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Basic Concept of Yarn Manufacturing

Alam Kamrul
B.Sc. in Textile Engineering
Noakhali Textile Engineering College
Cell: +8801714533407

Yarn:

Yarn is defined as a linear assemblage of the fibers twisted together.

The process of making the yarn from a textile fiber is called Spinning

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This is a process of mixing the same/different category of fibers to get desired properties and cost
effectiveness.

Mixing is done after the study of the essential properties of fiber like staple length,Tensile strength,
fineness, uniformity etc.

Mixing

BLOW ROOM

In this process the cleaning and opening of the cotton is done by beaters and openers.

The foreign materials like dust particles, seeds of cotton and other impurities are partially removed
in this process.

The cotton tufts are opened and cleaned in this process and the cotton lap is made out.

Blowroom

CARDING

Carding is the heart of spinning in this process the minute impurities like small seed
particles,immature fibers etc. are removed.

The straightening and aligning of fibers are done in this process.

In carding the Blow room lap is attenuated to the card sliver.

 Carding

Draw Frame

Through drafting fibbers get paralleled

Up to Eight Carded Slivers are fed into the Draw-Frame and they are stretched/Straightened and
made into a single sliver.

Also fiber blending can be done at this stage.

Draw-Frame

Simplex (Roving Frame)

Further drafting is done here to get the fibers more aligned/paralleled.

The Sliver from Draw-Frame is thicker and will be difficult to be fed into the Ring-frame as is,
hence here the Slivers are stretched and were made thinner by Drafting and mild twisting (so as to
strengthen the Roving).

The End-Product from the Simplex is called as Roving.

Simplex

Ring Frame (Spinning)

The roving is fed into the Ring-frame and is made into yarn by further Drafting & Twisting.

To draft the roving until the required fineness is achieved

To impart strength to the fiber, by inserting twist.

Depending upon the yarn count required , the drafting and twisting can be adjusted.

Ring Frame
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Editor-in-Chief:
Mazharul Islam Kiron is a textile consultant and researcher on online
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