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Original Title: FEM-10-2-08 2009-10-10 Static steel pallet racks under seismic conditions.pdf

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- En 15620 Steel Static Storage Systems - Adjustable Pallet Racking - Tolerances, Deformations and Clearances
- Seismic Design for Racks - v 1 01 Oct 2010
- FEM10 2 07_FinalDraft
- Racking and General Design Standards
- DESIGN OF COLD FORMED STEEL STRUCTURES
- Seismic Behaviour of Steel Storage Racking Systems
- EN 15629 (2008)
- Racking Design Guide 060907
- Australian Steel Detailers Handbook
- Racking Design Guide
- Analysis-based 2D Design of Steel Storage Racks_RR908
- FEM 10.2.07 JULY 2004
- As 4084 Racking Standard
- The Design of the Pallet Program
- BS EN 16681-2016
- Load Tables Capacity Charts Selective
- Racking System
- Seismic Performance of Steel Pallet Racks Grecia
- ANSI SteelStorageRack Standards
- FEM 9.841_2010(draft)

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08

STATIC STEEL PALLET RACKS UNDER

SEISMIC CONDITIONS

October 2009

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Editorial rules

Updated or added parts

For each request of modification please insert a proposal in English in bold red

Please strike the parts you want to be deleted with double line and mark them in green

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

CONTENTS LIST

1 GENERAL .............................................................................................................7

1.1 Introduction................................................................................................................7

1.2 Scope ........................................................................................................................8

1.3 Reference Standards.................................................................................................9

1.4 Symbols ..................................................................................................................10

2 METHODS OF SEISMIC ANALYSIS ..................................................................13

2.1 Fundamental requirements and compliance criteria.................................................13

2.2 Description of the seismic action .............................................................................14

2.2.1 Definition of the intensity of the seismic action................................................................ 14

2.2.2 Earthquake design return period and importance factor I .............................................. 15

2.2.3 Horizontal design spectrum for elastic analysis............................................................... 16

2.2.4 Vertical component of the seismic action ........................................................................ 19

2.2.5 Structural regularity criteria.............................................................................................. 21

2.2.6 Design ground displacement ........................................................................................... 21

2.3 Design parameters for the seismic analysis.............................................................22

2.3.1 Design spectrum modification factor................................................................................ 22

2.3.2 Pallet-beam friction coefficients ....................................................................................... 24

2.3.3 Design seismic pallet weight............................................................................................ 25

2.3.4 Pallet weight modification factor ...................................................................................... 26

2.3.5 Other seismic weights...................................................................................................... 26

2.3.6 Position of the center of gravity of the pallet.................................................................... 27

2.3.7 Accidental eccentricity ..................................................................................................... 28

2.4 Methods of analysis.................................................................................................29

2.4.1 Lateral force method of analysis...................................................................................... 30

2.4.1.1 General ........................................................................................................................ 30

2.4.1.2 Base shear force.......................................................................................................... 30

2.4.1.3 Vertical distribution of the horizontal seismic forces.................................................... 30

2.4.2 Modal response spectrum analysis ................................................................................. 31

2.4.2.1 General ........................................................................................................................ 31

2.4.2.2 Number of modes to be considered in the analysis..................................................... 31

2.4.2.3 Combination of modal responses ................................................................................ 32

2.4.3 Large displacements equivalent static analysis............................................................... 32

2.4.4 Combination of the horizontal components of the seismic action ................................... 33

2.4.5 Combination of the vertical component of the seismic action ......................................... 33

2.4.6 Displacements analysis ................................................................................................... 34

3 CRITERIA FOR THE SEISMIC DESIGN OF RACKS .........................................35

3.1 Design concepts......................................................................................................35

3.1.1 General ............................................................................................................................ 35

3.1.2 Materials .......................................................................................................................... 36

3.1.3 Structural types and behaviour factors ............................................................................ 37

3.1.4 Regularity criteria ............................................................................................................. 38

3.1.4.1 Cross aisle direction..................................................................................................... 38

3.1.4.2 Down aisle direction..................................................................................................... 38

3.1.5 Rules for the design of low dissipative structures............................................................ 39

3.1.6 Rules for the design of dissipative structures .................................................................. 40

3.1.7 Anchoring conditions ....................................................................................................... 40

3.2 Structural systems withstanding the seismic action .................................................41

3.3 Structural analysis ...................................................................................................42

3.3.1 Sub-modeling................................................................................................................... 42

3.3.2 Mass dispositions ............................................................................................................ 42

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

3.4 Structural types and maximum associated behavior factors ....................................44

3.4.1 Upright frames ................................................................................................................. 44

3.4.2 Moment resisting frames ................................................................................................. 45

3.4.3 Vertical bracings .............................................................................................................. 45

3.4.4 Horizontal bracings .......................................................................................................... 46

4 SEISMIC ANALYSIS AND DESIGN ...................................................................47

4.1 Actions ....................................................................................................................47

4.2 Safety Verifications..................................................................................................48

4.2.1 Ultimate limit state ........................................................................................................... 48

4.2.1.1 Combination rules ........................................................................................................ 48

4.2.1.2 Resistance condition.................................................................................................... 48

4.2.1.3 Materials safety factor M ............................................................................................ 48

4.2.1.4 Ductility condition ......................................................................................................... 49

4.2.1.5 Equilibrium condition.................................................................................................... 49

4.2.1.6 Resistance of horizontal bracings................................................................................ 49

4.2.1.7 Seismic joint condition ................................................................................................. 49

4.2.2 Serviceability limit state ................................................................................................... 49

4.2.2.1 Damage limitation requirement: assessment of the damage after an earthquake...... 49

4.2.2.2 Pallet sliding................................................................................................................. 49

4.2.3 Pallet falling...................................................................................................................... 50

4.2.3.1 Pallets fixed on the rack............................................................................................... 50

4.2.3.2 Pallet rocking ............................................................................................................... 50

4.2.4 Pallet beams .................................................................................................................... 52

5 DETAILING RULES FOR DISSIPATIVE ELEMENTS OF RACKS ....................53

5.1 Connections ............................................................................................................53

5.1.1 Connections of dissipative members ............................................................................... 53

5.1.1.1 Bolted connections....................................................................................................... 53

5.1.2 Connections participating to the energy dissipation ........................................................ 53

5.2 Detailing rules for concentric bracings .....................................................................54

5.2.1 Design criteria .................................................................................................................. 54

5.2.2 Analysis............................................................................................................................ 54

5.2.3 Design of diagonal members ........................................................................................... 54

5.2.4 Design of beams, horizontals and columns..................................................................... 56

5.3 Detailing rules for moment resisting frames .............................................................57

5.3.1 Design criteria .................................................................................................................. 57

5.3.2 Energy dissipation in beam to column connections......................................................... 57

5.4 Requirements for horizontal bracings ......................................................................58

5.5 Requirements for base plates and floor anchors......................................................59

5.5.1 Design criteria .................................................................................................................. 59

5.5.2 Energy dissipation in floor connections ........................................................................... 59

1 NUMERICAL TOOL ............................................................................................69

2 PARAMETER STUDY.........................................................................................70

3 DESIGN RECOMMENDATIONS ........................................................................74

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Annex 1 Structural types and maximum behavior factors (Extract from Table 6.2 of prEN 1998)

(Extract from Chapter Table 6.3.1 of EN 1998-1:2005)

Annex 2 Design data to be provided by the Specifier/End User

(Addendum to FEM 10.2.03 Specifier Code EN 15629 for racking installations in seismic

areas)

Annex 3 Evaluation of the pallet-beam friction coefficient

Annex 4 Pallet rocking assessment criteria (FEMA 460)

Annex 5 Background on sliding problems

Annex 6 Design method to prevent pallet falling

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

1 GENERAL

1.1 Introduction

Racking systems are not buildings but very peculiar steel construction work. They are different from

buildings for the use, for the loads to be supported, for the geometrical dimensions and for the steel

components, mainly made of thin gauge profiles and continuously perforated uprights, which only can

ensure the typical functionality, adaptability and flexibility needed for the huge variability of

requirements in storing goods. Only the clad warehouse, where racking systems support goods but

also mezzanines, roof and walls, shall be considered as very special buildings.

For this reason it is necessary to explain how to consider the peculiarities of such kind of construction

work when they are to be designed for seismic actions, because these peculiarities influence

significantly the response against earthquakes and dont allow a designer to follow exactly the same

approach for ordinary steel structures, which is stated in the various National Building Regulations.

While the basic technical description of earthquakes is obviously the same as of buildings, for racking

systems it is of great importance to define whether or not it is possible to apply the general design

rules which are enforced for ordinary steel structures, and how to modify correctly general principles

and technical requirements, in order to take into consideration those peculiarities and to achieve the

requested safety level at the end of the design procedure.

In fact, many specific physical phenomena affect very much the structural behavior of a racking

system during an earthquake, such as the energy dissipation in the deformation of stored goods, or

the sliding effect that can occur between pallets (or other unit-loads) and their directly supporting

components, like beams, when seismic forces exceed certain limits, depending on the intensity of the

accelerations but also on the actual friction between the contact surfaces. Furthermore, it is to be

considered that the variable loads, like pallets or other unit-loads, can result in more than 95% of the

total mass, differently from buildings where dead weight and permanent loads sum generally in a

significant percentage. Therefore their presence and distribution on racking systems affect very much

the response of the structure under seismic actions.

As far as the safety level is concerned, it is also of great importance to consider the potential

movements of the stored goods, which can fall down accidentally from the supporting beams,

regardless of the strength of the racking systems against the earthquake. Therefore, proper designed

accessories should be placed on the seismic resistant racks, in order to reduce as much as possible

the risk of fall and the consequent inducing risk of impacts, damages or even domino-collapse.

Methods of seismic isolation can also be studied, with the aim to cut down the seismic forces and the

rack oscillations, in such a way to prevent any accidental movements of the stored goods.

Having said that, it is clear that for racking systems the achievable safety level cannot be only the

result of a standard design procedure, as for common steel structures, but many other information

and data are to be properly used.

This is just the aim of this Code of Practice: to give to the designer all the well known information and

data he may need in this specific field, trying to fill the existing gap between common steel structures

and racking systems, considering the state of the art of the knowledge but also the on-going progress

of various research projects in Europe, in the USA and in the world.

used as an experimental industry standard, waiting for a further improvement of specific knowledge.

Nevertheless, it represents since now the best technical agreement on the rules of the game to be

followed in seismic zones, that professional companies could follow with a voluntary approach in order

to guarantee for their Clients a well defined safety level.

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

This Code of Practice deals with all relevant and specific seismic design issues for racking systems,

such as:

1) The seismic response could be significantly different in down-aisle direction and in cross-aisle

direction, and could be considerably affected by the size and the distribution of the masses over

the height. Reliable statistical evaluations are necessary to find the most probable mass

distribution when the earthquake arises, depending on the racking system typology and

dimensions. A most likely approach is given in this standard.

2) The natural damping of the naked structure is very little. But the real damping, measured in real

condition, could be significantly more than that expected, because of the micro-movements in the

stored goods and products and/or the sliding effects between pallets (or other unit-loads) and the

supporting beams.

3) Cyclic forces due to earthquake can progressively damage connections and/or other components

of a racking system. These changes could considerably affect the response of the structure and its

way to react against seismic actions. A reliable modeling of the actual strength and stiffness is of

fundamental importance in order to predict the structural behavior of the structure.

4) In case of seismic isolation, the effectiveness of the isolation devices must be guaranteed for all

the loading conditions and during the whole expected life of the racking system

1.2 Scope

The design procedures given in this Code of Practice apply to all types of static pallet racks fabricated

from steel members for the seismic load case, that are supported by floors laying on the ground.

Indoor static pallet racks must be designed against earthquake in all seismic zones.

For clad racks in very low seismic zones refer also to Eurocode 8, Art. 3.2.1, (5)P.

The design for other loads shall comply with FEM 10.2.02 EN 15512.

The approach to the seismic design is based upon the philosophy of prEN 1998-1 (Eurocode 8),

however the peculiar dynamic behavior of racking structures and of the stored unit loads carried by

them is included in this document.

