You are on page 1of 64

2 Contents

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 3 High-speed CNC machining centres with palette changer . . . . . pg. 38
History of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 4 5 axis, vertical spindle CNC machining centres . . . . . . . . . . . . . pg. 40
Products and services of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . pg. 5 High power CNC planer-type milling machines . . . . . . . . . . . . . pg. 42
Further information of activities and services of NCT Ltd. . . . . . . . . . pg. 6 CNC horizontal machining centres . . . . . . . . . . . . . . . . . . . . . . pg. 44
NCT Academy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 10 Bridge type CNC milling machines with large working space . . pg. 45
NCT 201 control and its peripheries . . . . . . . . . . . . . . . . . . . . .pg. 12 CNC horizontal milling machines . . . . . . . . . . . . . . . . . . . . . . . . pg. 46
High-speed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 18 CNC horizontal boring and milling machines . . . . . . . . . . . . . . pg. 47
High-power CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 19 High-speed and high-precision, vertical spindle
CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 20 CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 48
Slant bed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 22 Options for milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 49
Horizontal bed CNC lathes with small working space . . . . . . . . pg. 23 Surface grinding machines and centreless grinding machines. . pg. 50
Horizontal bed CNC lathes with large working space . . . . . . . . pg. 24 External cylindrical grinding machines . . . . . . . . . . . . . . . . . . . pg. 52
Swiss-type CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 26 Wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 54
CNC lathes with sub spindle and live tooling . . . . . . . . . . . . . . pg. 28 Drilling EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 55
CNC lathes with sub spindle and Y-axis . . . . . . . . . . . . . . . . . . pg. 30 Die sinker EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 56
CNC vertical boring-and-turning mills . . . . . . . . . . . . . . . . . . . . pg. 32 Molybdenum wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 57
Options for lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 33 Conventional lathes and milling machines . . . . . . . . . . . . . . . . pg. 58
CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 34 Machine tools for educational institutions . . . . . . . . . . . . . . . . . pg. 60
High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 35 Optional accessories for machine tools . . . . . . . . . . . . . . . . . . pg. 62
CNC milling machines with small working space . . . . . . . . . . . pg. 36
High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 37
3

Dear Our Business Partners and Readers,

We would like to thank you for your interest in our products, and welcome you among our catalogue readers. In the new publi-
cation of our catalogue, we aim to present an overview of our R&D, manufacturing and service activities of our company in the
field of machine building.
In the first section of this brochure we would like to give you a historical introduction of NCT Ltd. It also outlines our R&D activ-
ities, technical services, after sales support and the activity of NCT Academy. The second section of our brochure presents the
machine tools and accessories offered by us.
NCTs core business is to develop and manufacture CNC controls and drive technology. However, it cannot be done efficiently
without constant and close connection with machine manufacturers as well as the end users of the machines. NCT Ltd. works
together with several significant Asian and European machine-tool manufacturers. The cooperation started by buying the
mechanics of their machines, but nowadays we also take part in the development of their machines. The technical and market
information received from our partners helps us to promote our products in the enormous Asian market, as well as in the
European and the US market where we could increase our market share.
We have been making great progress in building our own machines. At our new manufacturing facilities in the village Taksony,
we improved our machine building capacity with a bed grinding machine one of the biggest and the most accurate ones in
Central Europe and a 5 axis machining centre. In a modern factory of 5400 sq.m. in Taksony, our excellent team of profession-
als is building a new Hungarian machine tool plant.
All the CNC machines offered by NCT Ltd. are equipped with electronics developed and built by our company. The electronic
integration, optional accessories installation, start-up, testing, measurement and of course the warranty and non-warranty serv-
ices are provided by NCT Ltd. for our Customers.
Together with development and manufacturing of machine tools, we develop and manufacture our CNC controls and drives being
the part of them. So we can sense the demands of the end users and of our machine manufacturing activity, and any other
requirements arising during testing machine tools. We produce our current products and provide our services considering envi-
ronmental awareness, high speed and ultra-high precision.

Istvn Pka
Managing Director
4 Short History of NCT Ltd.
1982. The year of foundation.
1983. Starting serial production of HUNOR PNC 721 CNC lathe control.
1984. Starting development of HUNOR 731 and 732 controls.
1985. Starting development of NCT 90 control.
1988. Production year of the last HUNOR control.
1990. NCT 90T lathe control has been introduced on three lathes in Budapest International Fair (BNV).
1993. FANUC-compatible NCT 90M control was developed for CNC milling machine.
1999. FANUC-compatible NCT 99T control was developed for CNC lathe. NCT 98M control was succeeded by NCT 99M.
2000. Starting serial production of NCT 2000 control, servo drives up to 10 kW and servo motors up to 9 Nm.
2001. Starting serial production of synchronous servo drives and asynchronous servo spindle drives up to 22 kW.
2002. Completion of FEW expansion card, using which integration of the WINDOWS operating system and PC resources (hard disk, USB, ETHER-
NET) into NCT control is realized. Motors of 12, 22, 30 and 38 Nm were added to the series of NCT servo motors. Realization of recuperative
drive power supply unit and sinusoidal current regulator. With this, the first complete NCT package (CNC, servo motor, servo drive and main
drive) could be offered to machine tool manufacturers.
2003. NCT 100 and then NCT 104 controls were the most successful products of NCT Ltd. After many years of development of control and drive
software, the high-speed and high-precision contouring was put on the market (HSHP in the control and HPSC in speed control).
2004. Adaptation of ISO 9001:2000 quality management system.
2005. The range of servo drives is extended up to 55 kW.
2006. Completion of low cost and simple, but high processing speed new compact control NCT 101.
2007. Building a new and modern hall to increase machine production.
2009. Completion of NCT 115, an NCT control with the most favourable price. The best choice for modernization and for simpler new machines
either.
2010. Foundation year of NCT Academy Non-profit Limited Company of public utility.
2011. Completion of the first member of NCT 200 control family the NCT 201. This control and its peripheries developed by using the latest tech-
nologies (WIN CE, EtherCAT, EnDat 2.2) open new markets for NCT Ltd.
2012. More channels, high-speed machining, misalignment compensation.
2013. Having purchased Italian MECOF machine tool manufacturers facilities in Hungary, we enlarged ourselves by a new factory.
Products and services of NCT Ltd. 5
1. Electronic development and manufacturing: 5. Customer service:
a. CNC a. Installation and relocation of machine tools
b. Industrial controls for general automatization purposes b. Accuracy test; linear, non-linear and straightness calibration for
c. Servo drives and servo motors machine tools using laser interferometer or HEIDENHAIN VM-182
d. Torque motors and power spindles comparative measuring system. Accuracy Test Reports,
2. Machine tool manufacturing, modernization and sales: consultation
a. CNC lathes c. Dynamic measurement and test of machine tools using RENISHAW
b. CNC vertical machining centres QC-10 rotary tester or HEIDENHAIN KGM 181 measuring systems.
c. Grinding machines Accuracy Test Reports, consultation.
d. EDMs d. Testing tool clamping force on milling machines
e. Conventional machine tools e. Testing chuck gripping force
3. Services related to CNC lathes: f. Vibration diagnostics for spindles, motors; balancing high-speed
a. Turret replacement motors
b. Installation of extractor fan and cooling devices g. Preventive maintenance for machine tools
c. Selling and installation of hydraulic and pneumatic clamping devices h. Replacement any CNC control by NCT control, renewal of NCT
and chucks controls (UPGRADE, UPDATE)
d. Installation of bar guides and bar feeders j. Complete electrical and mechanical reconstruction and modernization
e. Designing, manufacturing and installation of specific solutions of machine tools, converting traditional machine tools of great value to
f. Qualitative replacement of machine tools CNC machines
g. Installation of CNC indexing fixtures and rotary tables 6. Software, training, NCT Academy:
h. Installation of workpiece and tool touch probes a. Training on handling and programming CNC controls
i. Installation of HEIDENHAIN linear scales and read-out units (NCT Academy)
4. Service: b. Training of mechanical and electrical repairmen and servicemen for
a. Supplying spare parts and service for products manufactured or CNC controls
distributed by NCT c. Selling, installation and training of VECTOR software
b. Service for HEIDENHAIN products d. Machine tool supervision, building-up event logging (even in case of
c. Service for HEIMATEC tool holders non-NCT controls)
e. Technological consultation
6 Further information of some activities and services of NCT Ltd.:
Electronic R&D and manufacturing: and precise speed control from standing up to maximum value. In basic configu-
Our electronic research and development is concentrated on three main areas: ration, NCT machine tools equipped with NCT 201 control are manufactured with
1. CNC HEIDENHAIN EnDat 2.2 absolute multiturn measuring system (EQN 1337, EQI
2. Drive technology (servo drives and servo motors)
1331).
3. Increasing speed, accuracy and operational efficiency of machine tools
using electronic (hardware and software) devices Built-in spindle:
CNC: NCT 200 control family: The most accurate and dynamic machine tool spindles are built-in spindles, where
the spindle is the rotor shaft of the motor at the same time.
The evolution of electronics faster microprocessors, internet, high-speed net- ADVANTAGES OF BUILT-IN SPINDLE AGAINST CONVENTIONAL BELT DRIVE:
works, mobile world, the endless range of PC peripheries and services turned the - Higher dynamics because of smaller inertial mass, lower loss, lower
ordinarily conservative industrial electronics upside down. These days a success- current drain
ful CNC is unthinkable without ETHERNET connection, high capacity memory, or a - Better workpiece geometry thanks to the lack of deformation caused
by belt tension
PENDRIVE for saving machining programs or without any cursor control device - Higher lifetime, better surface quality on workpiece and higher tool
(mouse, touchpad, trackball, touchscreen). insert edge life thanks to much lower vibration level
- Low noise level
The CNC software should be adapted to the usual management techniques of PC - Better workpiece geometrical accuracy and repeatability, longer lifetime
(selection, copy, search, file management etc.) and file compatibility is essential of bearings and higher performance thanks to lower heat deformation
for the portability of programs. To meet these requirements, the operating system resulted from intensive liquid cooling
Windows Embedded developed for industrial automation is installed in our recent
developments. The connection between the peripheries and the central unit is man- Accuracy of Machine Tools:
aged by the EtherCAT network (industrial ETHERNET) being a worldwide standard Concerning machine tools, there are two major but contradictory requirements: to
these days. increase machining speed and machining accuracy at the same time. Meeting
these requirements is a big challenge for development of both mechanics and elec-
Servo drives: tronics of the machine. The most advanced types of NCT machine tools incorpo-
NCT Ltd. produces synchronous and asynchronous servo drives and recuperative
rate all the mechanical, electronic and of course software elements, solutions and
power supply units up to 75 kW. Due to the precise current and speed control
services by means of which the highest accuracy and surface quality can be
achieved using DSP microprocessor and the software development based on expe-
achieved, beside high speed machining. Using TDC (Thermal Deviation
rience gained in the field of drive technology for several decades, the NCT drives
Compensation) function developed recently, the NCT control measures the temper-
are at the forefront of the world as far as reliability, dynamics and precision are
ature of machine tool in 8 measuring points and compensates automatically inac-
concerned. Our current servo drives connect to the controls through SoE standard
protocol (SERCOS over EtherCAT). curacy derived from heat deformation.
In the table on the right you can find a list of solutions enhancing the machine tool
Servo motors: accuracy.
We develop and produce servo motors in three sizes and with torque range from Most of them are standard items on NCT machine tools, but some are offered as
1 Nm up to 70 Nm. These servo motors are characterized by excellent dynamics options for our machines of premium category.
Further information of some activities and services of NCT Ltd.: 7
ACCURACY OF NCT MACHINE TOOLS
SOLUTIONS ENHANCING THE
MACHINE TOOL ACCURACY
MODEL DESCRIPTION/ADVANTAGES DISADVANTAGES
With increasing dynamics, the movement of the axis becomes
swinging and vibratory due to the smallest loosening or non-linearity
Option for all It measures the travel of the slide directly. The inaccuracy of powertrain does not appear in the meas-
HEIDENHAIN linear scale in the powertrain; this can be eliminated either by decreasing
models urement. It eliminates particularly the dimensional changes derived from heat production of ballscrew.
dynamics or often by replacing very expensive parts (e.g. ballscrew)
or by costly interventions.
Pre-tensioned ballscrews with radial EmL, EmR This increases the accuracy of machine and the rigidity of powertrain.
None
and axial bearings on both ends EmB, TMV This reduces the inaccuracy caused by heat deformation.
Standard feature,
Direct ballscrew drive through rigid This increases the accuracy during measurement with rotary encoder; this increases the dynamics This requires from the manufacturer high manufacturing orderliness
on most NCT
couplings during measurement with linear scale and high attention at testing.
machines

