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TF-80SC (AF40), TF-81SC (AF21) TF-80SD (2nd Gen

)

A
6 Speed FWD (Electronic Control) (Peugeot, Citroen, Ford, Volvo, Mazda, Opel,
Vauxhall, Saab, Ssang Yong, Cadillac, Fiat, Renault, Alfa Romeo & Land Rover)

C 38
Revision 07/2016

Vauxhall. Cadillac.TF-80SC (AF40). Saab. Renault. Alfa Romeo & Land Rover) C 39 . Mazda. Opel. Fiat. Ford. Citroen. Ssang Yong. TF-81SC (AF21) TF-80SD (2nd Gen) A 6 Speed FWD (Electronic Control) (Peugeot. Volvo.

.. 05-ON 1 AF40... 05-ON 4 AF40. 05-ON 1 AF40...TF-80SC (AF40)..... 05-ON 1 AF40.....Ford 500 & Mercury Montego 152J Drive Shaft Right Hand (Inner) 2006.....ORK02 (157mm OD x 1...........PISKIT01 (Volvo........GAS02 250B 'C3' Clutch (Reverse.. 05-ON 1 AF40.. Ford.. 05-ON 1 AF40.. 05-ON 1 AF40..MCS03 Kit Overhaul Kit (TF-80SC & TF-81SC) (Precision) 153J Drive Shaft Left Hand (Citroen.. 172D Damper Piston 'C1' Clutch.......MCS11 (Volvo.GAS03 6 Cylinder & 4 Cyl Citroen C5. 05-ON 1 AF40...............35 x 42 x 10...... Saab.... 10-ON 1 AF40. Volvo) (Without Pistons). 05-ON 1 AF40....MCS05 2007.... Peugeot) (Volvo... 05-ON 4 AF40. Renault.. Ford....... Volvo..80mm).70mm x 55T)..ORK03 STEEL PLATES NI Drive Shaft 'O' Ring Left Hand (Freelander). Vauxhall.MCS08 40 ...OR03 and Kit Friction Plate (Alto) AF40...... 05-ON 1 AF40....FRK51 1xJF506E. 05-ON 7 AF40.......5 mm)....FRP01 251D 'C1' Clutch (1st..70mm x 60T)...........ORK05 (160mm OD x 1..70mm x 60T)..FRK01 1xAF40. 05-ON 4 AF40.6mm).. 5th....2 x 62 x 8) (GM.... Volvo 4WD).50mm x 54T)..GK02 Kit Sealing Ring Kit (Precision)..PISKIT02 (Citroen....FRK02 GASKETS Kit Friction Plate (Alto) 101J Cover Plate. 05-ON 1 AF40..........OR04.. 05-ON 1 AF40.........Mazda CX-7 & CX-9 153J Drive Shaft Left Hand ... 05-ON 1 AF40... 05-ON 1 AF40.....FRP03 (Volvo 12 Hole).... 10-ON 1 AF40..MCS07 Peugeot †) (Without Pistons).FRP02 124D 'O' Ring Kit (Precision). 3rd.GAS01 250B 'C3' Clutch (Reverse...... Saab.OHK52 (Volvo 4WD 63 x 39 x 8.......FRP04 131H 'O' Ring Kit (Precision) 253H 'B2' Brake (1st..... Mercury Milan (Volvo 4WD 45.......MCS03 302G 'C2' Clutch (4th. 05-ON 1 A130. Opel/Vauxhall.... Citroen........STK01 300B 'C3' Clutch (Reverse..0Ltr Engines 152J Drive Shaft Right Hand (Volvo) 2006..ORK06 (185mm OD x 1.. 4th) (Alto) 120A 'O' Ring.. Ssang Yong........ 3rd.......... 05-ON 1 AF40. 05-ON 1 AF40.......OHK53 (41mm x 66mm x 8....STP04 (38.......... Lancia...............MCS10 2005.. 4th) RUBBER COMPONENTS (157mm OD x 1. 6th) 152J Drive Shaft Right Hand (143mm ID x 1......OHK02 (Vauxhall.... 2nd...PIS01 Ssang Yong.... 05-ON 1 AF40............70mm x 54T). 