT18X3 18 x 2 16 32 37,7 75,4
PG20X3 20 x 2,25 17 34 39,7 79,4
PG25X3 25 x 2,5 20,5 41 50,5 101
PG32X3 32 x 3 24 48 54 108
L1

z1

code Z L H
PT40X3 40 x 4 29,3 74 146
PT50X3 50 x 4,5 36,8 81 155
PT63X3 63 x 6 58 121 235
H

PG75X3 75 x 7,5 58 127 250

Z
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 189

Coesklima Superk

PRESSFITTING FITTINGS 189


Male threaded pipe-pipe T
L
code Rp Z1 L L1
PT16M1 16x2 1/2 30 36,7 73,4
PT18M1 18x2 1/2 30 36,7 73,4
PT18M2 18x2 3/4 34 39,7 79,4
PT20M1 20x2,25 1/2 32 37,7 75,4
PT20M2 20x2,25 3/4 41 50,5 101
PT25M2 25x2,5 3/4 48 54 108
PT25M3 25x2,5 1 81,4 81 155

L1

z1
PT32M2 32x3 3/4 68,8 74 146
PT32M3 32x3 1 110,4 121 235

code R Z Z1 L L1 L
PT75M4 75x7,5 1 1/4 43,5 45 87 228

L1

R
Z1
Z

Female threaded pipe-pipe T


code Rp Z1 L L1 L
PT16F1 16x2 1/2 30 32,5 73,4
PT18F1 18x2 1/2 30 34 73,4
PT20F1 20x2,25 1/2 30 34,5 75,4
PT20F2 20x2,25 3/4 37 39 82,4
PT25F1 25x2,5 1/2 37 37,5 97
PT25F2 25x2,5 3/4 37 39 97
PT32F2 32x3 3/4 43 42,5 103
L1
z1

PT32F3 32x3 1 43 49,5 103

code Rp Z Z1 L L1
PG40F5 40x4 3/4 22 26,5 48 130 L
PG50F5 50x4,5 1 29 32 56 148
L1

Rp
Z1

Z
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 190

Coesklima Superk

190 PRESSFITTING FITTINGS


Pipe-pipe reducer T

code Z Z1 L L1
L
PTR464 (14x2) x (16x2) x (14x2) 36,7 73,4 15 30
PTR644 (16x2) x (14x2) x (14x2) 36,7 73,4 15 30 DN1

PTR646 (16x2) x (14x2) x (16x2) 36,7 73,4 15 30


PTR626 (16x2) x (20x2,25) x (16x2) 39,7 77,4 17 34
PTR866 (18x2) x (16x2) x (16x2) 37,7 75,4 16 32
PTR868 (18x2) x (16x2) x (18x2) 37,7 75,4 16 32
PTR886 (18x2) x (18x2) x (16x2) 37,7 75,4 16 32
PTR828 (18x2) x (25x2,5) x (18x2) 50,5 84,4 20,5 41

L1

z1
PTR266 (20x2,25) x (16x2) x (16x2) 34,7 78,4 17 34
PTR226 (20x2,25) x (20x2,25) x (16x2) 39,7 78,8 17 34
PTR262 (20x2,25) x (16x2) x (20x2,25) 34,7 79,4 17 34
PTR288 (20x2,25) x (18x2) x (18x2) 38,7 78,8 17 34
PTR282 (20x2,25) x (18x2) x (20x2,25) 38,7 79,8 17 34
PTR228 (20x2,25) x (20x2,25) x (18x2) 39,7 78,8 17 34 DN3

PTR566 (25x2,5) x (16x2) x (16x2) 41,7 91,7 20 40 z

PTR565 (25x2,5) x (16x2) x (25x2,5) 41,7 100 20 40


PTR588 (25x2,5) x (18x2) x (18x2) 41,7 91,7 20 40
PTR585 (25x2,5) x (18x2) x (25x2,5) 41,7 100 20 40
PTR522 (25x2,5) x (20x2,25) x (20x2,25) 42,7 92,7 20 40
PTR525 (25x2,5) x (20x2,25) x (25x2,5) 42,7 100 20 40
PTR535 (25x2,5) x (32x3) x (25x2,5) 54 108 24 48
PTR363 (32x3) x (16x2) x (32x3) 48,7 106 27 46
PTR383 (32x3) x (18x2) x (32x3) 48,7 106 27 46
PTR323 (32x3) x (20x2,25) x (32x3) 49,7 106 27 46
PTR355 (32x3) x (25x2,5) x (25x2,5) 54 108 24 48
PTR353 (32x3) x (25x2,5) x (32x3) 54 108 24 48
PTR352 (32x3) x (50x4,5) x (32x3) 30 68 30 142

code Z Z1 Z2 L L1 L2 L
PTR424 (40x4) x (20x2,25) x (40x4) 30,5 20 20 55,4 57 64,5
PTR454 (40x4) x (25x2,5) x (40x4) 30 22 22 62,9 64 66,5
PTR433 (40x4) x (32x3) x (32x3) 30 26 26 62,9 64 70
L1

PTR434 (40x4) x (32x3) x (40x4) 30 26 26 62,9 64 70


Z1

PTR555 (50x4,5) x (25x2,5) x (50x4,5) 35 27 27 69,2 69 71


PTR545 (50x4,5) x (40x4) x (50x4,5) 37 32 32 79,3 61 76,5
PTR634 (63x6) x (40x4) x (63x6) 45,8 39,5 39,5 93,8 90 109
Z2

PTR757 (75x7,5) x (50x4,5) x (75x7,5) 54 45 46 99,1 98 114


L2

Z
lg6_COES5ita-opu@181@ 15-05-2009 18:02 Pagina 191

Coesklima Superk

PRESSFITTING FITTINGS 191


Pipe union fitting End fitting with bracket

code Rp
PS16F1 16x2 1/2
PS16F2 16x2 3/4
L PS18F1 18x2 1/2
L1 z
PS18F2 18x2 3/4
PS20F1 20x2,25 1/2
PS20F2 20x2,25 3/4

Rp

90 double end fitting


code Rp Z L L1
PB14F0 14x2 3/8 18,5 47 21,7
PB14F1 14x2 1/2 18,5 48,7 21,7
PB16F0 16x2 3/8 18,5 47 21,7
PB16F1 16x2 1/2 18,5 48,7 21,7 code G
PB16F2 16x2 3/4 20 50,7 21,7 PFD160 16x2 1/2
PB18F1 18x2 1/2 18,5 48,7 21,7 PFD180 18x2 1/2
PB18F2 18x2 3/4 20 50,7 21,7 PFD200 20x2,25 1/2
PB20F1 20x2,25 1/2 18,5 49,7 22,7
PB20F2 20x2,25 3/4 20 51,7 22,7
PB25F3 25x2,5 1 25 67 30
PB32F4 32x3 1 1/4 28 68 30

150 double end fitting


L
L1 Z
code G
PDD160 16x2 1/2
Rp

PDD180 18x2 1/2


PDD200 20x2,25 1/2

code Rp Z L L1
PB40F5 40x4 1 1/2 31,3 85 44,2
PB50F6 50x4,5 2 31,3 87,5 44,2

Radiator connection curve with Pressfitting


End fitting coupling in chrome-plated copper 14 mm
de
z
L

L1
code Rp
PF16F1 16x2 1/2 code de Z L L1
PF18F1 18x2 1/2 KVP016 16x2 14 17 38,7 350
PF20F1 20x2,25 1/2 KVP018 18x2 14 17 38,7 350
lg6_COES5ita-opu@181@ 15-05-2009 18:03 Pagina 192

Coesklima Superk

192 VALVES AND CUTOFF TAPS


K tap with double cutoff Ball valve with Pressfitting couplings

H L1
L
H1

code H H1 L L1
H

RK0010 16/18/20 1 1/4 43,5 45 87

L1

code L L1 H
VS0160 16x2 97 55 68
VS0180 18x2 97 55 68
Pressfitting couplings for K Tap VS0200 20x2,25 100 55 68

