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I.T.S.

Ital Trade Services PT 1200 Operating Manual

4.1 Welding Parameters for PE & PP sheets,pipes & fittings according to DVS 2207-1 2207-11

Nominal Wall thickness Alignment Heating-up Changeover time Joining pressure Cooling time under
joining pressure p=0.15
Bead height on heater Heating-up time= 10 x N/mm2 0.01
plate at the end of the wallthickness (heating-
alignment time (alignment up 0.02 N/mm2)
under 0.15 N/mm2)

mm mm (minimum values) s S (maximum time) s Min (minimum values)


MATERIAL PE
Until 4.5 0.5 45 5 5 6
4.5 7 1.0 45 70 56 56 6 10
7 12 1.5 70 120 68 68 10 16
12 19 2.0 120 190 8 10 8 11 16 24
19 26 2.5 190 260 10 12 11 14 24 32
26 37 3.0 260 370 12 ... 16 14 19 32 45
37 50 3.5 370 500 16 20 19 25 45 60
50 ... 70 4.0 500 700 20 25 25 35 60 80
MATERIAL PP
Until 4.5 0.5 135 5 6 6
4.5 7 0.5 135 175 56 67 6 12
7 12 1.0 175 245 67 6 11 12 20
12 19 1.0 245 330 79 11 17 20 30
19 26 1.5 330 400 9 11 17 22 30 40
26 37 2.0 400 485 11 ... 14 22 32 40 55
37 50 2.5 485 560 14 17 32 43 55 70

Example on how to calculate the cooling down (t5) time following the DVS NORM

As per drawing above the time T corresponds to wall thickness value X in


mm. To calculate this time (t5 in minutes) please follow the formula below:

10 6
T = 6+ ( x 4,5)
7 4,5

Example:
If you want to calculate the cooling down time for a 6mm wall thickness pipe, you must simply substitute the variable X with the value 6:
10 6
T =6+ (6 4,5) = 8,4 min
7 4,5
To calculate the other times (t3 and t4) you must use the same principle of linear interpolation.

To obtain the t2 (in seconds) value use the formula below where the variable wt corresponds to the nominal wall thickness

T2 (sec) = 10 wt( mm )

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I.T.S. Ital Trade Services PT 1200 Operating Manual

5. Welding Table for PE80 pipes DVS norm version 2207-1


The following tables show the values to be applied during the welding cycle as per previous instructions and graph.
However in order to clarify once again the meaning of these values please kindly note:
t1 = Time requested for the bead formation to be done with pressure value = P1 + inertial pressure
t2 = Time requested for the continual heating to be done with pressure value = P2 + inertial pressure
t3 = Time requested for the change over
t4 = Time requested for bringing up the pressure at the value of pressure = P1 + inertial pressure
t5 = time requested for cooling down to be done with pressure value = P1 + inertial pressure
Important: Remember always to add the value checked of inertial pressure to the P1 and P2 values !!!!!!!

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE80 SDR 41
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 15,4 209 10,8 2 1,4 154 9 9 10,8 20
710 17,4 207 13,8 2 1,8 174 10 16 13,8 22
800 19,6 206 17,5 2,5 2,3 196 10 17 17,5 25
900 22 205 22,1 2,5 2,9 220 11 19 22,1 27
1000 24,4 204 27,2 2,5 3,6 244 12 21 27,2 30
1200 29,3 202 39,2 3 5,2 293 13 25 39,2 36

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE80 SDR 33
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 19,6 206 13,7 2,5 1,8 196 10 17 13,7 25
710 22,1 205 17,4 2,5 2,3 221 11 19 17,4 28
800 24,9 204 22,1 2,5 2,9 249 12 21 22,1 31
900 28 203 27,9 3 3,7 280 13 24 27,9 34
1000 31 202 34,3 3 4,6 310 14 27 34,3 38
1200 37,2 201 49,5 3,5 6,6 372 16 32 49,5 45