05-ON 7 AF40....MCS07....70mm x 54T).....MCS13 Kit Overhaul Kit (TF-81SC.OHK04 175G Piston 'C2' Clutch (Precision)............................. 3rd........Ford Fusion.05-ON 1 AF40..... Pump Outer........ Fiat... Peugeot) (173mm ID x 1.... 2nd. Peugeot....70mm x 54T).....70mm x 14T).. Saab).. 05-ON 7 AF40....... Saab.............80mm x 36T)...... AF21) (Precision) (With Pistons)....... 05-ON 1 AF40. Mazda........8mm x 63mm x 8....... Reverse) (Alto) 'B2' Brake... Ford... 05-ON 1 4HP14. 05-ON 1 AF40........ Kit Sealing Ring Kit (Transtec)..ORK04 (185mm OD x 1............MCS06 Kit Overhaul Kit (TF-81SC... 05-ON 1 AF40.FRP52 128G 'O' Ring Kit (Precision) 253H 'B2' Brake (1st. 5th.70mm x 55T)......... Fiat 153J Drive Shaft Left Hand Peugeot †) (With Pistons).... Kit Friction Plate (AM) 6 Cylinder & 4 Cyl Citroen C5.... 05-ON 4 AF40.... Peugeot.... 05-ON 1 AF40...... AF21(Transtec) (Freelander 55. 05-ON 1 AF40.......... 252G 'C2' Clutch (4th...... 05-ON 1 AF40. Freelander/Jaguar Kit Overhaul Kit (TF-80SC & TF-81SC) (Precision) (66...2mm x 55mm x 13. 05-ON 1 AF40.... Volvo)....OHK54 MOULDED PISTONS Kit Overhaul Kit AF40/TF-80SC (Transtec) Kit Piston Kit (Transtec®)..... 05-ON AR AF40.. 05-ON 1 AF40.... 05-ON 1 AF40. 05-ON 1 AF40.. Opel....8mm).... 05-ON 7 AF40..MCS09 Vauxhall....... 05-ON 7 AF40....OHK51 153J Drive Shaft Left Hand.. AF21) (Precision) 153J Drive Shaft Left Hand (Ford.. 05-ON 1 AF40..... 05-ON 1 AF40..OHK03 Kit Piston Kit (Transtec®) Kit Overhaul Kit TF-80SD (Transtec) (TF-80SD......Lincoln MKZ/Zephyr (38mm x 75mm x 10/13mm). Lancia........... 05-ON 1 AF40... 05-ON 1 AF40.... Gen 2)...... 05-ON 4 AF40.... 05-ON 1 AF40......... 1xAF40.MCS12 & Mazda 6 with 3...... Reverse) 152J Drive Shaft Right Hand (Citroen......... Alfa Romeo & Land Rover) ILL ILL NO.FRP51 123B 'O' Ring Kit (Precision) 251D 'C1' Clutch (1st.......... 05-ON 1 AF40. 05-ON 1 AF40..PIS05 Kit Valve Body Gasket Set (GM...FRP53 251D 'C1' Clutch (1st... 6th) 'C1' Clutch.5 x 34 x 7mm).. 6th) (Alto) 'C1' Clutch....... Cadillac....................ORK01 (160mm OD x 1.........OHK01 152J Drive Shaft Right Hand (Inner) Kit Overhaul Kit TF-81SC.... Opel).... 05-ON 1 AF40.FRP55 124D 'O' Ring Kit (Transtec). 5th.5 x 34 x 6.... 3rd & 5th) METAL CLAD SEALS (141mm ID x 2. 05-ON 1 AF40...STP03 301D 'C1' Clutch (1st... 05-ON 1 AF40.MCS01 (141mm ID x 1...FRK52 NI Valve Body Cover... 05-ON 1 AF40..9mm)..STP01 151J Manual Shaft Seal. 2nd. 05-ON 7 AF40.............. Fiat (Freelander.......GK01 SEALING RINGS Kit Valve Body Gasket Set (TF-80SD Gen 2) (Citroen..... Opel..SRK03 † To service Citroen/Peugeot Units the Following Items will FRICTION PLATES need to be ordered in Addition to the Overhaul Kit: Kit Friction Plate (AM)..DESCRIPTION YEARS QTY PART NO KITS METAL CLAD SEALS Cont… Kit Overhaul Kit TF80-SC Only (Transtec) 152J Drive Shaft Right Hand (Outer 75..STP02 (Vauxhall. Lancia......... Land Rover)........ 