WI/OPR - E013

METHOD OF STATEMENT FOR EXPOSED & Rev 0

CONCEALED PIPING SYSTEM WORKS
Date -

(INSERT NAME OF PROJECT & LOCATION)

DATE SUBMITTED :

(Day) (Month) (Year)

DATE CHECKED :

(Day) (Month) (Year)

DATE APPROVED :

(Day) (Month) (Year)

REV. -
REVISION NO. :

DATE REVISED :

(Day) (Month) (Year)

REMARKS FROM :
GENERAL CONTRACTOR : CLIENT/OWNER :

SUBMITTED BY CHECKED BY APPROVED BY

PT. KINDEN INDONESIA GENERAL CONTRACTOR CLIENT/OWNER

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

CONTENTS :

1. SCOPE
1.1. General rules and information
1.2. Work coverage
1.3. Override
1.4. Recognition

2. MATERIALS
2.1. Resources and specifications
2.2. Procurement, handling and storage
2.3. Check and inspection

3. TOOLS AND EQUIPMENTS

3.1. Preparation and Sources

4. WORK EXECUTION PROCEDURES

4.1. Work Flowchart
4.2. Work Survey and Overview
4.2.1 Drawing review and familiarization
4.2.2 Check and Coordination
4.3 Table and References
4.3.1 Maximum Number of Conductor in Metric Sizes Conduit
4.4 Installation Method (Reference : KDI 005; CMWD E005)
a. Considerations
4.4.1 Concealed Installation (Between Ceiling and Slab)
4.4.2 Exposed Installation

5. WORK INSPECTION & QUALITY CHECK

5.1 Internal Inspection
5.2 Witnessed Inspection

6. OCCUPATIONAL HEALTH AND SAFETY CONTROL

6.1 Job Safety Analysis and Work Hazards
6.2 Personnel Protective Equipments

7. DRAWING

8. FORMS
8.1 Inspection Control Sheet FM/OPR E011, E012
8.2 Material Delivery Receiving Inspection Report FM/OPR E026
8.3 Request for Inspection FM/OPR E027

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

Project

Factory Facilities : (Sports/Commercial)

Industrial Plant (Mining, Oil & Gas, etc) Building : (Low Rise/High Rise)
Project Category
Power Plant Other :

Location

Owner

Designer/Engineer

Contractor

Sub-Contractor

Site Area (mm2)

Floor Area (mm2)

Number of Storey

Building Height

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

1. SCOPE

1.1. General Rules and Information

This Method of Statement is exclusively intended and applicable in this particular project
only for the Exposed and Concealed Piping Systems for ceiling, slab and wall. This
method is applicable for both rigid steel conduit, intermediate metallic conduit, electric
metal tubing, pvc and flexible conduits as permitted for installation in the building.

1.2. Work Coverage

Cover in this particular work is the supply of manpower and resources by PT. Kinden
Indonesia to the point of completion including inspection and acceptance.

1.3. Override
For any instance that there are some changes of works occur that are not mentioned in
this Method of Statement shall be properly discussed immediately and the outcome of
discussion shall be absolutely followed and the agreed procedures may override.

1.4. Recognition
To avoid any inherent mistakes during execution of this particular work, the contents of
this Method of Statements shall be thoroughly verified. A copy shall be distributed and
recognized by all concerns prior to the commencement of works.

2. MATERIALS

2.1 . Resources and Specification

The materials intended to use for this project shall be procured in accordance to the
approved submittal catalogue and specification as listed below.

Table 1
Submittal Approval
Item Description
Reference Date

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

2.2 . Procurement, Handling and Storage

These materials are locally purchase within the vicinity in Republic of Indonesia and
subject to delivery by the supplier. Proper handling shall be carried out to avoid
deformation of the piping materials. Proper protection also shall be consider in order to
prevent further damage and corrosion of the materials.
For storage of metallic conduit, consider the following:
a. Do not lay the pvc conduit on the ground. Always place a piece of wood under the
metallic conduit and stack firmly. (if possible store in a pipe rack)
b. Do not expose the threaded end of metallic conduit to moisture, instead wrap
thoroughly with plastic to avoid corrosion.
For storage of PVC conduit, consider the following:
a. Do not lay the pvc conduit on the ground. Always place a piece of wood under the
metallic conduit and stack firmly. (if possible store in a pipe rack)
b. Do not expose the PVC conduit to direct sunlight, instead put a suitable shelter or
shed that the head of the sun cannot penetrate to the PVC conduit.

2.3 . Check and Inspection

Prior to acceptance, the materials shall be thoroughly checks in accordance to materials
receiving checklist, FM/OPR E026.

3. TOOLS AND EQUIPMENTS

3.1. Preparation and Sources

To prevent further delays and attaining quality of works, proper tools and equipment shall
be qualitatively chosen in terms of safety and capability. PT KINDEN INDONESIA will
provide these tools and equipment as listed in table below.