The reference to the design, tests and quality control of components and materials is based on FEM

10.2.02 EN 15512 to which reference is made.

In case of clad racks, where the racking system is supporting roof and walls, this Code gives relevant

information in addition to the National Building Regulation, concerning in particular:

The interaction between pallets and structure, described by the coefficients ED1 and ED2

The figures for the behavior factors q when pertinent

In case mechanical handling equipment is connected to the racking (e.g. crane racking), the

supporting forces and/or guide forces under seismic conditions shall be specified by the designer of

that equipment, in co-operation with the rack designer, because of the interactivity of dynamic

systems.

Special analysis is also required for racks supported by other structures, such as platforms, to take

into account properly the effects of the amplification of the supporting structures.

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

FEM 10.2.02 The design of static steel pallet racking Ver. 1.02 - April 2001 edition

EN 15512:2009 Steel storage static systems Adjustable pallet racking systems

Principles for structural design

Part 1-1: General rules and rules for buildings ENV 1993-1-1:2005

Part 1-3: Cold formed steel sheeting and members ENV 1993-1-3:2007

resistance December, 2003

EN 1998-1:2005 - Eurocode 8 - Doc. CEN/TC250/SC8/N269 - Design of structures for

earthquake resistance

FEM 10.2.03 Guidelines for Specifiers pf Static Steel Racking and Shelving - Specifiers Code

January 2000

EN 15629:2008 Steel storage static systems Specifications of storage equipment

FEM 10.3.01 Adjustable beam pallet racking (APR) - Tolerances, Deformations and

Clearances - 1997

EN 15620:2008 Steel storage static systems Adjustable pallet racking systems

Tolerances, deformations and clearances

systems

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

1.4 Symbols

Ratio of the design ground acceleration ag to the acceleration of gravity g

lower bound factor for the spectrum

A Section class coefficient

Inter-storey drift sensitivity coefficient

p Rotation capacity parameter of the plastic hinge region

Beam deflection at midspan

i Importance factor

S ; H partial safety coefficients for pallet-beam friction coefficient

ov Overstrength factor used in design

pb Post buckling residual resistance coefficient

GA Partial safety factor for permanent actions

M Materials safety factor

M0 Materials partial safety coefficient

M2 Connection partial safety coefficient

QA Partial safety factor for variable actions

S Pallet beam friction coefficient

Slenderness ratio

Non dimensional slenderness

Reduction factor to take into account the lower return period of the seismic event

associated with the serviceability limit state.

2,i Partial reduction coefficient for variable actions

Overstrength coefficient

ag,i Seismic horizontal acceleration at level i

agR Design ground acceleration (EPA) for the reference return period of 475 years

de Displacement of a point of the structural system induced by the design seismic action as

determined by a linear analysis based on the design response spectrum

dg Design ground displacement

dr Design inter-storey drift

ds Displacement of a point of the structural system induced by the design seismic action

fu Ultimate tensile strength of the material

fy Nominal yield strength specified for the material

fy,max Actual maximum yield strength of dissipative zones

fy,act Actual yield strength of dissipative zones

h Inter-storey height

g Gravity acceleration

q behavior factor

qd Displacement behavior factor

si , sj Displacement of the masses mi , mj in the fundamental modal shape

zi , zj Heights of the masses mi , mj above the level of application of the seismic action

Anet Net area of the member near the connection

AE,d Design value of the seismic action for the reference return period

E Young modulus

Ed Design value of the action effect due to the design situation

ED1 Design spectrum modification factor

ED2 Pallet weight modification factor

EE Seismic action effect

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

EEd,G Effect of the non-seismic actions included in the combination of actions for the seismic

design situation

EEd,E Effect of the design seismic action

EEi Value of the seismic action effect due to the vibration mode i

EEdx Action effects due to the application of the seismic action along the horizontal axis x

EEdy Action effects due to the application of the seismic action along the horizontal axis y

EEdz Action effects due to the application of the seismic action along the vertical axis z

Fb Seismic base shear force

Fi Horizontal force at level i

Gk Characteristic value of the permanent action (dead load)

L Beams lenght

MEd Design bending moment in seismic condition

MEd,G Design bending moment due to the non-seismic actions included in the combination of

actions for the seismic design situation

Mpl,Rd Design bending resistance

Npl,Rd Axial strength

NEd Axial stress under seismic load condition

Nu,Rd Net section axial strength at connection

NEd,G Axial force due to the non-seismic actions included in the combination of actions for the

seismic design situation

NEd,E Axial force due to the design seismic action

Ptot Total gravity load at and above the storey considered, in the seismic design situation

Qk,i Characteristic value of a typical variable action

QP Design pallet load

QP;rated Rated pallet load

Rd Design resistance of the element

VEd Design shear in seismic condition

VEd,G Design shear due to the non-seismic actions included in the combination of actions for

the seismic design situation

VEd,E Design shear due to the seismic actions

Vpl,Rd Design shear resistance

VEd,M Design value of the shear force due to the application of the bending moments at the end

sections of the beam

Vtot Total seismic storey shear

Rfy Plastic resistance of the connected dissipative member

RF Rack filling grade reduction factor

S Soil parameter

Se(T) Ordinate of the elastic spectrum (normalized by g)

Sd(T) Ordinate of the design spectrum (normalized by g)

Sve(T) Ordinate of the vertical elastic response spectrum (normalized by g)

Sde(T) Ordinate of the vertical design response spectrum (normalized by g)

T Vibration period of a linear single degree of freedom system

T1 Fundamental period of vibration

T B, T C Limits of the constant spectral acceleration branch

TD value defining the beginning of the constant displacement range of the spectrum

Tk Period of vibration of mode k

Vs,30 Average shear wave velocity in the soil

WE Seismic mass of the pallet (unit load)

W E,tot Total seismic mass of the rack

Wi , Wj Weight of masses mi , mj (seismic weights)

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The seismic action is evaluated according to the methods of prEN 1998-1 - Eurocode 8, as specified

hereafter.

(Reference to prEN1998-1, Chapter 2.1)

Structures in seismic regions shall be designed and constructed in such a way that the following

requirements are met, each with an adequate degree of reliability.

1) No collapse requirement

The racking structure shall be designed and constructed to withstand the design seismic action

without local or general collapse, thus retaining its structural integrity and a residual load bearing

capacity after the seismic event

Ultimate limit states are those associated with the collapse or with other forms of structural failure

which may endanger the safety of people.

The structural system shall be verified as having the specified resistance and ductility.

No specific design requirement is prescribed in this Norm.

After a seismic event of intensity greater than 0.30 agRS the control of the integrity of 100% of

the racking structure and the assessment of the level of damage of the structural elements is

mandatory before prosecute with usage.

The movement of stored unit loads is not to be considered a damage.

3) Movement of pallets

The seismic accelerations can cause the sliding of the pallet on the beams, when the dynamic

horizontal force on the pallet exceeds the static friction force between pallet and beam.

This effect has been demonstrated by full scale tests to occur also for small values ground

accelerations (low intensity earthquake) for ordinary situations (wooden or plastic pallets on

painted or zinc coated steel beams), because of the structural amplification of the seismic forces

at the highest storage levels.

the reduction of the seismic action on the rack, due to the energy dissipation and the limitation

of the horizontal action that can be transferred from the pallet to the racks structure

the risk of fall of the pallet, that can produce the local or global collapse of the rack, when the

pallet falls inside the rack between the pallet beams, injury to people and damages to the

equipment nearby the rack when the pallet falls out of the rack.

The modification of the seismic response of the structure is deemed in this Norm by means of two

coefficients that conventionally estimates the effects on the structure of phenomena typical of the

racking structures, such as energy dissipation due to the pallet-beam friction pallet damping due to

the movement of the stored product, pallet flexibility and others:

ED2 = mass modification factor

The ED2 coefficient is introduced in Chapter 2.3.3 and 2.3.4

The designer must carefully assess the risks related to the pallet sliding and falling from the rack.

The guidelines for this analysis are introduced in Chapters 4.2.2.4 and 4.2.3

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The earthquake motion at a given point of the earth surface is described by an elastic response

spectrum (refer to figure 2).

The horizontal seismic action is described by two orthogonal components considered as independent

and represented by the same response spectrum, and by a vertical component.

In most of the seismic design Codes the seismic action is conventionally described by means of an

elastic response spectrum with 10% probability to be exceeded in 50 years, corresponding to a return

period of 475 years.

This probability is assumed as reference for buildings.

The seismic hazard is described by a single parameter ag that is the Peak Ground Acceleration (PGA).

Two elastic spectra are those defined in EN1998-1 to describe the earthquake motion (called Type 1

and Type 2); reference should be made to the National Annexes for the use of the proper design

spectrum.

Design spectra based on EC8 approach defined in the National regulations may be used as

well, according to National Norms in force.

Guidance for the choice of the spectrum is also given in prEN 1998-1 Chapter 3.2.2.2 Clause (2)P .

2,5agS

Spectral Acceleration [g]

2,5agS[TC/T]

agS

2

2,5agS[TCTD/T ]

TB TC TD

Period T [sec]

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The return period of the design earthquake is governed by the coefficient i; to the reference return

period defined in the previous chapter the importance factor i=1.0 is assigned.

Unless otherwise specified on documents of contractual relevance, the reference importance factors

reported in Table 2.1 should be used.

For economical or strategic reasons the end-user may specify a higher importance factor; in any case

the importance factor should be equal to the importance factor specified for the part of the building in

which the racks are located.

Importance factor

Importance

Description reduced

Class reference

[Note (2)]

Warehouses with fully automated storage operations

I 0.8 0.67

Low warehouse occupancy (1)

II Normal warehouse conditions, including picking areas 1.0 0.84

III Retail areas with public access 1.2 n. a.

IV Hazardous product storage 1.4 n. a.

In normal warehouse conditions only authorized and trained workers can access the storage area.

In low warehouse occupancy no more than 5 authorized and trained workers can operate

contemporarily within the storage area.

For the purpose of the definition of the importance class the storage area is defined by the area

included in the perimeter of the racks plus 2 times the maximum height from the warehouse floor

level to the topmost height of the rack or the stored good, whichever is larger.

(2) The reduced importance factor can only be used for racking systems not located on storey of a

building and/or not used for retail areas or hazardous product storage.

The reduced importance factor is based on design life of the rack of 30 years instead of 50.

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The capacity of structural systems to withstand seismic actions in the nonlinear range taking into

account the nonlinear behavior of the structure itself and of the interaction with stored goods

permits the structural design to be performed for horizontal forces actions smaller than those

corresponding to a linear elastic response.

The energy dissipation capacity of the structure and the interaction between the pallets and the

racking structure is taken into account performing linear dynamic analysis based on a reduced

response spectrum, called design spectrum, corrected by the modification factor ED1.

The design spectrum is derived by the elastic spectrum scaled by the behavior factor q, that

accounts for the ductility and damping of the racking structure.

In case of racks installed on platforms the seismic design of the rack must be performed using the

floor response spectrum; the owner of the building must provide such spectrum.

For the reference return period, the design spectrum Sd(T) for the horizontal components of the

seismic actions, normalized by the acceleration of gravity g, is defined by the following expressions:

2 T 2.5 2

0 T TB S d (T ) = S +

3 TB q 3

2 .5

TB < T TC S d (T ) = S

q

2.5 TC

TC < T TD S d (T ) = S

q T

2.5 TC TD

TD < T S d (T ) = S

q T 2

where:

ag = i agR design ground acceleration

agR design Peak Ground Acceleration (PGA) for the reference return period of 475 years

i importance factor

= ag/g ratio of the design ground acceleration ag to the acceleration of gravity g

T vibration period of a linear single degree of freedom system

S soil parameter

T B, T C limits of the constant spectral acceleration branch

TD value defining the beginning of the constant displacement range of the spectrum

q behavior factor

lower bound factor for the spectrum; the recommended value for is =0.2; the

National Annexes to pr-EN 1998-1 may choose for other values of

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Table 2.2: Values of the parameters describing the Type 1 elastic response spectrum

(ref. Table 3.2 of prEN 1998-1)

Ground TB TC TD

S

type [sec] [sec] [sec]

A 1.0 0.15 0.4 2.0

B 1.2 0.15 0.5 2.0

C 1.15 0.20 0.6 2.0

D 1.35 0.20 0.8 2.0

E 1.4 0.15 0.5 2.0

Table 2.3: Values of the parameters describing the Type 2 elastic response spectrum

(ref. Table 3.3 of prEN 1998-1)

Ground TB TC TD

S

type [sec] [sec] [sec]

A 1.0 0.05 0.25 1.2

B 1.35 0.05 0.25 1.2

C 1.5 0.10 0.25 1.2

D 1.8 0.10 0.30 1.2

E 1.6 0.05 0.25 1.2

The type of spectrum to be used in a country may be found in the National Annexes of prEN 1998-1.