05-ON 1 AF40..... 3rd.............. Saab)... Reverse) 'C2' Clutch..OR11 (157mm OD x 1.DESCRIPTION YEARS QTY PART NO NO. 4th) 150A Pump to Converter.. Valve Body. Opel/Vauxhall. 10-ON 1 AF40......................... 3rd & 5th) NI Valve Body Cover (166mm OD x 1...... Volvo)... 1xJF506E..... 252G 'C2' Clutch (4th.... TF-81SC (AF21) TF-80SD (2nd Gen) 6 Speed FWD (Electronic Control) (Peugeot...80mm x 40T)........MCS08..MCS04 303H 'B2' Brake (1st.......OR02 Kit Steel Plate AF40-6..... Saab... 05-ON 4 AF40.... 4th) (Alto Selective) 'C3' Clutch......... Fiat (38..........FRP54 134J 'O' Ring Kit (Precision) 'B1' Servo Assembly.. Jaguar........ Ford.......... Opel...........31mm x 36T)........ 3rd & 5th) (Alto) (166mm OD x 1. 05-ON 1 AF40.6)..........SRK01 Ssang Yong.70mm x 54T)......... 2nd.. Volvo).

.....SOL02 (Sonnax® Click here for Info)......VA16 & Fixture AG4.....VA10)..ELE08 (Requires Tool AF40.....FIL01 720J Solenoid....ELE03 Kit Tool Kit for AF40..........FIL03 450J Pick-Up Filter (Oval Pick-Up) .... 05-ON 1 AF40......... Freelander 2)...... SLB1 Early Type (TF-80SC) Kit Solenoid Modulator Valve No.....DESCRIPTION YEARS QTY PART NO PRESSURE PLATES ELECTRICAL COMPONENTS Cont… 709J Solenoid.......... 05-ON 1 AF40... 05-ON AR AF40. 05-ON 1 AF40. Click here for Info)...... Volvo. Vauxhall/Opel (Gen 2) FILTERS (Box Code: MKD)......... Mazda....... Citroen...............TF-80SC (AF40)..... SS1 (TF-80SC) 411D Spring Assy.VA05) 707J Solenoid.. (Use for Installing AF40......ELE12 (Sonnax® Click here for Info).......... 05-ON 1 AF40..........VA11 & Fixture AG4. Opel.........BAN01 750J Valve Body (TF-80SC/TF-81SC Gen 2 OEM) (Ford...... Volvo 450J Pick-Up Filter (Rectangular Pick-Up) (Part Number: 30735326).. 05-ON 1 AF40..... 05-ON 1 AF40.... Output (Volvo). 05-ON 1 AF40.. TF-81SC (AF21) TF-80SD (2nd Gen) 6 Speed FWD (Electronic Control) (Peugeot.... 'C1' Clutch Piston...FIL02 VALVE BODY PARTS 750J Valve Body BANDS (Vauxhall/Opel.ELE04 (Requires Tool AF40..... 05-ON AR 09G.... 05-ON 1 AF40...... 07-14 1 AF40..... 'C1' Clutch (0... 05-ON 1 AF40. Ford. Renault...VA03 & VA05. 06-ON 1 AF40.. 05-06 1 AF40. SS2 (TF-80SC) (3 Way Type).......... 05-ON 1 AF40.. 05-ON 1 AF40... 05-ON 1 AF40.. 05-ON 1 AF40..................... 05-ON 1 AF40..VA11 AR AF40...VA17 (White Connector)... 05-ON 1 AF40..VB01 750J Valve Body (TF-80SC New OEM) 500B 'B1' Brake Band (Opel.. Galaxy).. on sol 13BR7F00823...VA08. 