Stop tap with Pressfitting couplings

code
RC0160 16x2
RC0180 18x2
RC0200 20x2,25
RC0250 25x2,5

code Z L
RK0160 16x2 28,7 50,4
RK0180 18x2 28,7 50,4
RK0200 20x2,25 28,7 51,4
lg6_COES5ita-opu@181@ 15-05-2009 18:03 Pagina 193

Coesklima Superk

COLLECTORS 193
Coplanar manifold complete with built-in cistern Pmax

Id P z

Ic

H
Id
L

code Ic Id P Pmax L H z
KF0001 60 38 72 85 220 160 30

Straight fitting, quick connection for pressfitting

d
z

code d L z
KM16FF 16x2 43 21,2
KM20FF 20x2,25 43,6 21,2
KM25FF 25x2,5

90 bend fitting, quick connection for pressfitting


L
d

L1
z

code d L L1 z
KG16FF 16x2 39 32,5 20
KG20FF 20x2,25 40 34 22

TEE fitting, quick connection for pressfitting


z2
L2

z1

L1

code d L1 L2 z1 z2
KT16FF 16x2 57 53 36 38,8
lg6_COES5ita-opu@181@ 15-05-2009 18:03 Pagina 194

Coesklima Superk

194 COLLECTORS
Plug, quick connection

code d L
KTP000FF 14,4
L

Polished chrome plate

code
KF0010M with knobs
KF0010N

Standard 1 mainfold, 1/2 m. fitting

G L

c
a b
R

code branches R G a b c L
KS0002 2 1/2 1 40 50 39 130
KS0003 3 1/2 1 40 50 39 180
KS0004 4 1/2 1 40 50 39 230
KS0005 5 1/2 1 40 50 39 280
KS0006 6 1/2 1 40 50 39 330
KS0007 7 1/2 1 40 50 39 380
KS0008 8 1/2 1 40 50 39 430
KS0009 9 1/2 1 40 50 39 480
KS0010 10 1/2 1 40 50 39 530
KS0011 11 1/2 1 40 50 39 580

Standard 1 mainfold, 1/2 m. fitting with manual valves (short tang)


L
G

a b
R
code branches R G a b c L
KC0002 2 1/2 1 40 50 39 130
KC0003 3 1/2 1 40 50 39 180
KC0004 4 1/2 1 40 50 39 230
KC0005 5 1/2 1 40 50 39 280
KC0006 6 1/2 1 40 50 39 330
KC0007 7 1/2 1 40 50 39 380
KC0008 8 1/2 1 40 50 39 430
KC0009 9 1/2 1 40 50 39 480
KC0010 10 1/2 1 40 50 39 530
lg6_COES5ita-opu@181@ 15-05-2009 18:03 Pagina 195

Coesklima Superk

ACCESSORIES 195
Fixing bracket for stop tap and ball valve

L
code L L1 H H1 D
CK7000165 80 59 70 57 5

H1

H
D
L1

Accessories for stop tap and ball valve


code
C26606063 extention

Wall-mounting bracket for end fittings

code a1 a2 L B C S
KDZ003 100 155 270 40 210 2,5

Screws + Grower washers for bracket fixing


code
KVF010 M10 x 12 mm

Note: for the spare parts see our price list


lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 196

The system Pag. 199

Connection Pag. 206

Installation Pag. 212

Fields of use Pag. 219

Transport and storage Pag. 220

The programme Pag. 221


lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 197

197

Coestherm
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 198

198
Coestherm

Coestherm is the system of pipes and fittings in random


polypropylene and PP-RCT, with diam. of 16 to 200 mm, for
supplying hot and cold sanitary water and for heating/air-
conditioning, to suit the most demanding needs for strength and
durability.
PP-R is a plastic material which resists cracking even under stress,
as well as corrosion and chemicals. Its molecular composition also
guarantees acoustic insulation and protection against attack by casual
currents.
PP-RCT is characterised by a hexagonal crystalline structure which
conveys a minimum working life of 50 years for pressures of up to
10 bar with temperatures of 70C.
Coestherm pipes are made in compliance with DIN 8077 - 8078 and/or
UNI EN ISO 15874-2 ; while the fittings are compliant with DIN 16962
and/or UNI EN ISO 15874-3.
The Coestherm programme is perfectly suited to transporting water
suitable for drinking and liquid foods (Italian DM 174 -04).

EXTENSIVE RANGE OF PIPES IN PP-R


PN 10 16 20 AND STABIPIPE WITH
ALUMINIUM
MULTILAYER PIPE IN PPP-RCT
Absence of glass fibres to
guarantee extreme strength
in the time
50 years duration at 70C, 10 bar
20% greater flow capacity
Range: 16 tu 200 mm.
LOW LOSS OF CHARGE AND HIGH
THERMAL STABILLITY

RAW MATERIAL
NON-POLLUTANT
AND 100%
RECYCLABLE
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 199

THE SYSTEM
199
TECHNICAL FEATURES
Physical characteristics
characteristics methods units values
specific weight ISO/R 1183 g/cm3 0,895
fluidity index 190C - with 5 kg ISO 1133 g/10 min 0,4
fluidity index at 230C - with 2,16 kg ISO 1133 g/10 min 0,3
melting point polarisation microscope C 140-150

Thermal characteristics
characteristics methods units values
thermal conductivity at 20C DIN 52612 W/mK 0,24
specific heat at 20C adiabatic calorimeter KJ/KgK 2,0
linear thermal expansion coefficent VDE 0304 K1 1,5x104

Mechanical characteristics
characteristics methods units values
yield strength ISO/R527 N/mm2 21
breaking load DIN 53455 N/mm2 40
ultimate elongation DIN 53455 % 800
coefficient of elasticity ISO 178 N/mm2 800
hardness test ISO 2039 N/mm2 40
resilience with test (Charpy) on uncut specimen
A 0C ISO 179 KJ/m2 it does not break
A 10C KJ/m2 it does not break
resilience with test (charpy) on cut specimen
A 0C ISO 179 KJ/m2 7
A 10C KJ/m2 3
impact resistance at 0C DIN 8078 it does not break
Regression curves Diagram of lifetime in continuous operation at
Coestherm PP Random has the feature of resisting cracking under
different temperatures and pressures (PN 20)
stress as the following regression curves demonstrate:
Pressure BAR 20 20 12.6 7.8 5.9

50
10
40 Lifetime in 20
continuous 30
30 operation
40
50
20
10
20 Anni
30
40
10 50 Temp. C 20 40 60 80 95
9 60
8
Duration of the stress in MPa

70
7
80
6
90
5 95

4
110

1
0,9
0,8
0,7
1 5 10 25 50 100
0,6 years
annes
0,5
2 3 4 5 6
0,1 1 10 10 10 10 10 10
hours
ore
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 200

THE SYSTEM
200
COESTHERM PIPES
SINGLE LAYER PIPES IN PP-R
PP-R resists cracking, even under stress, as well as
corrosion and chemicals.

PN10 Pipe
for cold water supplying.
RANGE: from DN 20 to 110 mm.

PN16 Pipe
RANGE: from DN 20 to 125 mm.

PN20 Pipe
RANGE: from DN 16 to 110 mm.

PN20 STABIPIPE WITH ALUMINIUM


STABIPIPE is particularly for supplying water at high
temperature, making it suitable for use in radiator hea-
ting system. The layer of aluminium improves
dimensional stability by reducing the elastic return
and enabling bending while cold.

Characteristics
Low expansion coefficient (& = 0,35 10-4)
Greater structural stability
Range: from DN 20 to 110 mm.

HEXA MULTILAYER PIPE IN PP-RCT


PP-RCT guarantees a minimum working life of 50 years
for pressures of up to 10 bar at a temperature of 70C.

Range: from DN 16 to 200 mm.

