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FAMOUS MERCEDES

FULL-SIZE LORRY TRUCK


WOOD TOY For more toy plans and how tos Visit Us at www.toymakingplans.com.
PLAN SET Its all quick and easy to make with
no fancy joints or cuts. Build it using
common tools and with easy to find
materials and supplies.

Lorry Truck
Dimensions: READ BEFORE PRINTING!
5-1/2 wide Please SAVE the PDF file before you print pages. To conserve
printing ink we recommend that you print only the black and
5-7/8 high white precision line pattern drawings pages in the plan set.
10-3/8 long
For more tips and frequently asked questions about our PDF files visit
our website at www.toymakingplans.com and click the PDF Questions
button at the top of our website.
ToymakingPlans.com 2014
Famous Mercedes Design by
LORRY TRUCK Ericson San Diego

After the toy is assembled and glued apply Cynthias Paste


Wax Finish. The home-made formula is on our website at
toymakingplans.com.

ALTERNATE FINAL FINISH COAT: Apply 3 coats of spray can


polyurethane clear coat and sand each coat when dry with 400
grit paper. Apply 2 final finish coats that are not sanded.

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Warning: Read before copying.
The unauthorized reproduction
Famous Mercedes
or distribution of this copyrighted
work is illegal. Criminal copyright LORRY TRUCK
infringement including infringement
without monetary gain, is investigated
by the FBI and is punishable by up to
5 years in federal prison and a fine of
$250,000.
The plans and patterns in this planset can
be photo-copied for your personal use when
building the toys. ToymakingPlans.com plans
and patterns are copyrighted and cannot legally
be copied, distributed or shared with anyone for
any other purpose.

Make as many of each toy as you like! The


wood toys in this plan set are royalty-free. You
have the right to build any quantity of these
toys for any reason.

ToymakingPlans.com is dedicated to providing you with the FULL-SIZE WOOD TO PLAN SET
information and ideas you need to develop your skills as a toymaker.
We welcome your comments and any suggestions about this
Color & Natural Wood Pictorial Views.....................................4-17
collection of toy plans.
Email: support@toymakingplans.com Precision Line Patterns Index and Exploded View................18-19
2014 ToymakingPlans.com - All rights reserved - 032614
Note to the Readers: Due to different conditions, tools, and Step-by-Step Assembly How-Tos.........................................20-21
individual skills, ToymakingPlans.com assumes no responsibility
for any damages, injuries suffered, or losses incurred as a result of Full-Size Precision Line Plan Views......................................22-23
following the information published in this plan set. Before beginning
any project review instructions carefully. If any doubts or questions Full-Size Precision Line Patterns..........................................24-27
remain consult local experts or authorities.
Copyright Information: Plans and patterns in this Plan Set Cartoning and Label..............................................................28-29
can be photo-copied for personal use when building the toys.
ToymakingPlans.com plans and patterns are copyrighted and cannot Printable Gallery Photos........................................................30-32
be distributed or shared for free or for any other reason.

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Famous Mercedes
LORRY TRUCK

The painted Mercedes LorryTruck is built with project panel plywood


and MDF for the smoothest finish. Finish is spray can Krylon or
Rust-Oleum white primer and color glosses. Krylon brush-on Color
Creations also works well. With both types of paint, apply 2 coats
of primer sanding each coat with 220 sandpaper when dry. Apply
3 coats of color sanding with 400 sandpaper when dry. Apply final
coat of Krylon Triple Thick Clear. All Krylon and Rust-Oleum paints
and finishes are non-toxic when dry.

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4 ToymakingPlans.com 2014
Famous Mercedes
LORRY TRUCK

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ToymakingPlans.com 2014 5
Famous Mercedes
LORRY TRUCK

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6 ToymakingPlans.com 2014
Famous Mercedes
LORRY TRUCK

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ToymakingPlans.com 2014 7
Famous Mercedes
LORRY TRUCK

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8 ToymakingPlans.com 2014
Famous Mercedes
LORRY TRUCK

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ToymakingPlans.com 2014 9
Famous Mercedes
LORRY TRUCK

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10 ToymakingPlans.com 2014
Famous Mercedes
LORRY TRUCK

I hope you enjoy building the


Lorry Truck as much as I enjoyed
designing it. Good luck to you.
John W. Lewman
ToymakingPlans.com

