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DOCUMENT TITLE:

CONDENSATE TRANSFER PUMPS-1


THIS DOCUMENT IS INTENDED FOR USE BY IRAQ MINISTRY OF OIL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND

HYDRAULIC CALCULATION FOR PS5A


PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0002-39
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:
617582 Iraq Ministry of oil / Joint Management Committee
(MoO/JMC) Oil Project Company
0 1 OF 3
CALCULATION TITLE:
Condensate Transfer Pumps-1 (5000-22-P-001 A/B) Hydraulic calculation for PS5A

OBJECTIVE:
To finalize the Head, NPSH & Power of Condensate Transfer Pumps -1 of PS5A
(Tag No. 5000-22-P-001 A/B)

REFERENCES:
1 UFD: 617582-5000-49UF-0028/0032/0036
2 Plot Plan: 617582-5000-46PL-0001 Rev. PB
3 P&ID: 617582-5000-49PI-0094/0101/0108

DESIGN INPUTS / ASSUMPTIONS: CONFIRMATION REQUIRED


Refer Page. 2 ITEM YES NO
SUPPLIERS.

CONCLUSION: CONFIRMATION REQUIRED


ITEM YES NO
Pump Differential Pressure, bar = 1.3
NPSH A, m = 6.3
Estimated Shaft Power, kW = 2.48
Pump Discharge Pressure, barg= 1.4
Shut off Pressure, barg = 1.8

0 14.10.2014 ISSUE FOR CLIENT INFORMATION MKS DVK HJ


THIS DOCU PREP. CHKD. APPD.
REV. DATE REVISION DESCRIPTION
BY BY BY
PUMP HYDRAULICS
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By Ckd.
Project Name IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT 0 14.10.2014 MKS DVK
Pump Tag No. 5000-22-P-001 A/B (Condensate Transfer Pumps-1)
P&ID No. 617582-5000-49PI-0094/0101/0108
WINTER CASE :

Basis for Calculation: References


Destination Pressure for Closed Drain 0.5 bar(g) Note 4
Collection Drum-5
Flow Rate 20 m3/hr (Ref :UFD: 617582-5000-49UF-0028)
Vapor Pressure 0.62 bar(a) Assumption-1
Density 600 kg/m3 Assumption-1
Viscosity 6.9 cP Assumption-1
Operating Temperature 45 deg C Assumption-1
Geodetic Suction Height (Min) 0.15 m (Ref :Sizing Cal. No.617582-5000-49EB-0002-18)
Geodetic Suction Height (Max) 1.80 m (Ref :Sizing Cal. No.617582-5000-49EB-0002-18)
Geodetic Discharge Height (Max) 0.00 m Assumption-7

Assumptions:
1) Vapor Pressure, density & viscosity is same as PS1A considering similar nature of the condensate system.
2) 10% margin considered on frictional drop on pump discharge side
3) Shut-off head assumed 25% of calculated Rated differential plus maximum suction pressure
4) Pump efficiency is assumed as 30%.
5) Line length and No of fittings (Tee, elbow) are considered as per plot plan and latest P&IDs.
6) NPSHA is calculated at the suction flange of pump. Margin of 0.5 mlc considered over calculated NPSHA.
7) Geodetic Discharge Height is considered as 0.0 m as the closed drain vessel is located at grade level.

Notes
1) Quantity of valves, Reducer / Expander, flow element is considered as per latest P&IDs.
2) Pump Suction side fittings are not considered, as this is vertical submersible pump
3) The differential pressure calculated is at outlet flange of pump above grade level. Vendor to consider additional pressure loss due to
vertical head and frictional loss in pump bowl
4) The condensate is transferred to closed drain vessel. The destination pressure is 0.3 barg however, minimum destination
pressure is considered as 0.5 barg (with margin).

Page 2
PUMP HYDRAULICS
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By Ckd.
Project Name IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT 0 14.10.2014 MKS DVK
Pump Tag No. 5000-22-P-001 A/B (Condensate Transfer Pumps-1)
P&ID No. 617582-5000-49PI-0094/0101/0108
Ver.: 0.02(b)
Normal Flow m3/hr 20 Date : 28-Feb-2014
Design (Rated) Flow m3/hr 20
Pumping Temperature (PT) C 45
Density at PT kg/m3 600
Viscosity at PT cP 6.9
Atm. Pressure bara 1.01
Vapour Pressure bara 0.62
Suction Vessel Pressure (Nor.) barg 0.00
Suction Vessel Pressure (Max.) / PSV Set Press. barg 0.00
Geodetic Suction Height (Nor.) m 0.15
Geodetic Suction Height (Max.) m 1.80
Pump Efficiency % 30.0 TO CLOSED DRAIN
COLLECTION DRUM-5
5
Controlling Suction Loop 1--
Suction Line Pressure drop bar 0.000 TO OPEN DRAIN
Pump Suction Pressure (Rated) barg 0.0 6 COLLECTION DRUM-5
4
Pump Suction Pressure (Max.) barg 0.1
NPSHA mlc 6.8
NPSHA to report as mlc 6.3