EmL, EmB TB, Using it eliminates belt elongation, belt slip, noise. This ensures high dynamics, high speed, low vibra- The motor heats the spindle Large size Limited power and
Built-in spindle
EUROturn tion level, long bearing lifetime, long tool edge life torque Expensive

This eliminates the belt elongation Max. speed of 20000 rpm Sensitivity for unbalancing because of
EmL
Direct spindle drive (without belt This eliminates the noise the long powertrain. The main motor with shaft bored through is
EmB
drive) The motor does not heat the spindle. expensive. Cooling problems with spindle motor (liquid cooling
TMV
is recommended)
Option for all It keeps the headstock on permanent temperature, therefore it decreases the heat deformation caused by
Headstock temperature control with
milling machines start-up and during shut-down. None
liquid cooling system
EUROturn12, TB It increases the lifetime of spindle bearing.
Measuring headstock temperature
and compensation of heat deforma- Option for all Deformation of headstock is one of the most influencing factor of machining accuracy. Using multipoint
None
tion by TDC in NCT control soft- milling machines temperature measurement and proper evaluating software increases the precision.
ware
Setting the proper accuracy grade and within it the parameters
Thanks to the high computing capacity of NCT controls, processing technological program is accom-
HSHP high speed and high precision For all milling requires high attention. With some experience, the machining speed
plished before the execution and every movement is executed at the most optimum speed which
contouring in NCT control software machines can be considerably increased without decreasing the machining
ensures meeting accuracy requirements set in parameter.
accuracy
Second-degree (Gaussian curve) acceler-
For all milling Acceleration variation hits the machine (dF = m * da). With this feature, the mechanical stress of the
ation/deceleration at reversal of feed None
machines machine decreases and the machine dynamics and surface quality can be increased.
motion
Servo drives should indicate precise and linear characteristics towards the CNC throughout the
HPSC high precision speed control in For all NCT complete speed range. This requirement can only be met by precise current control and multiple
None
NCT servo drives servo drives feedback loops and compensated and high-resolution speed control by the EnDat 2.2. High pre-
cision High dynamics Vibration-free position control.
Thanks to the high computing capacity and smoothing interpolation, NCT control substitutes small
Application of smoothing interpolation For all milling The proper setting the parameters and selection of position of turn-
movements generated by CAM systems for osculating curve. This improves surface quality and increas-
(SMOOTH) machines ing on and off this function requires high attention.
es the machining speed the piece time will lessen.
All member of the NCT 200 control family operate with nanometre internal resolution in path comput-
For all machine It works using EQN 1337 motor encoder and EnDat 2.2 linear scales
Nanointerpolation ing, speed computing, and generating compensations alike. Thanks to the EnDat 2.2 measuring system
tools only, and that increases the machine price by 10%.
and HPSC, the theoretical high resolution comes true in practice too.
8 Further information of some activities and services of NCT Ltd.:

Machine design and production Boring-and-turning mills (rebuilding tradi-


Our customers often have requests that are difficult to fulfil with standard tional boring and-turning mills with 3000,
solutions. They ask for products that are either not available on the mar- 4000, 5000 mm rotary table to machines
ket or are too expensive for the customers budget. In these cases we with CNC)
design and build the machines. Some of them are manufactured in serial
production, the others are built in piece production.

EUROturn-12 (sub spindle and live tooling lathe, manufactured in series),


FRORIEP and SKODA-250 horizontal boring
mills (complete mechanical and electrical
modernization of traditional machines with
CNC)

Lathe manufacturing cell for mass produc-


tion of car-industry parts
(TONG-TAI TOPPER lathes, upper guide-
way manipulator designed and produced
by NCT Ltd.)
MCD-3000 dual workspace, traveling column, planer-type vertical Tilting built-in spindle milling head with
machining centres (custom-purpose machine for GRUNDFOS) NCT TORQUE motor
Selling and servicing HEIDENHAIN products
NCT Ltd. uses and distributes HEIDENHAIN measuring systems in great
quantities for several decades. Our engineers participate in HEIDENHAIN
factory training courses, and since we have own development and produc-
tion activities, we have knowledge on HEIDENHAIN measuring systems
almost at a level as we know our products. As one the first firms in the
world, we started to use EnDat 2.2 absolute rotary encoders and linear
scales, establishing the service background which requires great profes-
sionalism and expensive devices. We have all the equipment and measur-
ing apparatus that are necessary to provide fast service of factory-level
quality. We have repair parts and also the mostly needed measuring sys-
tems in stock.
Further information of some activities and services of NCT Ltd.: 9
Measuring systems of high quality products. To run and constantly train an effective service
NCT Ltd. uses incremental and absolute measuring systems of HEIDEN- team, to analyse failures occurred and to indicate them to the quality
HAIN, the worlds leading manufacturer of measuring systems. Our con- assurance system is an expensive and complicated task.
trol technology accepts the 11 uApp, 1Vpp, TTL incremental signals, The service engineer must be able to identify the reason of the problem
uses synchronization to the selected reference point and the C-type ref- fast, and standing beside the machine, he should accomplish trou-
erence point record developed by HEIDENHAIN. Using the HEIDENHAIN bleshooting often under unfavourable circumstances. Fortunately, at NCT
EnDat 2.2 measuring system, absolute position measurement and sub- Ltd. the whole company, especially the departments for electronics and
micron resolution are achieved at the same time. mechanics development support the activity of service engineers either
using mobile phones or in person. We are the most effective in fixing our
own products, since we have mechanical and electric parts, as well as
thorough knowledge mostly for them. Since we not only install, but also
manufacture electric parts for our machines, we can clear electric faults
most effectively and safely, by changing the parts.

NCT customer support


The task of the service is trouble shooting, while the customer support
deals with installation, handing over, upgrading and rebuilding of
machines. Quality assurance and cost-effective operation cannot be
imagined without scheduled preventive maintenance. Major and expen-
sive repairs can be avoided by periodic inspection of the machines.
NCT Ltd. has the proper electronic measuring equipment to conduct stat-
ic and dynamic machine testing. With these equipment we can practical-
ly take a snapshot of the actual condition of the machine. Compering
snapshots taken and filed regularly, we can keep track of changes in
technical and accuracy conditions of the machine. This enables us to
observe loosening and tensions in powertrains and by means of trou-
Service and Customer Support bleshooting we can prevent defective works, wears and failures on the
Service machines or even personal injuries.
Service support is one of the most sensitive aspects of the machine tool
business. Distributors can go under due to lack of proper service team.
Without professional service support, users may have stunning opinion
10 NCT Academy

NCT Ltd., like several prosperous domestic and foreign global companies,
founded its own educational institution named NCT Academy Non-profit
Limited Company of Public Utility in 2010 with the ambitious aim of taking
part in providing for man-power for a successful industry struggling with
scarcity of labour. Our activity focuses on adult training and retraining, but our
aim is to give a high-level continuous education for instructors carrying out
professional training.
The NCT Academy is a non-profit enterprise, but it is a great support and
actually a benefit for NCT Ltd. to familiarize expectant technologists, machine
setup men and machine operators with NCT products to, and to propagate the
products and the professional fame of NCT Ltd. among the to-be users of
CNC machine tools. Further benefit of this cooperation for both sides is that
colleagues of the NCT Academy not only get an insight into NCT development
activities but also intervene in it in some places; while NCT Ltd. supports NCT
Academy by providing them with the latest products and software.

Besides standard professional training, we started to renew and accredit train-


ing on professions now missing; this activity and its objects are updated con-
tinuously. The most popular professions are CAD/CAM, CNC programmer-
technologist and CNC skilled worker.
We regularly organize the National CNC Programming and Operation
Competition for secondary school students. In 2012, the competition com-
pletely entered the online world of 21th century. The semifinal passed off in a
new way via internet in an online interactive mode, preparing a bigger event,
an international CNC competition.
NCT Academy coordinates the 4-6 week long summer practical training of BSc
and MSc students at NCT Ltd. These students participate in concrete NCT proj-
ects from the beginning.
We launched our Knowledge Base forum, where anybody can ask profession-
al questions and use the existing database (online exam sheets, drawing
albums, tutorial videos, posters, etc.).
NCT Academy 11

There is a new opportunity downloading NCT 201 simulator from NCT website free of charge. You
should only register in NCT Academy website (academia.nct.hu), and you can download the edu-
cational version of NCT 201 simulator whose user, programmer and testing interfaces are com-
pletely the same as NCT controls ones; we limited the number of blocks to 50 only and disabled
the input in and output from the software. The simulator has been made suitable for practicing tech-
niques and knowledge gained in programming and managing of the CNC at home, on their comput-
ers, in a real software environment.
If you need professional well-trained in CNC machining or you want that your employees have more
steady basics or you would like to get knowledge on the NCT 200 control family, your best choice
is the NCT Academy.
Our instructors have experience of many decades' standing in teaching CNC, CAD/CAM and
machining technology. Asking is not a shame in our academy. Our goal is to transfer knowledge,
not to spend time unnecessarily. Please, visit the website of NCT Academy. If you are interested,
please contact Rbert Dranka, the director of NCT Academy.
12 NCT 201 control and its peripheries

NCT 201 CNC AND INDUSTRIAL CONTROL IS BUILT ON 3 BASIC COMPONENTS


1. Windows Embedded CE Professional operating system (MICROSOFT)
2. EtherCAT communication channel between CNC and its peripheries (BECKHOFF)
3. EnDat 2.2 (physically) absolute measuring system (HEIDENHAIN)

Windows Compact Embedded (CE Professional)


The WINDOWS CE host unit (EHU) of the NCT
201 control is behind the monitor. The default
pointing device is the touch screen, but there are
4 optionally used USB ports, where optional pointing devices (mouse, track ball, touchpad) can
be connected. The EHU has 2 Ethernet terminals. One of them can be connected to the periph-
eries (servo drives, input/output units) via EtherCAT protocol, while another one can be connect-
ed to the computer network. The system program of NCT 201 control fits WINDOWS CE opera-
tion system perfectly, exploiting it to its full potential, like its professional file management, com-
puter peripheries management (data storage devices, printers, data input peripheries, pointing
devices, etc.), and other services (network, internet, remote machines, picture and video display-
ing, playing sound files, etc.)