For sites with ground conditions matching either one of the two special ground types S1 or S2, special

studies for the definition of the seismic action are required; refer to prEN 1998-1 Chapter 3.

When soil properties are not known in sufficient detail to determine the site soil conditions, soil class D

shall be used unless the building official or geotechnical determines that class E or F is likely to be

presented at the site.

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Subsoil Parameters

Description of stratigraphic profile NSPT

class Vs,30 (m/s) cu (kPa)

(blows/30cm)

Rock or other rock-like geological formation,

A including at most 5 m of weaker material at the > 800 - -

surface

Deposits of very dense sand, gravel, or very

stiff clay, at least several tens of meters in

B

thickness, characterized by a gradual increase

360 800 > 50 > 250

of mechanical properties with depth

Deep deposits of dense or medium-dense

C sand, gravel or stiff clay with thickness from 180 360 15 - 50 70 - 250

several tens to many hundreds of m

Deposits of loose-to-medium cohesionless soil

D (with or without some soft cohesive layers), or < 180 < 15 < 70

of predominantly soft-to-firm cohesive soil

A soil profile consisting of a surface alluvium

layer with Vs,30 values of type C or D and

E

thickness varying between about 5 m and 20 m,

underlain by stiffer material with Vs,30 > 800 m/s

Deposits consisting or containing a layer at

< 100

S1 least 10 m thick of soft clays/silts with high - 10 - 20

plasticity index (PI > 40) and high water content (indicative)

Deposits of liquefiable soils, of sensitive clays,

S2 or any other soil profile not included in classes

A E or S1

The average shear wave velocity Vs,30 is computed according to the following expression:

30

VS ,30 =

hj

V

j =1, N j

where hi and Vi denote the thickness and shear-wave velocity (at low strain level) of the i-th formation

or layer, in a total of N, existing in the top 30 meters.

The site will be classified according to the value of Vs,30 if this is available, otherwise the value of NSPT

will be used.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The vertical component of the seismic action is represented by an elastic response spectrum Sve(T)

derived using the parameters defined in the previous chapter, in combination with the values of the

control parameters presented in Table 2.5.

The design spectrum Svd coincides with elastic spectrum Sve(T).

T

0 T TB S vd (T ) = v 1 + 2

TB

TB < T TC S d (T ) = 3

T

TC < T TD S d (T ) = 3 C

T

T T

TD < T 4 sec S d (T ) = S 3.0 C 2 D

T

where:

avg design vertical ground acceleration (EPA) for the reference return period

v ratio of the design ground acceleration avg to the acceleration of gravity g

T vibration period of a linear single degree of freedom system

Table 2.5: Values of the parameters describing the vertical response spectrum

TB TC TD

Spectrum av/ag

[sec] [sec] [sec]

Type 1 0.90 0.05 0.15 1.0

Type 2 0.45 0.05 0.15 1.0

The vertical component of the seismic action shall only be taken into account in the following relevant

cases:

1) Cantilever components

The effect of the vertical component need only be considered for the elements under consideration

and their directly associated supporting elements or substructures.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

For the purpose of the seismic design, the structures are distinguished as regular and non-regular.

This distinction has implications on the following aspects of the seismic design, as described in the

following:

the structural model analysis, which can be carried out using either a simplified planar or a

spatial one numerical model

the method of analysis, which can be either a simplified response spectrum analysis (lateral force

procedure) or modal one

the value of the behavior factor q, which shall be decreased for non regularity in elevation

the regularity regard both the stiffness and the mass distribution, in plan and in elevation; the

criteria for pallet racks are reported in chapter 3.1.4.

the decreased values of the behavior factors for pallet racks is set in chapter 3.1.3

Behavior factor

linear elastic analysis

plan elevation model q

method of linear analysis

yes yes planar lateral force analysis nominal

Modal

yes no planar decreased (*)

response spectrum analysis

lateral force

no yes spatial nominal

response spectrum analysis

Modal

no no spatial decreased (*)

response spectrum analysis

Note: when response spectrum analysis is performed for non regularity in plant the behavior factor

must be decreased? The effects of torsion due to non regularity are considered by the analysis

The design ground displacement dg can be estimated by means of the following expression:

dg = 0.025agSTCTD.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

2.3.1 Design spectrum modification factor

The design spectrum modification factor ED1 takes into account the effects that affect the design

seismic action in terms of modification of the ordinate of the design spectrum and cut-off of the seismic

action.

intensity of the seismic action, represented in terms of PGA

number of load levels, total mass and flexibility of the racking structure, expressed in terms of

period of vibration (dominating period in the considered direction)

maximum horizontal force that can be transmitted by the pallet to the pallet beams, expressed

in terms of friction coefficient

When pallet are blocked on the pallet beams by means of any special system (for example materials

increasing the friction between pallet and beam) ED,1 = 1.0 shall be assumed.

If the pallets are likely to slide, a modified design spectrum may be used:

S d ,red (T ) = ED1 S d (T )

ED1 = max 0.4;0.25 + 0.15 1.0

Sd (T )

where

is the friction coefficient given in 2.3.2

T1 is the fundamental period of vibration of the structure in the considered direction

COMMENTS

The formula proposed for ED1 is based on a limited number of numerical simulations performed during

the project SEISRACKS. These simulations have been made according to the following assumptions:

- Coulomb friction law;

- Pallets considered as point masses;

- Only down-aisle behaviour is considered without bracings;

- Racking structure with 1 to 3 load levels;

- PGA ranging from 0.05g to 0.15g;

- Friction coefficient ranging from 0.25 to 1.0.

The following figure shows the reduction coefficient obtained from the numerical simulations plotted in

function of the ratio /Sd(T) for each configuration and compares these results to the proposal for FEM

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

and to the current RMI value. In these figure, numerical dots are sorted according to the 3 typical

structures considered.

1.20

1.00

0.80

Ed1 0.60

Frame 1

0.40

Frame 2

Frame 3

0.20 Proposal FEM 10-2-08

RMI

0.00

0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00

/ Sd

The horizontal cut-off at a level of 0.4 is proposed because the resulting sliding displacements for

lower values are considered as non admissible.

It is clear that, due to the number of assumptions made to derive the current proposal, the values of

the coefficients in the formula for ED1 should be assessed on additional configurations, in particular as

regards cross-aisle behaviour. But on the other hand, it is felt that the simple structure of the formula

could reasonably be extended to these other configurations.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The reference pallet-beam friction coefficient to be considered in the analysis to define ED1 are

reported in the following table

Table 2.7 Range Of Recommended values for the pallet-beam friction coefficient

Friction coefficient S

Materials in contact Environment

Lower bound Upper bound

Steel beams all finishing

Warehouse conditions 0.25 0.5

Wooden pallet

Steel beams all finishing

Warehouse conditions 0.1 0.2

Plastic and steel pallet

Steel beams all finishing

Cold store 0.2 0.4

Wooden pallet

Steel beams all finishing

Cold store 0.05 0.15

Plastic and steel pallet

Steel beams all finishing Wet cold store

0.05 0.15

Wooden pallet Wet pallets

Friction coefficient

Materials in contact Environment

S

Steel beams all finishing

Warehouse conditions 0.37

Wooden pallet

Steel beams all finishing

Warehouse conditions 0.15

Plastic and steel pallet

Steel beams all finishing

Cold store 0.30

Wooden pallet

Steel beams all finishing

Cold store 0.10

Plastic and steel pallet

Steel beams all finishing Wet cold store

0.10

Wooden pallet Wet pallets

The friction coefficient is strongly affected by the nature of the materials in contact and the type of

coating of the beams, and researches have demonstrated that static and dynamic friction coefficients

are very similar.

The friction coefficient to be used in the design may be determined by tests, according to Annex 3

ED1 must be evaluated using the upper bound values of the friction coefficient.

The friction coefficient is strongly affected by the nature of the materials in contact and the

type of coating of the beams.

Researches have demonstrated that static and dynamic friction coefficients are very similar.

The reference values of the friction coefficients reported in Table 2.7are an approximation of

the average values obtained from tests in literature; the values to be used in the design may be

determined by tests, according to Annex 3

ED1 must be evaluated using the nominal values of the friction coefficient.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The assessment of the occurrence of pallet sliding (4.2.2.2) may be performed considering the

acceleration at each level, and using the reduced value of friction coefficient S with S =

0.67.

The local check for the effects of the seismic actions on pallet beams in the horizontal plane

(4.2.4) may be performed considering the horizontal action not greater than H times the

weight of the design pallet weight, with H = 1.5.

The design pallet weight W E to be considered in the seismic analysis for the evaluation of the

horizontal seismic action, is determined by means of the following formula:

W E = RFED2 QP;rated

where:

ED2 = Pallet weight modification factor (see 2.3.4)

QP;rated = rated (specified) pallet load for the compartment, upright frame or global down aisle design

(see FEM 10.2.02 EN 15512).

If not otherwise specified by the Specifier/User, through reliable statistical evaluation with contractual

relevance, the following values of the coefficients should be considered:

RF = 1.0

QP;rated = QP = design pallet load

For the analysis in the down aisle direction RF0.8 must be used in any case.

For the analysis in the cross aisle direction RF=1.0 and QP;rated must be used in any case.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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(1) The pallet weight modification factor ED2 represents conventionally the effects related to the

interaction between pallet and racking structure that affect the response to earthquake in terms of

participating mass and modification of the period of vibration.

(2) Unless otherwise specified, the values for ED2 reported in Table 2.8 shall be considered,

depending on the nature of the pallet and of the stored goods.

Frozen goods (cold storage)

COMPACT

1.0 Steel sheet package

CONSTRAINED

Coils and paper rolls

Big number of pieces stored on the pallet whose size is

0.8 WEAK small in comparison to the pallet size, INCLUDING GOODS

STABILIZED BY STRETCH WRAPPING

LOOSE AND

0.7

UNCONSTRAINED

1.0 LIQUID Liquid in partially filled drums

All the permanent and live loads other than the pallet weight, must be properly considered in the

seismic analysis.

weights of materials and constructions

weights of fixed service equipment

1.0 kN/m

2

on walkways and access floors not for storage, intended as global load

3.5 kN/m

2

on floors for storage

If not otherwise specified by the Specifier/User the following occupancy factors should be

considered for the seismic analysis for the evaluation of the horizontal action:

0.8 floors for storage

0.3 walkways and access floors

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The elevation of the center of gravity of the pallet referred to the support beams (vertical eccentricity)

must in general be considered.

the masses of the pallets must be placed at the pertinent level over the support beam (center of

gravity levels) for the evaluation of the period of vibration and of the seismic action.

In the down aisle direction the eccentricity of the mass to the load level can in general be

neglected for long racks, and it is not significant for the local check of the pallet beams and their

connections.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

In order to cover irregularities in the placement of the pallets in the load cells, the calculated center of

mass at each load level i shall be considered as specified.

The accidental eccentricity due to the placement of the pallets can be neglected for the

purpose of the seismic design

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The reference method for determining the seismic effects is the modal response spectrum analysis,

using a linear-elastic model of the structure and the design spectrum defined in Chapter 2.2.3

multiplied by the modification factor ED1, and 2.2.4 for the vertical component when applicable.