Controlling Discharge Loop 4-5-----


Destination Pressure barg 0.5 5000-22-P-001 A/B
Geodetic Discharge Head m 0.0 CONDENSATE
Discharge Pressure Drop bar 0.77 TRANSFER PUMP-1
Margin over Line Pressure Drop % 10.0
Total Differential Pressure bar 1.3
Total Differential (Rated) Head mlc 22.8
Total Discharge Pressure barg 1.4 5000-22-V-001
Shut off head mlc 28.5 CONDENSATE COLLECTION
Shut off Pressure barg 1.8 DRUM-1
Estimated Shaft Power kW 2.48
Calculated Motor Power kW 2.98

1 0 0
1 1 0 0 0 0 0
Stream 1 Stream 2 Stream 3 Stream 4 Stream 5 Stream 6 Stream 7 Stream 8 Stream 9 Stream 10
Suction Suction Suction Discharge Discharge Discharge Discharge Discharge Discharge Discharge
Flow rate in each stream m3/hr 20 20 20 20
Nominal Pipe Diameter Inches 3 2 2 2
Use Calculated ID YES YES YES YES
Pipe Schedule 40.00 80.00 80.00 80.00
Calculated Pipe ID mm 77.92 49.22 49.22 49.22
Enter Pipe ID (User input) mm
MOC CS CS CS CS
Roughness Factor mm 0.046 0.046 0.046 0.046
Linear Length m 0 11 11 22
Fitting Details
90 Elbow Standard (R/D = 1), screwed
90 Elbow Standard (R/D = 1), flanged/welded 1 1 1
90 Elbow long radius (R/D = 1.5), all types
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle
90 Mitred elbow (R/D =1.5) 5 Weld 18 angle Elbows
45 Elbow Standard (R/D=1) all types
45 Elbow Long-radius (R/D=1.5) all types
45 Elbow Mitred, 1 Weld , 45 angle
45 Elbow Mitred, 2 Weld , 22.5 angle
180 Standard (R/D=1), screwed
180 Standard (R/D=1), flanged/welded
180 Long radius (R/D=1.5), all types
Tee (used as elbow) standard, screwed
Tee (used as elbow) Long-radius, screwed
Tee (used as elbow) swept, branch Branch tees
Tee (used as elbow) standard, flanged/welded 1 2 2
Tee (used as elbow) stub-in-type branch
Tee (run through tee) standard, screwed
Tee (run through tee) standard, flanged/welded Straight tees
Tee (run through tee) stub-in-type branch
Gate Valve,full line size
Ball valve, reduced trim b = 0.9 1 1 1
Plug valve, reduced trim b = 0.8
Globe valve, Standard 1
Globe valve, angle or Y-type
Valves
Diaphragm valve, dam type
Butterfly valve
Check valve, Lift
Check valve, Swing 1 1
Check valve, Tilting-disc
Entrance to Pipe Entrance and
Exit from Pipe Exit
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Sudden Contraction(d/D=1/4) Reducer /
Expander(d/D=1/2) Expander
Expander(d/D=3/4) 1
Sudden Expansion(d/D=1/4)
Pressure drop across inline equipments
Control Valve mlc
Flow Element mlc
Restriction Orifice mlc
Filter / Strainer mlc
Heat Exchanger mlc
Spray / injection nozzle mlc
Miscellaneous mlc
Hydraulic Calculations
Velocity m/s 1.17 2.92 2.92 2.92
Reynold's Number 7894 12497 12497 12497
Friction Factor 0.0340 0.0309 0.0309 0.0309
Equivalent Length of fittings m 0.00 17.14 9.01 5.20
Total Length m 0.00 28.14 20.01 27.20
LinePressure drop mlc 0.000 7.675 5.459 7.419
Total Pressure Drop mlc 0.000 7.675 5.459 7.419
Press. drop in consideration mlc 0.000 7.675 5.459
Destination Pressure barg 0.5 0.5 0.1
Destination Press. Considered barg 0.5
Geodatic Disharge Height m 0.00 0
Geodatic Disharge Height considered m 0.0

Page 3
Fittings Data Sheet

MATERIAL ROUGHNESS
Roughness
Roughness (mm)
(mm)
Material (Project Specific) Notes:
(Reference
User Input
Values)
1 CS 0.046 Carbon Steel , Process Lines 0.046
2 CCS 0.460 Carbon Steel , Drains / Vent Lines 0.460
3 SS 0.050 Stainless Steel 0.050
4 DS 0.050 Duplex Steel 0.050
5 GRP 0.020 Glass Fibre Reinforced Pipe 0.020
6 GCS 0.150 Galvanised Carbon Steel 0.150
7 TCN 0.046 Titanium and CU-NI 0.046
8 CI 0.259 Cast Iron 0.259
9 Project Specific MOC (User input)
10 Project Specific MOC (User input)
Material Roughness values are referred from SNC Lavalin data bank.