EtherCAT
EtherCAT (Ethernet for Control Automation Technology) is an open code, industrial, real-time Ethernet network,
which uses standard Ethernet data frames for communication between elements of the network. It consists of two
main units, the EPU (HOST) unit and the (SLAVE) peripheries (drives, EPU). The cable from the EPU has to be con-
nected to the input terminal of the closest periphery unit, and then from its output terminal the input terminal of the
next periphery can be connected. The system can be optionally chained over and over again, and can be extend-
ed with periphery units.
EnDat 2.2
It is a physically absolute measuring system, and is available with linear scale and rotary encoder as well. The
rotary encoder can be absolute in single or multi turn. The NCT 200 control series can receive both the absolute
encoders and the absolute linear scales in single or multi turn. The NCT servomotors are equipped with multi turn
EnDat 2.2 absolute measuring system, therefore neither the reference point switch nor limit switch on NCT
machine tools are necessary anymore. Its nothing to worry about troubles after turn on due to uncertainty of ref-
erence point pickup. Machining can be started immediately after turning on the machine tool
NCT 201 control and its peripheries 13
MECHANICAL DESIGN
Central unit
The NCT 201 control, the first member of NCT 200 control family is basically new even in appearance. The central unit of CNC (EHU) is placed behind
the 15 or 19 LCD display. During development of the central unit it was key point to minimize energy consumption and with this to minimize generation
of heat. Using the latest 1.8 GHz speed, low consumption Intel Atom microprocessor in the CPU, the panel box doesnt require fan cooling. The basic
pointing device of the apparatus is a TOUCHSCREEN. Behind the panel a loudspeaker is located which indicates touching the screen by clicking sound;
this enables WINDOWS compatible sound files to be played (we are planning to build in a VOICE ADVISER).

To install control panels NCT Ltd. offers professional boxes and accessories (mounting frames and screws, consoles, suspending arms and rotating joint
components).

Machine keyboard
Machine builders can connect any machine keyboard to the NCT 201 control panel. It is not necessary
to buy an operator panel offered by NCT Ltd. The flexible system allows the users to create their own
machine interface via the INPUT/OUTPUT PLC lines, in which they can optionally combine virtual but-
tons of the touch screen and the real buttons of a separate panel.
The optional machine operators console of NCT 201 control matches the monitor module in size,
mechanical style, and colour. It is also perfectly compatible with the monitor when they are built-in or
mounted on a supporting arm; the two module form an integrated system.
Besides the usual NCT operating devices (HANDWHEEL, FEED OVERRIDE, JOG, MODE BUTTONS, EMERGENCY STOP BUTTON, etc.), there are buttons
that can be used freely.
Every button on the NCT control panel has LED lighting that can be seen from every direction and is connected to the CPU through the EtherCAT.
14 NCT 201 control and its peripheries
Programmer keyboard
In the standard configuration data input can be done using the virtual keyboard painted on the touchscreen. The keyboard image appears and covers a
screen area only in the case, when there is an opportunity for inputting data. Since it is a virtual keyboard it is easily adjustable to different languages, the
operator can simply select the language of the keyboard. The size of the buttons and placement of them on the verge of the monitor makes the data input
very comfortable. The loudspeaker behind the panel emits clicking sound when the buttons are touched.
In order to protect the touch screen a self-adhesive guard foil is used which can be replaced easily in case of matting or scratching.
If the user prefers PC keyboard, there are 4 USB channel to connect any PC keyboard which can be placed in a convenient and ergonomic position on a
console mountable under the machine keyboard, on the lower part of the NCT control panel.

Peripheries
The peripheries of NCT 201 connect to EHU via EtherCAT. The peripheries
can be NCT I/O units, NCT drives, but standard EtherCAT peripheries from
other manufacturers (e.g. BECKHOFF, YASKAVA, ABB, HITACHI,
BAUMLLER, LENZE, SEW, WAGO, etc.) can also be used. The system is
designed in that manner so that wagons of different functions and lengths
can be connected to the EPU (engine) with EtherCAT connection via an
LVDS bus, using a flat cable. This assembled train runs on an OMEGA rail
widely used in building electrical cabinets. This time, we offer15 types of
peripheries with different functions but we continuously expand the selection
and our business partner can request custom wagons as well.
NCT 201 control and its peripheries 15
Drives
The new NCT drives are perfectly compatible EtherCAT peripheries. They can be connected to the central unit (EHU) of
the NCT 201 control via a single EtherCAT bus. Through this broadband channel, the drives receive the speed command,
and pass the absolute position for the CNC software. The NCT servo drives have been developed especially to meet
machine tool demands. Because of their several inferior control loops and high precision fast current and speed control
(HPSC) they are essential peripheries of the NCT control for high-speed and high-precision machining and nanointerpo-
lation.
SERCOS over EtherCAT (SoE)
The NCT control communicates with servo drives via a widely used standardized protocol. Because of the standardized
connection it is possible to use servo drives from several other manufacturers. Setting servo drives, changing their sys-
tem software can easily be done from NCT control, without external device. The well-tried parameters are stored in the
control, changing servo drive or motor is very simple, thanks to the automatic parameterization.

Motors
The NCT A, Ai, AiS, AMS
and TORQUE motors satis-
fy the highest demands of
customers. As far mechan-
ical design, size, speed and
electric parameters are
concerned, our motors
have been developed for
machine tools. The Ai
motors are produced with EnDat 2.2 absolute encoder,
but all NCT motors can be ordered with and incremental
measuring system too..
16 NCT 201 control panel and peripheries
TEN OUTSTANDING FEATURES OF THE NCT 201 CNC

1. TOUCHSCREEN, USB, ETHERNET


2. Changing the system software by the user
3. Display tailored by the user
4. Dialogue programming (myNCT)
5. Absolute measuring system (EnDat 2.2)
6. Measurements inside the machine
7. Misalignment compensation
8. Logging, machine supervision
9. Energy management
10.Remote supervision

Logging, sending log file, machine supervision and energy management


The supervision module of the NCT Ltd. sees and memorizes everything!
The NCT 201 control stores every important event in a so called log file. In the event of any operating trouble with the equipment, this log file only should
be sent (via email or on pendrive) to the NCT Service and Customer Support independently of the reason of the event which could be failure of the servo
system, wrong operators intervention or a PLC error. Using this log file the control becomes an open book for the NCT professionals.

Sending log file


To learn how to handle the log file, a short video is availablefor users on youtube portal (making NCT 201 log file).

Machine supervision
The most important operational statuses of the machine tool (MACHINING, SETTING. SHUT-DOWNS, FAILURE STATUS) can be filtered from the log file
data of a given period of time, and they can be displayed graphically as a function of time. The diagrams illustrate rate of operation of the machine and
the reasons of shut-downs for even many months retroactively.

Energy management
Growth of energy prices and environmental awareness demand stringent energy management from us all.
The NCT 201 control monitors the main supply continuously, checks the phase sequence, detects mains failures, and responds to them through the PLC
(e.g. it stops the machine in time in case of a power failure). The control measures consumption and indicates in kW and HUF the energy consumption
of a preset period of time numerically and graphically. You can get to know of the price of energy spent for manufacturing even one workpiece.
NCT 201 control panel and peripheries 17
NCT Ltd. ON GREEN WAY
We keep clean our internal and external environment, we decrease our energy consumption and we strive for way to a paper-free office, however the envi-
ronmental awareness is a determinative aspect not only in the daily actions of NCT Ltd., but in developmental activities too. When we update our machine
fleet, the primary aspect is to protect our environment. We incorporate all capabilities in our products with which we could decrease the utility bills of our
users.

TAKE CARE OF THE ENVIRONMENT USING ENVIRONMENTALLY FRIENDLY AND ENERGY EFFICIENT NCT ELECTRONICS AND NCT MACHINE
TOOLS!

NCT products for the greener today

High capacity capacitor in NCT servo drives lower dissipation


Mains-protective energy recuperation from 10 kW
The latest power switches minimal loss
The high-capacity cooling ribs do not heat the electric cabinets air conditioner is not necessary
New synchronous and asynchronous motors with low inertia decreased loss
Electronic speed changer for NCT asynchronous motors lower consumption
5 axis complex machining fast, efficient and economical
The thermal sensors switch off fans no unwanted cooling
Automatic machine switch off no energy waste caused by inattention
Automatic screen switch off why does it light if not necessary?
Grease lubricated roller guideways no oil consumption, no pollution of cooling water and environment
Energy efficient light sources with automatic switch off
18 High-speed CNC lathes
LATHES

Main features of TNL-85A, -100A, -100AL, -


120AL and 130A lathes: +HD
 Rigid casting bed, headstock and slide system
 45 slanted X slide
 Mounted, wide spread linear guideway in all axis
 Grounded, double nut ballscrews in all axis
 Lifetime grease lubricated headstock
 Belt driven spindle +DT
 Oil lubricated slide system and ballscrews
 Torque clutch on Z axis
 12 position turret
 +HD or +DT driven tooling
+C axis (option)
 NCT CNC control

MACHINE TYPE TNL-85A-100A (+DT/+HD) TNL-100AL (+DT) TNL-120AL (+DT) TNL-130A (+DT)
Max. swing diameter [mm]: 370 420
Max. turning diameter [mm]: 264 (200) 300 / (240)
Max. turning length [mm]: 400 600
Tooling: Taiwanese / VDI30 Taiwanese / VDI40
Number of fixed-/driven tool sockets: 12 / 12 (VDI30) 12 / 12 (VDI40)
Max. spindle speed [rpm] / range: 4800 / 1 4500 / 1 3500 / 1
Spindle motor power [kW]: 11 15 20 22
Bar capacity [mm]: 44 51 64 75
Spindle nose: A2-6 A2-6 A2-8
X/Z rapid travel [m/min]: 30 / 32 24 / 30
Machine net weight [kg]: 3200 3500 4200 4300 4400
High-power CNC lathes 19

LATHES
Main features of TNL-130AL, 160A and THL-
620 lathes:
 Rigid casting bed, headstock and slide system
 60 slanted bed
 TURCITE coated flat guideway in all axis
 Grounded, double nut ballscrews in all axis
 Lifetime grease lubricated headstock
 Belt driven spindle or headstock gearbox (TNL-
130AL)
 Oil lubricated slide system and ballscrews
 12 position turret
 +HD or +DT driven tooling
 +C axis (option)
 NCT CNC control

Options on page 33

TNL-130AL (+DT) TNL-160A (+DT) THL-620 (+DT)


620 780 780
410 620 620
1000 / 1600 / 2000 1000 / 1600 / 2000 1100 / 1900
VDI 40 VDI 50 VDI 50
12 / 12 (VDI40) 12 / 12 (VDI40) 12
3500 / 2 (1) 2500 / 1 2500
22 32 32
75 90 90 (116)
 +HD: driven tooling with tool driving adapter mounted on
A2-8 A2-11 A2-11 hydraulic turret + C axis
18 / 20 18 / 20 20 / 20  +DT: driven tooling with BARUFFALDI servo turret + C axis
6500 7200 8500
20 CNC lathes
LATHES

Common features of lathes: Individual features of JCL-42 and 52T


type CNC lathes:
 Rigid casting bed, headstock and slide system
 Grounded, double nut ballscrews in all axis  Duplex tooling CNC lathe
 Lifetime lubricated headstock  20 slanted X slide
 Belt driven spindle  TURCITE coated flat guideway in all
 Central oil lubricated slide system and ballscrews axis
 +HD or +DT driven tooling + C axis (option)  12 position turret
 NCT CNC control  gang type tooling replace tailstock
(TG type)

Individual features of JCL-60 and 60A type CNC lathes:


 30 slanted X slide
 Mounted, linear guideway in all axis
 12 position turret  +HD: driven tooling with tool driving adapter + C axis
 Power spindle (AMs type)  +DT: driven tooling with BARUFFALDI servo turret + C axis
Options on page 33.