= (Ptot dr) / (Vtot h) 0.50

where:

Ptot = total gravity load at and above the considered storey, in the seismic design situation

dr = design inter-storey drift, evaluated as the difference of the average lateral

displacements at the top and bottom of the storey under consideration and calculated

st

according to 2.4.5 by means of linear elastic 1 order analysis

Vtot = total seismic storey shear

h = inter-storey height

(a) When < 0.1 the second order effects can be neglected in the analysis and in the structural

checks

(b) When 0.1 0.3 a first order structural analysis can be performed and the effects of second

order can be considered in the checks increasing the effects of the horizontal seismic action by a

factor equal to 1/(1-).

If multimodal analysis is performed, the stiffness matrix of the model must include the

terms that reduce the stiffness of the system due to the vertical loads (geometric matrix).

(c) When > 0.3 the second order effects must be explicitly considered in the analysis.

Pushover analysis according to prEN 1998 Annex B must be performed. when the lateral force

method is used. or the large displacement analysis presented in chapter 2.4.3 (large

displacements equivalent analysis).

If multimodal analysis is performed, the stiffness matrix of the model must include the terms that

reduce the stiffness of the system due to the vertical loads (geometric matrix).

If is greater than 0.5, a time history analysis including large displacements and nonlinear behavior of

the materials and connections is required.

In particular the analysis based on ground acceleration time-history representation of the seismic

action can be performed, explicitly considering the effects of large displacements, the nonlinear

behavior and plasticity of the materials and of the connections, and the other specific phenomena

typical of the racking systems, such as the sliding of the pallets on the beams, the damping of the

stored product, the flexibility of the load.

The modeling assumptions and the parameters related to the dynamic behavior of the pallets and the

interaction between pallets and the racking structure shall be properly demonstrated by tests or by

rational analysis.

The description of the ground motion shall be according to the guidelines of the prEN 1998-1.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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2.4.1.1 General

This type of analysis can be applied with regular structures that when the structure can be analyzed

by two independent planar models in two orthogonal directions and whose response is not significantly

affected by contribution of higher modes of vibration.

The fundamental period of vibration T1 in the two main directions must be less than the following

values:

T1 4TC

T1 2 sec

where TC is given in Table 2.2 and 2.3.

The seismic base shear force Fb for each main direction is determined as follows:

Fb = ED1 Sd(T1)W E,tot

where:

ED1 spectrum modification factor

Sd(T1) ordinate of the elastic design spectrum

T1 fundamental period of vibration for translational motion in the considered direction

W E,tot total seismic mass

The fundamental period of vibration of the rack must be evaluated by means of modal analysis;

simplified formulas proposed by various Norms and Standards for the evaluation of T1, which are

typical for buildings, are not allowed for racks.

If the fundamental period is not evaluated, with a simplified approach the maximum value of the

design spectrum shall be assumed.

The method for global analysis shall be according to chapter 4 of FEM 10.2.02 EN 15512 when

0.3.

The effects of the seismic action shall be determined by applying to each planar model a set of

horizontal forces Fi to all the masses at load levels.

(a) The forces shall be determined by assuming the entire mass as substitute mass of the

fundamental mode of vibration, hence:

s i Wi

Fi = Fb

s j Wj

where

Fi horizontal force at level i

Fb seismic base shear

si , sj displacement of the masses mi , mj in the fundamental modal shape

Wi , Wj weight of masses mi , mj (seismic weights)

(b) With a simplified approach, the fundamental mode shape can be approximated by horizontal

displacements increasing linearly along the height; hence the horizontal forces Fi are given by:

z i Wi

Fi = Fb

z j Wj

where

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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zi , zj heights of the masses mi , mj above the level of application of the seismic action

The reference level of application of the seismic action should be usually regarded as the floor

level

2.4.2.1 General

For structures complying with the criteria for regularity in plan the analysis can be performed using two

planar models, one for each main direction.

Structures not complying with these criteria shall be analyzed by using a spatial model.

Whenever a spatial model is used, the design seismic action shall be applied along all the relevant

horizontal directions.

The response of all modes of vibration contributing significantly to the global response must be

considered.

The number of modes to be considered for the analysis in each direction is such that:

1) the sum of the effective modal masses for the considered modes amounts at least 90% of the total

mass of the structure

or

2) all modes with effective modal masses greater than 5% of the total mass are considered

When using a spatial model the above conditions have to be fulfilled for each relevant direction.

If none of the above conditions 1 and 2 can be fulfilled (for example when the global torsional behavior

is relevant, such as in case of racks with vertical spine bracings only), the minimum number k of

modes to be considered in a spatial analysis should satisfy the following conditions:

k 3n

1/2

and

Tk 0.20 s

where

k = number of modes considered

n = number of load levels

Tk = period of vibration of mode k

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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(1) The response in two vibration modes i and j (including both translational and torsional modes) may

be taken as independent of each other, if their periods Ti and Tj satisfy (with Tj Ti) the following

condition:

Tj 0.9 Ti

(2) Whenever all relevant modal responses may be regarded as independent of each other, the

maximum value EE of a seismic action effect may be taken as:

EE = [(EEi )]

2 1/2

where:

EE = seismic action effect under consideration (force, displacement, etc)

EEi = value of the seismic action effect due to the vibration mode i

(3) If (1) is not satisfied, more accurate procedures for the combination of the modal maxima, such as

the "Complete Quadratic Combination" shall be adopted.

nd

A 2 order large displacements analysis must be performed with a load history defined as

follows:

a) horizontal actions are determined according to lateral forces method analysis as per

chapter 2.4.1.3 (a) with increasing values of the load multiplier varying from 0 to K.

K may be assumed equal to q

b) constant vertical loads, equal to the design values in the seismic load condition

the components and the connections must be checked with the actions calculated with

K=1.0

The nonlinear behavior of the elements and of the connections may be taken into account.

Combinations of the seismic action according to 2.4.3 must be considered in the same analysis

when the structure is non regular in plant (i.e. superimposition of the effects not permitted).

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

In general the components of the seismic action shall be considered as acting simultaneously, and

their combination components may be accounted for as follows.

Method 1

the maximum value of the effect of each action on the structure due to the two horizontal

components of the seismic action is estimated by the square root of the squared responses to

each horizontal component.

Method 2

As an alternative to the above method, the action effect on the structure due to the two horizontal

components of the seismic action may be computed using the two following combinations:

The action effect on the structure due to the two horizontal components of the seismic action

may be computed using the two following combinations:

a) EEdx + 0.30EEdy

b) 0.30EEdx + EEdy

where

EEdx = action effects due to the application of the seismic action along the horizontal axis x of the

structure

EEdy = action effects due to the application of the same seismic action along the orthogonal horizontal

axis y of the structure

The sign of each component in the above combinations shall be taken as the most unfavorable for the

effect under consideration.

When the regularity criteria are fulfilled and the lateral resisting systems are separated for the two

principal directions, the seismic action may be assumed to act separately along the two main

orthogonal horizontal axes of the structure.

In case the horizontal components of the seismic action are also relevant for those elements that are

affected by the vertical seismic action, the following three combinations may be used for the

computation of the action effects:

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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where:

EEdz = action effects due to the application of the vertical component of the design seismic action

The displacements induced by the design seismic action shall be calculated on the basis of the elastic

deformation of the system obtained by the analysis by means of the following simplified expression:

ds = qd de

where

ds = displacement of a point of the structural system induced by the design seismic action

qd = displacement behavior factor, assumed equal to q

de = displacement of the same point of the structural system, as determined by a linear analysis

based on the design response spectrum

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

3.1 Design concepts

3.1.1 General

Earthquake resistant steel racks shall be designed according to one of the following concepts:

The effects of the seismic action are calculated on the basis of elastic global analysis without

taking into account relevant non-linear material behaviour.

The capability of parts of the structure (dissipative zones) to withstand seismic actions out of their

elastic range is taken into account.

This capacity is defined by the behaviour factor q.

The value of q depends on the structural type and on the members cross section classification

(refer to EN 1993-1 for members cross sections).

Table 3.1. Design concepts, and upper limit reference values of the behaviour factor

Design Concept

of the behaviour factor q

Concept a)

q 2

Low dissipative structure

Concept b) q>2

Dissipative structural behaviour according to chapter 3.4

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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3.1.2 Materials

1) Structural steel should conform to the requirements of FEM 10.2.02 section 1.8 EN 15512

chapter 8.

2) In bolted connections of the earthquake resisting structure, high strength bolts in category 8.8 or

10.9 shall be used.

3) When dissipative structural behavior concept is used, the distribution of material properties, such

as yield strength and toughness, in the structure shall be such that dissipative zones form where

they are intended to in the design; dissipative zones are expected to yield before other zones

leave the elastic range during the earthquake.

Such requirement may be satisfied if the yield strength of the steel of dissipative zones and the

design of the structure conform to the conditions reported in prEN 1998-1 chapter 6.2; in particular

for industrial racks conditions a) and c) from prEN1998-1 are recommended as reported in the

following.

Condition a)

the actual maximum yield strength fy,max of the steel of dissipative zones satisfies the following

expression:

fy,max 1,1 ov fy

where:

ov is the overstrength factor used in design; and

fy is the nominal yield strength specified for the steel grade.

If not otherwise specified ov = 1.25 must be assumed

Condition c)

The actual yield strength fy,act of the steel of each dissipative zone is determined from

measurements and the overstrength factor is computed for each dissipative zone as ov=fy,act/fy

fy being the nominal yield strength of the steel of dissipative zones.

This condition is applicable when known steels are taken from stock with certified measurements

performed before fabrication.

In case condition a) is used, the quality control of the materials used for construction of dissipative

components must ensure that the maximum yield strength fy,max is not larger than 1.25 times the

specified nominal yield strength fy.

In case condition c) is used, fy,act is the average value of the yield strength resulting from the

certified measurements of the materials used for the dissipative components, weighted on the

used quantities of material from each batch or coil.

The certified measurements are either:

- the ones reported in the specific materials certificates of the used batch or coil,

- the certificates of the internal quality controls performed on the used batch or coil performed

according to FEM 10.2.02 EN 15512

4) In the project specification the design shall specify the required fracture toughness of steel and

welds and the lowest service temperature adopted in combination with earthquake action.

Reference must be made to prEN 1998.

5) The designer must control the strength and ductility of the components where the ductility is

expected to be developed.

6) Cold reduced steel and cold formed profiles cannot be used in dissipative zones when

design concept b (dissipative structural behaviour) is used

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

For the purpose of this Norm, the following structural systems are considered, according to their

behaviour under seismic actions.

a) Moment resisting frames: the horizontal seismic forces are withstood by members and

connections flexural behaviour.

In these structures, the dissipative zones are mainly located in plastic hinges near or in the beam-

column joints, and energy is dissipated by means of cyclic bending.

b) Frames with concentric bracings, in which members subject to axial forces withstand the

horizontal seismic action. In these structures, the dissipative zones are mainly located in the

tensile diagonals.

Other mechanisms for energy dissipation may be considered and they are described in the prEN

1998-1.

The behaviour factor q accounts for the energy dissipation capacity of the structure.

The reference values of q are reported in the following sections, provided that the regularity

requirements and the detailing rules are met.

For structural non-regular assemblies in elevation the values of q is reduced by 20% (see chapter

3.1.4 for regularity criteria); in all cases in which the reference value of q is greater or equal to 1.5, the

reduced value of q need not to be assumed less than 1.5.

Seismic resisting structures connected to the rack (such as independent bracings, frames or shear

walls) must be designed according to the rules of prEN 1998-1.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The regularity criteria for the racks regard both the stiffness and the mass distributions, in plan and in

elevation; for a regular configuration all the criteria must be met.

The consequences of the regularity of the rack are summarized in Chapter 2.2.5.

In the storage racks the seismic weight is quite completely determined by the stored pallets, so in

principle it is not possible to control the mass regularity for all the possible pallet configurations.

