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PLANT MAINTENANCE DEPARTMENT

WEEKLY MAINTENANCE SCHEDULE
WEEK-27
2017

TYPE OF ESTIMATE
NO DATE LOCATION ENTITY JOB DESCRIPTION PIC WORK ORDER
MAINTENANCE (HOUR)

0.5 Hours All Units Clean-up from dust and coal - Hand over for MTN - (Housekeeping after PM WO.) OPR

Inspect and repair hopper wall,floor, base plate AM
K3-HP-303 Perbaikan dinding hopper dibagian atas berlubang dengan ketebalan 4.8mm AM
Inspect wear thickness hopper wall plate floor base AS
Inspect and measure feeder drag chain wear and shafts AS
General inspection drag chain and flight bars RT
Replace Tail Shaft assy due to worn out RT
Shortening drag chain 1 link RT
Replace cover chain 1 segment yg rusak AM
Inspect feeder hydraulic system RT
K3-FDR-303
Inspect / repair chain cover AM
Tripping test of electric motor RD
Protection system test of electric motor RD
Megger of electric motor RD
Contactor test of electric motor RD
Inspect and routine service of device feeder GP
Inspect / repair breaker bit AM
Pasang cover chain 2ea di area primary breaker AM
Inspect on breaker drum labirint seal and drive gearbox RT
Tripping test of electric motor RD
K3-PB-303
Protection system test of electric motor RD
Megger of electric motor RD
Contactor test of electric motor RD
Inspect and routine service of device primary breaker GP
Inspect wear thickness liner plate AS
Tripping test of electric motor RD
Protection system test of electric motor RD
Contactor system test of electric motor RD
K3-CV-S05 Megger of electric motor RD
Inspect general conveyor components until gearbox ( Skirt Rubber ) RT
Check / repair primary and secondary scrapers v-plough HR
Inspect / repair liner plate as require, trans.chute AM
Inspect and routine service of device conveyor GP
K3-FG-301 Check electricities device, all sensors and cables FG (flopgate) GP
H3-PNL-2F1 Inspect and routine service of device panel for K3-CV-S5 Conveyor GP
H3-PNL-1F2 Inspect and routine service of device panel for K3-SC-303 Secondary Crusher GP
H3-PNL-2R3 Inspect and routine service of device panel for K3-CV-S6 Conveyor GP
H3-PNL-3R1 Inspect and routine service of device panel for K3-PB-303 Primary Breaker GP
H3-PNL-3R2 Inspect and routine service of device panel for K3-FDR-303 Hydraulic Feeder GP
1 Predictive Maintenance Mon, 03/Jul/17 HOPPER#3 12 Hours H3-PNL-1F1 Inspect and routine service of device panel for K3-TC-303 Tertiary Crusher GP
H3-PNL-3F3 Inspect and routine service of device panel for Magnet Existing on K3-CV-S5 GP
H3-PNL-3F1 Inspect and routine service of device panel for Electro Magnet on K3-CV-S5 GP
Inspect and routine service of device magnet separator GP
K3-MS-301
Perbaikan magnet separator yg bocor GP
Inspect and routine service of device on abon crusher GP
Contactor system test of electric motor RD
Tripping test of electric motor RD
Protection system test of electric motor RD
Megger of electric motor RD
K3-SC-303
Inspect / repair liner plate as reuqire discharge chute abon AM
Repair Side Plate LH yang berlubang AM
Pembuatan drawing side wear plate 6/250HSC CS
Inspect wear, measurement segment teeth & chute lining AS
Inspect general on abon RT
Calibration alat ukur Belt scale system GP
K3-BS-301
General inspection on belt scale GP
Inspect wear thickness liner plate AS
Tripping test of electric motor RD
Contactor system test of electric motor RD
Protection system test of electric motor RD
Megger of electric motor RD
K3-CV-S06
Inspect general conveyor components until gearbox ( Skirt Rubber ) RT
Check / repair primary and secondary scrapers v-plough HR
Inspect / repair liner plate as require, trans.chute AM
Change / Repair Deflector Head Chute AM
Inspect and routine service of device conveyor GP
K3-MD-301 Inspect and routine service of device mtl.detector GP
Inspect and routine service of device on abon crusher GP
Inspect / repair liner plate as reuqire discharge chute abon AM
Tripping test of electric motor RD
Protection system test of electric motor RD
K3-TC-303
Contactor system test of electric motor RD
Megger of electric motor RD
Inspect wear, measurement segment teeth & chute lining AS
Inspect general on abon RT
Inspect / retension pins - replace as necesarry RT
K3-DIV-303 Inspect wear take measuremnt of pindivergator AS
Inspect / repair deck plate - side plate & divergator chute AM