05-ON 1 AF40.... When updating from old style (Requires Tool AF40...........VA05 castellated drums this thrust race must also be replaced (Sonnax® Click here for Info)..... SLC2 (TF-80SC)...... Freelander 2).BUS03 (TransGo®.. 05-ON 1 AF40.. 05-ON 1 AF40.......... Modified).... 05-ON 1 AF40...VA06........ Output (Sonnax® Click here for Info)..... 05-ON 1 AF40... Cadillac.......VA13 706J Solenoid.SOL03 41 .VA05) (Sonnax® Click here for Info).. SLU (TF-80SC) (Requires Tool AF40.... Ford TF-81SC NI Solenoid Bush...... Click here for Info). SLC1 (TF-80SC)........ Input Mondeo...... Ssang Yong.... Jaguar)...SK02 NI Servo Pin Bush Kit C1/K1 Clutch Control Valve (Use with AF40.......VA05 701J Valve Body Loom (TF-81SC/AF21) & Tool AF40. Volvo TF-80SC NI Bushing Kit Installer Tool.. 05-ON 1 AF40.VA14 707J Solenoid.............. Vauxhall/Opel (Gen 1) (Box Code: M36). Volvo..... Volvo... 05-ON 1 AF40.BUS01 Kit Shft Kit... 06-ON 1 AF40..VB08 BUSHINGS 751J Valve Body (TF-81SC New OEM) Kit Bushing Kit......... Fiat..VB06 (Volvo.....FIL01.. 05-ON 1 AF40..................... 05-ON 1 AF40..VA07 ELECTRICAL COMPONENTS Kit Main Pressure Regulator & Boost Assy 700E Speed Sensor..VA14 & Fixture AG4.VA03 653C Thrust Race. 05-ON 1 AF40...... Input NI Replacement Reamer for AF40........SOL08 Alternative to AF40..... SLC3 (TF-80SC).... 05-ON 1 AF40.....SOL06 711J Solenoid............VA15 ....... (6 Pieces) (Ford. 05-ON 1 AF40...............SPR01 (3 Way Type)... Click for Application).....VA05) No.....VB09 750J AF40-6 II Valve Body (OEM New)............ 09-ON 1 AF40... Ford)..SOL05 Kit Tool Kit for AF40.. 05-ON 1 AF40..11-ON 1 AF40. 05-ON 1 AF40...........VA04 This race fits the late style clutch that has a smooth Kit C3 Clutch Control Valve face without castellations...... SLB1 Late Type (TF-80SC) (Sonnax® Click here for Info).............SOL04 710J Solenoid..... 05-ON 1 AF40.BUS02 (Requires Tool AF40.....VA05) (Sonnax® Click here for Info)........VA10......SOL01 714J TCM.VA09 & Fixture AG4.VA13. Saab...... Alfa Romeo & Land Rover) ILL ILL NO. 05-ON 1 AF40...ELE10 Kit Tool Kit for AF40... L... SLU Ford Version 450J Pick-Up Filter (Square Pick-Up) (TF-81SC.VA07 & Fixture AG4................. Saab...........DESCRIPTION YEARS QTY PART NO NO.. 05-ON 1 AF40..BK01 Kit Shft Kit...... 05-ON 1 AF40.................. Land Rover)......VA11 702J Speed Sensor.........VA05) (Sonnax® Click here for Info)...VA10 702J Speed Sensor. AF21).VA02 Kit C2 Clutch Control Valve THRUST WASHERS & BEARINGS (Requires Tool AF40.....ELE09 NI Adaptor Plate for Fixture AG4...TOOL02)...SK01 550A Converter to Front Pump.ELE06 714J TCM..ELE07 714J TCM..................... >2010 1 AF40...............SOL06 (Requires Tool AF40.... 