You are on page 1of 17

Asset Integrity Management

More Than Just a Fixed Equipment


Inspection Program?

Joey Poret
Reliability & Integrity Supervisor
Chuandongbei Gas Project

2010 Chevron
Joey Poret
Currently the Reliability & Integrity Supervisor for
the Chuandongbei Gas Project in Sichuan, China

Over 15 years experience in Nondestructive Testing


and Inspection

Over 10 years experience in the development of


Risk Based Inspection and Mechanical Integrity
Programs

Certified API 510 and 570 Inspector. Also holds


ASNT Level III certification

Co-developer of the Chevron Upstream Asset


Integrity Management process

2010 Chevron
Agenda

Process Safety and Asset


Integrity Management
Initial Asset Integrity
Management Development
Asset Integrity Management
Process within Chevron Global
Upstream
Questions?

2010 Chevron
In the beginning, everyone had an opinion

Asset Integrity Management is a fixed equipment


inspection program.
will apply to all equipment
Asset Integrity Management is a risk-based process for
determining priorities of tasks
Asset Integrity Management will double my
maintenance & inspection workload.
Integrity is the same thing as Reliability

2010 Chevron
Setting the Stage
Process Safety and Asset Integrity

Guidelines for

Risk Based
Process Safety

CCPS

Condition Inspection
Monitoring

Mitigation

Asset Integrity Management

Proper Functioning Equipment


2010 Chevron
Implementation of AIM
Global Upstream & Gas

Corporate Reliability Corporate Asset Integrity


Expectations Requirements

Supplemental Asset Integrity AI Corporate Standard


Requirements
AI Corporate Guidelines

AI Gap Assessment

CGUG CGUG
Implementation Implementation

SERIP AIM Procedure


SERIP Asset Integrity Equipment Specific
Subprocess Requirements

Audit Protocol

2010 Chevron
What is Asset Integrity &
Asset Integrity Management?

Asset Integrity
The ability of an asset to perform its planned function effectively and efficiently for
its intended application throughout its service life.

Asset Integrity Management builds on existing Reliability & Integrity


Efforts
Focused on high consequence areas - consequences of failure are unacceptable.
Applies a layer of rigor and governance to ensure the integrity program is being
executed as planned and that variations are appropriately resolved.

7
2010 Chevron
Focus on Layers of Protection
Not just the Fixed Equipment

8
2010 Chevron
Setting the Appropriate Scope

Critical Structures
Machinery

Safety Systems

Fixed Equipment

Electrical , Floating Systems


Instrumentation and and Subsea
Controls 2010 Chevron
Asset Integrity Management Process
4 Basic Steps

Identification of Important
Assets High Consequence

Develop Inspection, Test, and Use Industry practices


Maintenance Plans

Execute Inspection, Test, and Execute the Plan


Maintenance Plans

Monitoring and Managing Right information, right


Deviations person, right decision

2010 Chevron
Identifying Critical Assets/Equipment
What does Critical really mean?

High
High Risk
Likelihood
Likelihood

High
Low Risk
Consequence

Consequence

2010 Chevron
Criticality Assessment

Integrity Hazards Examples


Hydrocarbon Gas

Determine Top Event Assessment


Process
Riser Rupture and spill

Determine Causes
Corrosion

Determine Consequences
High
Health, Safety, Environment, and Asset Consequence?

Yes
Identify Safeguards
Emergency Shutdown Valve, Evacuation
Alarm, Inspection Program

2010 Chevron
Develop Integrity Plans

An AIM Inspection, Test, and


Preventive Maintenance
(ITPM) Template is a
documented reliability and
integrity strategy for a
particular equipment type.

The ITPM plans include the


scope, failure modes,
recommended ITPM tasks,
and a task selection matrix.

Templates feed into local RBI


/ RCM / and FMEA reliability
processes based on local
considerations

2010 Chevron
Variation Management
Nonconformances
Focus on
Variation Levels of
Management Governance

Nonconformances
Levels of
Discrepant Material Governance
Condition - affects the
ability to perform
Levels of
integrity critical functions
Governance
Overdue Integrity
Tasks a task is Variations must be addressed
planned to exceed the with the appropriate level of
required completion management involvement.
date.

2010 Chevron 14
Manage Nonconformances

The right people, make the right decision,


based on the right information

2010 Chevron
Do you still have the same opinion?

AIM program is a fixed equipment inspection program.


Asset Integrity Management will apply to all
equipment
Asset Integrity Management is a risk-based process for
determining priorities of tasks
AIM program will double my maintenance & inspection
workload.
Integrity is the same thing as Reliability

2010 Chevron
Questions???

2010 Chevron