0.5 Hours All Units Clean-up from dust and coal - Hand over for MTN - (Housekeeping after PM WO.) OPR

Inspect wear thickness hopper wall plate, floor, base AS
Perbaikan bottom plate yang bocor RH & LH AM
K1-HP-102
Penggantian wall plate Hopper-2 LH , dan dibawah bundwall AM
Inspect and repair hopper wall, floor, base plate AM
Inspect and measure feeder drag chain wear and shafts AS
Inspect and routine service of device feeder GP
Contactor test of electric motor RD
Tripping test of electric motor RD
Protection system test of electric motor RD
K1-FDR-102
Megger of electric motor RD
General inspection drag chain and flight bar RT
Replace tensioner adjuster LH RT
Inspect feeder hydraulic system RT
Inspect / repair chain cover AM

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PLANT MAINTENANCE DEPARTMENT
WEEKLY MAINTENANCE SCHEDULE
WEEK-27
2017

TYPE OF ESTIMATE
NO DATE LOCATION ENTITY JOB DESCRIPTION PIC WORK ORDER
MAINTENANCE (HOUR)

Inspect and routine service of device primary breaker GP
Tripping test of electric motor RD
Contactor test of electric motor RD
K1-PB-102 Protection system test of electric motor RD
Megger of electric motor RD
Inspect on breaker drum labirint seal and drive gearbox RT
Inspect / repair breaker bit AM
Inspect wear thickness liner plate AS
Inspect and routine service of device conveyor GP
Contactor test of electric motor RD
Tripping test of electric motor RD
Protection system test of electric motor RD
K1-CV-S02 Megger of electric motor RD
Check / repair primary and secondary scrapers v-plough HR
Inspect general conveyor components until gearbox [Skirt Rubber] RT
Ganti grease dan check clearance Snub LH/RH RT
Inspect / repair liner plate as require, trans.chute AM
Modifikasi head chute AM
Inspect wear thickness liner plate AS
Inspect and routine service of device conveyor GP
Contactor test of electric motor RD
Tripping test of electric motor RD
K1-CV-S04 Protection system test of electric motor RD
Megger of electric motor RD
Check / repair primary and secondary scrapers v-plough HR
Inspect general conveyor components until gearbox [Skirt Rubber] RT
Inspect / repair liner plate as require, trans.chute AM
K1-MD-103 Inspect and routine service of device mtl.detector GP
Inspect wear, measurement segment teeth & chute lining AS
Inspect and routine service of device on abon crusher GP
2 Predictive Maintenance Thu, 06/Jul/17 HOPPER#2
Contactor test of electric motor RD
14 Hours
K1-SC-102B Tripping test of electric motor RD
Protection system test of electric motor RD
Megger of electric motor RD
Inspect general on abon RT
Inspect wear thickness liner plate AS
Inspect and routine service of device conveyor GP
Contactor test of electric motor RD
Tripping test of electric motor RD
K1-CV-L25 Protection system test of electric motor RD
Megger of electric motor RD
Check / repair primary and secondary scrapers v-plough HR
Inspect general conveyor components until gearbox [Skirt Rubber] RT
Inspect / repair liner plate as require, trans.chute AM
K1-MS-103 Inspect and routine service of device magnet separator [L25] GP
Inspect wear thickness liner plate AS
Inspect and routine service of device conveyor GP
Contactor test of electric motor RD
Tripping test of electric motor RD
Protection system test of electric motor RD
K1-CV-S21
Megger of electric motor RD
Check / repair primary and secondary scrapers v-plough HR
Inspect general conveyor components until gearbox [Skirt Rubber] RT
Replace GTU tail pulley due to outer bearing defect sisi LH,RH RT
Inspect / repair liner plate as require, trans.chute AM
K1-CV-S22 Install Grizzly AM
H2-PNL-1F1 Inspect and routine service of device panel for K1-CV-S4 A Conveyor GP
H2-PNL-1F2 Inspect and routine service of device panel for K1-CV-S4 B Conveyor GP
H2-PNL-1F3 Inspect and routine service of device panel for K1-FDR-102 Hydraulic Feeder GP
H2-PNL-1R2 Inspect and routine service of device panel for K1-SC-102 Secondary Crusher GP
H2-PNL-1R3 Inspect and routine service of device panel for K1-MS-102 Electro Magnet GP
H2-PNL-2R1 Inspect and routine service of device panel for K1-PB-102 Primary Breaker GP
H2-PNL-2R2 Inspect and routine service of device panel for K1-CV-S2 Conveyor GP
K1-MD-102 Inspect and routine service of device mtl.detector GP
K1-MS-102 Inspect and routine service of device magnet separator GP
Inspect wear, measurement roller disk AS
Inspect general on abon roller screen RT
K1-RS-102
Inspect and routine service of device on abon roller screen GP
Inspect / repair wear plate AM
Inspect wear, measurement segment teeth & chute lining AS
Inspect and routine service of device on abon crusher GP
Contactor test of electric motor RD
K1-TC-102 Tripping test of electric motor RD
Protection system test of electric motor RD
Megger of electric motor RD
Inspect general on abon RT