Table 2
Item Description Qty Unit

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

4. WORK EXECUTION PROCEDURES

4.1. Work Flowchart

FLOWCHART RESPONSIBLE REMARK

Preparation :
Material Approval SM / PM/ENG SM : Site Manager
Shop Drawing PM : Project Manager
Method Statement ENG : Engineer

No Customer
2. Approved ?

Yes

3. Material ;
Vendor Selection Purchasing
Procurement

4. Material On site
Inspection material
S M / Staff SM : Site Manager
Warehouse control /Stock
Card

5. Installation Staff

7. Repair

Not Good

* 6. * Item 6 Inspection :
Inspection ?
Internal Inspection by PT.
Good Kinden Indonesia
External Inspection by
Owner / Main Con
If found deviation, should
8. Completion
repaired by Project Team
Photograph for Report
At Inspection event

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

4.2. Work Survey and Overview

4.2.1. Drawing Review and Familiarization

It is required to study the entire construction drawing not only electrical drawings
but also the drawings of different trades and discipline such as mechanical,
structural, plumbing / sanitation, slopes and grids and most of all architectural
drawing so that electrical installation can not hinder architectural activities and
design. In order to achieve a harmonious installation, every works shall be
properly review and proper coordination and discussion must be observed.

4.2.2. Check and Coordination

Prior to installation works, ensure that the actual site condition is in safe and
sound for the execution of works, check any obstruction with respect to the
approved shop drawings and immediately coordinate with the people concerns
and proper discussion should be carried out.

4.3. Table and References

4.3.1. Selection of conduit

4.4. Installation Method (Reference : KDI 005; CMWD E005)

Considerations:
A. Coordination between conduits with construction spaces such as elevator shaft,
escalator space, equipment shaft spaces, opening of windows and doors, machine
hatches and other openings shall be seriously considered for the route of
embedded piping.
B. Location that may be flooded, location that maybe heated, and location that the
conduit is prone to damage shall be properly verified if have possible alternatives.
C. Exposed lay out shall be parallel or perpendicular to building grid lines.
D. Avoid any diagonal lay-out for exposed installation.
E. PVC conduits shall be taken care against burning from welding and or cutting
torch.
F. Arrangement route of embedded conduits shall be investigated to reduce
intersection
G. There shall not be more than the equivalent of three quarter bends (270deg total)
H. Bending limits on conduits within 90degrees bends shall be R=6D of outside
diameter of conduits within 3 locations at the right angle.
I. After cutting of metallic conduit, edge shall be properly ream to remove sharp
particles.
J. All metallic conduits shall be properly bonded with ground to metal boxes.

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

4.4.1. Concealed Installation (Between Ceiling and Slab)

4.4.2. Exposed Installation

5. WORK INSPECTION AND QUALITY CHECK

5.1. Internal Inspection

A routine inspection from PT. KINDEN INDONESIA site manager, engineer and Q-CAS
team shall be carried out to ensure that the installation is in accordance to quality
standard and comply to approved shop drawings and also the approved materials used.
Internal inspection shall be done during first stage of work, in the middle stage of works
and after completion of works.

5.2. Witnessed Inspection

The site manager, engineer and Q-CAS team of PT. KINDEN INDONESIA shall prepare
inspection request address to client's representative using standard form FM/OPR E027
and prepare Inspection control sheet FM/OPR E011, E012 documents as needed during
witnessed inspection by the client. Proper supporting documentations shall be completely
attached and photograph are taken during actual inspection. (Reports shall be separately
keep by PT. KINDEN INDONESIA engineer & Q-CAS team for documentation and submit
to client representative an original copy).

6. OCCUPATIONAL HEALTH AND SAFETY CONTROL

6.1. Job Safety Analysis and Work Hazards

It is improper to start a work without consideration the risk and safety of personnel
working in site. To overcome and to avoid any untoward incident or accidents in working
area, proper safety practice shall be strictly implemented. Identify the nature of works that
can create hazards and find ways and means to avoid occurrence of such events.

item Nature of Works Hazards Effects Countermeasures

Personnel
Used hand gloves and
Cutting of metal injury and
1 Cut and hand injury extra care for cutting
conduits lost of
is advised
time
Personnel
Bends and offsets
Can possibly hit injury and
2 Bending of conduits conduits in a safe
passer-by lost of
place carefully
time
Personnel
Wear safety belt and
injury and
3 Scaffoldings Fall from heights extra precaution is
lost of
advised
time
Small particles come Eye Used proper goggles
4 Drillings
in contact with eyes damage when drilling

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

6.2. Personnel Protective Equipments

a. Hand gloves
b. Helmets
c. Goggles
d. Gloves

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

7. DRAWING

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 WI/OPR - E013
METHOD OF STATEMENT FOR EXPOSED & Rev 0
CONCEALED PIPING SYSTEM WORKS
Date -

8. FORMS
8.1. Inspection Control Sheet FM/OPR E011, E012
8.2. Material Delivery Receiving Report FM/OPR E026
8.3. Request for Inspection FM/OPR E027

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