793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin...

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Product o: TRUCK
Modelo: 793F TRUCK SSP
Configuración: 793F Off- Highw ay Truck SSP00001- UP ( MACHI NE) POWERED BY C175- 16 Engine

I nst r ucción Espe cia l
7 9 3 F Off- H ig h w a y Tr u ck TA2 Te ch nica l I nspe ct ion{ 0 3 7 2 , 1 0 0 0 , 7 0 0 0 , 7 5 3 T, 7 5 6 5 }
N ú m e r o de m e dio - REH S7 9 6 4 - 0 0 Fech a de pu blica ción - 1 6 / 1 1 / 2 0 1 2 Fe ch a de a ct u a liz a ción - 1 6 / 1 1 / 2 0 1 2

i05115792

793F Off-Highway Truck TA2 Technical I nspection{0372, 1000,
7000, 753T, 7565}
SM CS - 0372; 1000; 7000; 753T; 7565

Off-Highway Truck:
793F (S/N: SND1-UP; SSP1-UP)

I ntroduction
Inspections are the most basic form of condition monitoring. Inspections are easy to do and
surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis
of equipment information will allow Dealers to intervene effectively before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the
latest specification values.

Creating an Electronic Copy
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1. Click format to print.

2. Save the document as an HTML format.

3. Open the document with Microsoft Word.

Electrical System
Table 1

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 21/09/2016

. Refer to Special Charging Instruction. 16 to 24 V at 10° C (50° F) to 27° C (80° F) ( 1) N = Normal. Refer to Special Battery Test Instruction. M = Monitor. Wires and I nspect cables must be free of corrosion.0. Battery Cables Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).0. 21/09/2016 .4 VDC or more "Battery Test Procedure". Página 2 de 15 Status (1) Description Actual Specification Comments Cables between the battery. 12 to 16 V at −23° C (−10° F) to −7° C (19° F) Electric 14 to 18 V at Refer to Testing and Starting −7° C (19° F) to Adjusting. System Test 10° C (50° F) "Electric Starting System". and the engine ground must be the correct size.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin..jsp?returnurl=/sisweb/sisweb... A = Action Engine Cooling System Table 2 Status (1) Specification Actual Description Comments Radiator Pressure Relief (Radiator Cap) (2) Freezing Point of Engine Coolant Conditioner Test of Engine Coolant https://127.1/sisweb/sisweb/techdoc/techdoc_print_page. REHS0354. the starter. SEHS7633. System Test 18 VDC to 32 VDC "Charging System Troubleshooting". KENR9188. 12.

1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb. 21/09/2016 .0. Fuel System Table 3 Status (1) Description Specification Actual Comments Fuel Transfer Pressure 724 kPa (105 psi) Fuel Rail Pressure 180000 kPa (26107 psi) ( 1) N = Normal.0..793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin. A = Action ( 2) Test for the pressure that is listed on the cap... M = Monitor. Difference between the Upper and Lower Radiator Tank Temperatures ( 1) N = Normal. M = Monitor. M = Monitor. Página 3 de 15 Refer to Operation and Belt Tension Maintenance Manual. A = Action Basic Engine Table 5 Status (1) Description Specification Actual Comments Engine Speed at Low I dle 700 rpm https://127.. A = Action Lubrication System Table 4 Status (1) Actual Comments Description Specification 152 kPa (22 psi) Engine Oil Pressure at Low I dle to 359 kPa (52 psi) Engine Oil Pressure at High I dle 600 kPa (87 psi) ( 1) N = Normal.

0. M = Monitor.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin. Página 4 de 15 Engine Speed at High I dle 1960 rpm Torque Converter Stall Test 1300 rpm Engine RPM Caterpillar Electronic Cylinder Cutout Test Technician Engine Crankcase Pressure (Blowby) ( 1) N = Normal. A = Action Air I nlet and Exhaust System Table 6 Status (1) Actual Comments Description Specification 179 kPa (52.0.5 Height inch) Front Suspension Group Ride 254 13 mm (10 0.jsp?returnurl=/sisweb/sisweb..5 Height inch) Toe Out M easurement 48.9 inch Torque Converter Stall Test mercury) to Boost Pressure 242 kPa (71..5 inch mercury) ( 1) N = Normal. M = Monitor.2 mm (1... 21/09/2016 . A = Action Performance Checks Operational Checks Table 7 Status (1) Actual Comments Description Specification Raise the Dump Body 19 seconds Rear Suspension Group Ride 203 13 mm (8 0.90 inch) https://127.1/sisweb/sisweb/techdoc/techdoc_print_page.