Hexagonal Crystalline Structure of the Polymer


Enables high mechanical resistance even at high
temperatures.

Monoklin Hexagonal

PP-R PP-RCT
Alfa - monocline crystalline structure Beta - hexagonal crystalline structure
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 201

THE SYSTEM
201
MULTILAYER PIPE IN PP-RCT
It has three layers to covey: Pipe marking

Greater strength Coestherm Hexa Multilayer Pipe PP-RCT/PP-RCT/PP-R,


Made in Italy, DN x thickness, PN20 SDR 7,4, reference
Greater durability DIN, date of manufacture

Greater flow capacity 100% recyclability


Unlike products treated with mineral fibres,
Coestherm Hexa Multilayer Pipe is completely
recyclable for its original use.

OUTER LAYER
Dark green PP-R
total compatibility with the fittings for
welding of Coestherm
high resistance to thermal ageing

INNER LAYER
Light green PP-RCT
smooth surface with low flow resistance
resistance to chemical aggression of water

MIDDLE LAYER
Neutral coloured PP-RCT compound
high resistance to pressure
and mechanical stress
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 202

THE SYSTEM
202

MAXIMUM STRENGTH

Coestherm Hexa Multilayer Pipe offers exceptional


resistance, even at 0C!

Charpy Test

The Charpy test (Fig. 1) measures the resistance of


material, i.e.: its shock absorption capacity.
The greater the amount of energy absorbed, expressed
in Joul, the greater the resistance to shock.
In this way it is possible to test the strength of the pipe,
even at low temperatures.

(Fig. 1)

Comparison between Coestherm HEXA Multilayer Pipe


and Fiberglass pipe

26C 0C
Joule/mm^2

Pipe Coestherm Hexa Multilayer Pipe


Pipe Fiberglass Results

Fiberglass pipe is subject to a greater risk of fracture,


which might not be immediately visible even during the
installation phase.
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 203

THE SYSTEM
203

UNBEATABLE DURABILITY Water in water test

Coestherm Hexa Multilayer Pipe lasts 50 years, at a Coestherm HEXA Multilayer Pipe has undergone the
temperature of 70C! water in water test to measure its Resistance to
pressure in time, in compliance with ISO 9080.
The pipe is filled with water and subjected to pressure,
then immersed in a tank at different temperatures.

50
Black = PP-R
Orange = PP-RCT
years

70C
Tension (MPa)

1 5 10 50 years

hours
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 204

THE SYSTEM
204
+20% GREATER FLOW CAPACITY

Coestherm Hexa Multilayer Pipe allows a 20%


reduction of the thickness of the walls, enabling
installation of pipes with a smaller diameter but the
same flow capacity, in comparison to traditional PP-R
pipe.

Coestherm Coestherm Hexa Coestherm Hexa


pipe in PP-R SDR 6 Multilayer Pipe Multilayer Pipe
in PP-RCT SDR 7,4 in PP-RCT SDR 7,4
(same outer diameter) (smaller outer diameter)

Economic advantage:

on the cost of pipes About 15% less pipe expansion


Possibility to install smaller diameters
(up to 30% economic saving). &= 1,275 10-4 (K-1)

Comparison between Coestherm HEXA Multilayer Pipe


and Coestherm. With the same outer diameter, the flow
capacity of Coestherm HEXA Multilayer Pipe is
about 20% greater. Coestherm HEXA Coestherm
PN20 - SDR 7,4 PN20 - SDR 6
DN Capacity Capacity
Coestherm HEXA PN20
mm l/min l/min
Coestherm PN20 16 6,34 5,29
20 10,0 8,13
25 15,5 12,99
32 25,4 21,2
40 39,7 33,3
50 62,0 52,6
Capacity (L/min)

63 98,4 83,1
75 139,4 117,8
90 200,8 169,6
110 299,9 253,9
125 387,3 327,8
160 634,6 537,5
DN Nominal Diameter (mm) 200 991,5 841,1
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THE SYSTEM
205
COESTHERM FITTINGS
The Coestherm system envisages the possiblity to use
two types of fittings.

PP-R PN25 FITTINGS


For multi cast welding.

THREADED FITTINGS
Insert made of brass CW614N and CW617N,
UNI EN 12163 and 12164.
With the exclusive inner coating in PP-R the parts of the
fitting that come into contact with water are protected
in terms of suitability for drinking in compliance with
Italian DM 174-04. Furthermore, the PP-R coating
guarantees the continuous flow of fluids throughout
the whole installation.

The threading is made in compliance with ISO 10226.


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COUPLING
206
WELDED COUPLING
The welded coupling technique envisages three types of
welding:

Multi casting
Electric sleeve
Saddle joints
Stabipipe

MULTI CASTING

The Coestherm system is welded using the so-called Heating element


"socket" method: in this way the pipes and fittings are
joined together by overlapping.
The ends of the pipes and the socket of the fittings are Preparation
heated using a heating element with a bush and spindle,
according to the times indicated in the specific table.
The optimum welding temperature for Coestherm c
is 260C ( 5). b
After the heating time, the parts are extracted from the
heating element and immediately coupled axially,
without rotation.
It is important to achieve the correct coupling depth: a) Coupling
the pipe must be introduced as far as the point marked b) Spindle bush
earlier, i.e.: as far as the socket, as indicated in the table. c) Pipe
a
It is advisable to keep the two parts fastened together
for a certain amount of time (about the same as the
heating time). The welded coupling can be subject to
mechanical stress only after the cooling time.
Heating stage
The bush and spindle must be thoroughly cleaned after
every welding operation.

The figures show the sequence of the welding process.

Table of socker
depths for PP-R fittings
Pipe Socket depth
= t (mm) Welded connection
20 14,5
25 16
32 18
40 20,5
50 23,5
63 27,5
75 31
90 35,5
110 41,5
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COUPLING
207
Instructions for multi cast welding

1 - Cut the Coestherm or Hexa Multilayer Pipe


perpendicular using a pipe cutter or special clippers.

1
2 - Clean the end of the pipe and the socket of the
fitting with alcohol and absorbent paper.
Mark the depth of the fittings insertion on the pipe.
Consult the depth table for calculating the depth of
the socket of the fittings with respect to the .

3 - Heat both pipe and fitting at the same time.


Insert the pipe quickly, axially into the bush
(as far as the socket mark) and push
the fitting in until it touches the spindle.

Note: make sure that the heating element


reaches the correct temperature - 260C ( 5). 3

4 - After the heating time has passed detach the pipe


and fitting from the heating element at the same time.
4

5 - Join the pipe and fitting without turning them


within the allowable time (see table beneath).

Indicative values for socket welding with heating


element and a temperature of 20c
Pipe heating max interval cooling
s s min
20 7 4 2
25 7 4 2
32 8 6 4
40 12 6 4
50 18 6 4
63 24 8 6
75 30 8 6
90 40 8 8
110 50 10 8
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COUPLING
208
ELECTRIC SLEEVE
The electric sleeve is a fusion fitting which simplifies All you have to do is connect the plug pins to the sleeve
installations in which multi casting would be difficult. welder (*), press Start and the current that flows
This system reduces welding time and increases the through the electric sleeve will develop such a quantity
precision and ease of manipulation while working. of heat as to make the multi casting between fitting and
It is ideal for installations in assembly columns. pipe optimum. The Coestherm electric sleeve has a stop
The electric sleeve works according to a very simple ring which can be removed.
principle: a properly sized heating element that can be This solution provides a precise retainer when coupling
connected to the sleeve welding machine with plug pins the pipe and is extremely useful for repairs. In fact, the
is inserted inside the sleeve body using special, exclusive sleeve can freely slide over the pipe when the stop ring
COES technology. is removed.

Welding instructions
90
1 - Cut the Coestherm or Hexa Multilayer Pipe
perpendicular using a pipe cutter or special clippers.
1

2 - Remove impurities by scraping the surface of the


pipe with a special scraper. Clean the pipe and sleeve
with alcohol or a specific detergent.