Nevertheless the mass regularity condition in plan and in elevation can be assumed for the conditions

which are relevant for the seismic design, when the pallet beams are placed with a regular pattern.

Regularity in plan

The upright frames not connected to the elements of a non-regular lateral resisting system

(horizontal and vertical bracing) are stiffness regular.

Regularity in elevation

The upright frame can be regarded as regular if:

the diagonal bracings are without interruptions from the floor to the top load level (stiffness

regularity)

AND

the ratio between the maximum and the minimum distance in elevation between the pallet

st

beams, and between floor and 1 level pallet beam, is less than 2; the first beam level near to

the floor with a distance to the floor less than 1000 mm is allowed to be excluded from

checking this criteria

Regularity in plant

Racks not braced or symmetrically braced in the down aisle direction in the front and rear planes

are stiffness regular in plan

Racks braced on the rear plane only in the down aisle direction are not stiffness regular in plan

Regularity in elevation

Position of the pallet beams

The rack can be regarded as mass regular if:

the pallet beams are on the same level for the entire length of the block

AND

the ratio between the maximum and the minimum distance in elevation between the pallet

st

beams, and between floor and 1 level pallet beam, is less than 2; the first beam level near to

the floor with a distance to the floor less than 1000 mm is allowed to be excluded from

checking this criteria

Racks with vertical bracing continuous from the floor to the top load level are stiffness regular in

elevation.

Racks partially braced are not stiffness regular in elevation

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

1) For members which are part of the earthquake resisting structure, the rules on materials, given in

3.1.2 (1) and (2), apply.

2) The strength of the members and of the connections shall be evaluated according to the rules for

elastic or plastic resistances of EN1993 and FEM 10.2.02 EN 15512.

3) The bolts must be fastened in order to prevent the loosening of the nuts under cycling loads.

4) Behaviour factor q > 1.5 may be assumed when members that contribute to the seismic resistance

of the structure by working in compression or bending are of class 1, 2 or 3.

5) If the structure is not regular in plant or elevation q shall be taken equal to maximum 1.50.

6) K, X, D and Z bracings in which the resistance to the horizontal actions is provided by diagonals

working in compression, can be used with q=1.5, provided that an overstrength a safety factor of

1.5 is applied to all bracing members and their connections; higher values of q may be used if

demonstrated by tests.

7) For bolted shear connections the shear strength of the bolts should be higher than 1.20 times the

bearing resistance.

This requirement need not to be applied when the bearing strength of the bolted

connection is greater than q times the calculated seismic action.

8) The strength of the connections is not required to exceed the design action obtained by multiplying

by q the design seismic action.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Structures with dissipative zones shall be designed so that these zones develop in those parts of the

structure where yielding or local buckling or other phenomena due to hysteretic behaviour do not

affect the overall stability of the structure.

Structural parts of dissipative zones shall have controlled ductility and strength. The strength shall be

verified according to FEM 10.2.02 EN 15512 and EN1993.

Non-dissipative parts of dissipative structures and the connections of the dissipative parts to the rest

of the structure shall have sufficient overstrength to allow the development of cyclic yielding of the

dissipative parts.

For general design criteria of dissipative structural elements and connection reference must be made

to the relevant parts of prEN1998.

Specific rules applicable to racking structures are reported in Chapter 5.

Cracked concrete conditions must be considered in the design when the anchors are installed in

cracked concrete or in tension zones of the slab under service loads.

The designer of the slab shall specify the cracked or uncracked conditions for the anchors in the

concrete.

Reference must be made to the following:

ETAG No 001 - Edition 1997 GUIDELINE FOR EUROPEAN TECHNICAL APPROVAL OF METAL

ANCHORS FOR USE IN CONCRETE Annex C: DESIGN METHODS FOR ANCHORAGES

Chapter 4.1

2.5 S 0.33

or when

2.5 S TC 0.133.

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The seismic action can in general be studied separately in the down aisle direction and in the cross

aisle direction, and the lateral forces resisting systems can be considered separately.

For the purpose of this Norm only self-supporting racks are considered with regular layout in plant.

If not otherwise specified, the relevant load condition for the seismic design of the rack is the rack fully

loaded, as the horizontal seismic action is maximized.

In case of a structural system other than the rack is provided to withstand the seismic action, it should

be designed with the criteria of prEN 1998-1.

The stability is provided by the beam to column joints of the rack, and no vertical bracings

are provided; horizontal bracings are provided connecting the front and the rear frames.

The bracing system, made of the following elements:

a rear bracing placed behind the rear frame, which can be an independent structure

connected to the rack, or bracing elements connected to the elements of the rack itself

horizontal bracings connecting the front unbraced frame to the rear braced frame

The vertical bracing withstand the horizontal seismic action.

The horizontal bracings and the upright frames connected to the horizontal bracings withstand

the eccentricity of the seismic action to the vertical bracing, and transmit the action to the

vertical bracing and to the connected horizontal bracing.

The system must be regarded as non-regular in plant.

The vertical bracing should be continuos from the floor to the top load level; in this case the

system may be regarded as regular in elevation, otherwise it must be regarded also as non

regular in elevation.

Vertical bracings distributed among full rack height are STRONGLY RECOMMENDED.

Interrupted vertical bracings should be avoided

Vertical bracings withstanding the seismic action are installed in a limited number of bays, in

the front and in the rear frames.

Horizontal bracings connecting the front and the rear frames are also provided to share the

seismic force between the two bracings.

The horizontal seismic forces can be equally divided between the front and the rear frames.

The rack can be regarded as regular in plant, and also in elevation when the vertical bracing is

continuos from the floor to the top level of the rack.

Unbraced and symmetrically braced racks in down aisle direction can be assumed as regular in down

aisle direction if horizontal bracings are provided in order to ensure the uniform distribution of the

seismic actions between the lateral resisting systems on the front and on the back frames.

In those cases the horizontal bracings must be conventionally designed to withstand the total seismic

action acting on one row of uprights, with no additional requirements.

Unbraced and symmetrically braced racks without horizontal bracings shall be regarded as non-

regular in plant (see chapter 3.1.4).

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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3.3.1 Sub-modeling

1) Each lateral resisting system must be analyzed individually, subject to the pertinent seismic action,

by means of sub-models (i.e. upright frames, vertical bracings)

2) Each subsystem must be analyzed considering all the elements participating to withstand the

seismic action with the proper tributary masses (i.e. rear bracing, horizontal bracing and

connected upright frames).

The most unfavorable loading configurations must be considered for the seismic analysis.

1) The analysis in the cross aisle direction could be regarded as a local analysis, and the most

severe local loading configuration must be found for the elements of the upright frame.

Consequently the following loading configurations should be analyzed, in order to maximize the

action in the upright, in the diagonals and in the floor anchors:

- rack fully loaded

- first load level from floor unloaded

- first and second load levels from floor unloaded

- .

- only top level loaded

Almost the configurations fully loaded and the top level loaded conditions must be analyzed.

2) The analysis in the down aisle direction is a global analysis, and the most relevant action is

obtained when the rack is completely loaded; nevertheless, the mass distributions that maximize

the seismic action on single elements should be properly considered (typically the ones involving

the uplift at the uprights bases in the braced racks).

The fully loaded rack configuration must be considered in any case.

1) The modeling and analysis rules must be according to FEM 10.2.02 chapter 4 EN 15512 chapter

10.

2) In down aisle direction for beam-to-column connection and for floor connections (baseplates) the

initial stiffness obtained from tests according to FEM 10.2.02 chapter 5 EN 15512 chapter A.2.4

for static load must be used.

The single pallet beam must be checked under pallet load with pinned ends and load factor L =

1.0 (moved to 4.2.4)

3) The shear stiffness of the upright frame must be evaluated according to FEM 10.2.02 chapter 5.9

EN 15512 chapter A.2.8

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4) When tension only diagonals are provided, the bracings elements must be modeled in order to

take into account the proper stiffness of the bracing considering the effect of the active component

only.

When bracings with tension only elements are designed, only the active element must be

considered in the numerical model.

The elements that are put in the numerical model must be coherent with the path of the

horizontal forces

5) Bracings

a) the vertical bracings must be properly modeled with their eccentricity to the racks elements;

also the elements connecting the vertical bracings to the rack must be modeled

b) the horizontal bracings must be properly modeled when present, with their proper stiffness,

using the same criteria described in the previous clause.

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3.4.1 Upright frames

tension battened partially Z- form D - form K - form Z-form

braced (vierendeel) braced braced braced braced dissipative

frame frame frame frame frame frame braced

frame

MAXIMUM q factor

Frame Detailing rules for dissipative

Structural type Regular Not regular

type elements

Rack rack

with tension diagonals (Note 1) (Note 1)

2.5

tension diagonal 5.2

(sections of

a 2.0

class 1-2)

diagonal connections 5.1.1

diagonal bracing with tension

and compression diagonals 2.0

(sections of

1.6

class 1-2-3)

(Note 2)

dissipative battened frame can be used, provided that the requirements

b

of moment resisting frames are met; otherwise q = 1.0 must be assumed

c 1.0 1.0

1.0 or 1.5 1.0 or 1.5

d-e-f low dissipative

(Note 3) (Note 3)

Eccentric braced frame with energy dissipation in the

d1 4 3.2

horizontals - Design according to prEN 1998-1 Chapter 6.8

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Note (1) q=4 can be assumed for X bracings with diagonal elements working only in tension when the

ductility requirements of Chapter 5.2 are met.

The requirement for dissipative homogeneous behavior described in chapter 5.2.3 for the

upright frame is necessary to permit the lattice structure to behave as a bracing.

When this requirement is not met, the plasticity is concentrated in a limited part of the frame,

generally at the base, and the behavior of the upright frame can be assimilated to an

inverted pendulum cantilever, and for this scheme q=2 is assumed according to EN1998.

Note (4) Eccentricities of the connections must be consistent with the rules of FEM 10.2.02 EN 15512

In moment resisting frames the dissipative zones are located in the beams or in the beam to column

connections, and columns bases.

For low dissipative concept q=1.5 may be considered for moment resisting frames.

When at least one bolt must be provided to secure the beam end connector to the upright in

the beam-upright connections placed on the side of the upright above the beam, behavior

factor q=2 may be assumed.

Dissipative behavior (q>2) may be assumed when the requirements of chapter 5.3 are fulfilled.

The type of vertical bracings considered in this Norm is the concentric diagonal bracing with energy

dissipation in the tension diagonals.

Other types of vertical bracing can be used, and they must be analyzed with the methods of prEN

1998-1.

The vertical bracing can be placed in the rear plane of the rack, or symmetrically positioned in the front

and in the rear plane to allow structural regularity in plant.

In the first case the connection of the rack to the vertical bracing must be properly designed and

considered in the structural analysis.

In particular the eccentricity of the vertical bracing to the rear uprights, that is necessary to allow the

pallets overhang, must be properly modeled in the analysis, and the connection elements considered

with their stiffness.

The connections to the bracings shall be designed in order to avoid unproper behavior of the racks

elements; in particular the torsion of the upright must be avoided.

The eccentricities of the bracings shall be modeled and properly considered, according to FEM

10.2.02 Chapter 1.13.2 EN 15512 chapter 8.6

The elements connecting the rack to the bracings shall be designed with the overstrength

requirements specified for the connections of dissipative members in Chapter 5.1.1.

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For this typology the behavior factor q=1.5 is applicable for low dissipative structures; the

requirements for the connections are given in Chapter 3.1.5.

The behavior factor q=4 is applicable for ductile bracings meeting the requirements of chapter 5.2.

q=2.5 for bracing elements belonging to class 1 and 2

q=2.0 for bracing elements belonging to class 1, 2 and 3.

Diagonal bracings made with steel strips are allowed, provided that turnbuckles are used to put them

in tension, and their tightness is periodically checked.

The horizontal bracings designed to transmit the horizontal actions to the lateral load resisting system

in ductile design shall fulfill the requirements of chapter 5.4.

No energy dissipation is allowed in the horizontal bracings.

