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Ball Screw Support Bearings

Assembly Manual

2 Checking the Shaft and Housing The shaft and housing should not have dirt or chips.Assembly Procedures 1 Preparations prior to Assembly First choose a clean location. For the flush ground type. Then measure and record the values to confirm correct size. order to secure the outer ring of a bearing in the axial clearance is maintained between the press-fit 2 Mount a bearing in housing. For information about set combinations gap (Δ) of 0.010mm to 0. Shaft Housing 1 2 1 3 A B 2 3 A B 4 4 3 Grease Injection to Bearings Select the proper grease.2.1 and 1. For examples of the main types of grease used for machine tool bearings. And all of the necessary tools and equipment should be on hand before beginning any bearing mounting procedure. Recommended clearance reduction gap values for a face-to-face bearings are shown in Table 4.020mm is recommended. At this time. a cover and housing and a bolt is used for tightening. be careful of a bearing direction. . For information about internal space volume of bearings and calculation formula for grease amount. combination [<] mark is put on the outside surface of A back-to-back bearings outer ring clearance reduction the outer ring. as well as shoulder squareness and corner radii for the shaft and housing to ensure they are within the designed specifications. Recommended shaft fit and housing fit are shown in Tables 1. see Table 2. 2A clearance Δ+2A Housing Press-fit cover A A ▼Procedure 4 (Mounting a Bearing) follows the next page. taper. The example of methods for adjustment of the outer ring clearance reduction gap (Δ) is shown in the next page. and surface roughness. see Table 3. A greaseing amount of 40 to 50% of the bearing internal space volume is recommended for a ball screw support bearing (open type). roundness. 4 Mounting a Bearing 1 Indirection. and the combination marks. see Figure 1.

It is b-a=Δ. First operate manually or at low speeds and make sure that there is free rotation and no abnormal noise. The Example of Methods for Adjustment of the Shaft Pre-tension Dimension T 1. in order to make the outer ring clearance reduction gap (Δ) into the target value. A s s e m b l e a n d f i x t h e 3.▼A continuation of Procedure 4 (Mounting a Bearing). without setting a shim. Because exact height cannot be measured if an oil 1 4 film is between bearings when piling the bearings. Then assembly is completed after sufficient running-in. After piling the bearings in the same direction on a press-fit cover. The Example of Methods for Adjustment of the Outer Ring Clearance Reduction Gap (Δ) 1. always pile the bearings in the same direction. 2. If there are no initial problems. b 3. The bolts are tightened in a diagonal and several times. When measuring the height. measure the height (b) from the end face of a press-fit cover. Reassemble bearings which does set a shim of dimention (T) not shim adjustment + pre-tension dimension. you should never immediately start the equipment at maximum rotation speed. Measure the depth (a) of a housing. Loosen a shaft nut and 4. a 2. Shaft nut is tightened and the inner ring is fixed to a shaft. Adjust the side height (h) of a press-fit cover. Assemble the bearings which shim adjustment. Dimension T + Pre-tension dimension . 3 2 4 Mount a seal and insert a shaft. Δ a b h 5 Test Operation After assembly is finished. (opposite side of figure). Recommended shaft nut tightening force are shown in Table 5. Bolt push bearings strongly. 3 Bolt the press-fit cover to the housing. because the 2A clearance is measured additionally if the bearings are mounted in actual direction. the same check at medium speeds and high speeds.