Test Table 9 Status (1) Actual Comments Description Specification Steering Relief Valve 26000 400 kPa (3770 Pressure Test 60 psi) Steering Relief Valve Flow 8 2 L/min (2. KENR8598. 18300 520 kPa Pressure (2650 75 psi) ( 1) N = Normal.0. Lubrication. M = Monitor. A = Action Relief Valve (Steering) Pressure .793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin. Steering) . Página 5 de 15 ( 1) N = Normal.Test Table 8 Status (1) Actual Comments Description Specification Pressure cutoff valve 23000 500 kPa (3335 75 test psi) ( 1) N = Normal. Lubrication..jsp?returnurl=/sisweb/sisweb. A = Action Solenoid Valve and M anifold (Rear Axle Fan.Adjust Table 10 Status (1) Actual Comments Description Specification Solenoid Valve and M anifold (Rear Axle Fan. Piston Pump (Steering) Pressure ...1/sisweb/sisweb/techdoc/techdoc_print_page. M = Monitor..1 0. M = Monitor. Steering) .0. "Hydraulic Fan and Steering System" for more detail on the following test. M = Monitor. A = Action Hydraulic Fan and Steering System ReferenceRefer to Testing & Adjusting. A = Action Accumulator https://127.5 US Test gpm) ( 1) N = Normal. 21/09/2016 .

650 50 rpm Brake Retarding On. Hoist Cylinder Performance . Transmission in Neutral. or High I dle.0. A = Action Piston Pump (Hydraulic Fan) Pressure . Transmission in 0 . Downhill) Fan Speed (Additional Retarding. No Retarding) Fan Speed (Additional Retarding. M = Monitor. Brake Retarding On..Test Table 13 https://127.300 rpm Neutral.. Página 6 de 15 Table 11 Status (1) Actual Comments Description Specification Target Accumulator Charge 6550 331 kPa (950 Pressure 48 psi) Target Temperature 21° C (70° F) ( 1) N = Normal. Low I dle. Low 650 50 rpm I dle. M = Monitor. No 0 .Test Table 12 Status (1) Description Specification Actual Comments Fan Speed (Standard Retarding. A = Action ( 1) Ambient air temperature must be greater than 30° C (86° F) at sea level to achieve 817 rpm Hydraulic System ReferenceRefer to Testing & Adjusting... Brake Retarding On.1/sisweb/sisweb/techdoc/techdoc_print_page. Low I dle or High I dle. Downhill) Fan Speed (Standard Retarding. High 817 25 I dle.0. KENR8570. "793F and 793F XQ Off-Highway Truck Hydraulic System" for more detail on the following test. Low I dle. 21/09/2016 . High 700 25 rpm I dle.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin.jsp?returnurl=/sisweb/sisweb. Brake Retarding On.300 rpm Retarding) Fan Speed (Standard Retarding. Downhill) Fan Speed (Additional Retarding. Downhill) rpm (1) ( 1) N = Normal.

"793F and 793F XQ Off-Highway Truck Braking System" for more detail on the following test. Brake Accumulator . 21/09/2016 .4 minutes 38° C (100° F) ( 1) N = Normal. and hydraulic oil (2955 to 3057 psi) temperature at 38° C (100° F) Relief Valve Test (Low Pressure) with hoist in the LOWER position. A = Action Braking System ReferenceRefer to Testing & Adjusting..Test Table 15 Status (1) Actual Comments Description Specification Target Accumulator Charge 6895 345 kPa (1000 Pressure 50 psi) Target Temperature 21° C (70° F) ( 1) N = Normal.. and hydraulic oil 3450 to 3800 kPa temperature at (500 to 550 psi) 38° C (100° F) ( 1) N = Normal..1/sisweb/sisweb/techdoc/techdoc_print_page. Página 7 de 15 Status (1) Actual Comments Description Specification Cylinder Drift Test with empty dump body and hydraulic oil 6. M = Monitor.. A = Action Relief Valve (Hoist Dual Stage) .0. engine 20370 to 21070 kPa at High I dle. M = Monitor. A = Action https://127. M = Monitor. engine at High I dle.25 inch) in above 12.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin. KENR8738.40 mm (0.jsp?returnurl=/sisweb/sisweb.0.Test Table 14 Status (1) Actual Comments Description Specification Relief Valve Test (High Pressure) with hoist in the RAI SED position.