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4.1 Actions

The following loads as defined in FEM 10.2.02 EN 15512 must be considered concurrently with the

seismic loads:

a) weights of materials and constructions

b) weight of fixed equipment

The characteristic vertical static load must be considered; no dynamic increment should be taken

into account

with initial imperfection 1/200 = 0.005, the design horizontal action is 1.4*0.005=0.007

if we consider a seismic action 7 times higher, the global shear is 0.05 we assume that for an

earthquake with maximum global shear 7 times larger than equivalent forces system used to describe

the global imperfections, the global imperfections need not to be considered

The following loads as defined in FEM 10.2.02 EN 15512 not be considered concurrently with the

seismic loads:

1) Wind loads

2) Vertical placement loads

3) Horizontal placement loads

4) Horizontal operational loads caused by rack-guided equipment

5) Thrusts on handrails

6) Temperature loads

7) Global imperfections, when S > 0.05

8) Impact loads

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4.2.1 Ultimate limit state

The safety against collapse (ultimate limit state) under the seismic design situation is considered to be

fulfilled if the following are met.

The design values of actions shall be combined using the following formula:

GA Gk + QA 2,i Qk,i + I AE,d

where

+ implies to be combined with

implies the combined effects of

Gk = characteristic value of the permanent action (dead load)

Qk,i = characteristic value of a typical variable action

AE,d = design value of the seismic action for the reference return period

QA = partial safety factor for variable actions = 1.0

2,i = partial reduction coefficient for variable actions:

2,1 = 1.0 for the pallet load

2,2 = 1.0 for floor loads on storage areas

2,3 = 0.5 for passage floor and walkways

I = importance factor

The following condition shall be satisfied for all structural elements, including connections:

Ed Rd

where

Ed = design value of the action effect, due to the design seismic situation, obtained by combining the

actions according to Chapter 4.2.1.1

If not otherwise specified, the materials partial safety factors M shall be according to FEM 10.2.02

Chapter 2.7.4. EN 15512 chapter 7.5

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It shall be verified that both the structural elements and the structure as a whole possess adequate

ductility taking into account the expected exploitation of ductility, which depends on the selected

system and the behavior factor.

The behavior factor and the ductility of the structural elements shall be assessed.

The rack shall be stable under the set of actions given by the combination rules of Chapter 4.2.1.1,

including effects such as overturning and sliding.

This requirement must be fulfilled by means of an appropriate design of the floor connections.

The horizontal bracings shall be able to transmit with sufficient overstrength the effects of the design

seismic action to the various lateral load resisting systems to which they are connected.

The design concept and overstrength criteria are presented in Chapter 3.4.4 and 5.4 respectively.

To avoid collisions with adjacent structures induced by earthquake the distance from the boundary line

to the potential points of impact is not less than the maximum horizontal displacement calculated

according to Chapter 2.4.5.

The following situations shall be checked:

the collision between unconnected racks

the collision between racks and adjacent building structures; this must be evaluated taking into

account the displacement of the building; the owner of the building must provide the buidings

displacements of the building for the analysis.

After a seismic event the damage caused by the earthquake to the structural elements must be

assessed before continue the usage of the rack.

In case of loss of capacity of the rack immediate action must be taken.

The criteria for the evaluation of the damage and the actions to be taken are those prescribed in FEM

10.2.03 Users Code EN 15635

The sliding of the pallet on a rack is not to be considered as a damage.

The initiation of relevant sliding occurs when S/Sd(T1) is lower than 1; in this case pallet falling

occurrence must be assessed (4.2.3).

When pallets are found after a seismic event in a position on the beams which is outside the range of

acceptance according to FEM 10.3.01 Tolerances, clearances, deformations EN15620, those pallets

must be repositioned.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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The falling of the pallet inside or outside the rack could cause the local or global collapse of the

structure, injury to persons and damage to the stored goods, especially in case of high racks and

narrow aisles.

It must be prevented by providing special components such as pallet support bars, third beam, nets or

others.

A design method is to provide a slope between the front and the rear beam at each load level, of at

least 1%, in order to direct the movement of the pallets in the backward direction; safety pallet stops

must be provided in the rear.

A design method to prevent pallet falling outside the rack is presented in Annex 6

A design method is to provide a slope between the front and the rear beam at each load level, of at

least 1%, in order to direct the movement of the pallets in the backward direction; safety pallet stops

must be provided in the rear.

The permitted displacement of the pallet in cross-aisle direction shall not be less than 75 mm from

nominal position, but sufficient support of the pallet must be guaranteed on both sides.

The single beam must be designed for the maximum weight due to the eccentricity of the pallet with

respect to the initial position; the weight to be considered is the rated pallet weight.

A sliding stop must be installed in order to avoid falling of the pallet from the rack.

The sliding stop and its connections to the racking structures shall be designed for an horizontal

force equal to 10% of the compartment load, acting as a uniform distributed load, at the ULS (the load

factor for the design of the component and its connection is 1.0).

NOTES:

1) The 1% of the slope must take into account the production and erection tolerances (1% must be

the as built slope)

2) The real displacement due to sliding is quite unpredictable because of the random nature of the

earthquake and also for the number of parameters which can affect the behavior of the pallet

(relative friction coefficients, etc.). For this reason in seismic zones is recommended to install

additional components in order to support pallets while displacement occurs.

When the movement of the pallets on the beams is neglected by means of any special system (for

example materials increasing the friction between pallet and beam) the spectrum modification

coefficient ED,1 defined in 2.3.1 shall be assumed equal to 1.0

The designer shall assess the risk related to the stability of the pallet with load against seismic action.

In fact, depending on the ratio between the height and he width of the pallet and on the seismic

acceleration at each load level, rocking phenomena con occur and overturning shall be prevented by

means of proper choice of geometrical dimensions of the pallet with load.

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Pallet beams must be checked under the actions derived from the analysis.

The horizontal seismic action in the cross aisle direction may be assumed to be equally

absorbed by the beams of each bay, and limited by the capacity of the pallet-beam friction.

In addition the single pallet beam must be checked under the pallet load only with pinned ends

and load factor L = 1.0

Pallet beams working as horizontal element of the vertical bracing should be checked for bending due

to pallet weight and compression due to seismic action.

The stabilizing effect of friction between the pallets and the pallet beams cannot be accounted for in

the checks of the pallet beams working in compression due to the seismic load.

For the purpose of the component check of the pallet beam, including the evaluation of the buckling

length, the designer should assess the axial strength of the beam considering:

in the horizontal plane: the presence of horizontal bracings, if any, with beam-ends pinned in the

horizontal plane

in the vertical plane: a reduced value of the stiffness of the beam-to-upright connection, unless it is

demonstrated by tests or by rational analysis that the connections maintain their efficiency under

the design earthquake, the value of the beam-to-upright stiffness shall be reduced to 1/3 of the

stiffness obtained from static tests performed according to FEM 10.2.02.EN 15512

To assume the beams buckling length in both the vertical and horizontal planes equal to the distance

between uprights axes (pinned beam ends) is on the conservative side.

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The design of dissipative components or sub-structures the seismic action using the concept of

structural ductility through cyclic plasticity, shall be performed according to the rules of prEN 1998,

including all the overstrength requirements and connections detailing.

In the following some specific consideration about design of racking components are explained.

5.1 Connections

5.1.1 Connections of dissipative members

Connections of dissipative members should have an adequate design and sufficient overstrength to

allow for yielding of the connected members.

The following overstrength condition should be met for fillet weld and bolted connections:

Rd 1.1 ov Rfy

where:

Rd Resistance of the connection according to clause 6.6 of ENV 1993-1-1

Rfy plastic resistance of the connected dissipative member

ov overstrength factor defined in 3.1.2

For bolted connections, Rd is the resistance of the connection according to clause 6.5 ENV 1993-1-1.

The bolts should be tightened in order to prevent the loosening of the nuts.

For bolted shear connections, the shear resistance of the bolts should be higher than 1.2 times the

bearing resistance; the design shall avoid the bending of the bolt.

The overstrength condition for connections need not apply if the connections are designed to

contribute significantly to the energy dissipation capability inherent to the chosen q-factor and if the

effects of such connections on the behavior of the structure are assessed.

The strength and ductility of connections under cycling loading should be supported by experimental

evidence, in order to comply with specific requirements defined for each structural type and structural

ductility classes (see chapter 5.3 for beam-upright connections and 5.5 for baseplates).

This applies to all types of connections in dissipative zones.

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5.2.1 Design criteria

The following criteria are applicable to the design of:

upright frame bracings with X scheme

vertical bracings

Concentric braced frames shall be designed so that yielding of the diagonals in tension will take place

before failure of the connections and before yielding or buckling of the beams or columns.

The diagonal elements of bracings shall be placed in such a way that the structure exhibits similar

load deflection characteristic at each level and in every braced direction under load reversals.

5.2.2 Analysis

The diagonals shall be taken into account as follows in an elastic analysis of the structure for the

seismic action:

- in frames with X diagonal bracings working in tension, only the tension diagonals shall be taken

into account;

- in frames with V bracings and X diagonal bracings working in tension and compression, both the

tension and compression diagonals shall be taken into account.

In frames with X diagonal bracings, the non-dimensional slenderness as defined in EN 1993-1-1

should be limited to:

1,3 2,0

where:

A Af y

= =

N cr 1

= slenderness

E

1 =

fy

E = Young modulus

fy = yield strength of the material

Ncr = Euler buckling load

The upper limit to the non-dimensional slenderness 2,0 can be not applied to tension diagonals

made with pre-loaded elements by turnbuckles.

The effect of unbalanced vertical seismic action applied by the diagonals after buckling of the

compression diagonal is calculated using pb Npl,Rd for the element in compression.

The factor pb is used for the estimation of the post buckling resistance of diagonals in compression;

the recommended value is 0.3.

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In frames with bracing diagonals in tension and compression, the non-dimensional slenderness

should be limited to:

2,0

The compression diagonals should be designed for the compression resistance according to FEM

10.2.02. EN 15512

The yield resistance Npl,Rd of the gross cross-section of the diagonals should be such that:

Npl,Rd NEd

where:

Af y

N pl , Rd =

M0

A = area of the gross section

fy = yield strength of the material

M0 = 1.10

The ultimate strength of the net section of the diagonal shall fulfill the ductility requirement of

Clause 5.4.3(4) of prEN 1993-1-1:

N u , Rd N pl , Rd

where:

Nu,Rd = 0.9Anetfu/M2

Anet = net area of the member near the connection

fu = ultimate tensile strength of the material

M2 = 1.25

In order to satisfy a homogeneous dissipative behavior of the diagonals, it should be checked that

the maximum overstrength i defined in the following section does not differ from the minimum

value by more than 25%:

[max(i) - ] / 0.25

Dissipative semi-rigid and/or partial strength connections are permitted provided that:

a) the connections have an elongation capacity consistent with global deformations and

b) the effect of connections deformation on global drift is taken into account using nonlinear static

(pushover) global analysis according to Eurocode 8 or non-linear time history analysis.

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Beams and columns with axial forces should meet the following minimum resistance requirements:

where:

Npl,Rd(MSd) design buckling resistance of the beam or the column according to FEM 10.2.02 EN

15512, taking into account the interaction of the buckling resistance with the bending

moment MEd defined as its design value in the seismic design situation.

NEd,G = axial force in the beam or in the column due to the non-seismic actions included in the

combination of actions for the seismic design situation

NEd,E = axial force in the beam or in the column due to the design seismic action

= minimum value of i = Npl,Rd,i/ NEd,i over all the diagonals of the braced frame system,

where

Npl,Rd,i design resistance of diagonal i

NEd,i design value of the axial force in the same diagonal i in the seismic design

situation

all non-seismic actions without considering the intermediate support given by the diagonals;

the effect of the unbalanced vertical seismic action applied to the beams and its connections by

the diagonals after buckling of the compression diagonal.

This action effect is calculated using Npl,Rd for the diagonal in tension and pb Npl,Rd for the element

in compression; the factor pb is used for the estimation of the post buckling resistance of

diagonals in compression; the recommended value is 0,3.