3 - Insert the pipe, observing the coupling depth.


For this purpose, mark the pipes with the special
pencil to precisely centre the sleeve and prevent
it from sliding out.

4 - During welding and the consequent cooling stage,


prevent all possible external stress for a minimum time
of 4 minutes.

4
5 - Wait at least 2 hours from the most recent welding
before pressurising the system.

5
(*) COES recommends the use of the following sleeve welders:
Electric welder, including cable, 230V power, 48V output Automatic multi-purpose welder for optic reading electric
(code UT1107) welding, with manual emergency setting and power cable,
48V power, 48V output (code UT1108)
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 209

COUPLING
209
SADDLE JOINTS
Saddle joints enable the practical and economic
construction of branches and/or distribution manifolds.
The COES range includes joints for welding and a version
with a female thread.

Coupling instructions
Fig. 1
When welding saddle joints, check the mould and
the cutter indicated for each type of saddle in the
tables below.

1 - Mount the appropriate moulds onto the multi caster


(Fig. 1).

2 - Mount the specific cutter onto a power drill and drill


the pipe in the pre-established point (Fig. 2), then clean Fig. 2 Fig. 3
the hole (Fig. 3).

3 - Insert the male moulds into the previously made hole and
rest the male portion of the saddle fitting in the welding moulds.
Move the saddle joint away from the moulds at the end of the
heating stage and at the same time remove the multi caster
from the pipe (Fig. 4).

4 - Rest and centre the saddle joint within a few seconds,


keeping it pressed down for about 30 sec. so that it creates
an even 1.5-mm bead (Fig. 5).
Fig. 4 Fig. 5

Pair of moulds for saddle joint and female threaded saddle joiny Cutter for saddle joint and female threaded saddle joiny
UT1741 GS4020 40x20 UT1807 GS4020 40x20
GS4025 40x25 GS4025 40x25
GSF140 40x1/2 GSF140 40x1/2
GSF240 40x3/4 GSF240 40x3/4
UT1742 GS5020 50x20 GS5020 50x20
GS5025 50x25 GS5025 50x25
GSF150 50x1/2 GSF150 50x1/2
GSF250 50x3/4 GSF250 50x3/4
UT1743 GS6320 63x20 GS6320 63x20
GS6325 63x25 GS6325 63x25
GSF163 63x1/2 GSF163 63x1/2
GSF263 63x3/4 GSF263 63x3/4
UT1744 GS6332 63x32 GS7520 75x20
UT1745 GS7520 75x20 GS7525 75x25
GS7525 75x25 GSF175 75x1/2
GSF175 75x1/2 GSF275 75x3/4
GSF275 75x3/4 GS9020 90x20
UT1746 GS7532 75x32 GS9025 90x25
UT1747 GS7540 75x40 GSF190 90x1/2
UT1748 GS9020 90x20 GSF290 90x3/4
GS9025 90x25 GS1120 110x20
GSF190 90x1/2 GS1125 110x25
GSF290 90x3/4 GSF1110 110x1/2
UT1749 GS9032 90x32 GSF2110 110x3/4
UT1750 GS9040 90x40 UT1808 GS6332 63x32
UT1752 GS9063 90x63 GS7532 75x32
UT1753 GS1120 110x20 GS9032 90x32
GS1125 110x25 GS1132 110x32
GSF1110 110x1/2 UT1809 GS7540 75x40
GSF2110 110x3/4 GS9040 90x40
UT1754 GS1132 110x32 GS1140 110x40
UT1755 GS1140 110x40 preparing GS9063 90x63
UT1756 GS1150 110x50 GS1150 110x50
UT1757 GS1163 110x63 GS1163 11063
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 210

COUPLING
210
STABIPIPE PIPES

Welding instructions

1- Before you do any welding on the Stabipipe pipe, you


have to eliminate the layer of aluminium using the
special cutter.
Depending on the type of welding, the pipe must be
milled with two different depths.

2 - The cutters supplied by COES are fitted for socket


welding. For welding the electric couplings, you have to
remove the setscrews.

3 - Socket welding: milling depth depending on the


diameter.

4 - Welding with electric coupling: milling depth


equivalent to half of the length of the electric coupling.

4
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COUPLING
211
MECHANICAL COUPLING
Inserts with a female thread undergo a heat treatment
process to relax them in order to obtain an optimum
hardness value of 100 Brinell, conveying outstanding
mechanical qualities to the insert.
The particular configuration of the outer surface of the
insert (knurling), allows optimum cohesion between the
brass insert and PP-R, also guaranteeing considerable
resistance to torsion between the two materials.

Coupling instructions

Only use fittings with identical threads for coupling


(see ISO10226).
Do not use fittings with unsuitable conical threading
together with "female" PP-R fittings with a cylindrical
thread.

Hydraulic seal
To create a seal with other metal fittings, use teflon or
similar materials, without using too much.

Connection between PP-R fitting and iron pipe


When coupling with an existing galvanised iron pipe,
connect the PP-R pipe using a fitting with a male
thread, inserting an iron sleeve between them.
Never couple with a fitting with a "female"thread.

Connection between PP-R fitting


and built-in unit.
When coupling a built-in tap and a PP-R pipe, use
"male" fittings, avoiding the use of fittings with "female"
threads and nipples with a conical thread.
lg6_COES5ita-opu@196@ 15-05-2009 17:47 Pagina 212

INSTALLATION
212
DESIGNING AND BUILDING THE SYSTEMS

We recommend that you observe the standards in force


in the country of application.
Standard UNI 9182 is valid in Italy.

Coestherm pipe flow resistance


diagram

The flow resistance values for straight


Coestherm pipes can be obtained from
the diagram.
Flow rate /s

Flow resistance mm C.a./m

Coestherm fitting flow resistance diagram Insulation

The data in the table below can be used for the When using PP-R pipes for building hot water, heating
individual resistance of the fittings, bearing in mind that and air conditioning systems, refer to the standards in
they are approximate values. force in order to determine the value of the insulating
layer, if any.
The resistance of the couplings must be determined as a
whole. You can add 3-5% to the total flow resistance as
an indicative value.
ext. fitting 16
20 32 50 * 63
25 40 63
type of fitting resistance
coefficient
1,5 1,0 0,6 0,5
2,0 1,7 1,1 0,8
0,3
1,5
inlet 0,5
effect 1,0
lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 213

INSTALLATION
213
Change in length of PP-R pipes due to the
action of the heat (thermal stress)

If exposed to a change in temperature, PP-R pipes are be examined during the design stage in order to
subject to relatively high thermal expansion. compensate for thermal expansion phenomena that may
Longitudinal thermal expansion of these pipes is about arise.
11 times greater than in steel pipes. Changes in the length of pipes up to 10 m can be found
This phenomenon must necessarily be taken into in the following diagram.
consideration during installation, but all the possibilities The linear thermal expansion coefficient for Coestherm
regarding positioning, i.e.: the layout of the pipes, must pipes is:

&= 1,5 10-4 (K-1)

Diagram of change in length


of Coestherm pipe
Temperature difference t in C

Expansion comparison
PP-R/STABIPIPE

PPR 10 mt. t 50 = L 75 mm
STABIPIPE 10 mt. t 50
= L 17,5 mm

Change of length L (mm)

The linear thermal expansion coefficient for Example on an 8 cm long pipe with a design
Coestherm STABIPIPE pipes is: temperature of + 16C.