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE80 SDR 26
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 24,3 204 16,8 2,5 2,2 243 12 21 16,8 30
710 27,4 203 21,4 3 2,9 274 13 23 21,4 34
800 30,8 202 27,1 3 3,6 308 14 26 27,1 38
900 34,7 201 34,3 3 4,6 347 15 30 34,3 42
1000 38,5 201 42,3 3,5 5,6 385 16 33 42,3 47
1200 46,2 200 60,9 3,5 8,1 462 19 40 60,9 56

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I.T.S. Ital Trade Services PT 1200 Operating Manual

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE80 SDR 17
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 37,4 201 25,3 3,5 3,4 374 16 32 25,3 45
710 42,1 201 32,1 3,5 4,3 421 18 36 32,1 51
800 47,4 200 40,8 3,5 5,4 474 19 41 40,8 57
900 53,3 200 51,6 4 6,9 533 21 46 51,6 63
1000 59,3 200 63,8 4 8,5 593 22 51 63,8 69
1200 71,2 200 91,9 4 12,3 712 25 61 91,9 81

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE80 SDR 13
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 46,3 200 30,9 3,5 4,1 463 19 23 30,9 56
710 52,2 200 39,3 4 5,2 522 21 45 39,3 62
800 58,8 200 49,8 4 6,6 588 22 51 49,8 69
900 66,2 200 63,1 4 8,4 662 24 57 63,1 76
1000 73,5 200 77,9 4 10,4 735 26 63 77,9 84
1200 88,2 200 112,1 4 15,0 882 30 76 112,1 98

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE80 SDR 11
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 56 200 36,7 4 4,9 560 22 28 36,7 66
710 63 200 46,6 4 6,2 630 23 54 46,6 73
800 72 200 59,9 4 8,0 720 26 62 59,9 82
900 81 200 75,8 4 10,1 810 28 69 75,8 91
1000 90 200 93,6 4 12,5 900 30 77 93,6 100
1200 108 200 134,8 4 18,0 1080 35 92 134,8 118

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I.T.S. Ital Trade Services PT 1200 Operating Manual

6. Welding Table for PE100 pipes DVS norm version 2207-1


The following tables show the values to be applied during the welding cycle as per previous instructions and graph.
However in order to clarify once again the meaning of these values please kindly note:
t1 = Time requested for the bead formation to be done with pressure value = P1 + inertial pressure
t2 = Time requested for the continual heating to be done with pressure value = P2 + inertial pressure
t3 = Time requested for the change over
t4 = Time requested for bringing up the pressure at the value of pressure = P1 + inertial pressure
t5 = time requested for cooling down to be done with pressure value = P1 + inertial pressure
Important: Remember always to add the value checked of inertial pressure to the P1 and P2 values !!!!!!!

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE100 SDR 41
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 15,4 220 10,8 2 1,4 154 9 9 10,8 20
710 17,4 220 13,8 2 1,8 174 10 16 13,8 22
800 19,6 220 17,5 2,5 2,3 196 10 17 17,5 25
900 22 220 22,1 2,5 2,9 220 11 19 22,1 27
1000 24,4 220 27,2 2,5 3,6 244 12 21 27,2 30
1200 29,3 220 39,2 3 5,2 293 13 25 39,2 36

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE100 SDR 33
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 19,6 220 13,7 2,5 1,8 196 10 17 13,7 25
710 22,1 220 17,4 2,5 2,3 221 11 19 17,4 28
800 24,9 220 22,1 2,5 2,9 249 12 21 22,1 31
900 28 220 27,9 3 3,7 280 13 24 27,9 34
1000 31 220 34,3 3 4,6 310 14 27 34,3 38
1200 37,2 220 49,5 3,5 6,6 372 16 32 49,5 45

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE100 SDR 26
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 24,3 220 16,8 2,5 2,2 243 12 21 16,8 30
710 27,4 220 21,4 3 2,9 274 13 23 21,4 34
800 30,8 220 27,1 3 3,6 308 14 26 27,1 38
900 34,7 220 34,3 3 4,6 347 15 30 34,3 42
1000 38,5 220 42,3 3,5 5,6 385 16 33 42,3 47
1200 46,2 220 60,9 3,5 8,1 462 19 40 60,9 56