The two-k method predict


K1 & K() values from paper by William B Hooper, "The two-K method predicts head losses in pipe fitting", Chemical Engineering, Aug 24, 1981, p.
96-100

K 1 1
K f K 1
N Re ID
Fitting Abbreviation K1 K
90 Elbow Standard (R/D = 1), screwed 90 std, scr 800 0.40
90 Elbow Standard (R/D = 1), flanged/welded 90 std,fla/weld 800 0.25
90 Elbow long radius (R/D = 1.5), all types 800 0.20
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle 1000 1.15
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle 800 0.35
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle 800 0.30
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle 800 0.27
Elbows 90 Mitred elbow (R/D =1.5) 5 Weld 18 angle 800 0.25
45 Elbow Standard (R/D=1) all types 500 0.20
45 Elbow Long-radius (R/D=1.5) all types 500 0.15
45 Elbow Mitred, 1 Weld , 45 angle 500 0.25
45 Elbow Mitred, 2 Weld , 22.5 angle 500 0.15
180 Standard (R/D=1), screwed 1000 0.600
180 Standard (R/D=1), flanged/welded 1000 0.350
180 Long radius (R/D=1.5), all types 1000 0.300
Tee (used as elbow) standard, screwed 500 0.700
Tee (used as elbow) Long-radius, screwed 800 0.400
Branch tees Tee (used as elbow) swept, branch 800 0.400
Tee (used as elbow) standard, flanged/welded 800 0.800
Tee (used as elbow) stub-in-type branch 1000 1.000
Tee (run through tee) standard, screwed 200 0.100
Straight tees Tee (run through tee) standard, flanged/welded 150 0.500
Tee (run through tee) stub-in-type branch 100 0.000
Gate Valve,full line size 300 0.100
Ball valve, reduced trim b = 0.9 500 0.150
Plug valve, reduced trim b = 0.8 1000 0.250
Globe valve, Standard 1500 4.000
Globe valve, angle or Y-type 1000 2.000
Valves
Diaphragm valve, dam type 1000 2.000
Butterfly valve 800 0.250
Check valve, Lift 2000 10.000
Check valve, Swing 1500 1.500
Check valve, Tilting-disc 1000 0.500
Pipe Entrance Entrance to Pipe 160 0.500
and Exit Exit from Pipe 0 1.000

SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02


Fittings Data Sheet

MATERIAL ROUGHNESS
Roughness
Roughness (mm)
(mm)
Material (Project Specific) Notes:
(Reference
User Input
Values)
1 CS 0.046 Carbon Steel , Process Lines 0.046
2 CCS 0.460 Carbon Steel , Drains / Vent Lines 0.460
3 SS 0.050 Stainless Steel 0.050
4 DS 0.050 Duplex Steel 0.050
5 GRP 0.020 Glass Fibre Reinforced Pipe 0.020
6 GCS 0.150 Galvanised Carbon Steel 0.150
7 TCN 0.046 Titanium and CU-NI 0.046
8 CI 0.259 Cast Iron 0.259
9 Project Specific MOC (User input)
10 Project Specific MOC (User input)
Material Roughness values are referred from SNC Lavalin data bank.

The two-k method predict


K1 & K() values from paper by William B Hooper, "The two-K method predicts head losses in pipe fitting", Chemical Engineering, Aug 24, 1981, p.
96-100

K 1 1
K f K 1
N Re ID
Fitting Abbreviation K1 K
90 Elbow Standard (R/D = 1), screwed 90 std, scr 800 0.40
90 Elbow Standard (R/D = 1), flanged/welded 90 std,fla/weld 800 0.25
90 Elbow long radius (R/D = 1.5), all types 800 0.20
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle 1000 1.15
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle 800 0.35
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle 800 0.30
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle 800 0.27
Elbows 90 Mitred elbow (R/D =1.5) 5 Weld 18 angle 800 0.25
45 Elbow Standard (R/D=1) all types 500 0.20
45 Elbow Long-radius (R/D=1.5) all types 500 0.15
45 Elbow Mitred, 1 Weld , 45 angle 500 0.25
45 Elbow Mitred, 2 Weld , 22.5 angle 500 0.15
180 Standard (R/D=1), screwed 1000 0.600
180 Standard (R/D=1), flanged/welded 1000 0.350
180 Long radius (R/D=1.5), all types 1000 0.300
Tee (used as elbow) standard, screwed 500 0.700
Tee (used as elbow) Long-radius, screwed 800 0.400
Branch tees Tee (used as elbow) swept, branch 800 0.400
Tee (used as elbow) standard, flanged/welded 800 0.800
Tee (used as elbow) stub-in-type branch 1000 1.000
Tee (run through tee) standard, screwed 200 0.100
Straight tees Tee (run through tee) standard, flanged/welded 150 0.500
Tee (run through tee) stub-in-type branch 100 0.000
Gate Valve,full line size 300 0.100
Ball valve, reduced trim b = 0.9 500 0.150
Plug valve, reduced trim b = 0.8 1000 0.250
Globe valve, Standard 1500 4.000
Globe valve, angle or Y-type 1000 2.000
Valves
Diaphragm valve, dam type 1000 2.000
Butterfly valve 800 0.250
Check valve, Lift 2000 10.000
Check valve, Swing 1500 1.500
Check valve, Tilting-disc 1000 0.500
Pipe Entrance Entrance to Pipe 160 0.500
and Exit Exit from Pipe 0 1.000

SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02