.0. with accumulators at full 22400 345 kPa charge (3250 50 psi) ( 1) N = Normal. A = Action Brake Accumulator System Recovery ..Test Table 16 Status (1) Actual Comments Description Specification Brake System Cut-I n Pressure at Low I dle 14480 483 kPa (2100 70 psi) Brake System Cutout Pressure 20685 483 kPa (3000 at Low I dle 70 psi) ( 1) N = Normal. 21/09/2016 .793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin. A = Action Pressure Reducing Valve (Pilot Oil) . M = Monitor.1/sisweb/sisweb/techdoc/techdoc_print_page..Test Table 19 Status (1) Actual Comments Description Specification https://127. M = Monitor. A = Action M ain Relief Valve . M = Monitor. Página 8 de 15 Brakes System Pressure .0. with accumulators at full 3790 345 kPa charge.Test Table 18 Status (1) Actual Comments Description Specification Pressure Reducing Valve (Pilot Oil) at Low I dle..Test Table 17 Status (1) Actual Comments Description Specification M ain Relief Valve Pressure at Low I dle.jsp?returnurl=/sisweb/sisweb. hoist control lever in the HOLD position (550 50 psi) ( 1) N = Normal.

A = Action Parking Brake Release Pressure . The 9500 kPa (1380 lowest brake system pressure (2) psi) The Accumulator recovery time 12 Seconds ( 1) N = Normal.Test Table 21 https://127.Test Table 20 Status (1) Actual Comments Description Specification Service Brake Applied Standard Retarding 4200 to 5000 kPa (609 to Front and Rear Slack 725 psi) Adjuster Service Brake Applied Extended Life Retarding 3025 to 4225 kPa (438 to Front Slack Adjuster 612 psi) Service Brake Applied Extended Life Retarding 4200 to 5000 kPa (609 to Rear Slack Adjuster 725 psi) M anual Retarder Lever Applied Standard Retarding 3800 to 5400 kPa (551 to Front and Rear Slack 783 psi) Adjuster M anual Retarder Lever Applied 2825 to 4425 kPa (409 to Extended Life Retarding 641 psi) Front Slack Adjuster M anual Retarder Lever Applied 3800 to 5400 kPa (551 to Extended Life Retarding Rear Slack Adjuster 783 psi) ( 1) N = Normal. 21/09/2016 . Hoist lever in HOLD position. A = Action ( 2) The pressure fo this test must be checked through Cat Electronic Technician (ET) Service Brakes and Retarder System Pressure .. Engine at Low I dle.0.0.. Página 9 de 15 Transmission in PARK. M = Monitor.jsp?returnurl=/sisweb/sisweb... M = Monitor.1/sisweb/sisweb/techdoc/techdoc_print_page.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 Engin.

then the leakage is not severe enough to affect the brake release system.Test Table 22 Status (1) Actual Comments Description Specification System Pressure with no 690 kPa (100 psi) decrease Plugged Wheels (1) in 1 minute Plugged Rear Wheels System 690 kPa (100 psi) decrease Pressure Check (1) in 1 minute Plugged Front Wheels System 690 kPa (100 psi) decrease Pressure Check (1) in 1 minute ( 1) N = Normal..jsp?returnurl=/sisweb/sisweb. M = Monitor. engine at Low I dle 14 kPa (2 psi) Brake Cooling Pressure. Página 10 de 15 Status (1) Actual Comments Description Specification Parking Brake Release Pressure should be at the relief valve 4600 800 kPa (665 setting (2) 116 psi) ( 1) N = Normal.0. A = Action ( 2) The pressure fo this test must be verified through Cat Electronic Technician (ET) Parking Brake and Secondary Brake Release System Leakage . A = Action ( 1) If the oil pressure has not decreased in the first minute. 21/09/2016 . M = Monitor.. Brake Cooling Pressure .Test Table 23 Status (1) Actual Comments Description Specification Oil temperature for the test 79° C to 93° C (175° F to procedure 200° F) Brake Cooling Pressure.1/sisweb/sisweb/techdoc/techdoc_print_page. M = Monitor.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 En.. engine at High I dle 172 kPa (25 psi) ( 1) N = Normal. A = Action https://127.0..

. Página 11 de 15 Foot Brake Control (Service) Pilot Pressure .Test Table 24 Status (1) Actual Comments Description Specification Foot Brake Control (Service) Pilot Pressure.0. KENR8393. M = Monitor..Test Table 25 Status (1) Actual Comments Description Specification Oil Pressure for the front and 25 to 150 kPa (3.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 En. M = Monitor. "793F and 793F XQ Off-Highway Truck Power Train" for more detail on the following test. apply service (718 22 psi) brake several times ( 1) N = Normal..1/sisweb/sisweb/techdoc/techdoc_print_page. Torque Converter Test Table 26 Status (1) Actual Comments Description Specification > Torque Converter Oil Temperature 80 °C (176 °F) (during tests) < 121 °C (250 °F) High Idle Torque Converter I nlet Relief Pressure 700 100 kPa (100 15 psi) Low idle https://127..7 psi) ( 1) N = Normal.0. 4950 150 kPa oil at operating pressure. 21/09/2016 . accumulators fully charged.6 to rear wheels 21.jsp?returnurl=/sisweb/sisweb. A = Action Slack Adjuster . A = Action Power Train System ReferenceRefer to Testing & Adjusting.