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ToymakingPlans.com 2014 11
Famous Mercedes
LORRY TRUCK Actual Size

Side View
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12 ToymakingPlans.com 2014
Famous Mercedes
Actual Size LORRY TRUCK

Top View
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ToymakingPlans.com 2014 13
Famous Mercedes
LORRY TRUCK Actual Size

Bottom View

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14 ToymakingPlans.com 2014
Famous Mercedes
Actual Size LORRY TRUCK

Front View

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ToymakingPlans.com 2014 15
Famous Mercedes
LORRY TRUCK Actual Size

Rear View

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16 ToymakingPlans.com 2014
Famous Mercedes
LORRY TRUCK

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ToymakingPlans.com 2014 17
page 24 page 25
6
Patterns Index
3 5 4
1. 1/2 x 2 x 9 make 2
2. 1/2 x 1-1/2 x 4-1/2 make 1
2
3. 1/4 x 5/16 x 4 make 2
8
4. 1/2 x 1-13/16 x 2-3/16 make 2
9 5. 1/4 diameter x 5/8 make 4
1 6. 1/4 diameter x 3-3/4 make 2
7. 1/2 x 5-1/2 x 5-1/2 make 1
7
8. 3/8 diameter x 4-15/16 make 3
9. 2-1/4 diameter x 3/4 thick buy 6
10. 1/4 diameter x 2 make 14
11. 1/4 x 1-1/4 x 1-1/2 make 2
page 26 page 27 12. 1/2 x 3/4 x 1-1/4 make 2
19
17 18
13. 1 diameter x 1/8 make 1
11
12 14. 1/2 x 1-1/2 x 3-1/2 make 2
13
20 15. 1/2 x 1/2 x 5-1/2 make 2
23
16. 1/2 x 3-13/16 x 4-1/2 make 1
17. 1/8 x 1/2 x 3/4 make 2
21
18. 1/8 x 3/8 x 3/4 make 2
10
14 19. 1/2 x 1/2 x 3-1/2 make 1
20. 1/2 x 1-1/16 x 1-7/8 make 2
24 21. 1/2 x 1-3/4 x 3-1/2 make 1
22. 1/2 x 2 x 4-1/2 make 1
22 23. 1/2 diameter x 3/8 make 1
16
15 24. 1/4 x 3 x 3-1/2 make 1

pages 22-23
18
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Famous Mercedes
Patterns Index LORRY TRUCK

15

16

Refer to full
size plan
views pages
22-23 when 20 10
14
assembling
the truck.
5

18
10 11
19
13

22

7
21
14
23
12
5
Wheels: order from
craftparts.com
9
Part # TWT225
8 2-1/4 diameter x 3/4
treaded wood wheel
with 3/8 axle hole
17

24
5

3
9

1
9

5
4 4

2 9

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Famous Mercedes 21 14 7
LORRY TRUCK
14

23
1

24

14

1
Step 1 Assembly 2
22

Step 1: Referring to Plan Views on pages 22-23, glue and clamp two Part 14s and Step 2: Referring to Plan Views on pages 22-23, glue and clamp Part 7, 2, 22 and
one Part 21 to Part 24. Let dry then glue and clamp two Part 1s to 14/14/21/24. The 23 to the Step 1 Assembly. Let assembly dry before proceeding.
two Part 1s are flush with the front edge of Part 24 and the inside edges of the two
Part 14s. See photo in Step 2 for reference. Let dry.
11 20

12

20 13 16
4
19

Step 2 Assembly 4
Step 3 Assembly

Step 3: Referring to Plan Views on pages 22-23, glue and clamp two Part 20s and Step 4: Referring to Plan Views on pages 22-23 glue and clamp two Part 4s and
Part 13 to Part 19 to the Step 2 Assembly. Let dry. Glue two Part 11s to two Part one Part 16 to the Step 3 Assembly. Let assembly dry before proceeding.
12s and let dry. Then glue two Part 11/12 assemblies to the Step 2 Assembly.
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Step 8 Assembly 6
NOTE: Drill two holes for two Part 10s Famous Mercedes
10
16 into two Part 14s using the two holes LORRY TRUCK
in Part 16 as a guide. A wood spacer
15 between Part 16 and the two Part 14s
will prevent splintering when drilling.