05-ON 1 AF40.VA17) (Mondeo.. Input (Volvo)....VA01...VA09 701J Valve Body Loom Kit Lock Up Clutch Control Valve (Freelander 2)..VA08 (Gen 2.THW01 Kit B1 Control Valve (Requires Tool AF40................VA05) 700E Speed Sensor... 05-ON 1 AF40....VA16 708J Solenoid....... 06-ON 1 AF40.............. 05-ON 1 AF40.SOL01 SPRINGS & CIRCLIPS 712J Solenoid.. 05-ON 1 AF40.....VA06 Kit Tool Kit for AF40........VA04 & Fixture AG4...VA01 Kit Tool Kit for AF40..............TOOL04 (TransGo®......VB02 (New Aftermarket)...SOL07 Kit Tool Kit for AF40...ELE01 Kit Second Regulator Valve 705J Solenoid......Rover.VA04 & Fixture AG4........ SLT (TF-80SC)..ELE11 ..................VA05 702J Speed Sensor..........VA22 (Gen 2..........VA05 ... 05-ON 1 AF40..........85mm Late Style) Kit Tool Kit for AF40........ 05-ON 1 AF40.... 05-ON 1 AF40.. 05-ON 1 AF40.. 05-ON 1 AF40.. Vauxhall. on sol 14BP7B02208...VA02 & Fixture AG4........... Volvo.. 05-ON 1 AF40........ 05-ON 1 AF40..VA15...

...... 03-ON 1 01J.VA02 Approx Capacity 7....RET01 Click here for complete TF-80SC Sonnax® Valve Body Diagram Click here for complete TF-81SC Sonnax® Valve Body Diagram HARD PARTS 806C Front Planet 3 Pinion (Used).0 Ltr Kit Lockup Clutch Control Plunger Valve (I Litre Bottle)...... 03-ON 1 09G........... Transmission to Transfer (Sonnax® Click here for Info)..................PLU03 Kit Solenoid Modulator Accumulator 841J Fluid Level Bung....................PL02 811D Piston..TOOL04 Kit Tool Kit for 09G..... 03-ON 1 01J... 05-ON 1 AF40.PL01 806C Front Planet 5 Pinion (Used)..........VA25 Kit Boost Valve Kit (Sonnax® Click here for Info)......VA05) (Sonnax® Click here for Info)...VA30 Kit Tool Kit for AF40... 05-ON 1 AF40....... 03-ON 1 09G.. 05-ON 1 AF40..OIL01 (Sonnax® Click here for Info). 'C1' Clutch (Steel)...... TF-81SC (AF21) TF-80SD (2nd Gen) 6 Speed FWD (Electronic Control) (Peugeot.......VA21 & Fixture AG4...VA21 Kit Oversized Clutch Cutoff Valve Click here to view special tools for this transmission (Requires Tool 09G.. Alfa Romeo & Land Rover) ILL ILL NO.PLU02 (6 Plate W... 05-ON AR AF40....VA35 NI Solenoid Wire Connector Retainer (Sonnax® Click here for Info).VA34 Kit Tool Kit for AF40. 05-ON 1 AF40.VA29 Kit Oversized C2 Clutch Control Valve (Requires Tool AF40. Saab.... 03-ON 1 AF40.. 03-ON 1 AF40...VA17.. 03-ON 1 09G...............VA20 840J Drain Bung/Level Tube..VA20.......VA02 & Fixture AG4..DRU10 42 ..... 03-ON 1 09G..VA17 NI Solenoid Wire Connector Retainer Kit Tool Kit for 09G.VA30... 05-ON 1 AF40.....Slots by Bearing)........ Ssang Yong..VA33 Kit Oversized C3 Clutch Control Valve (Requires Tool AF40.......DESCRIPTION YEARS QTY PART NO NO....VA05) (Sonnax® Click here for Info)..VA02 (Sonnax® Click here for Info)....RET01 Kit Oversized Three-Spool Relay/Control/Switch Valve NI Oil Cooler/Heat Exchanger (Requires Tool 01J.. Renault. 03-ON 1 AF40...VA05 (With Circlip Repair).............. Opel.....VA31 & Fixture AG4.....VA32.....VA31 Kit Oversized B1 Band Control Valve (Requires Tool AF40.COOL01 (Sonnax® Click here for Info).PIS07 813D 'C1' Clutch Drum New (With Needle Bearing)... Fiat...DRU05 (Sonnax® Click here for Info)..VA32 Kit Tool Kit for AF40...... 05-ON 5 AF40... 05-ON AR AF40....... 03-ON 1 09G........VA05) (Sonnax® Click here for Info)....VA05) (Peugeot 407)...... 05-ON 1 AF40........... 03-ON 1 AF40. Cadillac..... 05-ON 1 AF40....... 05-ON 1 AF40..... 05-ON 1 AF40..VA05) SPECIAL ITEMS (Sonnax® Click here for Info). 05-ON AR AG4..... 03-ON 1 AF40..... No Fric)..VA21 (Volvo 4x4)....... 05-ON 1 AF40.......VA26 Kit Oversized C1/K1 Clutch Control Valve TOOLS & MANUALS (Requires Tool 09G.......VA35 & Fixture AG4.. 05-ON AR AF40.. Citroen.....TF-80SC (AF40).............VA12 (6 Plate W/O Slots by Bearing)....DRU02 (5 Plugs & 7 'O' Rings) 813D 'C1' Clutch Drum Exchange (Sonnax® Click here for Info).... 05-ON 1 AF40............ 03-ON 1 AF40. Vauxhall.. 05-ON AR 5550....PLU01 813D 'C1' Clutch Drum Exchange Kit 11mm Valve Body End Plug Kit (Modified 7 Plate)..PLU04 Piston Kit (TF-81SC Only) NI Shaft....VA33 & Fixture AG4...... 05-ON 1 AF40. 05-ON 1 AF40.......... 05-ON 1 AF40...DESCRIPTION YEARS QTY PART NO VALVE BODY PARTS Cont… HARD PARTS Cont… Kit 9mm Valve Body End Plug Kit 813D 'C1' Clutch Drum New (5 Plugs & 7 'O' Rings) (7 Plate With Piston.VA28 Kit Tool Kit for 09G......VA29 & Fixture AG4... 03-ON 1 AF40.SH01 Kit Spring Adjuster Kit (Sonnax® Click here for Info)...... 05-ON AR AF40.PIS06 812D Piston & Retaining Spring Assy (Steel 'C1' Clutch)...VA05) (Sonnax® Click here for Info)..... 03-ON 1 AF40... 03-ON 1 09G.VA28...... 05-ON AR 5550....VA34.... 05-ON AR AF40... Band & Line Accumulator Piston 813D 'C1' Clutch Drum Exchange (Sonnax® Click here for Info).. 05-ON 1 AF40................... Rear..... Ford.VA02 & Fixture AG4...DRU31 Kit Accumulator Piston & Sleeve 819F Planetary Assy..DRU03 NI Clutch......VA20 NI Bushing Kit Installer Tool.. 05-ON 1 AF40.......VA05) (Sonnax® Click here for Info).VA16 Kit Oversized Two-Spool Relay/Signal Valve (Requires Tool 01J...PLK03 (Sonnax® Click here for Info)... Mazda.. Volvo.VA23... 03-ON 1 AF40......VA23 Oil AW-1 Specification ATF Kit Tool Kit for AF40...DRU04 NI Universal Valve Body Fixture 813D 'C1' Clutch Drum (Sonnax® Click here for Info).....