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CUM.

HOURS TOPIC NAME


UNIT I - INTRODUCTION
1 Engineering materials, Physical properties applied to design
4 Selection of materials
5 Factors influencing selection of materials
6 Factor of safety, Selection of F.O.S
7 Endurance limit
8 Notch sensitivity
9 Principles of design optimization
10 Computer Aided Drafting
UNIT II - LIMITS, FITS, TOLERANCES, SURFACE FINISH, SHAFTS AND
SPRINGS
12 Types of tolerances and Fits
13 Design considerations for interference fits
14 Surface finish
15 Surface roughness
19 Design of power transmission shafts
21 Design of helical springs
UNIT III- DESIGN OF CYLINDER AND PISTON
22 Choice of Materials
23 Piston Friction, Piston Slap
25 Design of Cylinder
28 Design of Piston
30 Piston Pin, Piston Rings
21 Piston Failures
32 Lubrication of Piston Assembly
UNIT IV- DESIGN OF CONNECTING ROD AND CRANKSHAFT
33 Material for connecting rod
Determining minimum length of connecting rod, small end and big end
36
design
38 Shank design, design of big end cap bolts
39 Connecting rod failures
Balancing of I.C. Engines, Significance of firing order material for
40
crankshaft
43 Design of crankshaft under bending and twisting
45 Balancing weight calculations
UNIT V - DESIGN OF VALVES AND FLYWHEEL
47 Design aspects of intake and exhaust manifolds
49 Design of Inlet and Exhaust valves
51 Design of Valve springs
53 Design of Valve Tappets
55 Design of Valve train
58 Materials and design of flywheel