MACHINE TYPE JCL-42/52T (+DT) JCL-42/52TG (+DT) JCL-60/60A (+HD) JCL-52AMs (+DT) JCL-75AMs (+DT)
Max. swing diameter [mm]: 400 440 510 510 510
Max. turning diameter [mm]: 200 (140) 200 (140) 320 320 320
Max. turning length [mm]: 205 180 300 / 500 500 500
Tooling: Taiwanese / VDI20 Taiwanese / VDI20 Taiwanese / VDI30 VDI30 VDI30
Number of fixed-/driven tool sockets: 8 (12) 8 (12) 12 / 12 12 /12 12 / 12
Max. spindle speed [rpm] / range: 4000 / 1 4000 / 1 3500 / 1 6000 / 1 4700 / 1
Spindle motor power [kW]: 7 7 10 22 35
Bar capacity [mm]: 42 /50 42 / 50 60 52 75
Spindle nose: A2-5 A2-5 A2-6 A2-6 A2-8
X/Z rapid travel [m/min]: 16 16 / 20 16 / 20 16 / 20 16 / 20
Machine net weight [kg]:): 2265 2400 2800 / 3200 3300 3500
CNC lathes 21

Main features of SMART-42 and

LATHES
SC-32 CNC lathe:
 Rigid casting bed and slide system
 20 slanted X slide
 Hardened, grounded bed guideway
 TURCITE coated guideway in all axis
 Lifetime grease lubricated headstock
 Without tailstock
 Belt driven spindle
 +DT driven tooling +machining
along C axis (option)
 NCT CNC control

Options on page 33

MACHINE TYPE SMART-42 (+DT) SC-32


Max. swing diameter [mm]: 320 100
Max. turning diameter [mm]: 200 (160) 32 / 100
Max. turning length [mm]: 140 100
Tooling: Gang type / VDI 20 Gang type
Number of fixed-/driven tool sockets: 8/8 (VDI20) 6/1
Max. spindle speed [rpm] / range: 4000 6000
Spindle motor power [kW]: 7 4,5
Bar capacity [mm]: 42 32
Spindle nose: A2-5 -
X/Z rapid travel [m/min]: 16 / 16 18/19
Machine net weight [kg 2200 1600
22 Slant bed CNC lathes

Individual features of LT-42, -52 and Individual features of HT-52, -76, -92 and -117
LATHES

Common features of lathes: 65 type CNC lathes: type CNC lathes::


 Rigid casting bed and slide system  30 slanted bed  Rigid casting bed
 Grounded, double nut ballscrews in all  Mounted, linear guideway in all axis  45 slanted bed
axis  Hydraulic driven 12 position turret  TURCITE coated flat guideway in all axis
 Lifetime grease lubricated headstock
 Belt driven spindle
 Central oil lubricated slide system and
ballscrews
 +HD or +DT driven tooling +machining
along C axis (option)
 NCT CNC control

Options on page 33.

MACHINE TYPE LT-42 (+DT) LT-52 (+DT) LT-65 (+DT) HT-52 (+DT) HT-76 (+DT) HT-92 (+DT) HT-117 (+DT)
Max. swing diameter [mm]: 500 600 900
Max. turning diameter [mm]: 210 485 485 470 700
Max. turning length [mm]: 460 750 (HT) / 1250 (HTL) 1300 - 3800
Tooling: VDI30 / VDI40 VDI40 VDI40 VDI40 VDI50 VDI50
Number of fixed-/driven tool sockets: 8 / 12 8/12 8/12 8 12 / 12
Max. spindle speed [rpm] / range: 6000 / 1 5000 / 1 4000 / 1 4500 / 1 3000 / 1 2500 / 1 1500 / 2
Spindle motor power [kW]: 11 / 15 11 / 15 15 / 18,5 18,5 / 22 30 / 37
Bar capacity [mm]: 42 52 65 52 76 92 117
Spindle nose: A2-5 A2-6 A2-6 A2-8 A2-8 A2-11
X/Z rapid travel [m/min]: 30 / 30 24 / 24 24 / 24 20 / 20
Machine net weight [kg]: 3200 5700 (HT) / 7200 (HTL) 12000
Horizontal bed CNC lathes with small working space 23

LATHES
Common features: BNC-1600 BNC-446 (MicroPanther)
 Horizontal layout universal lathe
 Rigid casting bed and slide system
 TURCITE coated guideway in all axis
 One (BNC-446) or two-prism Z-slide and
dovetail guideway X-slide
 Hardened, grounded bed guideway
 Lifetime grease lubricated headstock and
ballscrews
 Central oil lubricated slide system and
ballscrews
 Belt driven spindle
 Manual operated tailstock
 +DT driven tooling +C axis (option)
 NCT CNC control

Options on page 33.

MACHINE TYPE BNC-446 BNC-1600 (+DT) EEN-320 EEN-400


Max. swing dia. over bed/gap [mm]: 446 425 320 380
Max. swing dia. over cross-slide [mm]: 240 190 110 158
Max. turning diameter[mm]: 410 400 280 360
Max. turning length[mm]: 900 1000 / 1500 750 1250
Max. spindle speed / range [rpm]: 2500 / 1 5000 / 1 4000 / 1 4000 / 1
Spindle motor power [kW]: 5,5 / 7,5 7,5 / 11 15 20
Spindle hole diameter [mm]: 55 52 40 59
Spindle nose: D1- 6 A2-5 A2-5 A2-6
X/Z rapid travel [m/min]: 15 / 15 15 / 15 5 / 7,5 5/5
Machine net weight [kg]: 2100 2400 / 3050 2100 2250
24 Horizontal bed CNC lathes with large working space
LATHES

Common features of BNC series lathes:


 Rigid casting bed, headstock and slide system
 TURCITE coated guideway in all axis
 Wide spread horizontal bed guideway
 Grounded, double nut ballscrews in all axis
 Oil lubricated slide system and ballscrews
 Two-stage spindle torque increaser gear (except
BNC-5000/-6000)
 +DT driven tooling with BARUFFALDI turret +
machining along C axis (option)
 NCT CNC control

MACHINE TYPE BNC-1800 (+DT) BNC-2200 (+DT) BNC-2600 (+DT) BNC-2800A (+DT)
Max. swing dia over bed/gap [mm]: 475 / 710 550 / 790 650 / 890 710 / 970
Max. swing diameter cross-slide [mm]: 240 310 410 370
Distance between centres [mm]: 1000 / 1500 1000 / 1500 / 2000 / 3000 / 4000 1000 - 6000
Max. spindle speed [rpm]: 4500 3500 2400 1480
Number of spindle ranges: 2 2 2 2
Spindle motor power [kW]: 7,5 / 11 15 / 22 11 / 16 15 / 22
Spindle hole diameter [mm]: 65 82 82 153
Spindle nose: D1-6 A1-8 / D1-8 A1-8 A1-11 / A2-11
X/Z rapid travel [m/min]: 15 / 15 15 / 15 15 / 15 10 / 12
Machine net weight [tons]: 3 4 - 7,5 4,2 - 7,8 6 - 11,8
Horizontal bed CNC lathes with large working space 25

LATHES
Options on page 33.

BNC-3000 (+DT) BNC-3500 (+DT) BNC-4000 (+DT) BNC-5000 (+DT) BNC-6500 (+DT)
760 / 1020 890 / 1150 1020 / 1280 1300 / - 1600 / -
420 550 680 980 1280
1000 / 2000 / 3000 / 4000 / 5000 / 6000 3000 - 12000
1480 / 650 / 500 735
2 2 2 2 2
22 / 33 22 / 33 22 / 33 60 / 75
106 (153) / 254 / 355 153
A1-11 / A2-11 / A2-15 ASA / A2-11
10 / 12 6 / 7,5
8,2 - 12 9,5 - 14,5 12 - 15 - -
26 Swiss-type CNC lathes
LATHES

Common features of JSL swiss-type CNC Individual features of JSL-20, -26 and 32
lathes: type CNC lathes:
 Rigid casting bed and slide system  Main spindle design (A type) or sub spindle
 Mounted, linear guideway in all axis design (AB type)
 Large workspace to ease chip removal and tool  Separated sub spindle with own tool sockets,
change the sub spindle moves along 2 axes way (AB
 Power spindle (for spindle and sub spindle) type)
 Driven tooling  Driven tool sockets, which axial in main spin-
 Machining along Y and C axis dle and spindle way (JSL-26 and 32 type)
 Spindle guide bush synchronizing with tele-
scope (JSL-20) or with servo shaft (JSL-26 and
32)
 Dual function turning, longitudinal turning with
guide bush or turning without guide bush
 NCT CNC control

MACHINE TYPE JSL-20A JSL-26A / -32A JSL-20AB JSL-26 / -32AB JSL-42AB


Max. turning diameter [mm]: 20 26 / 32 20 26 / 32 42
Max. tur. length with fixed/rot. guide bush [mm]: 200 / 85 (150) 220 (200) 200 / 85 (150) 220 / 200 220 / 200
Max. turning length without guide bush [mm]: 45 65 / 80 45 65 / 80 80
Max. spindle speed [rpm]: 8000 7000 8000 7000 6000
Spindle motor (power spindle) power [kW]: 3,7 7,5 3,7 7,5 7,5
Max. sub spindle speed [rpm]: - - 8000 8000 6000
Sub spindle (power spindle) power [kW]: - - 2,2 7,5 7,5
Rapid travel speed [m/min]: 18 18 24 24 24
Machine net weight [kg]: 1800 2500 2400 3700 3700
Swiss-type CNC lathes 27

LATHES
Individual features of JSL-20AS, -26AS and Individual features of JSL-42ABY type JSL-20AS -26AS -32AS
32AS type CNC lathes: CNC lathe:
 Main- and sub spindle design, sub spindle  Separated sub spindle, moves along 2 axes
moves along 1 axis way  Dual tool holders, which able to driven
machining.
 Machining on Y axis with main- and sub
spindle

JSL-42ABY JSL-20A -26A -32A

Options on page 33.

JSL-20AS JSL-26 /32AS JSL-42ABY


20 26 / 32 42
200 / 85 (150) 220 / 200 200 JSL-20AB JSL-26AB - 32AB
45 45 125
8000 7000 6000
3,7 7,5 7,5 (15)
8000 8000 6000
2,2 7,5 7,5
24 18 18
2140 2800 7500
28 CNC lathes with sub spindle and live tooling
LATHES

Common features of sub spindle CNC lathes:


 Mounted, linear guideway in all axis
 Belt driven main spindle and sub spindle
 Precision ballscrews
 Lifetime grease lubricated and cooled headstock
 Grease lubricated slide system and ballscrews
 Driven tooling SAUTER or BARUFFALDI turret +
machining along C axis
 NCT CNC control

Individual features of EUROturn-12C type CNC lathe:


 Rigid casting bed and slide system mounted on welded
support
 45 slanted X slide
Options on page 33.
MACHINE TYPE EUROturn-12C TA-20/25 JCL-60TS (TSM) JCL-52/75ABMs
Max. swing diameter [mm]: 310 620 590 590
Max. turning diameter [mm]: 120 440 395 395
Max. turning length [mm]: 195 630 240 240
Tooling: VDI 20 / VDI 16 VDI 40 Taiwanese / VDI 30 VDI30
Number of fixed-/driven tool sockets: 8 / 4 - 12 / 12 12 / 12 12 / 12 12 / 12
Max. spindle / sub spindle speed [rpm]: 6000 / 6000 3500 / 4000 3500 / 4000 6000 / 4700
Spindle / sub spindle motor power [kW]: 7 / 2,1 15 / 5,5 15 / 5,5 22 - 35 / 9,5
Bar capacity [mm]: 44 51 / 64 / 75 60 52 / 75
Spindle / sub spindle nose: A2-5 / A2-3 A2-6 / A2-8 / A2-5 A2-6 / A2-5 A2-6 - A2-8 / A2-5
X/Z/W rapid travel [m/min]: 15 / 30 / 15 30 / 30 / 24 16 / 20 / 16 16 / 20 / 15
Machine net weight [kg]: 1200 5500 3350 3500
CNC lathes with sub spindle and live tooling 29

LATHES
Individual features of TA-20/25 type CNC lathes:
 Rigid casting bed, headstock and slide system
 60 slanted bed
 Mounted, wide spread linear guideway in all axis
 Belt driven spindle and power spindle for sub spindle
 Driven, radial tooling, star-type turret + machining
along C axis

Individual features of JCL type sub spindle CNC lathes:


 30 slanted X slide
 Mounted, linear guideway in all axis
 Fixed tooling turret (JCL-60TS type)
 Power spindle for spindle and power spindle for sub
spindle (ABMs type)
 Driven, radial tooling, star-type turret + machining
along C axis
30 CNC lathes with sub spindle and Y-axis
LATHES

Common features: Individual features of DUAL-500 type:


 Rigid casting bed, headstock and slide sys-  Turning centre with 2 turrets, Y axis,
tem and sub spindle
 Machining along Y axis  60 slanted bed
 Driven, radial tooling, star-type turret  TURCITE coated guideway in all axis
 Machining along C axis on both spindles  Power spindle for main spindle and power
 Grounded, double nut ballscrews in all axis spindle for sub spindle
 Lifetime grease lubricated headstock  Upper turret moves along X1, Z1 and Y
 Oil lubricated slide system and ballscrews axes
 NCT CNC control  Lower turret moves along X2 and Z2 axes

Options on page 33.