& = 0,35 104 (K1)


1. minimum pipe wall temperature = + 9C
Regardless of the diameter and thickness, the change in (e.g.: cold water pipe)
length of a pipe is calculated according to the following difference t = 16C 9C = 7C
formula: 2. maximum pipe wall temperature = + 70C
(e.g.: cold water pipe)
L = L x t & (mm) difference t = 70C 16C = 54C

L = linear thermal expansion (mm) In case 1:


& = longitudinal thermal coefficient mm/mC contraction of the pipe = 8m x 7C x 0,15 = 8,4 mm
L = pipe length (m) In case 2:
t = difference in temperature (C) expansion of the pipe = 8m x 54C x 0,15 = 64,8 mm

The change in length (L) is calculated in relation to the In the majority of cases the change in length can be
design temperature. compensated by changing pipe direction
The method of calculation is clarified in the following (Fig. 1 and 2 on the next page).
example.
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INSTALLATION
214
Compensation for expansion by
changing direction
You have to make sure that the pipe can move freely in You have to calculate the length of the flexible arm of
an axial direction, and in this case if compensation by the pipe by using the formula below in order to achieve
changing direction is not possible, you have to install compensation:
expansion curves. Generally speaking, axial Ls = K d L (mm)
compensators are not suitable for the purpose and
moreover, they are not economic. where: Ls = length of the arm (mm)
d = external diameter of the pipe (mm)
L = change in length (mm)
K = constant depending on the material
used (for PP = 20).
Figures 1, 2 and 3 show the compensation systems
depending on linear expansion.
L

L
PF = fixed point

PS = sliding point
PF PS
L = length

L = Change of length Ls

Ls = Length of the arm starting


from the fixed point
PF

Fig. 1

Having defined the stretch of pipe L we calculate L from which we get the length of the flexible arm and
with the formula: the position where the bracket is to be installed for the
L = L t & fixed point with the formula:
Ls = K d L

Ls1
L1
PF = fixed point

PS = sliding point
PF PS
L1= changes of length
Ls = length of the arm starting Ls
from the fixed point

Ls1 = length of the arm starting


from the sliding point
PF
Fig. 2

In Fig. 2, having defined the stretch of pipe Ls, we Ls1 = K d L1


calculate L1 with the formula: We determine the position of the sliding point (PS)
L1 = Ls t & bracket depending on the expansion of the flexible arm
from which we get the length of the flexible arm with Ls1.
the formula:
lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 215

INSTALLATION
215
Compensation for expansion with expansion
curves ()

PF = fixed point
L
L = length
L/2 L/2
L = changes of length

= external pipe diameter
PF PF
Ls = length of the arm
(2L1+L2)
L1

L2

Fig. 3

Having defined the stretch of pipe L, we calculate L Fixed point and sliding point
with the formula: The type and frequency of the pipe fastenings are
determined by the construction type of system and by
L = L t & the expansions, if any.
The fixed points must divide the pipe into stretches in
from which we get the length of the flexible arm with which contraction or expansion is possible, without ever
the formula: releasing the expansion on the inserts or fittings.
The guide of these stretches is made using sliding point
Ls = K d L bands. The distance between bands, i.e. the distance
between the support points, depends mainly on the
which represents the sum of the stretches of pipe of the working conditions and on the weight of the pipe
expansion curve (), so: (passing fluid included).
In practice, the distances between the supports shown
Ls = 2L1 + L2 in the table on the next page have proven valid.

The value of L2 is always equal to 1/2 L1. Note: fastening of the pipe must take into account the
expansions and relative axial thrusts.
For pipes exposed to thermal stress that are installed
into chase, you have to bear in mind the possible
mechanical stress transmitted by the pipe to the
structure.
lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 216

INSTALLATION
216
Curvature
It is possible to make curves by using hot air blowers
(industrial dryers); the radius of the curves must be 8
times the diameter of the pipe.
Use of flame is absolutely not recommended.

Distance between the supports in cm at standard temperature:

mm 20C 30C 40C 50C 60C 70C 80C


16 75 70 70 65 65 60 55
20 80 75 70 70 65 60 60
25 85 85 85 80 75 75 70
32 100 95 90 85 80 75 70
40 110 110 105 100 95 90 85
50 125 120 115 110 105 100 90
63 140 135 130 125 120 115 105
75 150 150 140 140 125 115 105
90 165 160 150 150 140 125 115
110 190 180 170 170 160 140 130

Curvature radius diagram

pipes cold curvature (R = 8xd)


20 160
25 200
32 256
40 320
50 400
63 500

Exposure to UV rays
It is recommended that you do not install PP-R
pipes directly exposed to sunlight without adequate
protection.
lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 217

INSTALLATION
217
FIXED POINT POSITION BRACKET
To simplify the construction of PP-R systems and
make them more efficient, COES has made and
patented the fixed point bracket, for fastening
threaded terminals in place.

Position the bracket complete with polystyrene in the


wall excavation at the envisaged heights or in the
position indicated by the fitter.

The surface plates of the bracket (transversal and


longitudinal) must be perfectly calibrated. For this
purpose use a water level and the special support
appendices provided on the polystyrene mould as
reference points.

The installation depth must be about 56 mm from


the finished surface (complete with covering). The
exact reference is given by the reduction shown on
the polystyrene. Secure the bracket (with mortar) in
the central part and on the sides beside the two
polystyrene cylinders, taking care not to obstruct the
vertical passages (above and below).

Remove the polystyrene protection only when you


insert the octagonal fittings. Prevent foreign bodies
from getting into the seats.
Perfect housing of the fittings in the seats is
essential for good installation.

Insert the fittings as shown in the figure; then lock


them with the relevant octagonal ring nut, making
its rounded part coincide with the cylindrical part of
the fitting.

When the job is completed, the finished surface will


coincide with the external faces of the two fittings.
The threaded parts will face the established centre
distance and be aligned for fixing the taps.
lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 218

INSTALLATION
218
Repairing holes

Should a PP-R pipe be perforated, the hole can be


repaired using the special tool mounted on the
multi caster and the special hole repair patch.

1 2 3

4 5

HYDRAULIC TEST
Sanitary system

All systems must undergo hydraulic testing.


The pipes must be filled with water and pressurised
before being fitted into the walls.
The pressure gauge must be connected to the lowest
point of the test system.
Use pressure gauges which allow you to read a 0.1 bar
pressure change.
Shut off all the system stoppage devices, run the test at
a pressure of 15 bar and then reduce pressure to
the standard operating value.

Test pressure: 15 bar


Max. operating pressure: 5 bar
Test duration: 2 hours
Change in test pressure: 0.2 bar

Visually inspect all the fittings to check for leaks.


lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 219

FIELDS OF USE
219
Coestherm is designed to transport hot and cold water

under pressure for the following fields of use:

Water supply systems for civil and industrial use,


heating and air-conditioning
- Hot / cold water distribution columns
- Branches to the floors of civil and industrial
buildings
- Connection to water heaters
- Connection to hot sanitary water distribution
manifolds and those of ready-mixed water for
radiation panel systems

Systems for transporting alimentary liquids

Compressed air distribution systems

Systems for distributing fluids for farming and


industrial manufacturing processes

COES
suggests the use of Coestherm Hexa
Multilayer Pipe for the columns
of buildings and Coestherm
for distribution in rooms.

Coestherm
lg6_COES5ita-opu@196@ 15-05-2009 17:48 Pagina 220

TRANSPORT AND STORAGE


220
TRANSPORT
Avoid untidy transport if the pipes have been removed
from their original packaging (Fig. 1). NO YES

Fig. 1

Avoid dragging them across the ground or against the


walls of the vehicle (Fig. 2). NO YES

Fig. 2

STORAGE
To avoid deformations in time, the maximum stacking
height must not exceed 1.5 metres, whatever their
diameter (Fig. 3).

Max 1,5 mt

Low temperatures
Fig. 3
When temperatures fall close to 0C, Coestherm single

layer pipes tend to become fragile. Consequently it is


always best to bleed pipes when you think that the
water inside might freeze in order to prevent bursting.