Ball Screw Support Bearing is 40∼50% (Open Type) Table 4 Recommended Clearance Reduction Gap Values Outer ring clearance reduction gap Outer ring clearance reduction gap Bearing No.8 45TAB07 6. such as fluorine type.050 25TAB06 50TAB10 30TAB06 55TAB10 0.15) 55 14700 60 14700 .Table 1. Special grease.8 60TAB12 19 Table numbers are 100% internal volume.010∼0.9.8 55TAB10 16 35TAB07 5. is different V : NACHI recommendation volume as follows.2 Showa Shell Oil Mineral Oil Lithium −25∼+120 Multemp PS No.2 Housings and Recommended Fit Unit : μm Bearing accuracy class Housing bore diameter (mm) Class 5 Class 4 / Class 2 Desired fit Shaft tolerance Desired fit Shaft tolerance Overall housing bore 10∼20L H6 10∼20L H6 Table 2 Main Grease Used for a Ball Screw Support Bearing Recommended oparetion Grease brand Manufacturer Base oil Thickener temperature range C˚ Alvania Grease S No. Δ(mm) Δ(mm) 15TAB04 40TAB09 17TAB04 0.8 55TAB12 19 40TAB07 5.040 35TAB07 55TAB12 0.1 Shafts and Recommended Fit Unit : μm Bearing accuracy class Shaft diameter (mm) Class 5 Class 4 / Class 2 Desired fit Shaft tolerance Desired fit Shaft tolerance For all shaft diameters 0∼10L h5 0∼10L h5 Table 1. Grease Amount (g)= [Greace specific gravity]×[Internal Space Volume]×V% Grease specific gravity : Standard grease is 0.020∼0.8 50TAB10 16 30TAB06 4.15) 50 9800 P : Pitch (mm) μ : Coefficient of friction of thread surface (㲔0.030 45TAB07 20TAB04 45TAB10 0.020∼0.060 40TAB07 60TAB12 Table 5 Recommended Shaft Nut Tightening Force Values and Calculation Formula Nominal bearing bore diameter Shaft nut tightening force Mn (mm) F (N) F㲔 d2 dn 15 2500 tan(β+ρ) + ・ μm 17 2500 2 2 20 4900 F : Tightening force (N) ρ : Thread surface friction angle 25 4900 μ Mn : Tightening torque (N•mm) tanρ= 30 4900 cosα d2 : Thread nominal diameter (mm) 35 4900 β : Lead angle α : Half-angle of thread 40 9800 P dn : Mean diameter of nut bearing surfce (mm) tan β= 45 9800 πd2 μm : Coefficient of friction of nut bearing surface(㲔0.8 40TAB09 14 17TAB04 3.010∼0.8 45TAB10 15 25TAB06 4. [cc/each] [cc/each] 15TAB04 3. Bearing No.5 20TAB04 3.2 Kyodo Yushi Diester Oil+Hydrocarbon Oil Lithium −55∼+130 Table 3 Ball Screw Support Bearing (TAB Series) Internal Space Volume & Calculation Formula for Grease Amount Internal space Volume Internal space Volume Bearing No. Bearing No.

    (3) Rotation speed limit for medium preload (preload code GM).4 4650 6000 Open Type 30TAB06 30 62 15 1 0.6 101 3150 4000 45TAB07 45 75 15 1 0.6 32.   NK : Non-Contact Seal NSK 30 TAC 62 B DDG SU C10 PN7B NSK DDG : Contact Seal FAG RS : Contact Seal FAG BSB 030 062 -2RS -T U Accuracy Bearing Bore Diameter Preload Bearing Type Code Single Universal (Combination Code) Bearing Outside Diameter Cage Code Internal Specification Seal Code* Figure 1 Compared Flush Ground Bearing Set Combinations and Combination Symbols Duplex sets NACHI DF DB DT NSK DF DB DT Triplex sets NACHI BFF FFB FFF NSK DFD DBD DTD NACHI BBFF FFBB Quad NSK DBB DBB sets NACHI FFFB BFFF NSK DBT DFT .5 3400 4500 45TAB10 45 100 20 1 0.     (2) When the axial load is on a 2-row or 3-row arrangement.6 119 2700 3500 55TAB12 55 120 20 1 0.6 32.6 54.6 119 2700 3500 55TAB10 55 100 20 1 0.6 137 2300 3000 Note (1) Minimum r for inner ring bore is 0.6 59.6.6 46.0 6300 8000 17TAB04 17 47 15 1 0. the values in the table should be multiplied by 2 and 3 respectively.6 46.0 6300 8000 60° r r 20TAB04 20 47 15 1 0. Bearing Number Designation NACHI 30 TAB 06 U -2LR /GM P4F Non-mark Open Type * NACHI LR : Contact Seal. r r1 Grease r r1 d D B (kN)  Oil lubrication (Min) (Min) lubrication 15TAB04 15 47 15 1(1) 0.6 54.6 137 2300 3000 60TAB12 60 120 20 1 0.Ball Screw Support Bearing TAB Series Boundary dimensions (mm) Rotation speed limit (3) (rpm) B Axial limiting load (2) Bearing no.4 4650 6000 35TAB07 35 72 15 1 0.6 32.0 6300 8000 φD φd 25TAB06 25 62 15 1 0.3 3750 5000 40TAB09 40 90 20 1 0.3 3750 5000 40TAB07 40 72 15 1 0.6 113 2850 3500 50TAB10 50 100 20 1 0.

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