MACHINE TYPE DUAL-500 JCL-52/-75YABMs TB-25Y TB-25YB TB-25Y-ATC
Max. swing diameter [mm]: 400 590 720 720 600
Max. turning diameter [mm]: 190 395 432 432 495
Max. turning length [mm]: 525 240 610 610 610
Y axis stroke [mm]: +/- 40 +/- 40 +/- 51 +/- 51 +/- 51
Number of fixed-/driven tool sockets: 2 x 12 (VDI 30) 12 (VDI 30) 12 (VDI 40) 12 (24) (VDI 40) 12 + 8 (KV 40)
Max. spindle / sub spindle speed [rpm]: 6000 / 6000 6000 - 4700 / 6000 6000 / - 6000 / 6000 6000 / -
Spindle / sub spindle motor power [kW]: 15 / 11 35 / 9,5 15 / - 15 / 11 15 / -
Spindle bar capacity [mm]: 42 52 / 75 75 75 75
Spindle / sub spindle nose: A2-5 / A2-5 A2-6 - A2-8 / A2-5 A2-8 / - A2-8 / A2-5 A2-8 / -
X/Z/Y/W rapid travel [m/min]: 18 / 24 / 6 /24 24 / 30 / 24 / 24 24 / 15 / 30 / - 24 / 15 / 30 / 24 24 / 15 / 30 / -
Tailstock sleeve size: - - MT 5 - MT 5
Machine net weight [kg]: 6500 3350 6200 6300 6800
CNC lathes with sub spindle and Y-axis 31

LATHES
Individual features of JCL-52ABMs, -75ABMs types:
 Turning centre with 1 turret, Y axis, and sub spindle
 30 slanted X slide
 Mounted, linear guideway in all axis
 Power spindle for main spindle and power spindle for sub spindle
 Turret moving along X,Z and Y axes

Common features of TB-25 Individual features of TB-25Y type turn-


type turning centres: ing centre:
 Turning centre with 1 turret  Positioning tailstock
and Y axis  Driven tooling, 12 position turret
 90 slanted (vertical axis) bed
Individual features of TB-25YB type
 Mounted, linear guideway in
turning centre:
all axis
 Power spindle for main spin-  Power spindle for sub spindle
dle  Oil cooled headstock and sub spindle
 Oil cooled headstock headstock
 Turret moving along X,Z and Y  Driven tooling, 12 or 24 position turret
axes
Individual features of TB-25Y+ATC
type turning centre:
 Positioning tailstock
 12 position turret + 8 tool pockets arm
type tool changer (separated from
workspace)
32 CNC vertical boring-and-turning mills
LATHES

Main features of VL type boring-and-turn-


ing mills:
 Rigid casting bed, headstock and slide sys-
tem
 Flat guideways on X-axis, square cross-
section prism guide on Z-axis
 TURCITE coated guideway in all axis
 SK50 type tool taper (in case of driven
tooling)
 Grounded, double nut ballscrews in all axis
 Cylindrical roller bearing spindle
 Oil lubricated slide system and ballscrews
 Genoa type tool magazine (enclosed)
 Full enclosed guarding
 NCT CNC control

Options on page 33

MACHINE TYPE VL-46 VL-66 VL-88 VL-86C VL-100C VL-125C VL-160C VL-200C VL-250C VL-300 VL-400
Face-plate table diameter [mm] 305 457 533 800 1000 1250 1600 2000 2500 3000 4000
Max. swing diameter [mm]: 560 800 1000 950 1200 1600 2000 2500 3000 3600 4500
Max. turning diameter [mm]: 460 760 860 900 1100 1600 2000 2500 3000 3600 4500
Max. turning height [mm]: 450 750 810 650 800 1250 1250 1600 1600 2000 / 3000
Workpiece max. weight [kg]: 700 1500 1700 2000 3500 5000 8000 12000 15000 18000 20000
Number of fixed-/driven tool sockets: 12 / 12 12 / 12 12 / 12 12 / 12 12 / 15 12 / 16 12 / 16 12 / 16 12 / 16 12 / 16 12 / 16
Max. spindle speed [rpm]: 2500 2000 700 / 1500 600 / 2 400 / 2 300 / 2 250 / 2 200 / 2 160 / 2 120 / 2 85 / 2
Spindle motor power [kW]: 18,5 / 22 18,5 / 22 18 / 22,5 18 / 22,5 30 / 37 37 / 45 37 / 45 60 / 75 60 / 75 60 / 75 60 / 75
Spindle nose: A2-8 A2-11 A2-11 A2-11 - - - - - - -
Machine net weight [kg]: 6500 11500 14500 13500 15500 24500 27500 47000 51000 - -
Options for lathes 33

TNL-100AL-130A

TNL-130AL-160A

JSL-20-26-32AS

JSL-52-75ABMs

JCL-52-75YAMs
BNC-1600-1800

BNC-2000-6500
JCL-52 -75AMs

LATHES OPTIONS
JSL-20-26-32A

EUROturn-12c
TNL-85-100A

JCL-60 - 60A

JSL-20-42AB

TB-25Y-ATC
SMART-42
HT-52-92

TA-20-25
LT-42-65

Dual-500
BNC-446

TB-25YB
HT-117

TB-25Y
SC-32
OPTIONS FOR LATHES
Sub spindle: S S S S S S S S
Y axis: S S S S S S S S
Increased spindle power: O O O O O O O O O O O O
Increased spindle speed: O O O
Fixed tooling turret: S S S S S S S S O O S O O O O O O O O O O
Driven tooling and C axis: O O O O O O O O O O O O S S S S S S S S S S S
Increased spindle pos. accuracy: O O O S O O O O O O O O
Hydraulic spindle clamping: O O O O O O O O O O O O O O O O O O
Manual operated chuck: O O O O O O O O S S S O O O
Machine operated chuck: S S S S S S S S O S O S S S S S S S S
Collet chuck: O O O O O O O 0 S O S S S O O O O O O O O
Parts catcher: O O O O O O O O O S S S O O O S O O O O
Workpiece conveyor: O O O O O O O O O O O O O O O O O O
Chip conveyor: S S S O O O O O O O O O O O O O O O O
Manual operated tailstock: S S S
Machine operated tailstock: S S S S S S S S O O S
Positioning tailstock: O O O O O O O O S S
Coolant gun: S S S S S S S S S S S S S S S S S S S S S S S S
Foot lever: O O O O O O O O O O O O O O O O O O O O
Oil and mist extractor: O O O O O O O O O O O O O O O O O O O O O O O
Tool touch probe: O O O O O O O O O O O O O O O O O O O
Barfeeder: O O O O O O O O O O O O O O O O O O O O O
Increased coolant pressure: O O O O O O O O O O O O O O O O O O O O
Steady rest or follow rest: O O O
myNCT: O O O O O O O O O O O O O O O O O O O O O O O O
VECTOR CAD-CAM szoftverek: O O O O O O O O O O O O O O O O O O O O O O O O
HEIMATEC tool holders: O O O O O O O O O O O O O O O O O O O O O O O O
S: basic accessory; O: optional accessory
34 CNC machining centres
MILLING

Common features of EmL, EmR and EmB type Individual features of EmL 510-1020 type
machines: machining centres:
 Rigid casting bed, column and slide system  Mounted, TSUBAKI, THK (Japanese) or
 Grounded, precision double nut ballscrews on HIWIN precision bearing guideways in every
each axis directions
 Central oil lubricated slide system and  Direct motor-spindle drive (EmL-550 type)
ballscrews
 Telescopic covers for guideway protection in all
axle heads Individual features of EmR 610-1200 type
 Lifetime grease lubricated headstock machining centres:
 Headstock cooling with digital oil cooler
 Air gauge pressure protected spindle bearings  Mounted, THK (Japanese) roller bearing
 Mechanical counterweight guideways in in every directions
 NCT CNC control  Direct motor-spindle drive or power spindle
(without belt drive)

MACHINE TYPE EmL-510 EmL/EmR-610 EmL/EmR-800 EmL/EmR-1020 EmR-1200 EmR-1300


Table size [mm] 600 x 320 800 x 450 1000 x 500 1200 x 500 1300 x 600 1450 x 700
Table load [kg] 300 400 500 500 1000 1200
X/Y axis stroke [mm]: 510 / 410 610 / 460 850 / 510 1020 / 510 1200 / 610 1300 / 700
Z axis stroke [mm]: 460 510 510 560 610 700
Spindle taper: SK 40 SK 40 SK 40 SK 40 SK 40 SK 40
Max. spindle speed [rpm]: 8000 8000 / 10000 8000 / 10000 8000 / 10000 10000 10000
Spindle motor const./max. power [kW]: 7 / 10,5 7 / 10,5 7 / 10,5 7 / 10,5 15 / 21 15 / 21
X/Y/Z rapid travel [m/min]: 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 30 / 30 / 24
Turret capacity: 12 / 20 16 / 24 16 / 24 20 / 24 / 32 20 / 24 / 32 20 / 24 / 32
Machine net weight [kg]:): 2800 4000 4000 5200 6000 8350
High power CNC machining centres 35

MILLING
Individual features of EmB 1100-2200 type
machining centres:
 Hardened, grounded guideway in X, Y and Z
axis
 TURCITE coated slide surface, central oil
lubrication
 Y slide guided by 4 slideways
 Grounded, double nut pre-tensioned
ballscrews in all axis
 Belt driven-, headstock gearbox-, direct- or
power spindle drive
 Belt driven- or headstock gearbox driven
spindle available for SK50 spindle taper

Options on page 49.


EmB-1300 EmB-1600 EmB-2000 EmB-2200
1500 x 650 1800 x 845 2200 x 850 2400 x 1000
1000 2200 2400 2200
1300 / 700 1600 / 800 2000 x 900 2200 x 1000
710 810 800 800
SK 40 / 50 SK 50
8000 (SK 40) / 6000 (SK 50) 6000
22 / 30,8 15 / 21 32 / 30.8 15 / 21
20 / 20 / 16 15 / 15 / 12 15 / 15 / 12 12 / 12 / 10
20 / 24 / 32 24 / 32 24 24
8000 14000 18000 22000
36 CNC milling machines with small working space
MILLING

Common features of CNC milling machines:


 Rigid casting bed, column and slide system
 Mounted, linear guideway in all axis
 Grounded, double nut ballscrews in all axis
 Central oil lubricated slide system and ballscrews
 Telescopic covers for guideway protection in all axle
heads
 Lifetime grease lubricated headstock
 Belt driven spindle
 Counterweight not mounted
 NCT CNC control

MACHINE TYPE Tomill-160 EmL-250 EmL-760 MM-800 MM-760


Table size [mm] 450 x 160 380 x 180 1270 x 305 900 x 420 900 x 410
Table load [kg] 50 50 300 450 350
X/Y axis stroke [mm]: 300 / 160 250 / 180 760 / 400 800 / 460 760 / 430
Z axis stroke [mm]: 300 210 400 500 460
Spindle taper: SK 30 SK 30 SK 40 SK 40 SK 40
Max. spindle speed [rpm]: 8000 8000 6000 10000 8000
Spindle motor const./max. power [kW]: 2,2 2,2 5 10 7
X/Y/Z rapid travel [m/min]: 6/6/6 15 / 15 / 15 12 / 12 / 12 30 / 30 / 24 24 / 24 / 24
Turret capacity: 6 8 10 24 16
Machine net weight [kg]: 650 1200 2400 4200 3500
High power CNC machining centres 37

MILLING
Individual features of VMC-1100, -1300, -
1600F, -2100 and -3100 type CNC machining
centres:
 Hardened, grounded guideway in X, Y and Z
axis
 TURCITE coated slide surface, central oil lubri-
cation
 Y slide guided by 4 slideways
 Pneumatic counterweight
 Grounded, double nut ballscrews in all axis
 Belt driven- or headstock gearbox driven spin-
dle available for SK50 spindle taper
 Arm-type tool changer
 NCT CNC control

Options on page 49.