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5.3.1 Design criteria

Moment resisting frames shall be designed so that plastic hinges form in the beams or in the

connections of the beams to the columns, but not in the columns, except at the base and at the top

level.

When dissipative zones are located in the members, the non-dissipative parts and the connections of

the dissipative parts to the rest of the structure shall have sufficient overstrength to allow the

development of cyclic yielding in the dissipative parts.

When dissipative zones are located in the connections, the members shall have sufficient overstrength

to allow the development of cyclic yielding in the connections, according to 5.3.2.

Dissipative semi-rigid and/or partial strength connections are permitted provided the all of the following

conditions are satisfied:

a) the connections have a rotation capacity consistent with global deformations and requested

behavior factor q;

b) members framing into the connections are demonstrated to be stable at ultimate limit state;

c) the effect of connections deformation on global drift is taken into account using nonlinear static

(pushover) global analysis according to Eurocode 8 or nonlinear time history analysis

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The following requirements apply to the horizontal bracings that are designed as part of the

earthquake resisting system, in particular to the horizontal bracings of the racks braced in the rear

plane, including their links and connections to the vertical bracing, in addition to the criteria reported in

chapter 3.4.4.

The elements and the connections of the horizontal bracings should be verified considering the

horizontal action transmitted to the rear plane VEd computed as:

where

VEd,G shear due to the non-seismic actions included in the combination of

actions for the seismic design situation (usually null)

VEd,E shear due to the design seismic action,

minimum value of i = Npl,Rdi/ NSdi over all the diagonals of the vertical

bracing, where

Npl,Rdi design resistance of diagonal i

NSdi design value of the axial force in the same diagonal i in the

seismic design situation

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Final REVIEW October 2009

5.5.1 Design criteria

The anchor bolts and base plates shall be designed considering the action calculated with the

following overstrength criteria.

The tension in the anchor bolts, the bending in the base plate and the connection to the uprights base

should be checked for the following action:

EEd = EEd,G+1.1ovEEd,E

where

ov overstrength factor defined in 3.1.2

EEd,G effect of the non-seismic actions included in the combination of

actions for the seismic design situation

EEd,E effect of the design seismic action

value of (Rdi/Sdi) q of the dissipative zone or element i of the

structure which has the highest influence on the effect EF under

consideration, where

Rdi design resistance of the zone or element i,

Sdi design value of the effect on the zone or element i for the design

seismic action.

For floor connections of uprights of moment-resisting frames, where the dissipative zones are located

in the beam-upright connections, is the minimum value of the ratio MRd/MEd at the beam to upright

connection of the upright under consideration

For floor connections of uprights of concentrically braced frames, is the minimum value of the ratio

Npl,Rd/NEd over all tensile diagonals of the braced frame.

Anchor bolts specifically designed and certified for seismic load application should be selected.

The cracked/uncracked conditions of the concrete must be assessed according to chapter 3.1.7.

Dissipative semi-rigid and/or partial strength connections floor connections are permitted in down aisle

direction moment resisting frames, provided the all of the following conditions are satisfied:

a) the connections have a rotation capacity consistent with global deformations and requested

behavior factor q;

b) members framing into the connections are demonstrated to be stable at ultimate limit state;

c) the effect of connections deformation on global drift is taken into account using nonlinear static

(pushover) global analysis or nonlinear time history analysis

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Annex 1 Informative

(Extract from Table 6.2 of prEN 1998)

(Extract from Chapter Table 6.3.1 of EN 1998-1:2005)

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Annex 2 - Informative

(Addendum to FEM 10.2.03 Specifier Code EN 15629 for racking

installations in seismic areas)

1) Basic conditions

a) Design standard or code to comply with, if no national standard exists

b) Exact location of the site of the installation (preferably postal code or geographic coordinates)

c) Seismic Zone or mapped spectral response accelerations

d) Sub soil characteristics Ground type (Chapter 2.2.3 Table 2.4)

e) Importance class of the installation Importance factor i (Chapter 2.2.2)

f) In case of racks installed on platforms the seismic design of the rack must be performed using

the floor response spectrum; the Specifier/End User must provide such spectrum.

The compression and/or uplift action at the location of uprights and anchorages shall be

determined by the Supplier of the storage equipment.

The final design of the foundation of the storage equipment (in general the building floor) shall be

executed after Supplier specification of the actions at uprights bases concerned.

a) Maximum pallet load

b) Rated pallet load (Chapter 2.3.3)

For single-product storage rack the average pallet load is equal to the maximum (design)

pallet load

c) Rack filling grade reduction factor RF (Chapter 2.3.3)

d) Stored good class and pallet weight modification factor ED2 (Chapter 2.3.4 Table 2.8)

e) Pallet type or, alternatively, pallet-beam friction coefficient S (Chapter 2.3.2 Table 2.7)

4) Building clearances

Storage equipment installations shall accommodate the seismic displacement of storage racks

and their contents relative to adjacent or attached components and elements.

The assumed total relative rack interface with the building shall not be less than 5% of the height

above the base, unless a shorter value is justified by test data or analysis.

The Specifier/End User shall provide the displacements of the building for the displacement

analysis (horizontal displacements at the height of the top of the uprights)

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Annex 3 - Normative

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Annex 4 - Informative

8.3.5 End bay Uprights. It is recommended that the ends of a longitudinal row of racks have upright

frames or frame extenders that extend high enough above the topmost shelf to provide sliding and

overturning restraint for palletized or individually stored merchandise on the upper-most level. This is

to prevent the merchandise from toppling into the main aisle-ways generally located at the end of a

row of storage racks. If one end of the row abuts a wall, this frame need not have the frame extension.

8.3.6 Maximum height to Width Ratios for Uniformly Loaded pallets. To reduce the possibility of

loaded pallets overturning, it is suggested that the height to least width ratio generally be limited to 2.0

or less for pallets placed higher than 8 feet (2.44 m) above the floor when SDS 1.1g (2.5S 1.1)

and generally be limited to 2.5 or less when SDS 0.75g (2.5S 0.75) but less than 1.1 g (the pallet

load is assumed to have a uniform weight distribution).

These aspect ratio recommendations are derived from some recent theoretical studies by Saho and

Tung (1999), who studied overturning and sliding of rigid bodies subjected to 75 real earthquake time-

history records. Using the data summarized in Table 1 of their work, it can be shown that rigid bodies,

restrained against sliding and with a height-to-width ratio (H/D) of 2 to 1, have a 16 percent chance of

overturning when subject to motions with peak shelf accelerations around 0.70g. If one assumes the

amplification of motion from the floor to top shelf in the cross aisle direction is on the order of 1.5 tp

2.0, then earthquake motions with a peak ground acceleration (PGA) in the range of 0.35g to 0.50g

may result in 16 percent chance of overturning. These PGA values correspond to and SDS of

approximately 1.1g. Similarly, when H/D is 2.5 or greater, motions with PGA in the 0.3g to 0.4g range

may create a 16 percent overturning hazard. Motions in this range, using the amplifications assumed

above, correspond to an SDS of approximately 0.75g.

It should be noted that when a pallet slides, its tendency to overturn may be reduced, provided that it

does not slide sufficiently to topple off the shelf.

The pallet tilt test involved proof testing the bidding (i.e., blocking) methods used to secure the

merchandise to the pallet. The purpose of the test is to ensure that the means used to secure the

merchandise to the pallet are sufficiently strong to keep the merchandise from sliding during

earthquake shaking.

The test is intended to establish the general adequacy of a particular binding method using a

representative sample pallet load.

.

Care must be taken in doing the tests so as to not cause the loaded pallet to overturn and damage the

merchandise or injure the personnel.

Step 1 The merchandise is bound to the pallet with an approved securing method

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Step 2 The pallet is lofted on one side to a height that produces an angle of 20 degrees

between the ground and the bottom surface of the pallet

Step 3 If the merchandise remains restrained in place for at least 5 minutes without

appreciable movement, the load secured to the pallet is considered to have adequate

confinement and passes tilt test.

Step 4 If the merchandise shifts appreciably or the securing material breaks, the merchandise

must be resecured using an industry- approved method and retested.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Annex 5 - Informative

H. Dege 5 June 2009

The present note summarizes investigations carried out on the sliding behavior in the

perspective of deriving design recommendations.

1 NUMERICAL TOOL

The investigations presented here are based on the use of a specifically developed

numerical tool. The main features and assumptions of the model can be summarized as

follows:

The sliding pallet model has been developed in the numerical tool FinelG (See Ref. [3])

and can be used in combination with any kind of non linear structure (geometrically as

well as materially non linear).

The model is based on the concept of "mathematical deck". Pallet and structure are

considered as two separate systems and an interface element (i.e. the so-called

"mathematical deck") is used to restore equilibrium of forces and compatibility of

displacements between pallet and supporting beams (See fig. 1 and Ref. [4], [5], [8]).

The pallet behavior with respect to the supporting beams is assumed to exhibit a stick-

slip motion with a Coulomb friction law (See Ref. [1], [6], [8]).

The model has been validated on simple semi-analytical examples and has showed its

accuracy and efficiency (See Ref. [6], [8]).

The pallet is considered as a point mass located at the gravity centre of the pallet. This

assumption has been compared with experimental data and is showed accurate enough

for assessing the longitudinal down-aisle behavior of the rack, even if less accurate for

the transverse cross-aisle behavior because of neglecting the rotational inertia of the

pallets (see Ref. [1]). More precisely, the model is able to capture correctly the

experimental sliding phases and to estimate in a proper way their impact on the structural

behavior, while it tends to overestimate the local displacement of the pallet with respect

to its support. The model is currently being extended to include the rotational inertia and

to improve the accuracy of the local displacement prediction.

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Fh

-Fh

Ustr = Upallet

Rh,dyn

- Rh,dyn

Ustr Upallet

Figure 1: Principles of the stick-slip model - (a) "stick" phase - (b) "slip" phase

2 PARAMETER STUDY

As a consequence of the coupled pallet-structure dynamic behavior, it can easily be

stressed that if the amplitude of the relative displacement is not too important, in such a way

that pallets remain on the supporting beams, or if a third beam is used to prevent falling, the

sliding effect can benefit to the structure since it is limiting the horizontal seismic forces

transferred to the rack to a maximal value equal to the friction force at the interface between

pallet and beam. Following this reasoning, recommendations of RMI (See Ref. [9]) propose to

apply a reduction factor on the seismic forces calculated under the assumption of fixed

pallets. This reduction factor is proposed equal to 0.67 whatever the friction conditions and

the level of seismic action, which can be considered as a rough and questionable approach.

Following a similar approach, a reduction coefficient ED1 has also been introduced in the

European pre-standard for storage racks in seismic areas (See Ref. [2]). In order to propose

values of this coefficient based on a rational background, a parameter study has been

performed with the above-described numerical tool and is presented hereby.

The parameter study is based on numerical simulations of the longitudinal behavior of a

typical rack structure, corresponding to the specimen tested on shaking table during the

Seisracks research (See Ref. [1] and Fig. 2). Three loading situations are considered: (i) 4

pallets of 750 kg on the lowest level only, (ii) 4 pallets on the lowest level + 4 pallets on the

intermediate level, (iii) 4 pallets on each of the three levels. This leads to the 3 following

values of the fundamental vibration period of the structure: Ti = 0,55s, Tii = 1,13s and Tiii =

1,64s. In this study, only the longitudinal behavior has been considered since the sliding

model is essentially validated in this direction. Complementary studies in the transverse

direction should be performed after improvement of the model performances.

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A set of linear time-history analyses are then performed. Each of the three structures are

subjected to 7 artificial accelerograms generated with the software GOSCA (see Ref. [7]) in

order to fit with an EC8 type 1 reference spectrum (soil C) with a value of agS equal to 0,15g,

0,30g and 0,45g. For each structure and each level of acceleration, the friction coefficient of

the pallets is varied from 2, which is not physically possible but corresponds to the situation

of pallets fixed on the structure, to 0,25, which corresponds to a lower bound obtained from

experiments (see Ref. [1]) for plastic pallets put on beams with a very good coating quality.

