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SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Final Punchlisting of Boilers & Accessories SAIC-F-2030 31-Dec-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY


SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

A Documentation:

Mechanical Scope of Works are complete. Any exceptions were identified GI-2.710
A1 Y
and listed in the Sytem punchlist. Para. 4.1.1.2

Test and Inspection Plan (SATIPs) and Inspection Checklists for field
GI-2.710
A2 installation as detailed in SATIP-F-001-04 have been verified to be Y
Para. 4.1.1.2
complete and accepted.

All non-conformance reports and worksheets have been resolved to the GI-2.710
A3 Y
satisfaction of Inspection Department. Para. 4.1.1.4

All log book entries have been resolved to the satisfaction of Inspection GI-2.710
A4 Y
Department. Para. 4.1.1.4

All equipment fabrication documents, inspection record books and GI-2.710


A5 Y
Equipment Instrument Schedules (EIS) are available for review. Para. 4.1.1.6

B System Walk through

Installation of boiler components, piping and instrument connections


B1 Scope of Work Y
conforms with the P&ID.

P&ID #
B2 Pressure gages installed are of the same range as shown in the P&ID. Y
____________

All instrument connections, except thermowells, shall be provided with 32-SAMSS-021


B3 separate block valves to permit removal of devices without affecting other Para 17.1.2 Y
active devices.

Temperature Gages installed are of the same range as shown in the P&ID #
B4 Y
P&ID. ____________

Structural and access installations are complete and inspected using the
following Inspection Checklists:
GI-2.710
B5 a. SAIC-M-2010 Access Structures Y
Para. 4.1.1.2
b. SAIC-M-2011 Punch listing of structural installation
c. SAIC-M-2012 Structural Welding Inspection

SAES-J-600,
B6 Relief Valve installed and Form 3099A signed. Y
Sec 9 & 10

Thermowells are provided with chained plug and plug installed where
SAES-J-400,
B7 temperature indicators are not provided. (Refer to Std.Dwg. N
Para. 5.2.5
AB-36019)

GI-2.710-6,
B8 Nozzle attachments for instrument connections were pressure tested. Y
Item 4a

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Final Punchlisting of Boilers & Accessories SAIC-F-2030 31-Dec-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

C Mechanical Works

GI-2.710-06,
C1 All nuts and bolts flange connections are fully engaged. Y
Item 1j

ANSI 600# and above flange joints are tightened using an approved
GI-2.710-06,
C2 torquing procedure. Y
Item 1j
(NOTE: Verify their respective test report, SAIC-L-2____)

Vessel internal cleanliness and closure authorization were completed. GI-2.710-06,


C3 Y
SATR-D-_____). Item 5.10h

Installed Relief Valves were verified to conform with the P&ID and the
corresponding Form 3099A signed. SAES-J-600,
C4 Y
(NOTE: Verification & inspection is done using inspection Checklist, SAIC- Sec. 10
J-_______)

All new fire protection equipment, systems and facilities, ie: Deluge GI-2.710-06,
C5 Y
system, were complete and has been commissioned. Item 6 k

Pipe bolte to the vessels are resting fully on pipe supports. Shims are
SAES-L-310,
C6 installed and seal welded to pipe supports to maintain contact where Y
Para. 14.2.2
required.

SAES-L-350,
C7 Jack screw bolts installed in flanges with spectacle plates. Y/N
Para. 10.5

Atmospheric drain and vent valves are provided with a plug or blind on SAES-L-108,
C8 N
the discharge side. Para. 7.7

D Structural Items:

All access areas including platforms, walkways, stairs, ladders are free of
GI-2.710-06,
D1 debris, tools and extraneous materials which would impede operation or Y
Item 1e
cause an unsafe condition.

Lifting equipment were tested and sticker issued by ID Crane Inspection GI-2.710-06,
D2 Y
Rep. Item 1i

Edges of all tightly contacting surfaces of steel structures are seal SAES-M-001,
D3 N
welded. Para. 7.1.9.3

Access platforms, ladders, stairs, walkways and handrails as per the GI-2.710-06,
D4 Y
scope of work and construction drawings are complete. Item 2c

Gratings are firmly anchored with a minimum of 2 fasteners at each


support with a minimum of 4 fasteners per panel. 12-SAMSS-007,
D5 Y
(Note: Non-compliance shall be identified as "YES" item in the Facility Para. 6.1.17
Exception Item List for the MCC.)

E Painting Works

GI-2.710-06,
E1 Painting is complete. Y/N
Item 1d

Pipes, vessels, valves, and related structural supports shall be painted a


E2 neutral background color such as aluminum, gray, or black per SAES-B- Scope of Work Y/N
067, Para.4.1.1)

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Final Punchlisting of Boilers & Accessories SAIC-F-2030 31-Dec-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Identification of vessel stencilled and legible at a distance of 50 feet GI-2.710-06,


E3 Y/N
away. Item 1a

Safety yellow-and-black stripes are painted on obstructions that present


bump hazards. (concrete supports at the base of stairways or ladders, SAES-B-067,
E4 Y
passageway pinch points, unguarded edges, tripping hazards). Stripes Para. 4.2.3 a
shall be 100 mm wide.

Lifting equipment and devices are painted safety yellow and clearly
SAES-B-067,
E5 marked with the rated capacity of the equipment in Arabic and English in N
Para. 4.4
metric tons.

F Insulation works/Fire Proofing

Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-001-


F1 Scope of Work Y
02
GI-2.710-06,
F2 All fire proofing complete. Y
Item 1c

All equipment, piping, instruments, instruments leads, etc. requiring GI-2.710-06,


F3 Y
insulation for heat conservation are complete. Item 1c

GI-2.710-06,
F4 Insulation required for personnel protection are complete. Y
Item 1c
Cure and dry out Castable linings are cured and has completed the dry- GI-2.710-06,
F5 Y
out process. Item 5.10c
REMARKS:

REFERENCE DOCUMENTS: 1. G.I. 2.710, Mechanical Completion and Performance Acceptance of Facilities, (March 15, 2010)
2. SAES-L-108, Selection of Valves, (11 Oct 2010)
3. SAES-L-350, Construction of Plant Piping, (22 April 2009)
4. SAES-B-067, Safety Identification and Safety colours, (17 Feb 2010)
5. SAES-H-101, Approved Protective Coating System, (9 Oct 2012)
6. SAES-J-600, Pressure Relief Devices, (20 Feb 2013)
7. 12-SAMSS-007, Fabrication of Structures and Miscellaneous Steel, (17 May 2011)
8. SAES-L-310, Design of Plant Piping(25-Jul-2012)
9. 32-SAMSS-021, Maufacture of Industrial Boilers, (12 January 2013)
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed
Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Work
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed
Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Work
Quality Record Approved: T&I Witnessed QC Record Reviewed
Name, Organization, Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use