VMC-1100 VMC-1300 VMC-1600F VMC-2100 VMC-3100


1200 x 660 1500 x 660 1800 x 800 2400 x 900 3400 x 900
1200 1200 2000 2500 3000
1100 / 650 1300 / 710 1600 / 800 2100 / 900 3100 / 900
710 710 710 850 850
SK 40 / SK 50 SK40 SK 40 / SK 50
10000 (SK 40) / 6000 - 10000 (SK 50)
22 / 36 22 / 36 22 / 36 22 / 36 22 / 36
24 / 24 / 24 24 / 24 / 24 24 / 24 / 24 20 / 20 / 18 20 / 20 / 18
24 32 24 40 (SK40) / 32 (SK50)
7300 7800 12000 22500 23000
38 High-speed CNC machining centres with palette changer
MILLING

Common features of VD, TMV and QVM type Individual features of TMV-510T+, -610A+
CNC machining centres: and QVM-610A+APC types:
 Rigid casting bed, column and slide system  CNC machining centre mounted palette
 Mounted, linear guideway in all axis changer
 Grounded, double nut pre-tensioned ballscrews  Fixed table, column moves in all directions
in all axis  High speed axis moving and tool changing
 Central oil lubricated slide system and  Belt driven spindle
ballscrews
 Telescopic covers for guideway protection in all
Individual features of VD-510S and TMV-
axle heads
510C types:
 Belt driven- or direct driven spindle
 High speed axis moving and tool changing  Direct motor-spindle drive (without belt drive)
 Counterweight not mounted  Oil cooled headstock (option)
 NCT CNC control  Disc type tool magazine

MACHINE TYPE VD-510S TMV-510T TMV-510C TMV-510T+APC TMV-610+APC


Table size [mm]: 650 x 400 600 x 360 600 x 360 (2x) 600x360 (2x) 700 x 410
Table load [kg]: 300 200 200 2 x 100 2 x 400
X/Y axis stroke [mm]: 510 / 400 510 / 360 510 / 360 510 x 360 610 x 410
Z axis stroke [mm]: 330 300 250 300 460
Spindle taper: BT 30 SK 30 BT 30 SK 30 SK 40
Max. spindle speed [rpm]: 12000 12000 12000 12000 8000 (op. 10000)
Spindle motor const./max. power [kW]: 3,7 / 5,2 5,5 / 7,5 5,5 / 7,5 5,5 / 7,5 7 / 10
X/Y/Z rapid travel [m/min]: 48/48/60 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 24 / 24 / 24
Turret capacity: 14 20 14 20 12
Machine net weight [kg]: 2600 2300 2300 4600 6000
High-speed CNC machining centres with palette changer 39

MILLING
Individual features of TMV-850A and -1050A type high
power CNC machining centres:
 Grounded, double nut pre-tensioned ballscrews in all axis
 Lifetime grease lubricated headstock
 Headstock cooling with digital oil cooler
 Belt driven spindle (direct drive and power spindle drive is
option)
 Arm-type tool changer

Options on page 49. + APC


QVM-610+APC TMV-850A TMV-1050A TMV-1050AII
(2x) 700 x 410 950 x 500 1100 x 500 1100 x 600
2 x 250 500 500 500
610 x 410 850 / 500 1050 / 500 1050 / 600
460 530 530 530
SK 40 SK 40 SK 40 SK 40
8000 (op. 10000) 8000 8000 8000
7 / 10 7 / 10,5 7 / 10,5 7 / 10,5
30 / 30 / 30 30 / 30 / 24 30 / 30 / 24 30 / 30 / 24
24 24 24 24
7500 5000 6000 7000
40 5 axis, vertical spindle CNC machining centres
MILLING

Individual features of EmL-450, -610, -850 and EmB-1100-


5TT types:
 Rigid casting bed, column and slide system, excellent vibra-
tion absorption
 Spindle moves along Z axis
 Workpiece moves along X, Y, A and C axis
 Mounted, THK roller bearing guideways in all axis (EmB
slideway type)
 Central oil lubricated slide system and ballscrews
 Direct motor-spindle drive or power spindle (without belt
drive)
 Lifetime grease lubricated headstock
 Liquid-cooled spindle, automatic conditioner
 Mechanical counterweight
 NCT CNC control
 NSNP and SMOOTH interpolation function
 High speed DNC channel, USB and ETHERNET connection

MACHINE TYPE EmL-450-5TT EmR-610-5TT EmR-850-5TT EmB-1100-5TT MDV-551-5TT MCG-630-5TT MCG-800-5TT


Rotary table diameter [mm]: 150 200 250 300 350 630 800
Table load [kg]: 20 50 75 100 300 1200 1200
Max. machining workpiece [mm]: 160 x 130 200 x 270 250 x 360 400 x 400 670 x 375 630 x 400 800 x 400
Spindle taper: SK 30 / 40 SK 40 SK 40 SK 40 SK 40 SK 40 / HSK-A63
Max. spindle speed [rpm]: 8000 8000 8000 8000 12000 18000 / 24000
Spindle motor const./max. power [kW]: 7 / 10,5 7 / 10,5 7 / 10,5 22 / 30,8 18,5 / 22 20 / 25
X/Y/Z rapid travel [m/min]: 32 / 32 / 24 32 / 32 / 24 32 / 32 / 24 20 / 20 / 16 40 / 40 / 40 60 / 60 / 60
Turret capacity: 13 16 16 20 16 32
Machine net weight [kg]: 3700 4300 5000 7000 11000 19000
5 axis, vertical spindle CNC machining centres 41

MILLING
Individual features of EmR-1200-5HT type:: Individual features of LV-620 type:
 Tilting head construction, TORQUE driven head tilt  Spindle moves along X, Y and Z axis
 Spindle moves along Z and B axis  Workpiece moves along A and C axis
 500 mm rotary table mounted on table  Dolly type dual rotary table
 Power spindle

Individual features of MDV-551 type:


 Spindle moves along X and Z axis
 Workpiece moves along Y, A and C axis
 Dolly type dual rotary table

Options on page 49.


EmR-1200-5HT LU-620 Individual features of MGC-630 and -800 type:
500 620  Spindle moves along X, Y and Z axis
300 300  Workpiece moves along A and C axis
500 x 400 500 x 330  Dolly type dual rotary table
SK 40 SK 40  Direct motor-spindle drive or power spindle (without
belt drive)
8000 12000
 60 m/min rapid traverse speed
13 / 17 10 / 12,5
 Liquid-cooled spindle, automatic conditioner
32/32/24 36 / 36 / 36
24 32
7000 8800
42 High power CNC planer-type milling machines
MILLING

Main features of BMC type CNC planer-type milling


machines:
 Developed by using computer aided design and analysis, Cast
iron bed, headstock and slide system enabling high rigidity
and vibration damping
 Table guidance supported in every working positions
 X axis (table travel) on 2 precision cylindrical roller-guide-
ways supported by 6-6 carriages
 2 precision cylindrical roller-guideways on the Y axis
 Hardened and ground guideways with TURCITE-B coating on
the Z axis
 Hydraulic counterweight
 Long-pitch and pre-tensioned ballscrews to provide stable
accuracy
 Ballscrews with drive mechanism
 Vertical spindle drive
 NCT CNC control

Options on page 49.


MACHINE TYPE BMC-15 BMC-16 BMC-22 BMC-27 BMC-31 BMC-40
X axis table size [mm]: 2000 / 3000 2500/3000/4000 2500 - 5000 3000 - 6000 4000/5000/6000 6000/8000/10000
Y axis table size [mm]: 1400 1500 2100 2600 2900 3200
Table load [t]: 6/7 9/11/14 11/14/17/20 15/18/20/22 18/20/23 25/28/30
X axis stroke [mm]: 2100/3100 2600/3100/4100 2600 - 5100 3100 - 6100 4100/5100/6100 6100/8100/10100
Y axis stroke [mm]: 1500 1600 2200 2700 3100 4000
Z axis stroke [mm]: 800 900 (1100) 900 (1100) 900 (1100) 1100 1100
Distance btwn. columns [mm]: 1650 1700 2300 2800 3200 3750
Spindle speed [rpm]: 6000 / 4000 / 10000 (SK50) / 10000 / 14000 (SK40)
Magazine capacity: 30(40/60/90)
High power CNC planer-type milling machines 43

MILLING
Individual features of KMC type 5 axis CNC planer-type milling machines:
 5 axis machining
 Vertical spindle drive
 Automatic head changing unit and head storage box
 Automatic tool change in case of vertical spindle
 Manual tool change in case of horizontal spindle
 Automatic tool change in case of two-axis automatic milling head

Options on page 49.

MACHINE TYPE KMC-22 KMC-27 KMC-35 KMC-40


X axis table size [mm]: 2500/3000/4000 2500 - 10000 3000 - 10000 4000 - 10100
Y axis table size [mm]: 1500 2100 2100 2600
Table load [t]: 9/11/14 11/14/17/20/22/25/28 15/18/20/23/25/28 18/20/25/27/30
X axis stroke [mm]: 765 765 765
Y axis stroke [mm]: 2600/3100/4100 2600 - 10100 3100 - 10100 4100 - 10100
Z axis stroke [mm]: 900 (1100) 900 (1100) 900 (1100/1300/1500) 900 (1100/1300/1500)
Distance btwn. columns [mm]: 1700 2300 2700 3200
Spindle speed [rpm]: 6000 / 4000 / 8000 (SK50)
Magazine capacity: 30(40/60/90)
44 CNC horizontal machining centres
MILLING

Main features of high speed CNC machining centre with palette changer:
 Cast iron bed, column and slide system
 One (TMH-400) or several palette table with palette changer
 Tool moving along all axis, table fixed (except TMH 400)
 Mounted, precision linear guideways in all axis
 Grounded, double nut pre-tensioned ballscrews in all axis
 Oil cooled spindle, digital conditioner
 Arm-type (RANDOM) tool changer
 Central oil lubricated ballscrews, lifetime lubricated bearing
 Direct driven spindle or power spindle
 Lifetime grease lubricated headstock
 Counterweight not mounted
 NCT CNC control

Options on page 49.