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I.T.S. Ital Trade Services PT 1200 Operating Manual

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE100 SDR 17
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 37,4 220 25,3 3,5 3,4 374 16 32 25,3 45
710 42,1 220 32,1 3,5 4,3 421 18 36 32,1 51
800 47,4 220 40,8 3,5 5,4 474 19 41 40,8 57
900 53,3 220 51,6 4 6,9 533 21 46 51,6 63
1000 59,3 220 63,8 4 8,5 593 22 51 63,8 69
1200 71,2 220 91,9 4 12,3 712 25 61 91,9 81

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE100 SDR 13
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 46,3 220 30,9 3,5 4,1 463 19 23 30,9 56
710 52,2 220 39,3 4 5,2 522 21 45 39,3 62
800 58,8 220 49,8 4 6,6 588 22 51 49,8 69
900 66,2 220 63,1 4 8,4 662 24 57 63,1 76
1000 73,5 220 77,9 4 10,4 735 26 63 77,9 84
1200 88,2 220 112,1 4 15,0 882 30 76 112,1 98

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE100 SDR 11
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 56 220 36,7 4 4,9 560 22 28 36,7 66
710 63 220 46,6 4 6,2 630 23 54 46,6 73
800 72 220 59,9 4 8,0 720 26 62 59,9 82
900 81 220 75,8 4 10,1 810 28 69 75,8 91
1000 90 220 93,6 4 12,5 900 30 77 93,6 100
1200 108 220 134,8 4 18,0 1080 35 92 134,8 118

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I.T.S. Ital Trade Services PT 1200 Operating Manual

7. Welding Parameters for PP pipes & fittings DVS norm version 2207-11

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PP SDR 41
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 15,4 210 7,2 1 0,7 286 8 14 7,2 25
710 17,4 210 9,2 1 0,9 311 9 16 9,2 28
800 19,6 210 11,6 1,5 1,2 336 9 17 11,6 31
900 22 210 14,7 1,5 1,5 360 10 19 14,7 34
1000 24,4 210 18,1 1,5 1,8 384 11 21 18,1 38
1200 29 210 25,9 2 2,6 423 12 25 25,9 44

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PP SDR 33
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 19,3 210 9,0 1,5 0,9 333 9 17 9,0 30
710 21,8 210 11,4 1,5 1,1 358 10 19 11,4 34
800 24,5 210 14,5 1,5 1,4 385 11 21 14,5 38
900 27,6 210 18,3 2 1,8 412 11 23 18,3 42
1000 30,6 210 22,6 2 2,3 436 12 26 22,6 46
1200 36,8 210 32,6 2 3,3 483 14 32 32,6 55

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PP SDR 26
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 24,1 210 11,1 1,5 1,1 381 10 21 11,1 37
710 27,2 210 14,1 2 1,4 409 11 23 14,1 42
800 30,6 210 17,9 2 1,8 436 12 26 17,9 46
900 34,4 210 22,7 2 2,3 465 13 30 22,7 51
1000 38,2 210 28,0 2,5 2,8 492 14 33 28,0 56
1200 45,8 210 40,3 2,5 4,0 536 16 39 40,3 65

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I.T.S. Ital Trade Services PT 1200 Operating Manual

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PP SDR 17
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 35,7 210 16,2 2 1,6 475 14 31 16,2 53
710 40,2 210 20,5 2,5 2,1 503 15 35 20,5 59
800 45,3 210 26,0 2,5 2,6 533 16 39 26,0 65

PT 1200 Cylinder section cm2 41,20 Welding range 630-1200mm


MATERIAL PE SDR 13
D S T P1 bead P2 t2 t3 t4 P5 t5
WALL
DIAMETER TEMP. BEAD FORMATION HEATING UP CHANGEOV. RAMP COOLING TIME
THICKNESS

mm mm C bar mm bar sec sec sec bar Min


630 48,5 210 21,5 2,5 2,1 551 17 42 21,5 68

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