.0 5 DRI VE/HI GH I DLE (2) psi) Lockup Clutch Applied Pressure 2345 103 kPa (340 15 psi) ( 1) N = Normal.0.1/sisweb/sisweb/techdoc/techdoc_print_page.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 En.. 21/09/2016 . Página 12 de 15 140 70 kPa (20 10 psi) Torque Converter Outlet Relief High idle Pressure 517 100 kPa (75 15 psi) Standard Ar...jsp?returnurl=/sisweb/sisweb. 1692 RPM Low idle 2655 to 2930 kPa (385 to 425 psi) Transmission Charge Pressure High idle 2895 to 3170 kPa (420 to 460 psi) Lockup Clutch M aximum Pressure NEUTRAL/CONVERTER 0. ( 2) Lockup Clutch maximum pressure in DIRECT DRIVE is set during the transmission calibration procedure.0. Transmission Test Table 27 Status (1) Actual Comments Description Specification Transmission Oil Temperature 80° to 121°C (176° to (During Tests) 250°F) Low idle: M ain Relief Pressure 2655 to 2930 kPa (385 to 425 psi) https://127. A = Action ( 1) Torque Limiting strategy reduces engine RPM. M = Monitor.0 35 kPa (0. M aximum Torque Converter Stall 1508 RPM RPM (1) High Altitude Ar.

M = Monitor.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 En. 21/09/2016 . M = Monitor.jsp?returnurl=/sisweb/sisweb.0. Air Compressor Table 29 Status (1) Description Specification Actual Comments https://127. "793F and 793F XQ Off-Highway Truck Air System" for more detail on the following test.. KENR8572.. A = Action Air System ReferenceRefer to Testing & Adjusting. A = Action Transmission Clutch Pressures (Low I dle) Table 28 Status (1) Description Specification Actual Comments Clutch 1 2425 138 kPa (352 20 psi) Clutch 2 2425 138 kPa (352 20 psi) Clutch 3 2470 138 kPa (358 20 psi) Clutch 4 2275 138 kPa (330 20 psi) Clutch 5 2725 138 kPa (395 20 psi) Clutch 6 2805 138 kPa (407 20 psi) ( 1) N = Normal..0. Página 13 de 15 High idle: 2895 to 3170 kPa (420 to 460 psi) Low idle: 20 to 48 kPa (3 to 7 psi) Transmission Lubrication Oil Pressure High idle: 117 to 180 kPa (17 to 26 psi) ( 1) N = Normal.1/sisweb/sisweb/techdoc/techdoc_print_page..

. Página 14 de 15 Compressor recovery time from 585 kPa (85 psi) to 40 seconds 690 kPa (100 psi) ( 1) N = Normal.0.Hoist and Brake System Hydraulic System Oil Sample .jsp?returnurl=/sisweb/sisweb. M = Monitor. SEBU8406. A = Action S. A = Action Air Compressor Governor . "793F and 793F XQ Off- Highway Truck" for more detail on the following test.1/sisweb/sisweb/techdoc/techdoc_print_page. M = Monitor.793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 En. M = Monitor. Table 31 Status (1) Obtain Comments Description Cooling System Coolant Sample (Level 1) Cooling System Coolant Sample (Level 2) Differential and Final Drive Oil Sample Engine Oil Sample Front Wheel Oil Sample Hydraulic System Oil Sample . A = Action https://127.O...S Reference Refer to Operation and Maintenance Manual.Test Table 30 Status (1) Description Specification Actual Comments Cut-I n Pressure 645 kPa (95 psi) Cut-Out Pressure 815 35 kPa (120 5 psi) ( 1) N = Normal..0. 21/09/2016 .Steering and Hydraulic Fan System Torque Converter and Transmission Oil Sample ( 1) N = Normal.

. https://127.0. Wed Sep 21 15: 47: 47 EST 2016 Todos los derechos reservados.1/sisweb/sisweb/techdoc/techdoc_print_page. 21/09/2016 .jsp?returnurl=/sisweb/sisweb..2016 Cat erpillar I nc. Página 15 de 15 Copyright 1993 .. Red privada para licenciados del SI S.0..793F Off-Highway Truck SSP00001-UP (MACHINE) POWERED BY C175-16 En.