For each set of 7 accelerograms, mean values of the maximum structural displacement are

recorded, according to the procedure suggested by Eurocode 8. Maximum relative

displacements of the pallets with respect to the beams are also recorded, even if these values

must be considered as overestimated as already mentioned previously. These results are

plotted in figures 3 and 4.

It can be seen that the reduction coefficient that can be applied with respect to a fully fixed

situation is highly varying in the different situations. It ranges from no reduction even for very

low friction coefficient (e.g. agS = 0,15g for a structure loaded on all three levels) to less than

0,2 (agS = 0,45g, structure loaded only on the lowest storey and friction coefficient equal to

0,25). This shows that the value of 0,67 proposed by RMI seems to be a good average value,

but that it could be really unsafe in particular for moderate seismicity level. Moreover, the

relative displacement of the pallets can be rather high (up to 30 cm), leading to the necessity

of designing a system likely to avoid the fall of the pallet. However the amplitude of the

sliding displacement of pallets is poorly reliable due to the non validated numerical model

behaviour.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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0.16

PGA = 0.15g

PGA = 0.30g 0.14

PGA = 0.45g

0.12

0.10

0.08

0.06

0.04

0.02

0.00

2.5 2 1.5 1 0.5 0

Friction coefficient (one loaded level)

0.35

0.30

0.25

Maximum displacement [m]

0.20

0.15

0.10

0.05

0.00

2.5 2 1.5 1 0.5 0

Friction coefficient (two loaded levels)

0.50

0.45

PGA = 0.15g (L1) PGA = 0.30g (L1) PGA = 0.45g (L1)

PGA = 0.15g (L2) PGA = 0.30g (L2) PGA = 0.45g (L2) 0.40

PGA = 0.15g (L3) PGA = 0.30g (L3) PGA = 0.45g (L3)

Maximum displacement [m]

0.35

0.30

0.25

0.20

0.15

0.10

0.05

0.00

2.5 2 1.5 1 0.5 0

Friction coefficient (3 loaded levels)

Figure 3: Maximum structural displacement - (a) one loaded level - (b) two loaded levels - (c) three loaded levels

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

0.16

PGA = 0.15g

PGA = 0.45g

0.12

0.10

0.08

0.06

0.04

0.02

0.00

2.5 2 1.5 1 0.5 0

Friction coefficient

0.25

PGA = 0.15g (L2) PGA = 0.30g (L2) PGA = 0.45g (L2) 0.20

Maximum displacement [m]

0.15

0.10

0.05

0.00

2.5 2 1.5 1 0.5 0

Friction coefficient

0.35

PGA = 0.15g (L1) PGA = 0.30g (L1) PGA = 0.45g (L1)

0.30

PGA = 0.15g (L3) PGA = 0.30g (L3) PGA = 0.45g (L3)

Maximum displacement [m]

0.25

0.20

0.15

0.10

0.05

0.00

2.5 2 1.5 1 0.5 0

Friction coefficient

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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3 DESIGN RECOMMENDATIONS

In the simple case of a single pallet having a mass M moving on a structure that can be

considered as a SDOF structure without mass, the derivation of the reduction coefficient is

straightforward. The inertial force in case of a fully fixed pallet is given by:

Finertia = M Sd (T ) (1)

where Sd(T) is the spectral acceleration corresponding to the period of the structure, while

the maximum force that can be transferred to the structure in case of sliding is given by:

Fmax = g M (2)

where g is the acceleration of gravity and is the friction coefficient.

The reduction factor is thus given by:

Fmax

E D1 = = (3)

Finertia

acceleration of gravity for the structure considered as fully loaded.

In the case of a real structure loaded with many masses at different levels, Equation (3) is

for sure too simple, since the masses are not sliding altogether and since the inertial forces are

different according to the considered structural level. However, Eq. (3) is felt as a good

indicator of the actual reduction factor. Figure 5 is thus plotting the reduction factor obtained

from the full set of numerical results as a function of the corresponding ratio /, together

with the theoretical formula given by Eq. (3) [blue curve]. It can be seen that the theoretical

approach provides a lower bound of the actual situation.

However, since the main goal of this contribution is to provide a conservative expression

of ED1, and thus an upper bound of the cloud of numerical results, the following expression is

finally proposed and also plotted on Figure 5 [red curve]:

ED1 = max + 0, 2;0, 4 , not greater than 1.0 (4)

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1.200

1.000

Reduction Factor Ed1

0.800

0.600

0.400

2L - 0.15g 2L - 0.30g 2L - 0.45g

0.200

0.000

0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600 1.800 2.000

mu / Sd

0.350

S1-a1 S1-a2 S1-a3

S3-a1 S3-a2 S3-a3

0.250

Sliding displacement

0.200

0.150

0.100

0.050

0.000

0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600 1.800 2.000

mu / Sd

with respect to the supporting beams for the different cases considered in the study. The local

displacement is plotted as a function of the ratio /.

Even if has been stated previously that the numerical model tends to overestimate the

sliding displacement in comparison with experimental values, some conclusions can

nevertheless be drawn:

For a given value of the ratio /, the local sliding displacement can vary

significantly according to the number of storeys;

Small local displacements are identified even for values of the ratio / higher

than 1.0. However the amplitude of motion remains rather limited (up to 2 mm).

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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neglected;

For values of the ratio / smaller than 1.0, sliding should always be considered

and technological measures preventing the fall of pallets should be used.

REFERENCES

[1] I. Rosin and al., Storage racks in seismic areas (Seisracks), Research program of the

European Commission RFS-CR-04045, Final Report (2007).

[2] Pr FEM 10.2.08 Recommendations for the design of static steel pallet racks under

seismic conditions Fdration Europenne de la Manutention (2005).

[3] FineLg Users Manual, V9.2. Greisch Info Department ArGEnCo ULg (2003).

[4] YANG Fuheng, Vibrations of cable-stayed bridges under moving vehicles, Ph. D. The-

sis, ULg (1996).

[5] A. Jennings, Matrix computation for engineers and scientists, Wiley and sons (1977).

[6] V. Denol, H. Dege, Cas particulier dtude analytique de llment frottement, In-

ternal report 2005-1, Department M&S (2005).

[7] V. Denol, Calcul sismique des ouvrages dart, Master Thesis, ULg (2001).

[8] H. Dege, V. Denol, C. Castiglioni, Seismic behaviour of storage racks made of thin-

walled steel members, Proc. of the 7th European Conference on Structural Dynamics -

Eurodyn 2008, Southampton (2008)

[9] RMI, Specification for the Design, Testing and Utilization of Industrial Steel Storage

Racks, Rack Manufacturers Institute, Charlotte (2002)

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Annex 6 - Informative

A design method is to provide a slope between the front and the rear beam at each load level, of at

least 1%, in order to direct the movement of the pallets in the backward direction; safety pallet stops

must be provided in the rear.

The permitted displacement of the pallet in cross-aisle direction shall not be less than 75 mm from

nominal position, but sufficient support of the pallet must be guaranteed on both sides.

The single beam must be designed for the maximum weight due to the eccentricity of the pallet with

respect to the initial position; the weight to be considered is the rated pallet weight.

A sliding stop must be installed in order to avoid falling of the pallet from the rack.

The sliding stop and its connections to the racking structures shall be designed for an horizontal

force equal to 10% of the compartment load, acting as a uniform distributed load, at the ULS (the load

factor for the design of the component and its connection is 1.0).

NOTES:

1) The 1% of the slope must take into account the production and erection tolerances (1% must be

the as built slope)

2) The real displacement due to sliding is quite unpredictable because of the random nature of the

earthquake and also for the number of parameters which can affect the behavior of the pallet

(relative friction coefficients, etc.). For this reason in seismic zones is recommended to install

additional components in order to support pallets while displacement occurs.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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Representation of the unbraced frame

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

The eccentricity of the rear bracing causes a global torsional behavior that affects the upright frames.

In this case the rack must be considered not stiffness-regular in plant.

GLOBAL

TORSIONAL

EFFECTS !!

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

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In case of double entry rack the unsymmetry in plant is caused by the mass disposition as both the

entries are in general not equally loaded.

NO GLOBAL

TORSIONAL

EFFECTS !!

GLOBAL

TORSIONAL

EFFECTS !!

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

(3.3.1) Sub-modelling

Example of representation of sub-models for the analysis of a spine-braced rack.

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Representation of the regularity criteria in the down aisle direction

Regular

Not regular

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RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Minimum loads configurations

Sub-structure Method of

Occurrence Model for seismic analysis

analysis analysis

Notes

a) single entry rack

b) double entry rack the

no modal All loading configurations, starting

connection between the upright

planar simplified from fully loaded, unloading from

frames is strong and allows the

multimodal bottom to top (1)

global cantilever scheme for

Upright frame both the upright frames

c) double entry rack the a) All upright frames equally

1

cross aisle connection between the upright loaded

direction frames is weak and does not All loading configurations,

allows the global cantilever starting from fully loaded,

planar multimodal

scheme for both the upright unloading from bottom to top

frames (1)

d) racks connected at top by crane b) One upright frame fully loaded,

racking top ties the others unloaded

a) Fully loaded rack must be

considered

Frame

no modal b) Other load configurations

rack unbraced in the down aisle

2 planar simplified defined for the analysis under

down aisle direction

multimodal gravity loads on FEM 10.2.02

direction

EN 15512 can be considered

(2)

Vertical bracing

of single entry

rack

rack symmetrically braced on front no modal

symmetrically

3 and rear planes planar simplified Rack fully loaded

braced

multimodal

down aisle

direction

the horizontal bracings are placed in the down aisle direction

no modal

the bays where the vertical bracing is spatial Same loading criteria for cases 1a)

multimodal

present, or in the adjacent ones and 1b) for the analysis in the cross

aisle direction

no modal

planar (3) simplified

Vertical bracing Note: analysis of the vertical

multimodal

of single entry bracing only

rack braced on

the back frame

4 only Rack fully loaded for the analysis in

the down aisle direction

the horizontal bracings are not placed

down aisle and Same loading criteria for cases 1a)

in the bays where the vertical bracing

cross aisle and 1b) for the analysis in the cross

is present, or in the adjacent ones

directions aisle direction

simplified

spatial

multimodal Note: the spatial model is

necessary to consider the effect of

the twisting moment and must

include the upright frames

connected by the horizontal

bracings

prFEM 10.2.08 FEM 10.2.08

RECOMMENDATIONS FOR THE DESIGN OF STATIC STEEL PALLET RACKS UNDER SEISMIC CONDITIONS

Final REVIEW October 2009

Sub-structure Method of

Occurrence Model for seismic analysis

analysis analysis

Notes

of double entry planar

simplified Both racks fully loaded

rack spatial

multimodal

symmetrically rack symmetrically braced on front

5

braced and back frames

spatial One rack only fully loaded

direction multimodal

no modal

planar

simplified

spatial Note: analysis of the vertical

multimodal

bracing

Vertical bracing

of double entry

the horizontal bracings are placed in Rack fully loaded for the analysis in

rack braced on

the bays where the vertical bracing is the down aisle direction

the back frame

present, or in the adjacent ones Same loading criteria for cases 1a)

6 only

and 1b) for the analysis in the cross

the horizontal bracings are not placed aisle direction

down aisle and

in the bays where the vertical bracing simplified

cross aisle spatial

is present, or in the adjacent ones multimodal Note: the spatial model is

directions

necessary to consider the effect of

the twisting moment and must

include the upright frames

connected by the horizontal

bracings

. ..

Notes

(1) Generally the rack fully loaded is relevant for the uprights compression.

The uplift force must be checked considering the topmost level loaded, and, successively, the n upper levels loaded, with

n=2, 3, , until the maximum uplift force is found.

(2) With a conservative approach, the horizontal seismic action calculated for rack fully loaded can be considered, with the

different load configurations defined for the check under gravity loads by FEM 10.2.02 EN 15512 that must be checked in

any case also under the seismic action.

(3) the matter should be analyzed with attention to consider the eccentricity of the bracing against the back frame, which

affects the connected upright frames.

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