MACHINE TYPE TMH-400 TMH-500 HA-400 HA-500 HB-500 HB-630 HB-800


Table size [mm]: 400 500 400 x 400 500 x 500 500 x 500 630 x 630 800 x 800
Table load [kg]: 1 1 1 2-tl 2-tl 2-tl 2-tl
X/Y axis stroke [mm]: 350 700 400 500 800 800 800
Z/W axis stroke [mm]: 510 / 510 710 / 600 560 / 560 710 / 680 800 / 710 1000 / 850 1200 / 1000
Boring tool diameter [mm]: 510 600 560 680 710 900 1000
Spindle taper: SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50
Max. spindle speed [rpm]: 8000 6000 12000 12000 10000 20000 10000
Spindle motor const./max. power [kW]: 7,5 / 11 22 / 25 22 / 25 22 / 25 18,5 / 22 30 30 / 25
X/Y/Z rapid travel [m/min]: 36 / 36 / 36 48 / 48 /48 40 / 40 / 40 50 / 50 / 50 50 / 50 / 50 40 / 40 / 40 50 / 50 / 50
Turret capacity: 24 24 60 60 40 50 60
Machine net weight [kg]: 6300 8700 9500 12200 14000 16800 21400
Bridge type CNC milling machines with large working space 45

MILLING
Main features of the FBE type CNC milling machines:
 CNC milling machines with large working space for four-
surface vertical and horizontal machining
 Robust cast iron bed, column and slide system
 The table moves in X axis, the tool moves in Y and Z axes
 Hardened and ground flat guideways
 Pneumatic counterweight
 Vertical or horizontal spindle drive
 Automatic tool change in vertical and horizontal spindle
directions
 Spindle driven by a double-stage gear
 Automatic tool changer
 NCT CNC control

Options on page 49.

MACHINE TYPE FBE-1500 FBE-2000 FBE-2600 FBE-3000 FBE-4000


Table size [mm]: 1600 x 1050 2100 x 1050 2700 x 1050 3100 x 1050 4000 x 1050
Table load [kg]: 3000 5000 6000 8000 9000
X axis stroke [mm]: 1500 2000 2600 3000 4000
X/Y axis stroke [mm]: 1000 / 950 (1500)
Spindle taper size: SK 50
Max. spindle speed [rpm]: 3500 (6000)
Main motor cont./max. power [kW]: 15 / 25
X/Y/Z axis rapid travel speed [m/min]: 10
Magazine capacity: 24 / 32 / 60
Machine net weight [kg]: 11000 12000 13000 14000 15500
46 CNC horizontal milling machines
MILLING

Main features of the EMB type CNC horizontal milling machines:


 CNC horizontal machining centre with large working space, capable of
5 axis machining if equipped with indexing table and tilting head
 Cast iron bed, column and slide system
 O-shape column design, the tool moves in X and Z axes
 Tool change can be carried out both in horizontal and vertical positions
 Y axis: hardened and ground slideway, TURCITE-B sliding surface
 Central oil lubrication for slide system and ballscrews
 Hardened and ground flat guideways
 Ground ballscrews with double nut
 Axle drive through directly driven ballscrews having bearing at both
ends
 Automatic tool changer
 NCT CNC control

MACHINE TYPE EBM-1000 EBM-2150 EBM-2600 EBM-3200


Table size [mm]: 1500 x 700 2200 x 1220 2650 x 1220 3250 x 1220
Table load [kg]: 1500 4000 4500 5000
X/Y axis stroke [mm]: 1400 / 1200 (1400) 2450 / 1400 2600 / 1400 3250 / 1400
Z and W axis stroke [mm]: 1000 / - 1100 / - 1100 / - 1100 / -
Boring bar diameter [mm]: - - - -
Spindle taper size: SK 50 (SK40) SK 50
Max. spindle speed [rpm]: 4000 (6000)
Main motor cont./max. power [kW]: 15 / 21
Magazine capacity: 32 (40 / 60)
Machine net weight [kg]: 15000 21000 23000 25000
CNC horizontal boring and milling machines 47

MILLING
Main features of HBM-4 and -5 horizontal boring mill:
 Rigid casting bed, column and slide system
 Hardened, grounded high precision boring spindle
 Precision, high rigidity double-row cylindrical roller spindle bearing
 Mounted, cylindrical roller guideway in X and Z axis, column (Z-axis)
guided by 3 guideways and 12 carts
 Y-axis: hardened, grounded, slideway, surface coated TURCITE-B
 Hydraulic counterweight: lifetime accuracy
 Grounded, double nut pre-tensioned ballscrews in all axis
 Oil cooled headstock, digital conditioner
 Arm-type tool changer, 9 sec tool-to-tool changing time
 HEIDENHAIN linear scales on X, Y, Z axis
 NCT CNC control

Options on page 49.


HBM-4 HBM-4T HBM-5T
1200 x 1500 1400 x 1600 (1600 x 1800) 1800 x 2200
5000 8000 10000
2200 / 1600 2000 / 2000 (3000 / 2000) 3500 (5500) / 2600
1600 / 550 1400 (2000) / 700 (800) 1400 / 700 (800)
110 130 130
SK 50 SK 50 SK 50
3000 7000 3000
18,5 / 15 22 / 30 37
28 / 60 60 60
22500 40000 40000
48 High-speed and high-precision, vertical spindle CNC machining centres
MILLING

Common features: MDV-812 EmP-700


 Robust cast iron bed, column and slide system,
outstanding vibration damping
 Wide-track assembled cylindrical roller-guideways
at every axis
 Enhanced and stable accuracy by using HEIDENHAIN
linear scale
 Direct spindle-main motor connection or built-in
spindle (without belt drive)
 Oil cooled main motor with spindle type bearings
 Oil cooled spindle with automatic air conditioner
 Air cooling
 NCT CNC control
 HSHP and SMOOTH interpolation function
 High-speed DNC channel, USB and ETHRNET
connection
Options on page 49.
MACHINE TYPE EmP-700D MDV-812D LBM-1500
Table size [mm]: 800 x 510 1300 x 800 1600 x 1000
Table load [kg]: 500 2000 2000
X/Y axis stroke [mm]: 700 / 510 1200 / 800 1750 x 1000
Z axis stroke [mm]: 410 500 650
Spindle taper size: SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A6
Max. spindle speed [rpm]: 15000 15000 15000
Main motor continuous/max. power [kW]: 10 / 15 18,5 / 22 18,5 / 22
X/Y/Z axis rapid travel speed [m/min]: 36 / 36 / 36 30 / 30 / 30 30 / 30 / 30
Magazine capacity: 16 16 16
Machine net weight [kg]: 5500 12500 14000
Options for milling machines 49

VD-510S/TMV-510
EmL-510-610-800

TMV-610-610+APC

EmL-450-850-5TT
VMC-1100-1300

VMC-1600-3100
EmB-1100-1300

EmB-1600-2200

EBM-1000-3200

MILLING OPTIONS
QVM-610+APC
FBE-1500-4000

EmR-1200-5HT
EmR-610-1200

EmB-1100-5TT
TMV-850-1050
EmL-850-1020

MCG-630-800
MDV-551-5TT
EmR-1300

MDV-812
EmP-700
EmL-250

EmL-760

MM-760

MM-800

LU-620
OPTIONS FOR MILLING MACHINES
Semi enclosed guarding: - - - - - - O S O - - - - - - - - - - - - - - - - -
Full enclosed guarding: S S S S S S S O - S S S S S S S S S S S S S S S S S
Increased spindle speed: - O 0 O O O O O - O O O - O O O O O O O O O O O O O
Direct motor-spindle drive: - - - - S O O O - - O O - - O O - O S S S O - S S S
Power spindle: - O - - O O O O - - - - - - - - - - O O O O S O - O
Increased spindle power: - - - O O O O O - - O O O O O O O O - - O O O - - -
ZF motor-side gearbox: - - - O - - O O - - O O - - - - - - - - O O - - - -
Headstock gearbox: - - - - - - O O - - O O - - - - - - - - - O - - - -
SK 50 spindle taper: - - - - - - O O - - O O S S - - - - - - - O - - - -
Increased accuracy (with HEIDENHAIN lin. scale): - O - O O O O O - O O O O O O O O O S S O O S O O S
Increased tool magazine capacity: - O O O O O O O - - O O O O O O O O - O O O O O O O
Chip conveyor: - O O O O O O O - O O O O O S S S S O O O O O O O O
Air cooling: O O O S S O O O - O O O O O O O O O S S O O S O O O
Coolant through spindle (CTS): - O O O O O O O - O O O O O O O O O O O O O O O O O
Coolant gun: S S S S S S S S S S S S S S S S S S S S S S S S S S
High pressure workspace cleaner: - O O O S O O O - - O O O O - - S O O O O O O O O O
Coolant clean with paper filte: - O O O O O O O - - O O O O O O O O O O O O O O O O
Oil and mist extractor: O O O O O O O O O O O O O O O O O O O O O O O O O O
1 axis CNC rotary table: O O O O O O O O O O O O O O O O O O O O - - - - - -
2 axis CNC rotary table: - O O O O O O O - - O O O O O O O O O O S S - S - S
Tool- or workpiece touch probe (cable con.): O O O O O O O - O O O - O O O - - O O - O O - - O -
Tool- or workpiece touch probe (infrared): - O O O O O O O - - O O O O O O O O O O O O O O O O
Laser tool touch probe: - - O O O O O O - - O O O O O O O O O O O O O O O O
Handwheel / external handwheel: S S S S S S S S S S S S S S S S S S S S S S S S S S
myNCT: O O O O O O O O O O O O O O O O O O O O O O O O O O
VECTOR CAD-CAM software: O O O O O O O O O O O O O O O O O O O O O O O O O O
Switch off from technological program: O O O O O O O O O O O O O O O O O O S S O O S O O O
S: basic accessory; O: optional accessory
50 Surface grinding machines and centreless grinding machines
GRINDERS

PSGS
MACHINE TYPE 1535M 1545M 2045M 2550M 1545H 2050H 3060H
3060BH 4080AHR
Table size [mm]: 150 x 350 150 x 450 200 x 450 250 x 500 150 x 450 250 x 500 300 x 600
300 x 600 400 x 800
Grinding wheel size [mm]: 180 x 13 355 x 25 355 x 38
Machine net weight [kg]: 560 780 900 1100 885 1350 1650
1900 2800
PSGC PSGO
MACHINE TYPE 50100AHR 50120AHR 50150AHR 60120AHR 60150AHR 60220AHR 60250AHR 60150AHR 70150AHR 70220AHR 70300A
Table size [mm]: 500 x 1000 500 x 1200 500 x 1500 600 x 1200 600 x 1500 600 x 2200 600 x 2500 600 x 1500 700 x 1500 700 x 2200 700 x 3000
Grinding wheel size [mm]: 355 x 50
Machine net weight [kg]: 5800 6100 7000 6500 7400 8900 12500 9350 11000 12500 14400
Surface grinding machines and centreless grinding machines 51

GRINDERS
MACHINE TYPE PC-12 FCL-12 PC-18 FCL-18 PC-1810 PC-1812 FCL-1812 PC-20 FCL-20
M S NC CNC M S S-NC CNC M S S-NC CNC S S-NC CNC M S S-NC CNC
Table size [mm]: 1-40 / 30-60 1-80 / 40-150
Grinding wheel size [mm]: 305 x 150 455 x 205 455 x 255 455 x 305 510 x 205
Machine net weight [kg]: 1700 3000 3000 3500 3700
MACHINE TYPE PC-24 FCL-24 PC-2410 FCL-2410 PC-2412 FCL-2412
S CNC S CNC S CNC
Table size [mm]: 1-100
Grinding wheel size [mm]: 610 x 205 610 x 255 610 x 305
Machine net weight [kg]: 4500 4800 6000
52 External cylindrical grinding machines
GRINDERS

GU GU OCD OCD CAM OCD GU GU OCD


2040 3240 4240 3260 / 4260
MACHINE TYPE S NC CNC CNC CNC CNC S NC CNC
Distance between centres [mm]: 400 400 400 400 400 400 600 600 600
Max. grinding diameter [mm]: 160 160 180 300 300 400 280 / 380 280 / 380 300 / 400
Max. workpiece weight [kg]: 60 60 60 150 150 150 100 100 150
Grinding wheel speed [rpm]: 2085 2085 2085 1783 1783 1783 1783 1783 1783
Grinding wheel size: 305 305 355 405 355 405 355 355 405
Machine weight [kg]: 2000 2000 2350 3200 3400 3400 2600 / 2800 2600 / 2800 3600 / 3800
External cylindrical grinding machines 53