Exposure to UV rays

Despite being properly stabilised, Coestherm, suffers


due to exposure to UV rays. It is therefore recommended
that you do not remove them from their packaging if
they are to be stored outdoors.
lg6_COES5ita-opu@221@ 15-05-2009 18:04 Pagina 221

Coestherm

PP RANDOM AND PP-RCT PIPES 221


PN10 PP Random pipe for cold water SDR 11
code de di L s S*
TA20C4 20 16,2 4000 1,9 5
TA25C4 25 20,4 4000 2,3 5
TA32C4 32 26 4000 3,0 5
TA40C4 40 32,6 4000 3,7 5
TA50C4 50 40,8 4000 4,6 5
TA63C4 63 51,4 4000 5,8 5
TA75C4 75 61,2 4000 6,9 5 s

TA90C4 90 73,6 4000 8,2 5 di de


TA11C4 110 90 4000 10 5

PN16 PP Random pipe SDR 7,4

code de di L s S*
TA20D4 20 14,4 4000 2,8 3,2
TA25D4 25 18 4000 3,5 3,2
TA32D4 32 19,2 4000 4,4 3,2
TA40D4 40 29 4000 5,5 3,2
TA50D4 50 36,2 4000 6,9 3,2
TA63D4 63 45,8 4000 8,6 3,2
s
TA75D4 75 54,5 4000 10,3 3,2
TA90D4 90 65,4 4000 12,3 3,2 di de

TA11D4 110 79,8 4000 15,1 3,2


TA12D4 125 90,8 4000 17,1 3,2

PN20 PP Random pipe SDR 6


code de di L s S*
TA1604 16 10,6 4000 2,7 2,5
TA2004 20 13,2 4000 3,4 2,5
TA2504 25 16,6 4000 4,2 2,5
TA3204 32 21,2 4000 5,4 2,5
TA4004 40 26,6 4000 6,7 2,5
TA5004 50 33,2 4000 8,4 2,5
TA6304 63 42 4000 10,5 2,5 s

TA7504 75 50 4000 12,5 2,5 di de


TA9004 90 60 4000 15 2,5
TA1104 110 73,5 4000 18,3 2,5

code de di L s S*
TA160L 16 10,6 2,7 2,5
TA200L 20 13,2 3,4 2,5

200 m rolls - on order only

* S: Dimensional series envisaged by EN 15874


lg6_COES5ita-opu@221@ 15-05-2009 18:04 Pagina 222

Coestherm

222 PP RANDOM AND PP-RCT PIPES


HEXA MULTILAYER PIPE PN20 SDR 7,4
Multilayer pipe in PP-RCT/PP-RCT/PP-R
code de di L s S*
TA16F4 16 11,6 4000 2,2 3,2
TA20F4 20 14,4 4000 2,8 3,2
TA25F4 25 18 4000 3,5 3,2
TA32F4 32 23,2 4000 4,4 3,2
TA40F4 40 29 4000 5,5 3,2
TA50F4 50 36,2 4000 6,9 3,2 s
TA63F4 63 45,8 4000 8,6 3,2 di de
TA75F4 75 54,4 4000 10,3 3,2
TA90F4 90 65,4 4000 12,3 3,2
TA110F4 110 79,8 4000 15,1 3,2
TA125F4 125 90,8 4000 17,1 3,2
TA160F4 160 116,2 4000 21,9 3,2
TA200F4 200 145,2 4000 27,4 3,2

STABIPIPE PN20
PP Random pipe with aluminium
code de di L s
TA201AL 20 14,4 4000 2,8
TA251AL 25 18,0 4000 3,5
TA321AL 32 23,2 4000 4,4
TA401AL 40 29,0 4000 5,5
TA501AL 50 36,2 4000 6,9
TA631AL 63 45,8 4000 8,6 s
TA751AL 75 54,4 4000 10,3
di de
TA901AL 90 65,4 4000 12,3
TA111AL 110 79,8 4000 15,1

Overrun curve PN20


code da z L1 h
SO2000 20 354 190 49,4
SO2500 25 357 210 55
SO3200 32 357 210 64

h
da
L1

* S: Dimensional series envisaged by EN 15874


lg6_COES5ita-opu@221@ 15-05-2009 18:04 Pagina 223

Coestherm

PP RANDOM FITTINGS PN 25 223


Coupling
L
Z
code d D Z L
MA1600 16 24 4 30
MA2000 20 30 4 33 d D
MA2500 25 36 4 36
MA3200 32 43 4 44
MA4000 40 57 5 47

L
z
code d D z L
MA5000 50 70 6 56
MA6300 63 88 12 70
d D
MA7500 75 105 15 83
MA9000 90 126 22 100
MA1100 110 154 32 122
MA1200 125 166 11 90

Electric coupling PN20 - 48V


code d z L H
z
MT2000 20 4 33,5 51
MT2500 25 4 33,5 56
H
MT3200 32 4 40,5 64 d

MT4000 40 0 45,5 72
MT5000 50 0 50,5 83
L L
MT6300 63 0 53,5 100
MT7500 75 0 60,5 116
MT9000 90 0 65,5 133
MT1100 110
MT1250 125
MT1600 160
MT20000 200

PLEASE NOTE: use welding machine code UT1107-UT1108


lg6_COES5ita-opu@221@ 15-05-2009 18:04 Pagina 224

Coestherm

224 PP RANDOM FITTINGS PN 25


45 elbow
code d D z L
G42000 20 30 6 20,5
G42500 25 36 6 23
G43200 32 43 8 28
G44000 40 57 9 31 z

d
D

code d D z L
G45000 50 70 15 40
G46300 63 88 21 50
G47500 75 105 25 58
G49000 90 166 20 56
G41100 110 166 23 63 z

G41200 125 166 37 77 L

d
D

90 elbow

code d D z L
G91600 16 24 9 22
G92000 20 30 12,5 27
G92500 25 36 15 31 z
G93200 32 43 18 38 L
G94000 40 57 22 43

d
D

code d D z L
G95000 50 70 28 53,5
G96300 63 88 36 65,5
G97500 75 105 43,5 76,5
G99000 90 126 52,5 90,5 z
L
G91100 110 154 64,5 108,5
G91200 125 166 71 122
d
D
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 225

Coestherm

PP RANDOM FITTINGS PN 25 225


Male/female 90 elbow L
z
code d D z L de c L1
G9MF20 20 30 12,5 27 20 15,5 33,5
G9MF25 25 38 15 31 25 17 40
d D

L1

de

Three-way elbow L
d z
code d D z L D

G920V3 20 30 12,5 27

Z
L

90 bend large radius, f/f


code d D H R
G9R200 20 30 65 56
G9R250 25 35 66 56
G9R320 32 42 70 56
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 226

Coestherm

226 PP RANDOM FITTINGS PN 25


Union tee
code d d1 d2 D D1 L L1 z z1 z2
RT1600 16 16 16 24 22 9
RT2000 20 20 20 30 27 12,5
RT2500 25 25 25 36 31 15
RT22020 25 20 20 36 30 32 29,5 15 16 15
RT2520 25 20 25 36 30 31 29,5 15 15 15
RT22520 25 25 20 36 36 32 32 14 16 14
RT3200 32 32 32 43 38 18
RT32020 32 20 20 43 43 38,5 38 18 22,5 18
L1
RT32025 32 20 25 43 43 38,5 38 18 20,5 18
D
RT3220 32 20 32 43 30 38,5 34 18 14 19
d
RT32520 32 25 20 43 43 38,5 38 18 22,5 18
RT32525 32 25 25 43 43 38,5 38 18 20,5 18
RT3225 32 25 32 43 33,5 38 34 18 18 18 L

RT33220 32 32 20 43 43 38,5 38 18 20,5 18 z


d1 D1
RT33225 32 32 25 43 43 38,5 38 18 20,5 18 z1
L
RT4000 40 40 40 57 43 22
RT4020 40 20 40 54,5 35 44 36 22 15
RT4025 40 25 40 57 36 43 38 22 22 22 d2

