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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST

REVIEW OF FLANGE JOINT-GASKET VERIFICATION AND SAIC-L-2002 31-Dec-14 MECH-


BOLT TIGHTENING PROCEDURE
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements (Special Process Procedure) ... Quality Manager Responsibility

All Procedures and Personnel Qualification shall be submitted Schedule Q,


A1 for review and/or approval at least twenty one (21) calendar days Attachment IV
prior to the start of WORK. Clause 2.1
The Procedure is identified & traceable to the project's updated list
of quality documents. Schedule Q,
A2 Note: Detailed requirement for document identification shall be Attachment IV
listed as addition or supplementary to this checkpoint upon Clause 4
approval of the Project Document Control Procedure.
A bolt up procedure based on the requirement of this document
SAEP-351
A3 and ASME PCC-1 shall be developed for each flange assembly
Section 4.2
and shall be approved by Saudi Aramco.
B Particular Requirements

References- shall indicate the referencing documents used. SAEP-351


B1
Sec. 2.0
Responsibilities of personnel should be defined:
SAEP-351,
a. The contractor personnel executing the flange assembly.
B2 Sec. 3.2.2 &
b. The construction personnel executing the flange assembly
3.2.3
activities shall be qualified per Section 5 of SAES-L-351
Pre-Assembly Inspection requirements that will cover the
following:
SAEP-351,
a. verification of gasket,
B3 Sec. 6.0 & 8.2
b. flanges and bolt materials
c. Lubricant to be used
d. Verification tightening tools for adequacy,

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure - Flange Joint Assembly & Gasket
SAIC-L-2002 31-Dec-14 MECH-
Installation
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
The bolt up procedure shall clearly detail:
1. Cleaning and Examination of Flange and Fastener Contact
Surfaces
2. Alignment of Flanged Joints
SAEP 351
3. Installation of Gasket
B4 sections 6, 7, 8
4. Lubrication of Working Surfaces
&9
5. Installation of Bolts
6. Numbering of Bolts
7. Tightening of Bolts
8. Tightening Sequence
The bolt up procedure shall explain how to determine Target Bolt
SAEP-351
B5 Prestress for each joint and subsequently how the target torque is
section 10
identified.
The bolt up procedure shall explain how to prepare a joint
assembly record for each assembled joint, particularly those that ASME PCC-1
B6
are deemed to be in critical service or deemed to be prone to section 14
leakage.
REMARKS:
REFERENCE DOCUMENTS:
1. SAEP-351 (01 December 2013) - Bolted Flange Joints Assembly
2. SAES-L-350 (11 March 2014) - Construction of Plant Piping
3. SAES-L-450 (10 Nov. 2012) - Construction of On-Land & Near Shore Pipelines
4. ASME PCC-1 (2013 Edition) Guidelines for Pressure Boundary Bolted Flange Joint Assembly
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative QC Record
Work is Complete and Ready for Inspection: T&I Witnessed Work Verified
Reviewed
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


QC Record
Performed Inspection Work / Rework May Proceed T&I Reviewed
Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


QC Record
Quality Record Approved: T&I Witnessed Work Verified
Name, Organization, Reviewed
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use