10

5
15
17

14

10

3 5

Step 4 Assembly Step 5 Assembly

Step 5: Refer to the NOTE in the photo above and drill two holes in two Part 14s. Step 6: Referring to Plan Views on pages 22-23 glue in place four Part 5s, two
Referring to Plan Views on pages 22-23 glue in place twelve Part 10s and two Part Part 3s, two Part 10s and two Part 17s to the Step 5 Assembly. Let assembly dry
15s. Glue two Part 6s in place. Let assembly dry before proceeding. before proceeding.

9 8
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18

Step 6 Assembly

Step 7: Referring to Plan Views on pages 22-23 glue in place two Part 18s. Insert
three Part 8 axles through Step 6 Assembly and glue in place six Part 9s on the
three Part 8 axles in a position that allows the wheels and axles to rotate freely in the
Step 6 Assembly. ToymakingPlans.com 2014 21
Famous Mercedes
LORRY TRUCK 0 printer scale 1 2 3
ACTUAL SIZE

IMPORTANT NOTE
To print out enough paper patterns for the entire plan set from your
computer printer only print pages 22 through 27. The pages are all line LORRY TRUCK
drawings in black to conserve printer ink. Check your printer printed size
accuracy by measuring printer scale on each pattern with a ruler. If printed
SIDE PLAN VIEW
size of pattern is not 100% adjust printer settings.
10
ATTENTION: 16
THIS FULL SIZE PRECISION PLAN VIEW IS 6
FOR ASSEMBLY REFERENCE. INDIVIDUAL
PATTERNS ON PAGES 24-27.

20
10
15 21
13
19
14

11
22

23
12
7

18
24

17
1 5

3
4

8 8 8 3

2
1

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22 ToymakingPlans.com 2014
Famous Mercedes
0 printer scale 1 2 3 LORRY TRUCK
ATTENTION: ACTUAL SIZE

THIS FULL-SIZE PRECISION PLAN VIEW IS IMPORTANT NOTE


FOR ASSEMBLY REFERENCE. INDIVIDUAL To print out enough paper patterns for the entire plan set from your computer
printer only print pages 22 through 27. The pages are all line drawings in
PATTERNS ON PAGES 24-27. black to conserve printer ink. Check your printer printed size accuracy by
measuring printer scale on each pattern with a ruler. If printed size of pattern is
LORRY TRUCK not 100% adjust printer settings.
TOP PLAN VIEW
7

10
5
15
6
10
9

18 17

11 13
22

12
8 8 21
8 23

19

11

1
12

18 17

6
10

15
5
10

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ToymakingPlans.com 2014 23
Famous Mercedes
LORRY TRUCK 0 printer scale 1 2 3
IMPORTANT NOTE ACTUAL SIZE MAKE 2 OF
THIS PART
To print out enough paper patterns for the entire plan set from your
computer printer only print pages 22 through 27. The pages are all line 6. 1/4 diameter x 3-3/4 make 2 6
drawings in black to conserve printer ink. Check your printer printed size
accuracy by measuring printer scale on each pattern with a ruler. If printed
size of pattern is not 100% adjust printer settings.
5. 1/4 diameter x 5/8
make 4
MAKE 2 OF THIS PART 5

3. 1/4 x 5/16 x 4 make 2 3


MAKE 4 OF
THIS PART
1/4 dia. hole
x 1/2 deep

1/4 dia.
2
hole thru
4 MAKE 2 OF
2. 1/2 x 1-1/2 x 4-1/2 THIS PART
. 1/2 x 1-13/16
4
make 1
x 2-3/16 make 2

68 degree
angle
45 degree
angle

7/16 dia. hole 1. 1/2 x 2 x 9 make 2


thru 3 places
MAKE 2 OF
THIS PART

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24 ToymakingPlans.com 2014
Famous Mercedes
0 printer scale 1 2 3 LORRY TRUCK
ACTUAL SIZE
8.
3/8 diameter
x 4-15/16
make 3
Wheels: order from
www.craftparts.com
Part # TWT225
MAKE 3 OF THIS PART

2-1/4 diameter x 3/4


9. 2-1/4 treaded wood wheel
with 3/8 axle hole
diameter x
3/4 thick
buy 6 7

3/8 dia. hole


thru 7. 1/2 x 5-1/2 x 5-1/2 make 1

IMPORTANT: First clamp


two pre-drilled Part 15s 1/4 dia. hole
to Part 7 for perfect hole thru 12 places
alignment when drilling the
BUY 6 OF THIS PART
Part 10 post holes in Part 7.