RT4032 40 32 40 57 44 43 40 22 22 22 D

z2

code d d1 d2 D D1 L L1 z z2
RT5000 50 50 50 70 53,5 28,5
RT5020 50 20 50 68 44 50,5 33 26,5 34
RT5025 50 25 50 68 44 50,5 33 26,5 34
RT5032 50 32 50 70 56 53,5 53,5 28,5 34,5
RT5040 50 40 50 70 56 53,5 53,5 28,5 31,5
RT6300 63 63 63 88 65,5 36,5
RT6320 63 20 63 86 35 66 53 38 43
RT6325 63 25 63 88 70 65,5 65,5 36,5 48,5
RT6332 63 32 63 88 70 65,5 65,5 36,5 45,5 L1

RT6340 63 40 63 88 70 65,5 65,5 36,5 43,5 D


d
RT6350 63 50 63 88 70 65,5 65,5 36,5 40,5
RT7500 75 75 75 105 76,6 43,6
RT7520 75 20 75 102 44 73 60 43 51 L
z
RT7525 75 25 75 102 44 73 60 43 51 d1 D1
RT7532 75 32 75 102 44 73 60 43 51 z
L
RT7540 75 40 75 102 68 73 60 43 51
RT7550 75 50 75 105 88 76,5 76,5 43,5 51,6
d2
RT7563 75 63 75 105 88 76,5 76,5 43,5 47,5
D
RT9000 90 90 90 126 90,5 52,5
z2
RT9032 90 32 90 118 56 90 130 52 63
RT9040 90 40 90 118 56 90 130 52 63
RT9050 90 50 90 129 84 80 74 47 60
RT9063 90 63 90 126 105 90,5 90,5 52,5 61,5
RT9075 90 75 90 126 105 90,5 90,5 52,5 57,5
RT1100 110 110 110 154 108,5 64,5 22,5
RT1163 110 63 110 148 101 97 86 60 74
RT1175 110 75 110 154 126 108,5 108,5 64,5 75,5
RT1190 110 90 110 154 126 108,5 108,5 64,5 70,5
RT1200 125 125 125 166 123 80
RT1275 125 75 125 166 100
RT1290 125 90 125 166 120
RT1211 125 110 125 166 146 124 124 84 83
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Coestherm

PP RANDOM FITTINGS PN 25 227


Reduction L
z
code de d D z L
RD2016 20 16 24 19 32
RD2520 25 20 30 20,5 35 de d D
RD3220 32 32 30 25,5 40
RD3225 32 25 36 24 40
RD4020 40 20 30 27 42
RD4025 40 25 36 29 45
RD4032 40 32 44 27 45

z
code de d D z L
RD5020 50 20 32 32 48
RD5025 50 25 35 31 47 de
D d
RD5032 50 32 50 41 60
RD5040 50 40 56 38 60
RD6320 63 20 28 31 48
RD6325 63 25 64 54 70
RD6332 63 32 64 51 70
RD6340 63 40 63 48 70
RD6350 63 50 70 45 70
RD7540 75 40 55 45 66
RD7550 75 50 75 60 85
RD7563 75 63 88 56 85
RD9050 90 50 67 51 76
RD9063 90 63 90 71 100
RD9075 90 75 105 67 100
RD1163 110 63 85 63 90
RD1175 110 75 105 87 120
RD1190 110 90 126 82 120
RD1211 125 110 166 125 110

End cap
code d D z L
TC1600 16 24 7 20
TC2000 20 30 9 23,5
TC2500 25 36 9 25
TC3200 32 44 11 29
TC4000 40 57 14 35

code d D z L
TC5000 50 70 16 41
TC6300 63 88 18 46,6
TC7500 75 105 20 53
TC9000 90 126 23 61
TC1100 110 154 27 71
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 228

Coestherm

228 PP RANDOM FITTINGS PN 25


Saddle joint
code Dc Dn D2 D3 D4 H H1 Z1
GS4020 (A) 40 20 29,5 25 37 27,5 18,7 15
GS4025 (A) 40 25 34 25 37 29 20,2 16,5 (A)
GS5020 (A) 50 20 30 25 37 27 18,7 15
GS5025 (A) 50 25 34 25 37 28,5 20,2 16,5
GS6320 (A) 63 20 30 25 37 27,5 18,7 15
GS6325 (A) 63 25 34 25 37 29 20,2 16,5 D4

GS6332 (A) 63 32 42 32 44 31 22,2 18,5 D3

GS7520 (A) 75 20 30 25 37 27,5 19,8 15


GS7525 (A) 75 25 34 25 37 29 20,2 16,5 Dc
GS7532 (A) 75 32 42 32 44 31 22,2 18,5 H
H1
GS7540 (B) 75 40 52 40 52 34 21 z1

GS9020 (A) 90 20 30 25 37 27,5 19,8 15


D2 Dn
GS9025 (A) 90 25 34 25 37 29 20,2 16,5
GS9032 (A) 90 32 42 32 44 31 22,2 18,5
GS9040 (B) 90 40 52 40 52 34,5 21
GS9063 (B) 90 63 76 63 76 41 29
GS1120 (A) 110 20 30 25 37 27,5 15
GS1125 (A) 110 25 34 25 37 29 16,5 (B)
GS1132 (A) 110 32 42 32 44 31 18,5
GS1140 (B) 110 40 52 40 52 34,5 21
GS1150 (B) 110 50 60 50 60 38,5 25
GS1163 (B) 110 63 76 63 76 42,5 29 D2

D1

Dc

Ch. G

Female threaded saddle joint


code Dc G D1 D2 H Ch
GSF140 40 1/2 25 38 30 36
GSF240 40 3/4 25 42 30 40
GSF150 50 1/2 25 38 30 36
GSF250 50 3/4 25 42 30 40
GSF163 63 1/2 25 38 30 36
GSF263 63 3/4 25 42 30 40
GSF175 75 1/2 25 38 30 36
D2
GSF275 75 3/4 25 42 30 40
D1
GSF190 90 1/2 25 38 30 36
GSF290 90 3/4 25 42 30 40
GSF1110 110 1/2 25 38 30 36 Dc

GSF2110 110 3/4 25 42 30 40 H

Ch. G
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 229

Coestherm

PP RANDOM FITTINGS PN 25 229


Male threaded joint
code d D z L h R Ch
MA16M1 16 35 43 56 14,7 1/2
MA20M1 20 30 48,2 62,7 14,7 1/2 37
MA20M2 20 30 49,5 64 16 3/4 44
MA25M1 25 36 46,7 62,7 14,7 1/2 44
MA25M2 25 36 48 64 16 3/4 44
MA32M2 32 44 44 64 16 3/4 44
L
h

D d R Ch

code d D z L h h1 R Ch Ch1
MA32M3 32 44 54,5 74,5 17,5 10 1 56 39
MA40M4 40 54 68 90 22 15 1 1/4 73 44
MA50M5 50 67 64 89 20 13 1 1/2 78 48
MA63M6 63 86 75 104 24 20 2 88 60
MA75M7 75 97 92 125 30 25 2 1/2 110 78

L
h1 h

D d R Ch1 Ch

z
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 230

Coestherm

230 PP RANDOM FITTINGS PN 25


Female threaded joint
code d D z L h G Ch
MA16F1 16 35 15 41 13,2 1/2
MA20F1 20 30 20,3 48 13,2 1/2 37
MA20F2 20 30 19 48 14,5 3/4 44
MA25F1 25 36 18,8 48 13,2 1/2 44
MA25F2 25 36 17,5 48 14,5 3/4 44
MA32F2 32 44 13,5 48 14,5 3/4 44
L

D d G Ch

z h

code d D z L h h1 G Ch Ch1
MA32F3 32 44 13,5 57 20 10 1 56 39
MA40F4 40 54 23 68 24 15 1 1/4 73 48
MA50F5 50 67 19 71 24 15 1 1/2 78 54
MA63F6 63 86 22 80 24 20 2 88 66
MA75F7 75 97 32 95 30 25 2 1/2 110 85