Prepare by : Reviewed by : Approved by : Approve by : Approved by :

Budi Hariyono Clarissa Suroso Frans R. Putra Cipto Dwi Prasetyo Sabri Bahrun
Planning & Scheduling Clerk Planning Foreman Engineering Sect.Head Planning & Monitoring Sect.Head Mech & Const. Sect.Head

Notice :
* Date and time service have to available according to schedule that already written
(Tanggal dan jam perbaikan harus disediakan sesuai dengan jadwal yang telah tertulis)
* Hand over the above equipments in clean, unloaded and enable to service
(Alat tersebut diatas harus diserahkan dalam keadaan bersih, tanpa beban dan memungkinkan untuk diperbaiki)

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PLANT MAINTENANCE DEPARTMENT
WEEKLY MAINTENANCE SCHEDULE
WEEK-27
2017

JSA/WI

JSA-AI-MTN-02-KLS-005

JSA-AI-MTN-01-KLS-017
JSA-AI-MTN-02-KLS-002

JSA-AI-MTN-02-KLS-003
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-188
JSA-AI-MTN-02-KLS-183

WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-188
JSA-AI-MTN-02-KLS-184
JSA-AI-MTN-02-KLS-016
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-188
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-018
JSA-AI-MTN-03-KLS-052
JSA-AI-MTN-02-KLS-015
JSA-AI-MTN-02-KLS-123

JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-127

JSA-AI-MTN-02-KLS-185
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130

JSA-AI-MTN-01-KLS-014
JSA-AI-MTN-02-KLS-022
JSA-AI-MTN-02-KLS-126
JSA-AI-MTN-02-KLS-125
JSA-AI-MTN-02-KLS-016
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-188
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-018
JSA-AI-MTN-03-KLS-052
JSA-AI-MTN-02-KLS-015

JSA-AI-MTN-02-KLS-123
JSA-AI-MTN-02-KLS-124
JSA-AI-MTN-02-KLS-185

WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-188
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-01-KLS-014
JSA-AI-MTN-02-KLS-022
JSA-AI-MTN-01-KLS-011
JSA-AI-MTN-02-KLS-026
JSA-AI-MTN-02-KLS-025

JSA-AI-MTN-02-KLS-005
JSA-AI-MTN-01-KLS-017
JSA-AI-MTN-02-KLS-183
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-002

JSA-AI-MTN-02-KLS-003

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PLANT MAINTENANCE DEPARTMENT
WEEKLY MAINTENANCE SCHEDULE
WEEK-27
2017

JSA/WI

JSA-AI-MTN-02-KLS-184
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-188
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130

JSA-AI-MTN-02-KLS-016
JSA-AI-MTN-02-KLS-123
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-03-KLS-052
JSA-AI-MTN-02-KLS-018

JSA-AI-MTN-02-KLS-015

JSA-AI-MTN-02-KLS-016
JSA-AI-MTN-02-KLS-123
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-03-KLS-052
JSA-AI-MTN-02-KLS-018
JSA-AI-MTN-02-KLS-015
JSA-AI-MTN-02-KLS-124
JSA-AI-MTN-01-KLS-014
JSA-AI-MTN-02-KLS-185
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-022
JSA-AI-MTN-02-KLS-016
JSA-AI-MTN-02-KLS-123
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-03-KLS-052
JSA-AI-MTN-02-KLS-018
JSA-AI-MTN-02-KLS-015
JSA-AI-MTN-02-KLS-127
JSA-AI-MTN-02-KLS-016
JSA-AI-MTN-02-KLS-123
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-03-KLS-052
JSA-AI-MTN-02-KLS-018

JSA-AI-MTN-02-KLS-015

JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-113
JSA-AI-MTN-02-KLS-124
JSA-AI-MTN-02-KLS-127

JSA-AI-MTN-01-KLS-014
JSA-AI-MTN-02-KLS-185
JSA-AI-MTN-02-KLS-188
WIN-AI-MTN-02-KLS-063
JSA-AI-MTN-02-KLS-187
JSA-AI-MTN-02-KLS-130
JSA-AI-MTN-02-KLS-022

Approved by :

Sugeng Susilo
EP&CI Sect.Head

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