GRINDERS
CAM GU GU OCD CAM GU GU OCD GU GU OCD OCD OCD OCD
32100 / 42100 32150 / 42150 32200 / 42200 45-/65150 45-/65220 45-/65300
CNC S NC CNC CNC S NC CNC S NC CNC CNC CNC CNC
600 1000 1000 1000/1000 1000 1500 1500 1500 2000 2000 2000 1500 2200 3000
300 280 / 380 300 / 400 300 / 400 300 280 / 380 300 / 400 300 / 400 300 / 400 300 / 400 320 / 400 420/620 420/621 420/622
150 100 / 150 100 / 150 150 100 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 800 800 800
1783 1783 1783 1783 1783 1783 1783 1783 1783 1783 1783 250 250 250
355 355 355 405 355 355 355 405 355 405 405 510 510 510
4250 3200/3400 3200/3400 4300/4500 5300 3800 4100/4300 4800/5000 6000 / 6200 12000 14000 16000
54 Wire cut EDMs
EDM

MACHINE TYPE G32F/S G43F/S G53F/S G64F/S GX360L GX430L GX530L


X/Y axis stroke [mm]: 360x250 400x300 500x300 600x400 360x250 400x300 500x300
U/V/Z axis stroke [mm]: 60x60x220 60x60x220 100x100x300 60x60x220
Max. workpiece size [mm]: 725 x 560 / 600 x 215 825x600x215 910x700x295 725x560/600x215 825x600x215
Max. workpiece weight [kg]: 300 / 300 500 / 350 550 / 400 600 / 450 300 350 500
Tank capacity [liter]: 300 / 590 340 / 650 340 / 650 340 / 650 590 650 650
MACHINE TYPE A422SL A422S P3020SL P4030SL P5030SL Q3020SL Q4020SL
X/Y axis stroke [mm]: 400x250 400x250 300x200 400x300 500x300 300x200 400x250
U/V/Z axis stroke [mm]: 60x60x200 60x60x220 60x60x150 80x80x220 80x80x220 60x60x150 60x60x200
Max. workpiece size [mm]: 800x560x195 800x560x215 500x300x145 600x400x215 700x400x215 600x500x145 750x550x195
Max. workpiece weight [kg]: 550 250 100 100 150 300 550
Tank capacity [liter]: 580 480 650 760
Drilling EDMs 55

EDM
GX640L RX853F/S RX1063F/S RX1065F/S RX1283S MACHINE TYPE CM H30A CM H32A CM H86A
500x300 800x500 1000x600 1000x600 1200x800 X/Y stroke of the table [mm]: 300x200 350x250 600x800
60x60x220 150x150x300 150x150x300 160x160x500 120x120x300 Z1/Z2 stroke [mm]: 340/- 340/200 340/-
825x600x215 1210x800x295 1450x900x295 1240x900x495 1550x1100x295 Max. workpiece size [kg]: 600x400x205 800x460x350 700x950x310
500 2000 / 1000 3000 / 1500 5000 / 3000 4000 Table load [kg]: 100 180 1500
650 340 / 1495 650 / 2000 650 / 2400 3000 Max. electrode dia. [mm]: 0.2-3.0/400
Q5020L EQ425L EQ530L EQ640L EQ325L AH53C AH64C H86C AH1080CL AH1260CL
500x300 400x250 500x300 600x400 360x250 300x500 400x600 600x800 800x1000 1200x1000
60x60x200 60x60x200 60x60x200 100x100x300 60x60x200 340 / 200 340 / 150 340 / - 600 / - 600 / -
850x610x195 750x450x195 850x500x195 910x600x200 650x450x180 440x900x270 540x1000x270 740x1140x350 1100x1400x600 2300x1500x600
600 550 600 1000 350 700 800 1500 3000 4000
930 760 930 4000 2500 0.2-3.0/400 0.2-3.0/600
56 Die sinker EDMs
EDM

MACHINE TYPE MP 240R MP 300 MP 420 MP 545 MP 655 CM 323Z CM434Z CM 545Z CM 655Z
Table size [mm]: 500x350 650x400 700x400 800x500 1000x600 500x350 650x400 800x500 1000x600
X/Y stroke of the table [mm]: 300x200 400x300 450x350 500x400 600x500 300x200 400x300 500x400 600x500
Z stroke [mm]: 200 200 200 500 500 300 350 500 500 300
Table load [kg]: 500 1400 950 1500 2250 500 750 1500 2250 100
Max. electrode weight [mm]: 60 70 80 300 300 60 100 300 300 60
CM323C CM434C CM655C CM865C CM1065C CM1265C CM1475C CM1675C CM1876C CM2076C CM3076CL D33CL D323CL
500x350 650x400 900x600 1200x800 1200x800 1500x800 1700x1000 1700x1000 1700x1000 1700x1000 3100x1000 500/550x350 550x350
300x200 400x300 600x500 800x600 1000x600 1200x600 1400x700 1600x750 1800x750 2000x750 3000x750 300x200 360x250
300 350 500 500 500 500 600 600 600 600 600 250 300
500 1000 3000 4000 5000 7500 6500 7000 8000 11000 12000 300 350
60 100 300 300 300 300 500 500 500 500 500 20 30
Molybdenum wire cut EDMs 57

EDM
Main features of the Molybdenum wire cut EDMs:
 Cast iron bed, column and slide system
 Drive with stepper motor
 Stable accuracy by using roller type linear guideways
 Very simple construction, uncostly operation
 User-friendly handling and programming
 Integrated generator and compact PC control unit with colour monitor
 Linear scales and digital displays facilitating accurate positioning

A43C A53C A64C


650x400 650x400 800x500
400x300 500x350 600x400
350 350 350
1000 1000 1500
60 100 100 MACHINE TYPE DK7732 DK7740 DK7750 DK7763
D443CL D5030L D6050L X/Y axis stroke [mm]: 320 x 400 400 x 500 500 x 630 630 x 800
650x400 650x400 800x500 Max. cutting angle []: B tip.: 0; C tip.: 3 / 100; F tip.: 30 / 100
400x300 500x350 600x400 Max. workpiece size [mm]: 635 x 415 785 x 500 900 x 600 1100 x 600
300 300 350 Max. workpiece height [mm]: 300 / 500 300 / 500 500 500
350 1000 1500 Max. workpiece weight [kg]: 400 500 800 3000
30 30 50 Machine net weight [kg]: 1700 2000 2300 4500
58 Conventional lathes and milling machines
CONVENTIONAL

Main features of LA series lathes:


 Rigid casting bed, headstock and slide system
 Wide spread guideways
 Hardened, grounded slideways
 Lifetime grease lubricated headstock
 Headstock gearbox
 Manual operated, central oil lubricated slide system
 4-stage tool post, tailstock and chuck
 Digital position display (option)

MACHINE TYPE LA-430 LA-530 LA-460 LA-560 LA-560 LA-660 LA-760


Bed width [mm]: 300 350 400
Max. swing dia over bed/gap [mm]: 430 / 610 530 / 710 460/620 560 / 730 560 / 785 660 / 990 760 / 1015
Max. swing dia over cross slide [mm]: 272 372 280 390 330 445 560
Distance between centres [mm]: 550 / 800 / 1100 / 1700 1100/1500/2000 1500 / 2000 / 2500 / 3000 / 4000
Spindle bore [mm]: 58 80 86 (opc. 104)
Max spindle speed/power [rpm / kW]: 35-2000 25 - 1540 13-1200
Number of ranges: 12 12 12
Tailstock sleeve diameter/stroke [mm]: 60 / 150 70 / 175 75 / 178
Tailstock sleeve internal taper: MT 4 MT 4 MT 5
Machine net weight [kg]: 1300 - 1900 1800 - 2300 3200 - 5200
Conventional lathes and milling machines 59
Main features of SP, V and B type univer-

CONVENTIONAL
sal milling machines: VH-250VS B180 -B410 SP 150-520
 Rigid casting bed, headstock and slide sys-
tem
 Grounded table surface
 Hardened, grounded precision spindle quill
 7210(p4) precision spindle bearings
 X and Y axis driven by double nut precision
ballscrews (diam. 32mm, C5)
 Hardened, grounded X, Y and Z slideways
 TURCITE coated X and Y sliding surfaces
 Slideway wipers in all slideways
 Y-slideway protection by rubber cover
 Automatic central lubrication
 Digital position display (option)

MACHINE TYPE SP150 (VS) SP460 (VS) SP520 (VS) VH-250VS V-200 (VS) B180 (VS) B185 (VS) B410 (VS)
Table size [mm 230 x 1245 250 x 1370 250 x 1370 305 x 1270 280 x 1320 250 x 1270 305 x 1270 380 x 1270
X stroke manual/power [mm]: 930 / 850 870 / 775 870 / 775 - / 900 920 / 840 776 / 696 840 / 840 1000 x 1000
Y stroke [mm]: 305 390 410 400 380 540 500 500
Knee overhang/table height range [mm]: 356 / 406 560 / 406 560 / 450 485 / 450 485 / 406 - - -
Spindle sleeve/Z stroke [mm]: 127 / - 140 / - 127 / - 127 / 500 127 / 450 140 / 500
Column swing/spindle tilting []: 0-360 / +/-45 - / +/- 45
Max. spindle speed [rpm]: 2720 (3900) 2720 (4500) 2875 (3600) 3000 3000 (3600) 2270 (3900) 2875 (3600) 3000 (3600)
Spindle taper: NST 30 NST 30 NST 40 NST 40 NST 40 NST 40 NST 40 NST 40
Spindle motor power [kW] 2,2 2,2 3,75 3,75 3,7 2,2 2,2 3,75
Machine net weight [kg]: 950 1300 1600 2500 1700 2000 2250 3100
60 Machine tools for educational institutions
EDUCATION

MINIturn-320 CNC lathe Tomill-160 CNC milling machine


 Mounted 4 position automatic  Version with slideways
tool changer  Umbrella type magazine with
 NCT CNC control 6 tool posts
 Construction with 3 or 4 axes
 NCT CNC control

PROG-TM control simulator on


PC machines
 Runnable under Windows
 Ethernet connection to the
control
 Unlimited number of workplaces

BNC-446 CNC lathe EmL-250 CNC milling machine


 Horizontal arrangement  Version with roller type linear
 Turret with static or live tooling guideways
 NCT CNC control  Umbrella type magazine with
12 tool posts
 Construction with 3 or 4 axes
 NCT CNC control
Machine tools for educational institutions 61

EDUCATION
EmL-610 5TT 5 axis CNC
machining centre
 5 axis machining
 Construction with 3 + 2 axes
 NCT CNC control

SilverLine-200 CNC external cylindrical


grinding machine
 Internal cylindrical grinding unit can
be added
 Fanuc or NCT CNC control

Conventional machine tools


62 Optional accessories for machine tools
Optional accessories for lathes
ACCESORIES

Optional accessories for milling machines

+kW 12000 RPM 24000 RPM


15000 RPM

HEIDENHAIN

NCT CONTROLS AND SOFTWARES

NCT-201 19 NCT-201 15 NCT-201 15 myNCT MRS VECTOR


Optional accessories for machine tools 63
GSA INDEXING- AND ROTARY TABLES HEIMATEC STATIC AND LIVE TOOL HOLDERS

ACCESORIES
Static and live tool holders for
lathes

CNC rotary table Manual tilted CNC 2 axis tilting rotary table (CNCT)
rotary table

Multiple rotary table Tailstock Rotary table support

Horizontal rotary table Indexing table


Angle heads and overdrive
heads for milling machines

Rotary table control (external handwheel)