D d G Ch1 Ch

h1

z h

Male threaded union tee


code d D z L R Ch z1 h
RT16M1 16 24 9 22 1/2 46,7 14,7
RT20M1 20 30 12,5 27 1/2 37 49,7 14,7
RT25M1 25 36 15 31 1/2 44 55,7 14,7
RT25M2 25 36 15 31 3/4 44 57 16
RT32M1 32 44 18 38 1/2 44 55,7 14,7
RT32M2 32 44 18 38 3/4 44 59 16

Z1
h

L
Z
R Ch
Z
L

d
D
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 231

Coestherm

PP RANDOM FITTINGS PN 25 231


Male threaded union tee
code d D Z L R Ch Z1 h h1 Ch1
RT32M3 32 44 18 38 1 56 70,5 17,5 10 39

Z1
h1 h

L
Z
R Ch1 Ch
Z
L

d
D

Female threaded union tee


code d D Z L G Ch Z1 L1 h
RT16F1 16 24 9 22 1/2 18,8 32 13,2
RT20F1 20 30 12,5 27 1/2 37 21,8 35 13,2
RT20F2 20 30 15,5 31 3/4 21,5 37 15,5
RT25F1 25 36 15 31 1/2 44 27,8 41 13,2
RT25F2 25 36 15 31 3/4 44 26,5 41 14,5
RT32F1 32 44 18 38 1/2 44 28,5 43 13,2
RT32F2 32 44 18 38 3/4 44 28,5 43 14,5

L1

Z1 h

L
Z
G Ch
Z
L

code d D Z L G Ch Z1 L1 h h1 Ch1
RT32F3 32 44 18 38 1 56 33 45 20 10 39

L1
Z1 h
h1

L
Z
R Ch1 Ch
Z
L

d
D
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 232

Coestherm

232 PP RANDOM FITTINGS PN 25


Male threaded 90 elbow
code d D z L R Ch Z1 h
G916M1 16 24 9 22 1/2 38,7 14,7
G920M1 20 30 12,5 27 1/2 37 49,7 14,7
G920M2 20 3/4
G925M1 25 36 15 31 1/2 44 55,7 14,7
G925M2 25 36 15 31 3/4 44 57 16
G932M1 32 44 18 36 1/2 44 57,7 14,7
G932M2 32 44 18 38 3/4 44 59 16
Z1

R Ch
z
L

d
D

code d D Z L R Ch Z1 h h1 Ch1
G932M3 32 44 18 38 1 56 70,5 17,5 10 39

Z1
h1 h

R Ch1 Ch
z
L

d
D

Female threaded 90 elbow


code d D z L G Ch z1 L1 h
G916F1 16 24 9 22 1/2 18,8 32 13,2
G920F1 20 30 12,5 27 1/2 37 21,8 35 13,2
G920F2 20 33 22 37 3/4 22 37 15
G925F1 25 36 15 31 1/2 44 27,8 41 13,2
G925F2 25 36 15 31 3/4 44 26,5 41 14,5
G932F1 32 44 18 38 1/2 44 28,5 43 14,5
G932F2 32 44 18 38 3/4 44 28,5 43 14,5
L1
z1 h

G Ch
z
L

d
D
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 233

Coestherm

PP RANDOM FITTINGS PN 25 233


Female threaded 90 elbow L1

Z1 h
h1
code d D z L G Ch Z1 L1 h h1 Ch1
G932F3 32 44 18 38 1 56 33 53 20 10 39
G Ch1 Ch
z
L

d
D

Female threaded 90 elbow with male tang


L
z h
code de z L h G Ch Z1 c
G920FX 20 21,8 35 13,2 1/2 37 38,5 15,5
G Ch

Z1

de

Male threaded 90 elbow with double bracket z1


h
code de D z L R Ch Z1 h
GS20M1 20 30 12,5 27 1/2 37 49,7 14,7
R Ch
z
L

d
D

Female threaded 90 elbow with double bracket


L1
z1 h
code de D Z L G Ch Z1 L1 h
GS20F1 20 30 12,5 27 1/2 37 21,8 35 13,2
G Ch
z
L

d
D
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 234

Coestherm

234 PP RANDOM FITTINGS PN 25


Straight union to be welded
code d D z L h G Ch Ch1
BD16F2 20 30 46 68 7,5 3/4 37 29
BD25F3 25 36 48 73 9 1 44 37
BD32F4 32 44 60 90 10 1 1/4 56 46
BD40F5 40 54 70 98 12 1 1/2 73 53
BD50F6 50 68 73 107 14 2 78 64
BD63F7 63 86 78 112 14 2 1/2 88 80

D d G Ch1 Ch

z h
L

90 union to be welded
code d D z L h G Z1 L1 Ch Ch1
BC20F2 20 30 12,5 27 7,5 3/4 49 56,5 37 29
BC25F3 25 36 15 31 9 1 56 65 44 37
BC32F4 32 44 18 38 10 1 1/4 70 80 56 46

L1
z1 h

G Ch1 Ch
z
L

d
D

Pipe union fitting


code D L G Ch Ch1
RB75M7 75 110 2 1/2 117 82
RB90M8 90 120 3 130 95
RB11M9 110 145 4 155 122

Ch D G Ch1
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 235

Coestherm

VALVES AND TAPS PN 25 235


Stop tap
code d D z L L1
RC2000 20 36 28,5 43 70
RC2500 25 36 27 43 70
L1

D d

z z
L L

Stop tap with handle


code d D z L L1
RC2010 20 36 28,5 43 100
RC2510 25 36 27 43 100

L1

D d

z z
L L

Ball valve
code d D DN z L D1 L1
VS2000 20 33 15 28,5 43 42 80
VS2500 25 33 15 27 43 42 80
VS3200 32 40 20 34,5 52,5 50 80 L1

D1 D d

z z
L L

Accessories for stop tap and ball valve

code
C26606063 Extention
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 236

Coestherm

236 VALVES AND TAPS PN 25


Checkable valve with gate closure
D

code d D z L L1
VI2000 20 80 16 85 32
L1
VI2500 25 80 15 85 32

z z
L L

ACCESSORIES
Neck for flanges PN 20

code d D L S
CT7520 75 113 76 10
CT9020 90 128 91 12
CT1120 110 148 110 14
D d
CT1220 125 162

S
L

Steel flange UNI 2278/67


code DN di K D S f holes S

FL7500 65 86 145 185 18 18 4 f


FL9000 80 98 160 200 20 18 8
FL1100 100 120 180 220 22 18 8
di K D
FL1200 125 150 180 220 20 18 8

Pipe clamps
d
code d L L1
BL1600 16 22 27
BL2000 20 25 32
BL2500 25 26 41
BL3200 32 30 49
BL4000 40 35 56 L
BL5000 50 40 67
BL6300 63 50 83
BL7500 75 60 125 L1
BL9000 90 70 142
BL1100 110 80 160
BL1200 125
lg6_COES5ita-opu@221@ 15-05-2009 18:05 Pagina 237

Coestherm

ACCESSORIES 237
Male threaded plug for system test and protection, red and blue
code R D L1 L
TP1200R 1/2 gas 33 10 87
TP1200B 1/2 gas 33 10 87 R D
TP3400R 3/4 gas 40 14 91
TP3400B 3/4 gas 40 14 91
L1
L

Repair plug
code
TR1107 7/11

Fixed point positioning bracket complete with polystyrene


protective plug
code H L h h1 L1 h2
SP0100 100 205 110 35 95 30
SP0155 155 160 110 35 122 30
SP0200 200 305 110 35 145 30

L1 L1
h2 h2

h1 h

H
L

Protective plugs for pipes in PE and PP-R


code
C0410020 20
C0410025 25
C0410032 32
C0410040 40
C0410050 50
C0410063 63
C0410075 75
C0410090 90
C0410110 110
C0410125 125
C0410160 160
C0410200 200

Note: for the spare parts see our price list