IMPORTANT NOTE
To print out enough paper patterns for
the entire plan set from your computer
printer only print pages 22 through
27. The pages are all line drawings in
black to conserve printer ink. Check
your printer printed size accuracy by
measuring printer scale on each pattern
with a ruler. If printed size of pattern is
not 100% adjust printer settings.

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ToymakingPlans.com 2014 25
Famous Mercedes
LORRY TRUCK 0 printer scale 1 2 3
ACTUAL SIZE
IMPORTANT NOTE 12. 1/2 x 3/4 x 1-1/4
make 2
To print out enough paper patterns for the entire plan set from your
computer printer only print pages 22 through 27. The pages are all line
drawings in black to conserve printer ink. Check your printer printed size
accuracy by measuring printer scale on each pattern with a ruler. If printed
size of pattern is not 100% adjust printer settings.
12
11. 1/4 x 1-1/4
x 1-1/2 make 2
13
11

MAKE 2 OF
THIS PART
13. 1 diameter x 1/8
make 1
10. 1/4 MAKE 2 OF
diameter x 2 THIS PART IMPORTANT: Drill holes in two
Part 14s for two Part 10 posts in
make 14 24
Step 5 on page 21.
24. 1/4 x 3 x 3-1/2 make 1 1/16 to 1/8 wide x 1/8
MAKE 14 OF THIS PART

deep groove is optional

10
1/4 dia. hole
14 thru

14. 1/2 x 1-1/2


MAKE 2 OF
x 3-1/2 make 2
THIS PART

15. 1/2 x 1/2 x 5-1/2 make 2


IMPORTANT: Clamp two Part 15s
1/4 dia. hole thru 6 together for perfect hole alignment
places in each Part 15 15 when drilling the post holes. Then use
the Part 15s as drill guides for Part 7.

MAKE 2 OF THIS PART

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Famous Mercedes
0 printer scale 1 2 3 LORRY TRUCK
IMPORTANT NOTE ACTUAL SIZE
To print out enough paper patterns for the entire plan set from your computer printer
only print pages 22 through 27. The pages are all line drawings in black to conserve
printer ink. Check your printer printed size accuracy by measuring printer scale on
each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
MAKE 2 OF MAKE 2 OF 19. 1/2 x 1/2 x 3-1/2 make 1 19
THIS PART THIS PART
17. 1/8 x 8. 1/8 x
1
1/2 x 3/4 17
18 3/8 x 3/4
make 2 make 2
20
MAKE 2 OF
23 20. 1/2 x 1-1/16 x 1-7/8 THIS PART
make 2
23. 1/2 diameter
1/4 dia. hole x 3/8 make 1
thru 2 places

IMPORTANT: Glue and clamp Part 16 to to


Step 3 Assembly for perfect hole alignment
when drilling the post holes into two Part
14s. See Step 5 on page 21. The two Part 21

10s are then glued in place in Step 6. 21. 1/2 x 1-3/4 x 3-1/2 make 1
16

16. 1/2 x 3-13/16 x 4-1/2


make 1

45 degree
angle

1/2 dia. hole


thru

22

22. 1/2 x 2 x 4-1/2 make 1

45 degree
angle
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Offer your Famous MERCEDES LORRY TRUCK in a
labeled gift box at the next party or Crafts Show.
Add a pro-touch to your work with a labeled and signatured gift box. The Mercedes Lorry Truck fits beautifully in
this off-the-shelf corrugate carton that you can order online in quantities as low as 25 cartons. The cartons are
delivered to your door in 3 to 5 days. Ask for item number S-16715. The carton size is 11 x 6 x 6. Shipping is
extra. Order at www.uline.com.

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28 ToymakingPlans.com 2014
Famous Mercedes
LORRY TRUCK

Famous Mercedes
LORRY TRUCK

Handcrafted
Wood Toy
Built By

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ToymakingPlans.com 2014 29
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